CN112761497A - Noise-reduction deformation-resistant door plate and manufacturing process - Google Patents
Noise-reduction deformation-resistant door plate and manufacturing process Download PDFInfo
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- CN112761497A CN112761497A CN202110035271.0A CN202110035271A CN112761497A CN 112761497 A CN112761497 A CN 112761497A CN 202110035271 A CN202110035271 A CN 202110035271A CN 112761497 A CN112761497 A CN 112761497A
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- stile
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
- E06B5/20—Doors, windows, or like closures for special purposes; Border constructions therefor for insulation against noise
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/74—Door leaves consisting of frame and panels, e.g. of raised panel type with wooden panels or frame
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7049—Specific panel characteristics
- E06B2003/7051—Specific panel characteristics of layered construction involving different materials
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B2003/7059—Specific frame characteristics
- E06B2003/7061—Wooden frames
- E06B2003/7071—Wooden frames made of a plurality of separate blocks or strips
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention discloses a noise-reduction deformation-resistant door plate and a manufacturing process thereof in the technical field of door plates, and the noise-reduction deformation-resistant door plate comprises a door plate and frames, wherein a noise-reduction foaming plate, a noise-reduction pore plate, a panel and a decorative plate are sequentially and compositely fixed on two sides of a core plate; the method comprises the steps of manufacturing a single board with the thickness of 4-8mm by adopting leftover environment-friendly wood, and preparing a core board; manufacturing a silencing hole plate; preparing a core plate, a noise reduction foaming plate and a noise reduction hole plate, and gluing the adhesive surface of a panel to prepare a multilayer plate in sequence; brushing waterproof paint, and adding a decorative plate to form a door plate material; preparing door sheets, and processing and cutting the solid wood side stiles, the transverse stiles and the middle stiles; the cut door plate, the side stiles, the transverse stiles and the middle stiles are assembled in an aligned mode to obtain a finished product.
Description
Technical Field
The invention relates to the technical field of door plates, in particular to a noise-reduction deformation-resistant door plate and a manufacturing process thereof.
Background
The door is taken as an important component of room decoration, is more and more valued by people, is creative, and can enable each room to be full of independent personality. With the improvement of living standard and the continuous deep idea of pursuing quality of life, the proportion of the door in the decoration of the family room is increased.
The solid wood composite door is a door which is a solid body or a door close to the solid body and is made by compounding wood, a glued material and the like serving as main materials, wherein the surface layer is a wood veneer or other cladding materials, the door core of the solid wood composite door is formed by gluing pine, fir or imported filling materials and the like, a density board and a solid wood veneer are pasted outside, the door is made by high-temperature hot pressing, and the edge of the door is sealed by solid wood lines. Wooden doors, as the name implies, are wooden doors. It can be divided into many kinds according to the material, process and use. It is widely applicable to civil and commercial buildings and houses. The door core of the solid wood composite door is formed by bonding pine, fir or imported filling materials and the like. And (3) externally pasting a density board and a solid wood veneer, performing high-temperature hot pressing to obtain the wood veneer, and sealing edges by using solid wood lines. Generally, the core of a high-grade solid wood composite door is mostly high-quality white pine, and the surface of the high-grade solid wood composite door is a solid wood veneer. The white bulk density is small, the weight is light, and the water content is easy to control, so that the finished door is light in weight and is not easy to deform and crack. In addition, the solid wood composite door also has the characteristics of heat preservation, impact resistance, flame retardance and the like, and the sound insulation effect is basically the same as that of a solid wood door. Due to the fact that the solid wood composite door is various in shape and rich in style, or exquisite European-style carved patterns, or middle-style classical various-color parquets, or fashionable modern, doors with different decoration styles give consumers wide selection space. In addition, the facing materials of modern wood doors are often veneers and stickers. The wood veneer wood door has natural texture, beautiful appearance, strong impact resistance and relatively high price; the paper-pasted wood door is also called as a 'wood grain door', is a popular product due to low price, and has the defects of easy damage and water intolerance. The solid wood composite door has the characteristics of smooth hand feeling and soft color, and is very environment-friendly, firm and durable. The solid wood door is produced by taking natural logs obtained from forests as door cores, drying, and then scientifically processing through the procedures of blanking, planing, tenoning, drilling, high-speed milling and the like. The all-wood door takes natural log wood as a door core, and the balance layer adopts a three-ply board to replace a density board; the natural characteristic and the environmental protection property of the log are possessed in the process, the instability of the log is solved in the process, and the log is more diverse and fine in shape.
