CN112768390A - High-efficiency solar cell module processing method - Google Patents
High-efficiency solar cell module processing method Download PDFInfo
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- CN112768390A CN112768390A CN202011627552.7A CN202011627552A CN112768390A CN 112768390 A CN112768390 A CN 112768390A CN 202011627552 A CN202011627552 A CN 202011627552A CN 112768390 A CN112768390 A CN 112768390A
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- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 120
- 238000010030 laminating Methods 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000003475 lamination Methods 0.000 claims abstract description 28
- 238000009432 framing Methods 0.000 claims abstract description 19
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 16
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000005341 toughened glass Substances 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims description 74
- 238000000034 method Methods 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 5
- 230000001788 irregular Effects 0.000 claims description 3
- 238000005056 compaction Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67742—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67706—Mechanical details, e.g. roller, belt
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides a high-efficiency solar cell module processing method, which comprises the following steps: preparing a solar part, wherein the part comprises a back plate, a battery, EVA and toughened glass; sequentially stacking the solar parts, wherein the solar parts comprise a back plate, a battery, EVA (ethylene vinyl acetate) and toughened glass; placing the laminated solar parts on a laminating mechanism; starting the laminating mechanism, and realizing the lamination of the solar parts to obtain a laminated board; starting a pushing mechanism to push the laminated board to a material conveying mechanism, and conveying the laminated board to a framing table by using the material conveying mechanism; and framing the laminated board on a framing table to obtain the solar cell module. Compared with the manual lamination, the production efficiency is greatly improved, the lamination yield is improved, and the condition that the manual lamination yield is lower is reduced.
Description
Technical Field
The invention relates to the technical field of solar cell modules, in particular to a high-efficiency solar cell module processing method.
Background
At present, the demand of solar energy as a new energy industry is increasing day by day, but in the production process, the assembly and production of solar components are always manually operated in the whole process; the manual operation is very inefficient, and thus an efficient solar cell module processing method is lacking.
Disclosure of Invention
The invention provides a high-efficiency solar cell module processing method which is used for improving the processing efficiency of a solar module.
The invention provides a high-efficiency solar cell module processing method, which comprises the following steps:
preparing a solar part, wherein the part comprises a back plate, a battery, EVA and toughened glass;
sequentially stacking the solar parts, wherein the solar parts comprise a back plate, a battery, EVA (ethylene vinyl acetate) and toughened glass;
placing the laminated solar parts on a laminating mechanism;
starting the laminating mechanism, and realizing the lamination of the solar parts to obtain a laminated board;
starting a pushing mechanism to push the laminated board to a material conveying mechanism, and conveying the laminated board to a framing table by using the material conveying mechanism;
and framing the laminated board on a framing table to obtain the solar cell module.
Preferably, the laminating mechanism is used for laminating the solar parts, and the material conveying mechanism is used for transferring the laminated plate;
the material conveying mechanism is positioned at the output end of the laminating mechanism.
Preferably, defeated material mechanism is including defeated material roller and defeated material support body, the interval is provided with a plurality of pivoted defeated material rollers on the defeated material support body.
Preferably, one side of the laminating mechanism far away from the material conveying mechanism is provided with a pushing mechanism, and the pushing mechanism comprises:
the laminating mechanism comprises a push plate and a first support, wherein the push plate is connected with a motor through a telescopic rod, the motor is arranged on the first support, the first support is of an L structure, and the opening end of the L structure of the first support faces the laminating mechanism and is fixed on the outer side wall above the laminating mechanism.
Preferably, a laminating groove is formed in the laminating mechanism and used for placing the solar parts;
and the laminating mechanism is provided with a driving mechanism, and the driving mechanism is used for laminating the solar parts.
Preferably, the laminating mechanism comprises:
the second support is of a U-shaped structure, the open end of the U-shaped structure of the second support faces towards the first support, bases extending outwards are arranged on two sides of the opening respectively, and the bases are used for erecting the second support on the ground;
a driving mechanism is arranged above the second support and in the second U-shaped groove of the second support and is positioned on one side of the laminating groove;
and a second U-shaped frame is arranged on the second support, and a driving mechanism is clamped in a first U-shaped groove of the second U-shaped frame.
