CN112777829A - Ultrahigh-temperature cleaning fluid recycling device and method - Google Patents
Ultrahigh-temperature cleaning fluid recycling device and method Download PDFInfo
- Publication number
- CN112777829A CN112777829A CN202011406277.6A CN202011406277A CN112777829A CN 112777829 A CN112777829 A CN 112777829A CN 202011406277 A CN202011406277 A CN 202011406277A CN 112777829 A CN112777829 A CN 112777829A
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- water
- separator
- water collecting
- pipe
- cleaning liquid
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 238000004064 recycling Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000012530 fluid Substances 0.000 title description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 120
- 239000007788 liquid Substances 0.000 claims abstract description 66
- 238000001914 filtration Methods 0.000 claims abstract description 22
- 238000011084 recovery Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 33
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 235000013361 beverage Nutrition 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 3
- 239000002351 wastewater Substances 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 5
- 230000008569 process Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an ultrahigh-temperature cleaning liquid recycling device and method, wherein the device comprises a water collecting part, a processing part and a recycling part, wherein the water collecting part is used for recycling cleaning liquid, the processing part is used for filtering and removing impurities from the recycled cleaning liquid, and the recycling part is used for recycling the processed cleaning liquid; the water collecting part, the processing part and the recovery part are connected through pipelines, a part of ultrahigh-temperature cleaning liquid can be used for preserving heat of the tank body, the other part of cleaning liquid is heated again and returns to the automatic pipeline cleaning machine again, the residual temperature of the cleaning liquid is effectively utilized, and meanwhile, the cleaning liquid after being filtered is cleaned again, so that water resources are saved.
Description
Technical Field
The invention relates to the technical field of beverage production and processing, in particular to a device and a method for recycling ultrahigh-temperature cleaning fluid.
Background
Tetra Pak ultra-high temperature production line needs in good time to equipment, pipeline etc. wash the maintenance, because if tetra Pak ultra-high temperature production line can not get in time to wash or the cleaning performance is not good, can directly lead to product health, quality not up to standard problem, produce major quality or incident even, cause the major loss for the enterprise. A large amount of cleaning liquid can be generated after the tetra-Pak ultra-high temperature production line is cleaned, and the cleaning liquid is usually directly used as three wastes for treatment, so that the wastewater treatment cost of enterprises is increased, and the wastes are very wasted. Therefore, an ultrahigh-temperature cleaning liquid recycling device and method are provided.
Disclosure of Invention
The invention aims to provide an ultrahigh-temperature cleaning liquid recycling device and method to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an ultrahigh-temperature cleaning liquid recycling device comprises a water collecting part, a processing part and a recycling part, wherein the water collecting part is used for recycling cleaning liquid, the processing part is used for filtering and removing impurities from the recycled cleaning liquid, and the recycling part is used for recycling the processed cleaning liquid; the water collecting part, the processing part and the recovery part are connected through pipelines;
the water collecting part comprises a first water collecting device, the first water collecting device is arranged inside a machine case of the automatic pipeline cleaning machine, a water collecting plate is arranged on the inner side wall of the machine case, the water collecting plate is an arc hollow plate, the radian of the water collecting plate is gradually increased from top to bottom, water collecting holes are uniformly formed in one side wall, facing the inside of the machine case, of the water collecting plate, the inside of the lower end of the water collecting plate is conical, a connecting pipe is arranged at the bottom of the conical part, the connecting pipe is communicated and connected with a first water collecting pipe through a connecting structure, and the water outlet end of the first water collecting pipe is communicated and connected with the;
the treatment part comprises a gas-liquid separator and a filtering device, the gas-liquid separator comprises a separator shell, a separator water inlet pipe, a separator water outlet pipe and a separator air outlet pipe are arranged on the separator shell in a penetrating way, the water inlet pipe of the separator is communicated with the water outlet end of the first water collecting pipe, the gas-liquid separator is internally provided with a first baffle plate, the first baffle is vertically arranged at one side of the water outlet end close to the water inlet pipe of the separator, the gas outlet pipe of the separator is connected with an external gas recovery device through a pipeline, the water outlet pipe of the separator is communicated with a water inlet of a filtering device, a filtering pipeline is arranged inside the filtering device in a folded line shape, a filter screen is inserted in the position of the filter pipeline at the high point of the fold line, an access door is arranged on the upper side wall of the shell of the filter device corresponding to the installation position of the filter screen, and the water outlet of the filter device is communicated with the recovery part through a water pump;
the recovery part comprises a heating tank, the side wall of the heating tank is of a hollow structure, the hollow structure forms a heating cavity, a water inlet of the heating cavity passes through a pipeline connection water pump, the water inlet of the heating tank also passes through the pipeline connection water pump, a water outlet of the heating cavity is communicated with a wastewater recovery device, and a water outlet of the heating tank passes through a cleaning liquid filling port of an automatic cleaning machine of a pipeline communication connecting pipeline.