But the timber of prior art processing, the sound insulation effect does not reach the function of making an uproar of falling that people's ideal to seriously influence people's rest, difficult construction moreover, because in processing and installation, neglect ligneous stress problem, still wet easily, thereby the deformation problem appears easily in the use and the life of thereby having reduced the wood door easily.
The invention relates to a method for processing a semiconductor chip.
Based on the above, the invention designs a noise reduction deformation-resistant door plate and a manufacturing process thereof, so as to solve the problems.
Disclosure of Invention
The invention aims to provide a noise-reduction deformation-resistant door plate and a manufacturing process thereof, and aims to solve the problems that the sound insulation effect in the background technology cannot achieve the ideal noise reduction function of people, so that the rest of people is seriously influenced, the construction is difficult, the stress of wood is neglected in the processing and installation, the wood is easy to damp, the deformation problem is easy to occur in the use process, and the service life of a solid wood door is shortened.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a amortization resistance to deformation door plant, includes door plant and frame, the door plant includes core, amortization foaming board, amortization orifice plate, panel and plaque, the core both sides all are fixed with amortization foaming board, amortization orifice plate, panel and plaque in proper order the complex, the frame includes side club, horizontal border club and middle club, the equal fixedly connected with tenon of side club and horizontal border club both ends, through bight connecting block fixed connection between side club and the horizontal border club, the spread groove has been seted up to bight connecting block both sides, tenon and spread groove cooperation, the door plant is fixed to be filled between the frame, middle club is fixed and is located the frame middle part in the door plant both sides.
Preferably, the silencing pore plate is a double-sided plate, one side of the double-sided plate is fixedly provided with a silencing pore, the other side of the double-sided plate begins to be provided with a staggered silencing pore, and the silencing pore is partially communicated with the staggered silencing pore.
Preferably, the side stile and the horizontal stile have installation and embedding grooves in the inner walls, the inner walls of the installation and embedding grooves are fixedly connected with elastic sealing edges, and the door panel is located in the installation and embedding grooves and contacts with the elastic sealing edges.
Preferably, the insertion tenon is a T-shaped plate, a right-angle bottom plate is fixedly connected in the middle of the corner connecting block, the right-angle bottom plate is matched with the rear end of the insertion tenon, and a door plate groove is fixedly formed in the rear end of the corner connecting block.
Preferably, side club inside wall fixedly connected with reinforcing plate, the indent groove has been seted up at middle club both ends, the reinforcing plate is the T template and cooperates with the indent groove.
Preferably, the door panel is provided with a middle hole in the middle, the inner wall of the middle stile is fixedly connected with a connecting pin, and the connecting pin penetrates through the middle hole to be fixed with the middle hole.
A manufacturing process of a noise-reduction deformation-resistant door plate comprises the following steps:
s, adopting leftover material environment-friendly wood, shaving, drying and pressing to manufacture a single board with the thickness of 4-8mm, using the single board as a core board material, then cutting edges, and splicing into a whole board by using a splicing and sewing machine, and using the whole board as the core board material.
S, selecting a single plate with the thickness of 4mm to process the single plate into silencing panels with two hole sites, and then hot-pressing and compounding the silencing panels to prepare a silencing hole plate material.
S, preparing a core board, a silencing foaming board and a silencing hole board, gluing the adhesive surface of the panel, sequentially compounding the core board, the silencing foaming board and the silencing hole board layer by layer to prepare a multilayer board, and sanding the multilayer board by using a sander for standing and maintaining to determine the thickness of the multilayer board.