Preferably, the drive mechanism comprises: a vertical plate, a compression leg and a first pressing block,
the vertical plate is positioned in a first U-shaped groove of the second U-shaped frame and reciprocates up and down;
a second rotating shaft extending outwards is arranged on the surface, far away from the second U-shaped frame, of the vertical plate, the second rotating shaft is movably arranged on the first U-shaped frame, and one side, far away from the second rotating shaft, of the vertical plate is movably arranged in a U-shaped groove of the first U-shaped frame;
the opening of the U-shaped groove of the first U-shaped frame is arranged towards the vertical plate, one side of the first U-shaped frame, which is far away from the opening, is connected with a first movable rod, the first movable rod sequentially penetrates through the first limiting disc and the limiting cylinder and is connected with a third U-shaped frame,
a third U-shaped groove of the third U-shaped frame is arranged far away from the first movable rod, and the limiting cylinder is fixed inside the second support; the first limiting disc is positioned on the upper surface of the second bracket and is close to the laminating groove;
a second penetrating movable groove is formed in the third U-shaped frame, and the extending direction of the second movable groove is vertically arranged to form a strip hole structure;
a second arc-shaped disc is sleeved in the third U-shaped groove, a first arc-shaped disc is connected below the second arc-shaped disc, the diameter of the first arc-shaped disc is larger than that of the second arc-shaped disc, and the first arc-shaped disc and the second arc-shaped disc are connected with each other to form an irregular disc body;
one end of the second arc-shaped disc close to the laminating groove is connected with a pull rod; a first movable groove with an arc structure is arranged on the first arc-shaped disc, a second limiting column is arranged at the opening end of a third U-shaped groove of the third U-shaped frame, the second limiting column is positioned in the first movable groove to reciprocate,
two sides of the second arc-shaped disc are provided with first rotating shafts extending outwards, and the first rotating shafts respectively penetrate through the third U-shaped frame and reciprocate in a second movable groove of the third U-shaped frame;
one end of the first rotating shaft, which is far away from the second arc-shaped disc, is rotatably arranged on the second bracket;
one end, close to the pull rod, of the second limiting column is connected with a spring, and the other end of the spring is connected with the inner wall of one side, close to the pull rod, of the first movable groove;
the first U type inslot is provided with the guide block, the guide block be used for with first U type groove is close to one side of riser forms the L notch of L structure, one side below that the riser is close to the L notch is provided with the direction chamfer of arc structure, direction chamfer and L notch mutually support the setting.
Preferably, the driving mechanism is further provided with a fine adjustment mechanism, and the fine adjustment mechanism is positioned on the first pressing block;
the fine adjustment mechanism includes: the adjusting block is of a regular hexagon structure, third rotating shafts are symmetrically arranged on two sides of the adjusting block, a second adjusting rod is rotatably arranged on the third rotating shafts, a third pressing block is arranged at one end, far away from the third rotating shafts, of the second adjusting rod, and the third pressing block is used for being connected with the upper surface of the pressing plate;
the second adjusting rod is provided with a mounting groove, the mounting groove is used for mounting a second pressing block, a first groove is formed in the upper surface of the second pressing block, the bottom of the first groove is of an arc-shaped structure, and a through hole is formed in the bottom of the arc-shaped structure;
a sliding block is arranged at one end, away from the first groove, of the second pressing block, the sliding block is fixed in the mounting groove, a fourth pressing block is arranged in the first groove, a first penetrating through hole is formed in the fourth pressing block, a protruding face of an arc-shaped structure is arranged at one end, close to the first groove, of the fourth pressing block, and the protruding face of the arc-shaped structure and the arc-shaped structure of the first groove are arranged in a matched mode;
the first through hole and the second through hole are used for installing a first adjusting rod, a limiting hole is formed in the first pressing block, and the limiting hole is used for the first adjusting rod to penetrate into and be fixed on the first pressing block; and one end of the first adjusting rod, which is close to the second pressing block, is provided with an adjusting bolt.
