CN112774997A

CN112774997A - Manual assembly line is letter sorting auxiliary device for small object packing

Info

Publication number: CN112774997A
Application number: CN202110149224.9A
Authority: CN
Inventors: 宋蒙蒙
Original assignee: Individual
Current assignee: Qingdao Yilong Equipment Manufacturing Co ltd
Priority date: 2021-02-03
Filing date: 2021-02-03
Publication date: 2021-05-11
Anticipated expiration: 2041-02-03
Also published as: CN112774997B

Abstract

The invention belongs to the technical field of sorting auxiliary devices, and discloses a sorting auxiliary device for packaging small articles in a manual assembly line. According to the invention, the small objects with medium size and large size are secondarily sorted by the movable column and the sorting device, and the small objects with medium size and large size are respectively sorted into the small collecting device, the first collecting box and the second collecting box by the first drainage device, the second drainage device and the first sorting box.

Description

Manual assembly line is letter sorting auxiliary device for small object packing

Technical Field

The invention belongs to the technical field of sorting auxiliary devices, and particularly relates to a sorting auxiliary device for small article packaging in a manual assembly line.

Background

Along with the development of society, the enterprise pays more and more attention to production efficiency to the demand to the streamlined of little article packing has been proposed simultaneously, consequently, needs the workman to pack the little article of difference by the assembly line, makes enterprise production efficiency greatly increased like this, also brings new problem simultaneously, needs special letter sorting auxiliary device to satisfy the demand to letter sorting before the little article packing.

Present manual assembly line is little for article packing letter sorting auxiliary device's letter sorting effect is not good, because unable discernment unidimensional little article and sorting, the little article that leads to different packing stations to transport the target in place has the condition that does not correspond more, lead to packing inefficiency, and do not have the preliminary treatment structure, little article can't be effectively regular and can not quantitative transmission lead to little article to pile up and cause letter sorting paralyses when moving on the flowing water, direct influence subsequent letter sorting operation, in addition, because need the manual work to pack, the little article that the letter sorting targets in place leads to the fact to pile up at the packing station easily, lead to single packing station can't carry out packing operation effectively.

Disclosure of Invention

The invention aims to provide a sorting auxiliary device for small article packaging in a manual assembly line, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the invention provides the following technical scheme: a sorting auxiliary device for packaging small articles on a manual assembly line comprises a workbench, a moving motor and a transmission device, wherein the moving motor is positioned at the bottom of the workbench and is in transmission connection with the transmission device, a rotating column is fixedly mounted in the middle of the workbench through a bearing and is in transmission connection with the moving motor through the transmission device, a conveying belt is sleeved on the outer surface of the rotating column, two rotating bases are fixedly mounted at the top of the workbench, a moving column is fixedly mounted between the two rotating bases through a bearing, a transmission box is fixedly mounted in the front of the rotating bases, a transmission structure is fixedly mounted at the back of the rotating bases, a sorting box is fixedly mounted at the top of the rotating bases, a sorting device is fixedly mounted in an inner cavity of the sorting box, and a first sorting box is fixedly mounted on the left side of the sorting box, sorting box No. two is installed to sorting device's left side fixed mounting, the top fixed mounting of workstation has a drainage ware No. one, the top fixed mounting of workstation has a drainage ware No. two, the left side fixed mounting of workstation has a collection box No. two, the equal fixed mounting in both sides has a collection box No. one around No. two drainage ware, the equal fixed mounting in both sides has small-size collection device around a drainage ware.

Preferably, the top right side fixed mounting of workstation has regular structure, the right side fixed mounting of letter sorting incasement chamber has the shunt, the inside fixed mounting of letter sorting box has the stopper, the right side part of a drainage ware is located the left below in rotation base bottom, No. two drainage wares are located the left side of a drainage ware, the quantity that removes the post is twenty five, twenty five it passes through the transmission case transmission and connects to remove the post.

Preferably, the regular structure comprises two track correction plates, a triangular bar is fixedly mounted between the middle parts of the two track correction plates, a rotating shaft is fixedly mounted between the left sides of the two track correction plates through a bearing, a turnover plate is fixedly mounted on the outer surface of the rotating shaft, and the track correction plates are fixedly mounted on the right side of the top of the workbench.

Preferably, small-size collection device includes No. three collection boxes, No. three inner wall movable mounting who collects the box has prevents piling up the board, the discharge gate has been seted up on No. three right sides of collecting the box, the right side fixed mounting who prevents piling up the board bottom has the spring, No. three right side fixed mounting who collects the box has reserve collection box, the other end and No. three collection box fixed connection of spring.