And S, brushing waterproof paint on the surface of the multilayer board, and then adding decorative boards on two sides of the multilayer board to form the door panel stock.
S, the door plate material is prepared, the solid wood side stile, the transverse stile and the middle stile are machined and cut into required shapes, and corner connecting blocks are manufactured.
S, aligning and assembling the cut door panel, the side stiles, the transverse stiles and the middle stiles to obtain a finished product.
Preferably, various single boards with different thicknesses of 4-8mm are manufactured by adopting leftover material environment-friendly wood for selection, and the core board is a board with the thickness of 8 mm.
Preferably, the side stile and the transverse stile cut angle material are used for manufacturing the corner connecting block.
Preferably, corner connecting blocks are installed at four corners of the door panel, side stiles on two sides are inserted into the corner connecting blocks, a middle stile is installed, and upper and lower transverse stiles are installed.
Compared with the prior art, the invention has the beneficial effects that:
1. when the door is assembled, corner connecting blocks are arranged at four corners of the door panel, the side stiles at two sides are inserted on the corner connecting blocks, the middle stile is arranged, and the upper and lower transverse stiles are arranged, so that a finished product is obtained. The finished product after the equipment is comparatively level and smooth, and the grafting mode installation is comparatively swift convenient, and the production of being convenient for is transported.
2. Through the cooperation of tenon and bight connecting block for the horizontal limit club is connected the fastening with the side club, prevents effectively that the frame from warping, and the bight connecting block can not drop and produce the gap, can not become flexible, and stability is good, through the taut both sides club of middle club, strengthens the middle part and connects, eliminates and corrects door plant stress, thereby guarantees that the connection of horizontal limit club and side club is stable, has prevented greatly that the frame from warping.
3. The door plant is installed in the frame for the monoblock, and its four sides all is equipped with the elasticity banding, and when reserving the deformation space for the door plant, there is not the gap, and whole installation is comparatively inseparable, prevents that the door plant from warping, and whole finished product shape of preapring for an unfavorable turn of events is effectual simultaneously. When the silencing plate is used, the two sides of the core plate are of the same structure, so that double-sided silencing can be achieved, the using effect is good, and the silencing effect is good.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic front view of a stepped profile according to the present invention;
FIG. 3 is a schematic side view of a stepped profile of the present invention;
FIG. 4 is a schematic view of a muffling hole plate structure according to the present invention;
FIG. 5 is a schematic view of a door panel according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
the sound-absorbing door comprises a door plate 1, a core plate 2, a sound-absorbing foam plate 3, a sound-absorbing pore plate 4, a panel 5, a decorative plate 6, a side stile 7, a transverse stile 8, a middle stile 9, a tenon 10, a corner connecting block 11, a connecting groove 12, a sound-absorbing pore 13, a staggered sound-absorbing hole 14, an installation embedding groove 15, an elastic edge sealing 16, a right-angle bottom plate 17, a reinforcing plate 18 and a connecting pin 19.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution:
the utility model provides a amortization resistance to deformation door plant and preparation technology, including door plant 1 and frame, door plant 1 includes core 2, amortization foaming board 3, bloop board 4, panel 5 and plaque 6, 2 both sides of core are all compound fixed with amortization foaming board 3 in proper order, bloop board 4, panel 5 and plaque 6, the frame includes side club 7, horizontal limit club 8 and middle club 9, side club 7 and the equal fixedly connected with plug tenon 10 in horizontal limit club 8 both ends, through bight connecting block 11 fixed connection between side club 7 and the horizontal limit club 8, spread groove 12 has been seted up to bight connecting block 11 both sides, plug tenon 10 and spread groove 12 cooperation, door plant 1 is fixed to be filled between the frame, middle club 9 is fixed and is located the frame middle part at door plant 1 both sides.