The working principle and the beneficial effects of the invention are as follows:
the invention provides a high-efficiency solar cell module processing method, which comprises the following steps: preparing a solar part, wherein the part comprises a back plate, a battery, EVA and toughened glass; sequentially stacking the solar parts, wherein the solar parts comprise a back plate, a battery, EVA (ethylene vinyl acetate) and toughened glass; placing the laminated solar parts on a laminating mechanism; starting the laminating mechanism, and realizing the lamination of the solar parts to obtain a laminated board; starting a pushing mechanism to push the laminated board to a material conveying mechanism, and conveying the laminated board to a framing table by using the material conveying mechanism; and framing the laminated board on a framing table to obtain the solar cell module.
According to the invention, the laminating mechanism is utilized to laminate the solar parts, so that the situation of manual pressing is reduced; meanwhile, after the lamination is finished, the laminated board formed by lamination is pushed by the pushing mechanism, so that the purpose that the laminated board is separated from the laminating mechanism is achieved; the laminated board slides to the material conveying mechanism, and then the laminated board is conveyed to a framing table through the material conveying mechanism for framing, so that the solar cell module is obtained; compared with the manual lamination, the production efficiency is greatly improved, the lamination yield is improved, and the condition that the manual lamination yield is lower is reduced.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a lamination mechanism according to the present invention;
FIG. 3 is a schematic structural view of a third U-shaped frame according to the present invention;
FIG. 4 is a schematic cross-sectional view of a lamination mechanism according to the present invention;
FIG. 5 is a schematic view of the first and second arcuate plates of the present invention;
FIG. 6 is a schematic structural diagram of a fine adjustment mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of a second compact and a third compact of the present invention;
wherein, 1-laminating mechanism, 2-material conveying mechanism, 3-laminating groove, 4-push plate, 5-first support,
6-base, 7-second support, 8-first rotating shaft, 9-first limiting disc, 10-second rotating shaft, 11-first U-shaped frame, 12-second U-shaped frame, 13-first U-shaped groove, 14-vertical plate, 15-compression column, 16-first pressing block, 17-pressing disc, 18-solar component, 19-second U-shaped groove, 20-pull rod, 21-first movable rod, 22-limiting cylinder, 23-spring, 24-third U-shaped frame, 25-first movable groove, 26-second movable groove, 27-second limiting column, 28-first arc-shaped disc, 29-second arc-shaped disc, 30-third U-shaped groove,
31-an adjusting block, 32-a third rotating shaft, 33-a mounting groove, 34-a first adjusting rod, 35-an adjusting bolt, 36-a second pressing block, 37-a third pressing block, 38-a first perforation, 39-a fourth pressing block, 40-a first groove, 41-a second perforation, 42-a sliding block, 43-a convex surface, 44-a material conveying roller, 45-a guide chamfer, 46-a guide block, 47-a second adjusting rod and 48-a limiting hole.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Referring to fig. 1 to 7, a method for manufacturing a high efficiency solar cell module includes the steps of:
preparing a solar component 18 comprising a back sheet, a battery, EVA and tempered glass;
sequentially stacking the solar parts 18, wherein the solar parts comprise a back plate, a battery, EVA (ethylene vinyl acetate) and toughened glass;
placing the laminated solar components 18 on the laminating mechanism 1;
starting the laminating mechanism 1, and realizing the lamination of the solar parts 18 to obtain a laminated board;
starting a pushing mechanism to push the laminated board to a material conveying mechanism 2, and conveying the laminated board to a framing table by using the material conveying mechanism 2;
and framing the laminated board on a framing table to obtain the solar cell module.
In the invention, the laminating mechanism 1 is utilized to laminate the solar parts 18, so that the situation of manual pressing is reduced; meanwhile, after the lamination is finished, the laminated board formed by lamination is pushed by the pushing mechanism, so that the purpose that the laminated board is separated from the laminating mechanism 1 is achieved; the laminated board slides to the material conveying mechanism 2, and then is conveyed to a framing table through the material conveying mechanism 2 for framing, so that the solar cell module is obtained; compared with the manual lamination, the production efficiency is greatly improved, the lamination yield is improved, and the condition that the manual lamination yield is lower is reduced.