Preferably, the outer surfaces of the pipeline and the heating tank are wrapped with heat insulation layers.
Preferably, the water collecting holes are obliquely arranged, and one side of each water collecting hole, which is positioned in the water collecting plate, extends downwards and is obliquely provided with a water falling point.
Preferably, a plurality of second baffles are arranged in the gas-liquid separator and on the oblique upper side of the first baffle, the second baffles are arranged in a step shape, and the second baffles are arranged obliquely.
Preferably, a filling opening is formed in the filtering pipeline, an electric control switch is mounted on the filling opening, and the electric control switch is electrically connected with an external control unit.
The method for recycling the ultra-high temperature cleaning liquid adopts the device to recycle the ultra-high temperature cleaning liquid on the beverage production line.
Compared with the prior art, the invention has the beneficial effects that: the invention relates to an ultrahigh-temperature cleaning liquid recycling device, which is characterized in that a water collecting part, a processing part and a recycling part are arranged, cleaning liquid is filtered by the processing part and then conveyed into a heating tank, one part of ultrahigh-temperature cleaning liquid can keep the temperature of a tank body, the other part of cleaning liquid is heated again and returns to an automatic pipeline cleaning machine again.
Drawings
FIG. 1 is a schematic view of a water collection sheet according to the present invention;
FIG. 2 is a schematic view of the internal structure of the water collecting plate according to the present invention;
FIG. 3 is an enlarged view of the part A of the present invention;
FIG. 4 is a schematic view showing the internal structure of a gas-liquid separator according to the present invention;
FIG. 5 is a schematic view showing the internal structure of the filter device of the present invention;
FIG. 6 is a schematic view showing the internal structure of a heating tank of the present invention;
FIG. 7 is a schematic view of the process of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: an ultra-high temperature cleaning liquid recycling device comprises a water collecting part for collecting cleaning liquid, a processing part for filtering and removing impurities of the collected cleaning liquid and a recycling part for recycling the processed cleaning liquid, wherein the water collecting part, the processing part and the recycling part are connected through a pipeline, the water collecting part comprises a first water collecting device, the first water collecting device is arranged inside a case of an automatic pipeline cleaning machine, a water collecting plate 11 is arranged on the inner side wall of the case, the water collecting plate 11 is an arc hollow plate, the radian of the water collecting plate is gradually increased from top to bottom, water collecting holes 12 are uniformly formed in one side wall of the water collecting plate 11 facing the inside of the case, the cleaning liquid can freely slide on the water collecting plate 11 and enter the inside of the water collecting holes 12, the collected cleaning liquid enters a first water collecting pipe 13 through a connecting pipe, the inside of the lower end of the water collecting plate 11 is conical, the conical bottom is provided with a connecting pipe which is communicated and connected with the first water collecting pipe 13 through a connecting structure, the connecting structure can adopt an inner connecting ring arranged on the outer side wall of the connecting pipe, one side of the inner connecting ring, which faces the water collecting plate 11, is provided with a first ring groove, the outer side wall of the inner connecting ring is provided with a placing groove A, an outer connecting ring is arranged on the outer side wall of one end of the first water collecting pipe 13 connected with the connecting pipe, a second annular groove matched with the first annular groove is arranged on one side wall of the outer connecting ring close to the first water collecting pipe 13, a placing groove B is arranged on the inner side wall of the outer connecting ring, a sealing ring is arranged between the placing groove A and the placing groove B, the connection part can be seriously deformed because the recovered cleaning liquid is ultra-high temperature cleaning liquid, deformation compensation can be generated to prevent liquid leakage, and the water outlet end of the first water collecting pipe 13 is communicated with the processing part;