Preferably, transmission structure includes motor bedplate and transfer board, the top fixed mounting of motor bedplate has drive machine, the surface activity of drive machine output shaft has cup jointed the belt, the positive activity of transfer board has cup jointed the transmission post, drive machine passes through belt transmission with the transmission post and is connected, the output shaft and the removal post fixed connection of motor bedplate, transmission post and pivot fixed connection.

Preferably, the number of the limiting blocks is two, the two limiting blocks are respectively positioned at the front side and the rear side of the inner cavity of the first sorting box, and the limiting blocks are in right-angled triangles.

Preferably, the quantity of shunt is two, two the shunt is the right side at letter sorting case inner chamber top that distributes at the equidistance, the cross-sectional shape of shunt is the isosceles triangle who rotates ninety degrees clockwise.

Preferably, the number of the turnover plates is five, and the five turnover plates are distributed at equal intervals circumferentially by taking the circle center of the rotating shaft as a reference.

Preferably, the shape of each of the first flow diverter and the second flow diverter is a human shape rotated ninety degrees clockwise, and the height value of the second flow diverter is higher than that of the first flow diverter.

The invention has the following beneficial effects:

1. the sorting device is provided with the rotating base, the moving column, the transmission structure, the sorting box, the sorting device, the first sorting box, the second sorting box, the first drainage device, the second drainage device and the like, the moving column is used for limiting the small articles with the minimum size to move on the conveying belt all the time so as to realize primary sorting, the moving column and the sorting device are used for carrying out secondary sorting on the small articles with the medium size and the large size, and the first drainage device, the second drainage device and the first sorting box are used for sorting the small articles with the medium size and the large size into the small collecting device, the first collecting box and the second collecting box respectively.

2. The small articles are orderly overturned by the overturning plate one by one to facilitate subsequent sorting work.

3. The small objects after being sorted are effectively prevented from being stacked on the packaging station by the small collecting device, the second sorting box and the first sorting box, the sorted large and medium-sized small objects are temporarily stopped at the bottoms of the first sorting box and the second sorting box through the first sorting box and the second sorting box, the sorted small objects cannot rapidly move and are stacked inside the first collecting box and the second collecting box, the pressure of workers is reduced, the spare collecting box is arranged for bearing the small objects stacked in the third collecting box, the small objects stacked in the third collecting box are released quantitatively through the cooperation of the spring and the stacking prevention plate, and stacking is avoided.

Drawings

FIG. 1 is a front cut-away schematic view of the structure of the present invention;

FIG. 2 is a schematic front view of the structure of the present invention;

FIG. 3 is a schematic view of the backside of the inventive structure;

FIG. 4 is a top cut-away schematic view of the structure of the present invention;

FIG. 5 is a top cut-away schematic view of a sorting bin and first sorting cassette of the present invention;

FIG. 6 is an exploded view of a compact collection device of the present invention;

FIG. 7 is an exploded view of the sorting bin, diverter and sorting apparatus of the present invention;

FIG. 8 is an exploded schematic view of a structured structure according to the present invention;

FIG. 9 is an enlarged schematic view of the structure at A of the present invention;

FIG. 10 is an enlarged schematic view of the structure of the present invention at B;

FIG. 11 is an enlarged view of the structure of the present invention at C.

In the figure: 1. a work table; 2. rotating the column; 3. a conveyor belt; 4. a moving motor; 5. a transmission device; 6. regulating the structure; 61. a track correction plate; 62. triangular bars; 63. a rotating shaft; 64. a turnover plate; 7. rotating the base; 8. moving the column; 9. a transmission structure; 91. a motor seat plate; 92. a drive motor; 93. a transfer plate; 94. a drive post; 95. a belt; 10. sorting boxes; 11. a flow divider; 12. a sorting device; 13. a first sorting box; 14. a limiting block; 15. a second sorting box; 16. a first drainage device; 17. a second drainage device; 18. a first collection box; 19. a second collection box; 20. a small collection device; 201. a third collection box; 202. an anti-stacking plate; 203. a discharge port; 204. a spring; 205. a standby collection box; 21. a transmission case.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 11, in the embodiment of the present invention, an auxiliary sorting device for packaging small articles in a manual assembly line includes a workbench 1, a moving motor 4 and a transmission device 5, the moving motor 4 is located at the bottom of the workbench 1, the moving motor 4 is in transmission connection with the transmission device 5, a rotating column 2 is fixedly installed in the middle of the workbench 1 through a bearing, the rotating column 2 is in transmission connection with the moving motor 4 through the transmission device 5, a conveyor belt 3 is fixedly sleeved on the outer surface of the rotating column 2, two rotating bases 7 are fixedly installed at the top of the workbench 1, a moving column 8 is fixedly installed between the two rotating bases 7 through a bearing, a transmission box 21 is fixedly installed on the front surface of the front rotating base 7, a transmission structure 9 is fixedly installed on the back surface of the rotating base 7, a sorting box 10 is fixedly installed at the top of the rotating base 7, and a sorting device 12 is, sorting box 10's left side fixed mounting has a letter sorting box 13 No. one, and sorting device 12's left side fixed mounting has sorting box 15 No. two, and workstation 1's top fixed mounting has drainage ware 16 No. one, and workstation 1's top fixed mounting has drainage ware 17 No. two, and workstation 1's left side fixed mounting has collection box 19 No. two, and the equal fixed mounting in both sides has collection box 18 No. one around No. two drainage ware 17, and the equal fixed mounting in both sides has small-size collection device 20 around drainage ware 16.

