CN112775096B - Ultrasonic cleaning equipment for stainless steel pipe fitting - Google Patents
Ultrasonic cleaning equipment for stainless steel pipe fitting Download PDFInfo
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- CN112775096B CN112775096B CN201911092862.0A CN201911092862A CN112775096B CN 112775096 B CN112775096 B CN 112775096B CN 201911092862 A CN201911092862 A CN 201911092862A CN 112775096 B CN112775096 B CN 112775096B
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- ultrasonic cleaning
- stainless steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses ultrasonic cleaning equipment for stainless steel pipes, which comprises an ultrasonic cleaning pool, wherein an ultrasonic generator is arranged in the ultrasonic cleaning pool, the top of the ultrasonic cleaning pool is provided with a same fixing frame, the bottom of the fixing frame is provided with a hydraulic telescopic cylinder, a cleaning frame is arranged in the ultrasonic cleaning pool, a main shaft is rotatably connected between two ends in the cleaning frame, one side of the cleaning frame is provided with a forward and reverse rotating motor, a transmission belt is arranged between the forward and reverse rotating motor and the main shaft, the surface of the main shaft is provided with a honeycomb cleaning roller, the honeycomb cleaning roller comprises four sector plates and a shaft sleeve, and the four sector plates are uniformly arranged on the surface of the shaft sleeve. The honeycomb cleaning roller is arranged, so that the stainless steel pipe fitting to be cleaned can run in the placing groove, each part of the stainless steel pipe fitting is contacted with the cleaning solution, and the cleaning effect of the stainless steel pipe fitting is improved.
Description
Technical Field
The invention relates to the technical field of pipe fitting cleaning equipment, in particular to ultrasonic cleaning equipment for stainless steel pipe fittings.
Background
The pipe fitting is a general name of parts which play roles in connection, control, turning, shunting, sealing, supporting and the like in a pipeline system, wherein the stainless steel pipe fitting has an increasingly wide application range due to the corrosion resistance characteristic. Stainless steel pipe fittings can be contaminated by impurities such as dust in the manufacturing process, and in order not to affect the manufacturing effect of the next procedure, the stainless steel pipe fittings are generally cleaned, wherein ultrasonic cleaning machines are gradually adopted to clean the pipe fittings in the mechanized mass production of the pipe fittings.
However, when the traditional pipe cleaning method is performed by using ultrasonic waves, the pipe is cleaned by using a conveyor belt conveying method, and the pipe is placed at a specific position in the cleaning method, so that the surface directly contacting with the placing position in the cleaning process cannot be cleaned.
Therefore, it is necessary to provide an ultrasonic cleaning apparatus for stainless steel pipes to solve the above problems.
Disclosure of Invention
Aiming at the defects of the prior art, the ultrasonic cleaning equipment for the stainless steel pipe fitting is provided with the honeycomb cleaning roller, so that the stainless steel pipe fitting to be cleaned can run in the placing groove, each part of the stainless steel pipe fitting is in contact with cleaning solution, the cleaning effect of the stainless steel pipe fitting is increased and decreased, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme: an ultrasonic cleaning device for stainless steel pipes comprises an ultrasonic cleaning tank, wherein an ultrasonic generator is arranged inside the ultrasonic cleaning tank, the top of the ultrasonic cleaning tank is provided with a same fixing frame, the bottom of the fixing frame is provided with a hydraulic telescopic cylinder, a cleaning frame is arranged inside the ultrasonic cleaning tank, the central position of the top of the cleaning frame is fixedly connected with the hydraulic telescopic cylinder, the cleaning frame is in a U-shaped arrangement, a main shaft is rotatably connected between two ends inside the cleaning frame, one side of the cleaning frame is provided with a forward and reverse rotating motor, a transmission belt is arranged between the forward and reverse rotating motor and the main shaft, the surface of the main shaft is provided with a honeycomb cleaning roller, the honeycomb cleaning roller comprises four sector plates and a shaft sleeve, the four sector plates are uniformly arranged on the surface of the shaft sleeve, and a plurality of connecting rods are arranged between every two adjacent sector plates, adjacent two be provided with the back up coat between sector plate and the axle sleeve, a plurality of standing grooves have been seted up between the sector plate both ends, the inside board of placing that is provided with of standing groove, it is connected with the slider to place to rotate between board both ends and the standing groove inner wall, the standing groove be close to both ends all seted up with slider assorted constant head tank, it has the bull stick to place board one end activity grafting, the standing groove both ends all are provided with the gag.