the treatment part comprises a gas-liquid separator 21 and a filtering device 22, the gas-liquid separator comprises a separator shell, a separator water inlet pipe 211, a separator water outlet pipe 212 and a separator air outlet pipe 213 are arranged on the separator shell in a penetrating manner, the separator water inlet pipe 211 is communicated with the water outlet end of the first water collecting pipe 13, a first baffle plate 214 is arranged inside the gas-liquid separator 21, the first baffle plate 214 is vertically arranged on one side close to the water outlet end of the separator water inlet pipe 211, the separator air outlet pipe 213 is connected with an external gas recovery device through a pipeline, the separator water outlet pipe 212 is communicated with the water inlet of the filtering device 22, a filtering pipeline 221 is arranged inside the filtering device 22, the filtering pipeline 221 is in a zigzag shape, impurities can be precipitated at the zigzag low point, the filtering effect of upper-layer cleaning liquid is ensured, and a filtering screen 222 is inserted on the filtering pipeline, the filter 22 is convenient to replace, an access door 223 is arranged on the upper side wall of the shell of the filter 22 corresponding to the installation position of the filter screen 222, and the water outlet of the filter 22 is communicated with the recovery part through the water pump 3;
the recovery part includes heating tank 41, the lateral wall of heating tank 41 is hollow structure, hollow structure forms heating chamber 42, the water inlet of heating chamber 42 passes through pipe connection water pump 3, the water inlet of heating tank 41 also passes through pipe connection water pump 3, and the connecting tube between water pump 3 and heating tank 41, the heating chamber 42 is Y font pipeline, waste water recovery device is connected to the delivery port intercommunication of heating chamber 42, the washing liquid filling opening of pipeline intercommunication connecting tube automatic cleaning machine is passed through to the delivery port of heating tank 41.
Specifically, the outer surfaces of the pipe and the heating tank 41 are wrapped with thermal insulation layers to prevent excessive heat consumption of the cleaning solution during the conveying process.
Specifically, the water collecting holes 12 are obliquely arranged, and one side of the water collecting holes 12 located inside the water collecting plate 11 is provided with a water falling tip 121 in an extending and inclining manner, so that the dropping of the cleaning liquid is accelerated.
Specifically, the separator water inlet pipe 211, the separator water outlet pipe 212 and the separator air outlet pipe 213 are all provided with an electric control valve, and the electric control valves are electrically connected with an external control unit.
Specifically, a plurality of second baffle plates 215 are provided in the gas-liquid separator 21 on the obliquely upper side of the first baffle plate 214, the second baffle plates 215 are arranged in a step shape, and the second baffle plates 215 are provided obliquely, so that the gas and the liquid can be separated a plurality of times, and the recovery rate of the cleaning liquid can be improved.
Specifically, a filling opening 224 is formed in the filtering pipeline 221, an electronic control switch is mounted on the filling opening 224, and the electronic control switch is electrically connected to an external control unit.
The method for recycling the ultra-high temperature cleaning liquid adopts the device to recycle the ultra-high temperature cleaning liquid on the beverage production line.