Wherein, top right side fixed mounting of workstation 1 has regular structure 6, the right side fixed mounting of letter sorting case 10 inner chamber has shunt 11, the inside fixed mounting of letter sorting box 13 has stopper 14, the right side part of a drainage ware 16 is located the left below in rotating base 7 bottom, No. two drainage ware 17 are located the left side of a drainage ware 16, the quantity of removing post 8 is twenty five, twenty five remove post 8 and pass through transmission case 21 transmission and connect, the little article that is located 3 tops of conveyer belt gets off from last workshop section, arrange probably unordered, consequently, need regular structure 6 to improve, the purpose makes subsequent letter sorting process orderly and high-efficient more, also can alleviate staff's pressure simultaneously.

Wherein, the regular structure 6 comprises two track correction boards 61, a triangular bar 62 is fixedly arranged between the middle parts of the two track correction boards 61, a rotating shaft 63 is fixedly arranged between the left sides of the two track correction boards 61 through a bearing, a turnover board 64 is fixedly arranged on the outer surface of the rotating shaft 63, the track correction board 61 is fixedly arranged on the right side of the top of the workbench 1, when the conveyor belt 3 is driven by the rotating column 2 and the moving motor 4 to rotate from right to left, the small objects are driven to move along with the conveyor belt, the small objects on the top of the conveyor belt 3 are just randomly and disorderly arranged, the pressure on sorting operation is very large, therefore, the track correction board 61 is firstly used for narrowing the motion track of the small objects, then the small objects sequentially pass through the top parts of the triangular bar 62 to prolong the moving time on the conveyor belt 3, the small objects are arranged more neatly while limiting the current, then the rotating shaft 63 is driven by the transmission motor 92 and the belt 95 to rotate and drive the turnover board 64, the small objects are driven by the turnover plate 64 to turn over and move leftwards, so that the small objects move in a moving mode, and the subsequent sorting work is facilitated.

Wherein, the small collecting device 20 comprises a third collecting box 201, an anti-accumulation plate 202 is movably arranged on the inner wall of the third collecting box 201, a discharge hole 203 is arranged on the right side of the third collecting box 201, a spring 204 is fixedly arranged on the right side of the bottom of the anti-accumulation plate 202, a standby collecting box 205 is fixedly arranged on the right side of the third collecting box 201, the other end of the spring 204 is fixedly connected with the third collecting box 201, the small collecting device 20 is used for receiving the small articles with the minimum size, as the small articles with the medium size in the first collecting box 18 and the small articles with the maximum size in the second collecting box 19 have a period of moving vacuum in the middle stage of sorting (the small articles with the medium size can enter the inside of the second sorting box 15 when passing through the bottom of the sorting device 12, at the moment, the small articles entering the inside of the second sorting box 15 have no power, and can fall onto the conveyor belt 3 again only by means of self inertia and subsequent small article pushing, the same applies to the small articles with the largest size), which causes that the small articles entering the first collecting box 18 and the second collecting box 19 are not affected by the packing speed of the workers and are not piled up, while the small articles in the small collecting device 20 are always located on the conveyor belt 3, and there is no moving vacuum period, so that the small articles are very easy to pile up, so that the small articles inside the third collecting box 201 are prevented from being piled up due to the influence of the packing speed of the workers by the anti-piling plate 202 and the spring 204, when the small articles inside the third collecting box 201 are piled up too much, the spring 204 is pressed to shrink downwards, so that the small articles enter the standby collecting box 205 along the discharge port 203, and the problem that the small articles inside the third collecting box 201 are piled up is solved.