In one embodiment, the laminating mechanism 1 is used for laminating the solar components 18, and the material conveying mechanism 2 is used for transferring the laminated laminates;
the material conveying mechanism 2 is positioned at the output end of the laminating mechanism 1.
The material conveying mechanism 2 comprises a material conveying roller 44 and a material conveying frame body, and a plurality of rotating material conveying rollers 44 are arranged on the material conveying frame body at intervals.
the laminating mechanism comprises a push plate 4 and a first support 5, wherein the push plate 4 is connected with a motor through a telescopic rod, the motor is arranged on the first support 5, the first support 5 is of an L structure, and the opening end of the L structure of the first support 5 faces the laminating mechanism 1 and is fixed on the outer side wall above the laminating mechanism 1.
In this embodiment, the motor is a linear driving motor, and the linear driving motor can push the telescopic rod to move back and forth, so as to drive the push plate 4 to move back and forth, further realize that the laminated board is pushed, realize the purpose of automatically pushing out the laminating groove 3, reduce the situation that the laminated board needs to be manually taken out after being laminated, and further improve the production efficiency.
In one embodiment, the laminating mechanism 1 is provided with a laminating groove 3, and the laminating groove 3 is used for placing the solar energy component 18;
the laminating mechanism 1 is provided with a driving mechanism, and the driving mechanism is used for laminating the solar energy parts 18.
The laminating mechanism 1 includes:
the base 6 and the second support 7, the second support 7 is a U-shaped structure, the open end of the U-shaped structure of the second support 7 is arranged in an opposite direction, the bases 6 extending outwards are respectively arranged on two sides of the opening, and the bases 6 are used for erecting the second support 7 on the ground;
a driving mechanism is arranged above the second bracket 7 and in the second U-shaped groove 19 of the second bracket 7, and the driving mechanism is positioned on one side of the laminating groove 3;
and a second U-shaped frame 12 is arranged on the second support 7, and a driving mechanism is clamped in a first U-shaped groove 13 of the second U-shaped frame 12.
The drive mechanism includes: a vertical plate 14, a compression leg 15 and a first pressing block 16,
the vertical plate 14 is positioned in the first U-shaped groove 13 of the second U-shaped frame 12 and reciprocates up and down;
a second rotating shaft 10 extending outwards is arranged on the surface, away from the second U-shaped frame 12, of the vertical plate 14, the second rotating shaft 10 is movably arranged on the first U-shaped frame 11, and one side, away from the second rotating shaft 10, of the vertical plate 14 is movably arranged in a U-shaped groove of the first U-shaped frame 11;
the opening of the U-shaped groove of the first U-shaped frame 11 is arranged towards the vertical plate 14, one side of the first U-shaped frame 11 away from the opening is connected with a first movable rod 21, the first movable rod 21 sequentially penetrates through the first limiting disc 9 and the limiting cylinder 22 and is connected with a third U-shaped frame 24,
a third U-shaped groove 30 of the third U-shaped frame 24 is far away from the first movable rod 21, and the limiting cylinder 22 is fixed inside the second bracket 7; the first limiting disc 9 is positioned on the upper surface of the second bracket 7 and is close to the laminating groove 3;
a second movable groove 26 is arranged on the third U-shaped frame 24 in a penetrating manner, and the extending direction of the second movable groove 26 is vertically arranged to form a strip hole structure;
a second arc-shaped disc 29 is sleeved in the third U-shaped groove 30, a first arc-shaped disc 28 is connected below the second arc-shaped disc 29, the diameter of the first arc-shaped disc 28 is larger than that of the second arc-shaped disc 29, and the first arc-shaped disc 28 and the second arc-shaped disc 29 are connected with each other to form an irregular disc body;
one end of the second arc-shaped disc 29 close to the laminating groove 3 is connected with a pull rod 20; a first movable groove 25 with an arc structure is arranged on the first arc-shaped disc 28, a second limiting column 27 is arranged at the open end of a third U-shaped groove 30 of the third U-shaped frame 24, the second limiting column 27 is positioned in the first movable groove 25 for reciprocating motion,
two sides of the second arc-shaped disc 29 are provided with first rotating shafts 8 extending outwards, and the first rotating shafts 8 respectively penetrate through the third U-shaped frame 24 and reciprocate in the second movable groove 26 of the third U-shaped frame 24;
one end of the first rotating shaft 8, which is far away from the second arc-shaped disc 29, is rotatably arranged on the second bracket 7;
one end of the second limiting column 27 close to the pull rod 20 is connected with a spring 23, and the other end of the spring 23 is connected with the inner wall of the first movable groove 25 close to one side of the pull rod 20;
be provided with guide block 46 in the first U type groove 13, guide block 46 be used for with first U type groove 13 is close to one side of riser 14 forms the L notch of L structure, one side below that riser 14 is close to the L notch is provided with the direction chamfer 45 of arc structure, direction chamfer 45 and the setting of mutually supporting of L notch.