Preferably, a baffle is arranged on one side of the cleaning frame, the baffle is arranged in a downward arc shape, and the transmission belt is arranged on the surface of the baffle in a penetrating mode.
Preferably, the main shaft is connected with the shaft sleeve through a pin, and two ends of the main shaft movably penetrate through the cleaning frame and extend to the other side of the cleaning frame.
Preferably, the stopper cover top and the bottom are all movably inserted to be provided with a limiting block, a T-shaped groove is formed in the stopper cover, the limiting section is located at one end in the stopper cover and movably inserted to be provided with a T-shaped rod, the surface of the T-shaped rod is sleeved with a spring, the limiting block is fixedly connected with a steel wire line, and one end of the steel wire line penetrates through the T-shaped groove to extend to the same pull ring of the external connection.
Preferably, the sliding grooves are formed in the two ends of the placing groove, the limiting holes matched with the limiting blocks are formed in the sliding grooves, and one side, close to the inside of the placing groove, of each limiting block is in a slope shape.
Preferably, the positions, located on two sides of the corner, of the inside of the T-shaped groove are provided with guide wheels, and the steel wire is located inside the T-shaped groove to form a right-angle arrangement.
Preferably, the sector plate and the placing plate are made of injection molding grade nylon materials, and the surface of the sector plate is uniformly arranged in a hole shape.
Preferably, the included angle of one end, connected with the shaft sleeve, of each sector plate is 60-75 degrees, and the included angle between every two adjacent sector plates is 15-30 degrees.
Preferably, a fetching device is hung on one side of the fixing frame and comprises a fetching rod, an electromagnet is arranged at one end of the fetching rod, a storage battery and a switch are arranged at the other end of the fetching rod, and the electromagnet and the storage battery form a series circuit through the switch.
The invention has the technical effects and advantages that:
1. according to the invention, the honeycomb cleaning roller is arranged, so that the stainless steel pipe fitting to be cleaned can run in the placing groove in a manner of rotating the honeycomb cleaning roller, each part of the stainless steel pipe fitting is contacted with the cleaning solution, and the cleaning effect of the stainless steel pipe fitting is increased and decreased.
2. According to the invention, the honeycomb cleaning roller is provided with the four fan-shaped plates, so that a certain space is favorably reserved between two adjacent fan-shaped plates, and the cleaning liquid is favorably and fully enters the placing groove, thereby improving the cleaning efficiency of the stainless steel pipe fitting.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a left side view of the honeycomb cleaning roll construction of the present invention;
FIG. 3 is a cross-sectional view of a honeycomb cleaning roll construction of the present invention;
FIG. 4 is a schematic view of the structure of part A in FIG. 2 according to the present invention;
fig. 5 is a schematic view of the structure of the part B in fig. 3 according to the present invention.
In the figure: 1. an ultrasonic cleaning pool; 2. a fixed mount; 3. a hydraulic telescopic cylinder; 4. a cleaning frame; 5. a main shaft; 6. a positive and negative rotation motor; 7. a transmission belt; 8. a honeycomb cleaning roller; 9. a sector plate; 10. a shaft sleeve; 11. a connecting rod; 12. a reinforcement layer; 13. a placement groove; 14. placing the plate; 15. a slider; 16. positioning a groove; 17. a rotating rod; 18. a plug cover; 19. a baffle plate; 20. a limiting block; 21. a T-shaped slot; 22. a T-shaped rod; 23. a spring; 24. a steel wire; 25. a pull ring; 26. a chute; 27. a limiting hole; 28. and (5) a pickup device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the ultrasonic cleaning equipment for the stainless steel pipe fittings, which is shown in the figures 1-5, comprises an ultrasonic cleaning pool 1, wherein an ultrasonic generator is arranged inside the ultrasonic cleaning pool 1, the top of the ultrasonic cleaning pool 1 is provided with a same fixing frame 2, the bottom of the fixing frame 2 is provided with a hydraulic telescopic cylinder 3, the position of a honeycomb cleaning roller 8 is favorably adjusted by arranging the hydraulic telescopic cylinder 3, the pipe fittings are conveniently taken out and put in, a cleaning frame 4 is arranged inside the ultrasonic cleaning pool 1, the central position of the top of the cleaning frame 4 is fixedly connected