Wherein, the silencing hole plate 4 is a double-sided plate 5, one side of the double-sided plate 5 is fixedly provided with a silencing small hole 13, the other side is provided with a dislocation silencing hole 14, and the silencing small hole 13 is partially communicated with the dislocation silencing hole 14. Installation gomphosis groove 15 has all been seted up to side club 7 and horizontal limit club 8 inner wall, and installation gomphosis groove 15 inner wall fixed connection has elasticity banding 16, and door plant 1 is located installation gomphosis groove 15 and contacts with elasticity banding 16. The plug tenon 10 is a T-shaped plate, a right-angle bottom plate 17 is fixedly connected in the middle of the corner connecting block 11, the right-angle bottom plate 17 is matched with the rear end of the plug tenon 10, and a door plate groove is fixedly formed in the rear end of the corner connecting block 11. The side stile 7 inside wall fixedly connected with reinforcing plate 18, middle stile 9 both ends have been seted up the indent groove, and reinforcing plate 18 is the T template and cooperates with the indent groove. The middle of the door panel 1 is provided with a middle hole, the inner wall of the middle stile 9 is fixedly connected with a connecting pin 19, and the connecting pin 19 penetrates through the middle hole to be fixed with the middle hole.
One specific application of this embodiment is:
the invention adopts leftover material environment-friendly wood, various single boards with different thicknesses of 4-8mm are manufactured by adopting the leftover material environment-friendly wood through shaving, drying and pressing for selection, the core board 2 is prepared by selecting a board with the thickness of 8mm, then the edges are cut, and the whole board is spliced by a splicing and sewing machine to be used as the prepared material of the core board 2. Then, a single plate with the thickness of 4mm is selected and processed into the silencing panels 5 with two hole sites, and then the silencing panels 5 are hot-pressed and compounded into silencing hole plates 4 for preparation. The core plate 2, the noise reduction foaming plate 3 and the noise reduction hole plate 4 are prepared, the adhesive surface of the panel 5 is applied with glue, the core plate, the noise reduction foaming plate and the noise reduction hole plate are compounded layer by layer to prepare a multilayer plate, and the multilayer plate is sanded by a sander for standing and maintaining to be thick. Waterproof paint is coated on the surface of the multilayer board, and then decorative boards 6 are added on two sides of the multilayer board to form a prepared material of the door panel 1, so that the moisture resistance of the door panel is enhanced, and the door panel is prevented from being damped and deformed to a certain extent. Prepare material and wood side club 7, horizontal limit club 8 and middle club 9 processing with door plant 1 and cut out required shape, and side club 7, horizontal limit club 8 cut the angle material and are used for making bight connecting block 11.
The waterproof coating comprises the following components:
the balance being tert-butanol.
The sodium silicate solution is mixed and diluted to 17 wt% by deionized water, and then the vinyltriethoxysilane is added to be mixed and stirred uniformly to form milky sol gel which is used as a material A for later use. Mixing epoxy linseed oil, palm wax and surfactant (alkylphenol polyoxyethylene), heating to melt, adding a certain amount of 80 deg.C warm water, emulsifying, and homogenizing under high pressure to obtain material B. And stirring the epoxy resin, the tert-butyl alcohol and the curing agent at the constant temperature of 70 ℃ for 3 hours to serve as a material C for later use. And then mixing the material B and the material C, homogenizing for half an hour, adding the material A, and stirring to react to obtain the waterproof coating.
The prepared waterproof coating is dipped into the prepared waterproof coating by a dipping method, kept for half an hour, taken out and dried, finally, the waterproof coating is repeatedly coated on the wood, and then dried for later use.
Epoxy resin is modified by adding sodium silicate in the waterproof coating, so that the flexibility and the high-temperature resistance are improved, the hydrophobicity is improved by epoxy linseed oil and palm wax, the waterproof coating with higher performance is obtained, the board can have good hydrophobic performance, the waterproof and moistureproof performance of the board is improved, and the deformation is avoided to a certain degree.