Wherein, the transmission structure 9 includes a motor seat board 91 and a transfer board 93, a transmission motor 92 is fixedly installed on the top of the motor seat board 91, a belt 95 is movably sleeved on the outer surface of the output shaft of the transmission motor 92, a transmission post 94 is movably sleeved on the front surface of the transfer board 93, the transmission motor 92 is in transmission connection with the transmission post 94 through the belt 95, the output shaft of the motor seat board 91 is fixedly connected with the movable post 8, the transmission post 94 is fixedly connected with the rotating shaft 63, the transmission structure 9 simultaneously provides power for the rotation of the movable post 8 and the rotating shaft 63, the output shaft of the motor seat board 91 is directly and fixedly connected with the movable post 8, the transmission post 94 makes itself rotate synchronously with the movable post 8 through the belt 95 and drives the rotating shaft 63 to rotate, in addition, the rotating directions of the rotating shaft 63 and the movable post 8 are the same, not only the power source of sorting is solved, but also the rotation of the, and resources are saved.

Wherein, the quantity of stopper 14 is two, and two stoppers 14 are located both sides around the sorting box 13 inner chamber respectively, and stopper 14's shape is right triangle, and the inside jumbo size small object of entering sorting box 13 can have the trend to remove to both sides, probably leads to the small object to drop, consequently, this problem has been solved in stopper 14's design, makes the small object can remove in the inside middle part of sorting box 13 through the triangle-shaped design to the slope of sorting box 13 middle part direction.

The number of the flow dividers 11 is two, the two flow dividers 11 are equidistantly distributed on the right side of the top of the inner cavity of the sorting box 10, the cross section of each flow divider 11 is in the shape of an isosceles triangle rotating ninety degrees clockwise, when small articles enter the inside of the rotating base 7, the small articles with the minimum size move from the lower part of the moving column 8, the large sizes are driven by the moving column 8 and enter the sorting box 10, the small articles entering the inside of the sorting box 10 need to be sorted for the second time through the opening on the right side of the sorting device 12, and the right openings of the sorting device 12 can be blocked by small articles with large sizes, so that the small articles are divided by adding the flow dividers 11, and the small articles with the medium sizes can smoothly pass through the inside of the sorting device 12.

The number of the turnover plates 64 is five, the five turnover plates 64 are distributed on the circumference at equal intervals by taking the circle center of the rotating shaft 63 as a reference, the turnover plates 64 are driven by the rotating shaft 63 to rotate anticlockwise and drive the small articles to be turned regularly, the number of the turnover plates 64 just accords with the moving speed of the small articles, and the equal interval design enables the distance between the turned small articles to be equal, so that the subsequent sorting work is facilitated.

The shape of the first flow diverter 16 and the second flow diverter 17 are right-angled people, the height of the second flow diverter 17 is higher than that of the first flow diverter 16, and the sorted small articles with different sizes can enter different conveying areas, as shown in the fourth drawing, the small article with the smallest size can move into the small collecting device 20 along the right side of the first flow diverter 16, and the small article with the medium size can move into the first collecting box 18 along the right side of the second flow diverter 17 and the left side of the first flow diverter 16.

The working principle and the using process are as follows:

in operation, small articles move leftwards from the rightmost end of the top of the conveyor belt 3, the distance between the small articles is increased after passing through the triangular bar 62, the transmission motor 92 is started to drive the moving column 8 to rotate, the belt 95 drives the transmission column 94 to rotate, the rotating shaft 63 rotates along with the rotation, finally the turnover plate 64 is driven to rotate anticlockwise, the small articles are turned over one by one, then the small articles in order are in contact with the moving column 8, the small articles in small size move from the right below the moving column 8 and finally move into the third collecting box 201 along the right side of the first drainage device 16, the small articles in large and medium sizes move to the upper side of the moving column 8 and continue to move leftwards, the small articles in medium sizes enter along the right opening of the sorting device 12 and continue to move leftwards, the small articles in medium sizes are moved to the top of the second sorting box 15, and the small articles in medium sizes gradually leave the second sorting box 15 and fall off again under the push of the small articles To the top of the conveyor belt 3, and finally moves into the inside of the first collecting box 18 along the right side of the second flow diverter 17, the large-size small articles climb to the top of the sorting device 12 and gradually move to the limiting block 14 under the push of the subsequent large-size articles and finally fall back to the left side of the top of the conveyor belt 3, and then move into the inside of the second collecting box 19;