In this embodiment, when the solar component 18 needs to be laminated, a back sheet, a battery, EVA, and tempered glass are first stacked in the laminating groove 3 in this order from bottom to top; starting to lift the pull rod 20, when the pull rod 20 is lifted upwards, the second arc-shaped disc 29 is driven to rotate, and the first arc-shaped disc 28 is driven to rotate after the second arc-shaped disc 29 rotates; so as to realize the oscillation of said first arc-shaped disc 28 inside said third U-shaped frame 24, via said first rotation shaft 8 and with said second arc-shaped disc 29; when the arc-shaped disc rotates, the second limiting column 27 connected with the end part of the third U-shaped frame 24 reciprocates in the first movable groove 25 on the first arc-shaped disc 28; and the purpose that the third U-shaped frame 24 can move up and down along with the swing of the first arc-shaped disc 28 and the second arc-shaped disc 29 is realized;
further, when moving up and down, the third U-shaped frame 24 moves up and down on the first rotating shaft 8 through the second movable groove 26, so that the first movable rod 21 connected with the third U-shaped frame 24 moves up and down, and further drives the first U-shaped frame 11 to move up and down, and the second rotating shaft 10 connected with the vertical plate 14 is rotatably arranged in the U-shaped groove of the first U-shaped frame 11; therefore, when the first U-shaped frame 11 moves up and down, the second rotating shaft 10 is pushed to move up and down, further the vertical plate 14 is driven to move up and down, because the side of the vertical plate 14 close to the second U-shaped frame 12 is provided with the first U-shaped groove 13 of L structure through the guide block 46, the side of the guide block 46 close to the vertical plate 14 is provided with an arc chamfer, thereby realizing that when the guide chamfer 45 of the vertical plate 14 can be matched with the arc chamfer of the guide block 46, further realizing that the vertical plate 14 is overturned, therefore, the first pressing block 16 connected to the vertical plate 14 can be turned, the pressing column 15 and the pressing plate 17 carried on the first pressing block 16 can be turned, the purpose of pressing the solar part 18 by the pressing plate 17 is achieved, and the purpose of obtaining a laminated plate through pressing is achieved;
the size of the pressure plate 17 can be set according to actual conditions, so that the purpose of compressing by using the large-size pressure plate 17 when compressing a large area is realized, and compressing by using the small-area pressure plate 17 when compressing a solar component with small area is needed is realized.
After the second arc-shaped disc 29 shown in fig. 5 rotates reversely, the spring 23 in the first movable groove 25 can facilitate the clockwise return of the second arc-shaped disc 29, so as to reduce the back-and-forth movement of the pull rod 20, thereby improving the working efficiency.
In addition, an electromagnet is arranged on the inner top surface of the second U-shaped groove 19, the pull rod 20 is made of a magnetic material, and after the electromagnet is started, the pull rod 20 can be pulled upwards, so that the purpose of rotating the second arc-shaped disc 29 and the first arc-shaped disc 28 is achieved, the purpose of automatically overturning the driving mechanism is further achieved, and therefore the purpose of pressing the solar part 18 by using the driving mechanism and forming a laminated board is achieved. When the electromagnet is powered off, the spring pushes the second limit column 27 to move clockwise in the first movable groove 25, so that the reset purpose is realized. Further reducing the manual operation and improving the production efficiency of the laminated board.