The working principle is as follows: the invention is based on the original beverage production line, the structure improvement is carried out aiming at the existing automatic pipeline cleaning machine, cleaning liquid of the automatic pipeline cleaning machine enters a first water collecting pipe through a water collecting plate, the used cleaning liquid is conveyed to a gas-liquid separator through the first water collecting pipe, hot gas generated by the ultrahigh-temperature cleaning liquid enters a gas recovery device through separation, the automatic pipeline cleaning machine is the existing equipment and can be used for heating a factory building, the cleaning liquid enters a filtering device, impurities carried in the cleaning liquid in the cleaning process are filtered and retained on a filter screen, the filtered cleaning liquid enters two pipelines through a water pump, one pipeline is connected with a heating cavity and is used for heating the heating cavity, and the other pipeline is connected with the inside of a heating tank and is used for reheating and recycling.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an ultra-high temperature washing liquid recycle device, includes the collection water portion that is used for going on retrieving the washing liquid, filters the processing portion of edulcoration and the recovery part that the washing liquid after will handling is recycled to the washing liquid of retrieving, pass through pipe connection, its characterized in that between collection water portion, processing portion and the recovery part: the water collecting part comprises a first water collecting device, the first water collecting device is arranged inside a case of the automatic pipeline cleaning machine, a water collecting plate (11) is arranged on the inner side wall of the case, the water collecting plate (11) is an arc hollow plate, the radian of the water collecting plate is gradually increased from top to bottom, water collecting holes (12) are uniformly formed in one side wall, facing the inside of the case, of the water collecting plate (11), the inside of the lower end of the water collecting plate (11) is conical, a connecting pipe is arranged at the bottom of the conical part, the connecting pipe is communicated and connected with a first water collecting pipe (13) through a connecting structure, and the water outlet end of the first water collecting pipe (13) is communicated and connected with the processing part;
the processing portion includes gas-liquid separator (21) and filter equipment (22), gas-liquid separator includes the separator shell, it is equipped with separator inlet tube (211), separator outlet pipe (212) and separator outlet duct (213) to run through on the separator shell, the play water end intercommunication of separator inlet tube (211) and first collector pipe (13), inside first baffle (214) that is equipped with of gas-liquid separator (21), vertical setting in the play water end one side that is close to separator inlet tube (211) of first baffle (214), separator outlet duct (213) are through the outside gas recovery unit of pipe connection, the water inlet of filter equipment (22) is connected in separator outlet pipe (212) intercommunication, the inside of filter equipment (22) is equipped with filtering duct (221), it has filter screen (222) to peg graft on filtering duct (221), lateral wall corresponds filter screen (222) mounted position and is equipped with access door (223) on the casing of filter equipment (22) ) The water outlet of the filtering device (22) is communicated and connected with the recovery part through a water pump (3);
the recovery part comprises a heating tank (41), the side wall of the heating tank (41) is of a hollow structure, the hollow structure forms a heating cavity (42), a water inlet of the heating cavity (42) is connected with a water pump (3) through a pipeline, a water inlet of the heating tank (41) is also connected with the water pump (3) through a pipeline, a water outlet of the heating cavity (42) is communicated with a waste water recovery device, and a water outlet of the heating tank (41) is communicated with a cleaning liquid filling port of an automatic cleaning machine through a pipeline.
2. The ultra-high temperature cleaning solution recycling device according to claim 1, characterized in that: the outer surfaces of the pipeline and the heating tank (41) are wrapped with heat insulation layers.
3. The ultra-high temperature cleaning solution recycling device according to claim 1, characterized in that: the water collecting holes (12) are obliquely arranged, and one side of each water collecting hole (12) located inside the water collecting plate (11) extends downwards to be obliquely provided with a water falling tip (121).
4. The ultra-high temperature cleaning solution recycling device according to claim 1, characterized in that: and the separator water inlet pipe (211), the separator water outlet pipe (212) and the separator air outlet pipe (213) are all provided with electric control valves, and the electric control valves are electrically connected with an external control unit.
5. The ultra-high temperature cleaning solution recycling device according to claim 1, characterized in that: a plurality of second baffle plates (215) are arranged in the gas-liquid separator (21) and on the oblique upper side of the first baffle plate (214), the second baffle plates (215) are arranged in a step shape, and the second baffle plates (215) are arranged in an oblique mode.
6. The ultra-high temperature cleaning solution recycling device according to claim 1, characterized in that: a filling opening (224) is formed in the filtering pipeline (221), an electric control switch is mounted on the filling opening (224), and the electric control switch is electrically connected with an external control unit.
7. The method for recycling the ultra-high temperature cleaning liquid is characterized in that the device of any one of claims 1 to 6 is adopted to recycle the ultra-high temperature cleaning liquid on the beverage production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011406277.6A CN112777829A (en) | 2020-12-04 | 2020-12-04 | Ultrahigh-temperature cleaning fluid recycling device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011406277.6A CN112777829A (en) | 2020-12-04 | 2020-12-04 | Ultrahigh-temperature cleaning fluid recycling device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112777829A true CN112777829A (en) | 2021-05-11 |
Family
ID=75750747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011406277.6A Pending CN112777829A (en) | 2020-12-04 | 2020-12-04 | Ultrahigh-temperature cleaning fluid recycling device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112777829A (en) |
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2020
- 2020-12-04 CN CN202011406277.6A patent/CN112777829A/en active Pending
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