the small articles entering the third collecting box 201 are easy to stack, the weight of the stacked small articles on the anti-stacking plate 202 increases gradually, the spring 204 is pressed downwards under the force and drives the anti-stacking plate 202 to rotate downwards around the center of the left side of the anti-stacking plate 202, and at the moment, the small articles in the third collecting box 201 enter the standby collecting box 205 along the discharge hole 203 to reduce the stacking condition in the third collecting box 201.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a manual assembly line is letter sorting auxiliary device for small-size article packing, includes workstation (1), moving motor (4) and transmission (5), its characterized in that: the automatic sorting machine is characterized in that the mobile motor (4) is located at the bottom of the workbench (1), the mobile motor (4) is in transmission connection with the transmission device (5), the middle of the workbench (1) is provided with the rotating column (2) through a bearing fixed mounting, the rotating column (2) is in transmission connection with the mobile motor (4) through the transmission device (5), the outer surface of the rotating column (2) is fixedly sleeved with the conveying belt (3), the top of the workbench (1) is fixedly provided with two rotating bases (7), the two rotating bases (7) are fixedly provided with the moving column (8) through a bearing, the front of the rotating bases (7) is fixedly provided with the transmission box (21), the back of the rotating bases (7) is fixedly provided with the transmission structure (9), the top of the rotating bases (7) is fixedly provided with the sorting box (10), the inner cavity of the sorting box (10) is fixedly provided with the sorting device (12), the utility model discloses a sorting box, including sorting box (10), sorting device (12), top fixed mounting has drainage ware (16), the top fixed mounting of workstation (1) has drainage ware (17) No. two, the left side fixed mounting of workstation (1) has collection box (19) No. two, the equal fixed mounting in both sides has collection box (18) No. two around No. two drainage ware (17), the equal fixed mounting in both sides has small-size collection device (20) around drainage ware (16).

2. The assembly line small item packing sorting aid of claim 1, wherein: the top right side fixed mounting of workstation (1) has regular structure (6), the right side fixed mounting of letter sorting case (10) inner chamber has shunt (11), the inside fixed mounting of a letter sorting box (13) has stopper (14), the right side part of a drainage ware (16) is located the left below in rotation base (7) bottom, No. two drainage ware (17) are located the left side of a drainage ware (16), the quantity that removes post (8) is twenty five, twenty five remove post (8) and connect through transmission case (21) transmission.

3. The assembly line small item packing sorting aid of claim 2, wherein: regular structure (6) include two track correction boards (61), two fixed mounting has triangle strip (62), two between the middle part of track correction board (61) there is pivot (63) through bearing fixed mounting between the left side of track correction board (61), the surface fixed mounting of pivot (63) has returning face plate (64), track correction board (61) fixed mounting is on the right side at workstation (1) top.

4. The assembly line small item packing sorting aid of claim 1, wherein: small-size collection device (20) are including No. three collection box (201), the inner wall movable mounting of No. three collection box (201) has prevents piling up board (202), discharge gate (203) have been seted up on the right side of No. three collection box (201), the right side fixed mounting who prevents piling up board (202) bottom has spring (204), the right side fixed mounting of No. three collection box (201) has reserve collection box (205), the other end and No. three collection box (201) fixed connection of spring (204).

5. The assembly line small item packing sorting aid of claim 1, wherein: drive structure (9) include motor bedplate (91) and transfer board (93), the top fixed mounting of motor bedplate (91) has drive motor (92), belt (95) have been cup jointed in the surface activity of drive motor (92) output shaft, drive post (94) have been cup jointed in the front activity of transfer board (93), drive motor (92) are connected through belt (95) transmission with drive post (94), the output shaft and the removal post (8) fixed connection of motor bedplate (91), drive post (94) and pivot (63) fixed connection.

6. The assembly line small item packing sorting aid of claim 2, wherein: the number of stopper (14) is two, two stopper (14) are located the front and back both sides of a letter sorting box (13) inner chamber respectively, the shape of stopper (14) is right triangle-shaped.

7. The assembly line small item packing sorting aid of claim 2, wherein: the quantity of shunt (11) is two, two shunt (11) are the right side at letter sorting case (10) inner chamber top that distributes at the equidistance, the cross-sectional shape of shunt (11) is the isosceles triangle of ninety degrees of clockwise rotation.

8. A sorting aid for manually streamlined small article packaging according to claim 3, wherein: the number of the turnover plates (64) is five, and the five turnover plates (64) are distributed at equal intervals in a circumferential manner by taking the circle center of the rotating shaft (63) as a reference.

9. The assembly line small item packing sorting aid of claim 1, wherein: the shape of the first flow diverter (16) and the shape of the second flow diverter (17) are both of a human shape rotated ninety degrees clockwise, and the height value of the second flow diverter (17) is higher than that of the first flow diverter (16).