The width of push pedal 4 is less than the width of laminating groove 3 to realize that push pedal 4 can push in laminating groove 3, be convenient for push pedal 4 can push in laminating groove 3, realizes the purpose of pushing out the lamination board in the laminating groove 3.
In one embodiment, a fine adjustment mechanism is further disposed on the driving mechanism, and the fine adjustment mechanism is located on the first pressing block 16;
the fine adjustment mechanism includes: the adjusting device comprises an adjusting block 31 and a first adjusting rod 34, wherein the adjusting block 31 is of a regular hexagon structure, third rotating shafts 32 are symmetrically arranged on two sides of the adjusting block 31, a second adjusting rod 47 is rotatably arranged on the third rotating shafts 32, a third pressing block 37 is arranged at one end, far away from the third rotating shafts 32, of the second adjusting rod 47, and the third pressing block 37 is used for being connected with the upper surface of the pressure plate 17;
the second adjusting rod 47 is provided with an installation groove 33, the installation groove 33 is used for installing a second pressing block 36, the upper surface of the second pressing block 36 is provided with a first groove 40, the bottom of the first groove 40 is of an arc structure, and the bottom of the arc structure is provided with a through hole;
a sliding block 42 is arranged at one end, far away from the first groove 40, of the second pressing block 36, the sliding block 42 is fixed in the mounting groove 33, a fourth pressing block 39 is arranged in the first groove 40, a first through hole 38 penetrating through the fourth pressing block 39 is arranged on the fourth pressing block 39, a protruding surface 43 of an arc structure is arranged at one end, close to the first groove 40, of the fourth pressing block 39, and the protruding surface 43 of the arc structure and the arc structure of the first groove 40 are arranged in a matched mode;
the first through hole 38 and the second through hole 41 are used for installing a first adjusting rod 34, a limiting hole 48 is arranged on the first pressing block 16, and the limiting hole 48 is used for the first adjusting rod 34 to penetrate and be fixed on the first pressing block 16; an adjusting bolt 35 is arranged at one end of the first adjusting rod 34 close to the second pressing block 36.
In the embodiment, when the pressing plate is used, the pressing is not firm due to long-term abrasion, namely, the pressing plate cannot be well pressed after being pressed down, so that the pressing plate is scattered; or the specification of the solar component 18 changes, which causes different thickness of the laminated board of different batches, and further causes that the laminated board can not be well pressed; therefore, the pressing mechanism is finely adjusted by the fine adjustment mechanism, so that the pressing mechanism can firmly press the solar part 18, and the condition that the laminated board is scattered due to loosening of the pressing mechanism is reduced; and the purpose of adjusting the pressing process of the laminated board with different specifications is realized.
When the lifting device works specifically, the first adjusting rod 34 is a screw rod, and the second adjusting rod 47, the second pressing block 36 and the fourth pressing block 39 can move up and down on the first adjusting rod 34 by rotating the adjusting bolt 35 on the first adjusting rod 34, so that the purpose that the second adjusting rod 47 can be lifted up or down is achieved;
when the second adjusting rod 47 is lifted up, in order to adjust the compression degree loosely, the adjusting block 31 is rotated at this time, so that the third rotating shaft 32 is located at a position, close to the right upper side, of the adjusting block 31 with the regular hexagonal structure, and the height of the regular hexagon is utilized to adjust the height of the L-shaped structure formed by the third pressing block 37 and the second adjusting rod 47, so that the purpose of laminating the solar parts 18 with higher sizes is achieved;
when the solar component 18 with a relatively small size needs to be laminated, the above actions are repeated, and the third rotating shaft 32 is located at the position below the adjusting block 31, so that the positions of the third pressing block 37 and the second adjusting rod 47 are lowered, and the purpose of firmly pressing the solar component 18 with a relatively small or thin size is achieved.
When the tightness of the pressure plate 17 needs to be adjusted due to abrasion, the actions are repeated, so that the purpose of fine adjustment of the tightness of the pressure plate 17 can be achieved; through with third pivot 32 is adjusted extremely the both sides of regulating block 31 realize that third pivot 32 includes two clearance adjustment's position at least, take fig. 6 as an example, the horizontal center line both sides of regulating block 31 are adjusted respectively to there are two upper and lower fine setting clearances, select according to two upper and lower fine setting clearances, thereby realize adjusting regulating block 31 and realize adjusting the purpose of pressure disk 17 elasticity.