with the hydraulic telescopic cylinder 3, the cleaning frame 4 is arranged in a U shape, a main shaft 5 is rotatably connected between two ends inside the cleaning frame 4, a forward and reverse rotating motor 6 is arranged on one side of the cleaning frame 4, wherein the forward and reverse rotating motor 6 is electrically connected with an external power supply, a transmission belt 7 is arranged between the forward and reverse rotating motor 6 and the main shaft 5, the ultrasonic cleaning pool 1 is favorable for the principle of a forward and reverse rotating motor 6 by arranging a transmission belt 7, the surface of the main shaft 5 is provided with a honeycomb cleaning roller 8, the honeycomb cleaning roller 8 is favorable for rotating the honeycomb cleaning roller 8 to enable the stainless steel pipe fitting to be cleaned to run in the placing groove 13, so that each part of the stainless steel pipe fitting is contacted with cleaning solution, and the cleaning effect of the stainless steel pipe fitting is increased and decreased, the honeycomb cleaning roller 8 comprises four sector plates 9 and a shaft sleeve 10, the four sector plates 9 are uniformly arranged on the surface of the shaft sleeve 10, the honeycomb cleaning roller 8 is provided with the four sector plates 9, a certain space is favorably reserved between the two adjacent sector plates 9, so that cleaning solution can fully enter the placing groove 13, the cleaning efficiency of the stainless steel pipe fitting is improved, and a plurality of connecting rods 11 are arranged between the two adjacent sector plates 9, through being equipped with 11 back up coat 12 of connecting rod, be favorable to strengthening the fixed of sector plate 9, prevent to wash pipe fitting quantity more, lead to the honeycomb cleaning roller 8 to damage, adjacent two be provided with back up coat 12 between sector plate 9 and the axle sleeve 10, a plurality of standing grooves 13 have been seted up between the sector plate 9 both ends, standing groove 13 is inside to be provided with places board 14, places board 14 through being equipped with to be favorable to preventing the aperture contact on the in-process and the sector plate 9 of pipe fitting that promotes, cause to pause or damage sector plate 9, it is connected with slider 15 to place to rotate between board 14 both ends and the standing groove 13 inner wall, standing groove 13 is close to both ends and all sets up constant head tank 16 with slider 15 assorted, it has bull stick 17 to place 14 one end activity of board, standing groove 13 both ends all are provided with gag 18.
Further, in the above technical scheme, a baffle 19 is arranged on one side of the cleaning frame 4, the baffle 19 is arranged in a downward arc shape, the transmission belt 7 is arranged on the surface of the baffle 19 in a penetrating manner, and the baffle 19 is arranged to facilitate blocking of cleaning liquid brought up in the rotation process of the transmission belt 7.
Furthermore, in the above technical scheme, the spindle 5 is connected with the shaft sleeve 10 by a pin, and one end of the spindle 5 movably penetrates through the cleaning frame 4 and extends to the other side of the cleaning frame 4, so that the spindle is connected with the forward and reverse rotation motor 6 by using the transmission belt 7.
Furthermore, in the above technical solution, the top and the bottom of the plug cover 18 are movably inserted with a stopper 20, a T-shaped groove 21 is arranged in the plug cover 18, a T-shaped rod 22 is movably inserted at one end of the limiting section in the plug cover 18, the surface of the T-shaped rod 22 is sleeved with a spring 23, one end of each of the two limiting blocks 20 is fixedly connected with a steel wire 24, one end of each of the two steel wire 24 penetrates through the T-shaped groove 21 and extends to the outside to be connected with the same pull ring 25, when the plug cover 18 is used, the limiting block 20 is aligned with the sliding slot 26, so that the limiting block 20 is forced to contract into the plug cover 18, and when the limiting block moves to the position of the limiting hole 27, under the action of the spring 23, the stopper 20 is ejected to fix the plug 18, and when the plug 18 is taken out, the pull ring 25 is pulled to cause the wire 24 to pull the two stoppers 20 into the inside of the T-shaped groove 21, thereby disengaging the plug cover 18, which is more convenient to install.
Further, in the above technical solution, sliding grooves 26 are formed at both ends of the placing groove 13, a limiting hole 27 matched with the limiting block 20 is formed in the sliding groove 26, and one side of the limiting block 20 close to the inside of the placing groove 13 is in a slope shape.
Further, in the above technical solution, the inside of the T-shaped groove 21 is provided with guide wheels at positions at both sides of the corner, and the steel wire 24 is positioned inside the T-shaped groove 21 to form a right angle, so as to prevent abrasion damage between the steel wire 24 and the T-shaped groove 21.
Further, in the above technical solution, the sector plate 9 and the placing plate 14 are both made of injection molding grade nylon material, and the surface of the sector plate 9 is uniformly arranged in a hole shape, which is beneficial for the cleaning solution to enter the placing groove 13.
Further, in the above technical solution, an included angle of one end of the sector plate 9 connected with the shaft sleeve 10 is 60 to 75 degrees, and an included angle between two adjacent sector plates 9 is 15 to 30 degrees.
Further, in the above technical scheme, a pickup device 28 is hung on one side of the fixing frame 2, the pickup device 28 includes a pickup rod, an electromagnet is arranged at one end of the pickup rod, a storage battery and a switch are arranged at the other end of the pickup rod, the electromagnet and the storage battery form a series circuit through the switch, the electromagnet of the pickup device 28 is used to extend into the placing groove 13, the electromagnet and the storage battery are electrified, and therefore the stainless steel pipe is adsorbed, the stainless steel pipe is pulled out, and a power supply is disconnected, so that the electromagnet is separated from the stainless steel pipe.
The working principle of the invention is as follows:
referring to the attached drawings 1-5 of the specification, when the device is used, the hydraulic telescopic cylinder 3 is started, the cleaning frame 4 is pulled upwards out of the range of the ultrasonic cleaning pool 1, the plug cover 18 at one end of the placing groove 13 on the sector plate 9 is taken out, the rotating rod 17 at one end of the placing plate 14 is manually pulled, the rotating rod 17 is rotated, the placing plate 14 is rotated to be at the position of the inner bottom wall of the placing groove 13, the rotating rod 17 is restored to the original position, then the key to be cleaned is inserted into the placing groove 13 and pushed towards the inside of the placing groove 13 through the surface of the placing plate 14, the placing plate 14 is arranged, so that the pipe fitting is favorably prevented from contacting with the aperture on the sector plate 9 in the pushing process to cause pause or damage the sector plate 9, when the key is completely placed into the placing groove 13, the plug cover 18 is plugged into the placing groove 13 along the sliding groove 26 for fixing, the hydraulic telescopic cylinder 3 and the ultrasonic cleaning pool 1 are started, the honeycomb cleaning roller 8 enters the ultrasonic cleaning tank 1, then the forward and reverse rotating motor 6 is started, the forward and reverse rotating motor 6 slowly rotates in a reciprocating way, so that the key is positioned in the placing groove 13 and is in a moving state all the time, each key position can be contacted with the cleaning liquid in the ultrasonic cleaning tank 1, the pipe fitting is effectively prevented from standing still and being unclean, after the key cleaning is finished, the forward and reverse rotating motor 6 is closed, the hydraulic telescopic cylinder 3 is started, the honeycomb cleaning roller 8 is separated from the inside of the ultrasonic cleaning tank 1, then the plug cover 18 at the other end section of the sector plate 9 is opened, the electromagnet of the taking device 28 is used for stretching into the placing groove 13, the electromagnet and the storage battery are electrified, the stainless steel pipe fitting is adsorbed, the stainless steel pipe fitting is pulled out, the power supply is cut off, the electromagnet is separated from the stainless steel pipe fitting, and the cleaned pipe fitting is taken out, when the washing rack 4 covers the placing groove 13, the fan-shaped plate 9 can be manually pushed to enable the honeycomb washing roller 8 to rotate, or the driving motor is started to enable the honeycomb washing roller 8 to rotate to a position where the washing rack 4 cannot cover the placing groove 13.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides an ultrasonic cleaning equipment for stainless steel pipe fitting, includes ultrasonic cleaning pond (1), its characterized in that: the ultrasonic cleaning device is characterized in that an ultrasonic generator is arranged inside the ultrasonic cleaning pool (1), a fixing frame (2) is arranged at the top of the ultrasonic cleaning pool (1), a hydraulic telescopic cylinder (3) is arranged at the bottom of the fixing frame (2), a cleaning frame (4) is arranged inside the ultrasonic cleaning pool (1), the center of the top of the cleaning frame (4) is fixedly connected with the hydraulic telescopic cylinder (3), the cleaning frame (4) is arranged in a U shape, a main shaft (5) is rotatably connected between the two ends inside the cleaning frame (4), a forward and reverse rotating motor (6) is arranged on one side of the cleaning frame (4), a driving belt (7) is arranged between the forward and reverse rotating motor (6) and the main shaft (5), a honeycomb cleaning roller (8) is arranged on the surface of the main shaft (5), and the honeycomb cleaning roller (8) comprises four sector plates (9) and an axle sleeve (10), four sector plate (9) are located that axle sleeve (10) surface evenly sets up, leave certain space between two adjacent sector plate (9), adjacent two be provided with a plurality of connecting rods (11) between sector plate (9), adjacent two be provided with back up coat (12) between sector plate (9) and axle sleeve (10), a plurality of standing groove (13) have been seted up between sector plate (9) both ends, standing groove (13) inside is provided with places board (14), it is connected with slider (15) to rotate between board (14) both ends and standing groove (13) inner wall to place, standing groove (13) are close to both ends and all seted up constant head tank (16) with slider (15) assorted, standing plate (14) one end activity is pegged graft and is had bull stick (17), standing groove (13) both ends all are provided with gag (18).
2. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 1, wherein: a baffle (19) is arranged on one side of the cleaning frame (4), the baffle (19) is arranged in a downward arc shape, and the transmission belt (7) is positioned on the surface of the baffle (19) and penetrates through the surface.
3. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 1, wherein: the main shaft (5) is connected with the shaft sleeve (10) through a pin, and two ends of the main shaft (5) movably penetrate through the cleaning frame (4) and extend to the other side of the cleaning frame (4).
4. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 1, wherein: stopper cap (18) top and the equal activity of bottom are pegged graft and are had stopper (20), T-shaped groove (21) have been seted up to stopper cap (18) inside, stopper (20) are located inside one end activity grafting of stopper cap (18) and have T shape pole (22), spring (23) have been cup jointed on T shape pole (22) surface, two the equal fixedly connected with steel wire line (24) of stopper (20) one end, two steel wire line (24) one end runs through T-shaped groove (21) and extends to same pull ring (25) of external connection.
5. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 4, wherein: the novel storage rack is characterized in that sliding grooves (26) are formed in two ends of the storage groove (13), limiting holes (27) matched with the limiting blocks (20) are formed in the sliding grooves (26), and one side, close to the interior of the storage groove (13), of each limiting block (20) is in a slope shape.
6. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 4, wherein: the positions, located on two sides of the corner, of the interior of the T-shaped groove (21) are provided with guide wheels, and the steel wire (24) is located inside the T-shaped groove (21) to form a right-angle arrangement.
7. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 1, wherein: the fan-shaped plate (9) and the placing plate (14) are both made of injection molding grade nylon materials, and the surface of the fan-shaped plate (9) is uniformly arranged in a hole shape.
8. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 1, wherein: the included angle of one end of each sector plate (9) connected with the shaft sleeve (10) ranges from 60 degrees to 75 degrees, and the included angle between every two adjacent sector plates (9) ranges from 15 degrees to 30 degrees.
9. The ultrasonic cleaning apparatus for stainless steel pipes according to claim 1, wherein: the device is characterized in that a taking device (28) is hung on one side of the fixing frame (2), the taking device (28) comprises a taking rod, one end of the taking rod is provided with an electromagnet, the other end of the taking rod is provided with a storage battery and a switch, and the electromagnet and the storage battery form a series circuit through the switch.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911092862.0A CN112775096B (en) | 2019-11-11 | 2019-11-11 | Ultrasonic cleaning equipment for stainless steel pipe fitting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911092862.0A CN112775096B (en) | 2019-11-11 | 2019-11-11 | Ultrasonic cleaning equipment for stainless steel pipe fitting |
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| CN112775096A CN112775096A (en) | 2021-05-11 |
| CN112775096B true CN112775096B (en) | 2022-04-05 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114857909B (en) * | 2022-05-31 | 2023-08-22 | 江苏食品药品职业技术学院 | Portable quick dewatering equipment of traditional chinese medicine |
| CN118635211A (en) * | 2024-08-12 | 2024-09-13 | 嘉兴永励精密钢管有限公司 | Online continuous ultrasonic steel pipe cleaning equipment |
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