The fine adjustment mechanism can at least achieve the purpose of large-amplitude adjustment or fine adjustment in three types of lamination work, thereby further achieving the purpose of automatic lamination in the production process of the multi-specification laminated board. The situation that manual lamination causes pressing failure is reduced.
Adjusting bolt 35 respectively with second briquetting 36, fourth briquetting 39, second regulation pole 47 also can set gradually different heights as required, the degree of compaction that compresses tightly when realizing utilizing adjusting bolt 35 to only connect with second regulation pole 47 is the highest, secondly adjusting bolt 35 and second briquetting 36, adjusting bolt 35 and fourth briquetting 39 are final, thereby further realize carrying out the purpose that the degree was adjusted to the pressure disk 17 with adjusting bolt 35 respectively through regulating block 31 and third pivot 32, second briquetting 36 and fourth briquetting 39 and second regulation pole 47.
The first adjusting rod 34 is fixed in the limiting hole 48, and the second pressing block 36 and the fourth pressing block 39 are taken away or put in by rotating the adjusting bolt 35, so that the purpose of adjusting the compression degree of the pressing plate 17 is achieved. The purpose of different compaction degree regulation of different specification laminated boards is effectively guaranteed, the condition that the laminated board is crushed due to overhigh compaction degree is reduced, and the condition that the laminated board is shorter and the compaction degree is insufficient to cause lamination failure is reduced.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. A high-efficiency solar cell module processing method is characterized by comprising the following steps:
preparing a solar part, wherein the part comprises a back plate, a battery, EVA and toughened glass;
sequentially stacking the solar parts, wherein the solar parts comprise a back plate, a battery, EVA (ethylene vinyl acetate) and toughened glass;
placing the laminated solar parts on a laminating mechanism;
starting the laminating mechanism, and realizing the lamination of the solar parts to obtain a laminated board;
starting a pushing mechanism to push the laminated board to a material conveying mechanism, and conveying the laminated board to a framing table by using the material conveying mechanism;
and framing the laminated board on a framing table to obtain the solar cell module.
2. The method as claimed in claim 1, wherein the laminating mechanism is used for laminating the solar component, and the material transporting mechanism is used for transporting the laminated laminate;
the material conveying mechanism is positioned at the output end of the laminating mechanism.
3. The method for manufacturing a high efficiency solar cell module as claimed in claim 1, wherein said feeding mechanism comprises a feeding roller and a feeding frame, and a plurality of rotating feeding rollers are spaced on said feeding frame.
4. The method of claim 1, wherein a pushing mechanism is disposed on a side of the laminating mechanism away from the feeding mechanism, the pushing mechanism comprising:
the laminating mechanism comprises a push plate and a first support, wherein the push plate is connected with a motor through a telescopic rod, the motor is arranged on the first support, the first support is of an L structure, and the opening end of the L structure of the first support faces the laminating mechanism and is fixed on the outer side wall above the laminating mechanism.
5. The method for manufacturing a high efficiency solar cell module as claimed in claim 1, wherein the lamination mechanism is provided with a lamination groove for placing solar components;
and the laminating mechanism is provided with a driving mechanism, and the driving mechanism is used for laminating the solar parts.
6. The method of claim 5, wherein the lamination mechanism comprises:
the second support is of a U-shaped structure, the open end of the U-shaped structure of the second support faces towards the first support, bases extending outwards are arranged on two sides of the opening respectively, and the bases are used for erecting the second support on the ground;
a driving mechanism is arranged above the second support and in the second U-shaped groove of the second support and is positioned on one side of the laminating groove;
and a second U-shaped frame is arranged on the second support, and a driving mechanism is clamped in a first U-shaped groove of the second U-shaped frame.
7. The method of claim 6, wherein the driving mechanism comprises: a vertical plate, a compression leg and a first pressing block,
the vertical plate is positioned in a first U-shaped groove of the second U-shaped frame and reciprocates up and down;
a second rotating shaft extending outwards is arranged on the surface, far away from the second U-shaped frame, of the vertical plate, the second rotating shaft is movably arranged on the first U-shaped frame, and one side, far away from the second rotating shaft, of the vertical plate is movably arranged in a U-shaped groove of the first U-shaped frame;
the opening of the U-shaped groove of the first U-shaped frame is arranged towards the vertical plate, one side of the first U-shaped frame, which is far away from the opening, is connected with a first movable rod, the first movable rod sequentially penetrates through the first limiting disc and the limiting cylinder and is connected with a third U-shaped frame,
a third U-shaped groove of the third U-shaped frame is arranged far away from the first movable rod, and the limiting cylinder is fixed inside the second support; the first limiting disc is positioned on the upper surface of the second bracket and is close to the laminating groove;
a second penetrating movable groove is formed in the third U-shaped frame, and the extending direction of the second movable groove is vertically arranged to form a strip hole structure;
a second arc-shaped disc is sleeved in the third U-shaped groove, a first arc-shaped disc is connected below the second arc-shaped disc, the diameter of the first arc-shaped disc is larger than that of the second arc-shaped disc, and the first arc-shaped disc and the second arc-shaped disc are connected with each other to form an irregular disc body;
one end of the second arc-shaped disc close to the laminating groove is connected with a pull rod; a first movable groove with an arc structure is arranged on the first arc-shaped disc, a second limiting column is arranged at the opening end of a third U-shaped groove of the third U-shaped frame, the second limiting column is positioned in the first movable groove to reciprocate,
two sides of the second arc-shaped disc are provided with first rotating shafts extending outwards, and the first rotating shafts respectively penetrate through the third U-shaped frame and reciprocate in a second movable groove of the third U-shaped frame;
one end of the first rotating shaft, which is far away from the second arc-shaped disc, is rotatably arranged on the second bracket;
one end, close to the pull rod, of the second limiting column is connected with a spring, and the other end of the spring is connected with the inner wall of one side, close to the pull rod, of the first movable groove;
the first U type inslot is provided with the guide block, the guide block be used for with first U type groove is close to one side of riser forms the L notch of L structure, one side below that the riser is close to the L notch is provided with the direction chamfer of arc structure, direction chamfer and L notch mutually support the setting.
8. The method for manufacturing a high efficiency solar cell module as claimed in claim 7, wherein a fine adjustment mechanism is further disposed on said driving mechanism, and said fine adjustment mechanism is located on said first pressing block;
the fine adjustment mechanism includes: the adjusting block is of a regular hexagon structure, third rotating shafts are symmetrically arranged on two sides of the adjusting block, a second adjusting rod is rotatably arranged on the third rotating shafts, a third pressing block is arranged at one end, far away from the third rotating shafts, of the second adjusting rod, and the third pressing block is used for being connected with the upper surface of the pressing plate;
the second adjusting rod is provided with a mounting groove, the mounting groove is used for mounting a second pressing block, a first groove is formed in the upper surface of the second pressing block, the bottom of the first groove is of an arc-shaped structure, and a through hole is formed in the bottom of the arc-shaped structure;
a sliding block is arranged at one end, away from the first groove, of the second pressing block, the sliding block is fixed in the mounting groove, a fourth pressing block is arranged in the first groove, a first penetrating through hole is formed in the fourth pressing block, a protruding face of an arc-shaped structure is arranged at one end, close to the first groove, of the fourth pressing block, and the protruding face of the arc-shaped structure and the arc-shaped structure of the first groove are arranged in a matched mode;
the first through hole and the second through hole are used for installing a first adjusting rod, a limiting hole is formed in the first pressing block, and the limiting hole is used for the first adjusting rod to penetrate into and be fixed on the first pressing block; and one end of the first adjusting rod, which is close to the second pressing block, is provided with an adjusting bolt.
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| CN108305914A (en) * | 2018-01-30 | 2018-07-20 | 通威太阳能（合肥）有限公司 | A kind of solar cell module assembling equipment |
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| CN202977467U (en) * | 2012-12-19 | 2013-06-05 | 江苏新大陆太阳能电力有限公司 | Solar cell module adopting coated glass |
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