During the assembly, adorn bight connecting block 11 with the four corners of door plant 1, then insert the side stile 7 of both sides on bight connecting block 11, install middle stile 9 again, then adorn horizontal stile 8 from top to bottom, obtain the finished product. The middle stile 9 is installed before the upper and lower transverse stiles 8 are installed, so that the stress of the correction door plate 1 can be eliminated, and the assembled finished product is relatively flat; the plug-in mode is installed quickly and conveniently, and production and transportation are facilitated.
Through the cooperation of tenon 10 and bight connecting block 11, make horizontal limit club 8 and side club 7 be connected the fastening, effectively prevent the frame and warp, and bight connecting block 11 pegs graft at horizontal limit club 8 and side club 7 inboardly, under door plant 1's effect, can not outwards remove, can not inwards remove under right angle bottom plate 17's effect, consequently bight connecting block 11 can not drop and produce the gap, can not become flexible, and good stability, through the taut both sides of middle club 9 limit club 7, strengthen the middle part and connect, thereby guarantee that horizontal limit club 8 and side club 7's connection is stable, the frame has been prevented greatly and has been out of shape.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a amortization resistance to deformation door plant which characterized in that: comprises a door plate (1) and a frame, wherein the door plate (1) comprises a core plate (2), a silencing foaming plate (3), a silencing pore plate (4), a panel (5) and a decorative plate (6), the two sides of the core plate (2) are respectively and compositely fixed with a silencing foaming plate (3), a silencing pore plate (4), a panel (5) and a decorative plate (6) in sequence, the frame comprises side stiles (7), transverse stiles (8) and middle stiles (9), the two ends of the side stile (7) and the transverse stile (8) are fixedly connected with inserting tenons (10), the side stile (7) and the transverse stile (8) are fixedly connected through corner connecting blocks (11), two sides of the corner connecting block (11) are provided with connecting grooves (12), the inserting tenon (10) is matched with the connecting grooves (12), the door plate (1) is fixedly filled between the frames, and the middle stiles (9) are fixed on the two sides of the door plate (1) and positioned in the middle of the frames.
2. The door panel of claim 1, wherein: the silencing hole plate (4) is a double-sided plate (5), one side of the double-sided plate (5) is fixedly provided with a silencing small hole (13), the other side of the double-sided plate starts to be provided with a staggered silencing hole (14), and the silencing small hole (13) is partially communicated with the staggered silencing hole (14).
3. The door panel of claim 1, wherein: installation gomphosis groove (15) have all been seted up to side club (7) and horizontal limit club (8) inner wall, installation gomphosis groove (15) inner wall fixedly connected with elasticity banding (16), door plant (1) are located installation gomphosis groove (15) and contact with elasticity banding (16).
4. The door panel of claim 1, wherein: the plug tenon (10) is a T-shaped plate, a right-angle bottom plate (17) is fixedly connected in the middle of the corner connecting block (11), the right-angle bottom plate (17) is matched with the rear end of the plug tenon (10), and a door plate groove is fixedly formed in the rear end of the corner connecting block (11).
5. The door panel of claim 1, wherein: side club (7) inside wall fixedly connected with reinforcing plate (18), the indent groove has been seted up at middle club (9) both ends, reinforcing plate (18) are the T template and with the cooperation of indent groove.
6. The door panel of claim 1, wherein: the door is characterized in that a middle hole is formed in the middle of the door plate (1), a connecting pin (19) is fixedly connected to the inner wall of the middle stile (9), and the connecting pin (19) penetrates through the middle hole to be fixed with the middle hole.
7. A manufacturing process of a silencing anti-deformation door plate is characterized by comprising the following steps: the method comprises the following steps:
s1, preparing a single board with the thickness of 4-8mm by adopting leftover material environment-friendly wood through shaving, drying and pressing, preparing the material for the core board (2), then cutting edges and splicing the whole board by using a splicing and sewing machine, and preparing the material for the core board (2);
s2, selecting a single plate with the thickness of 4mm to be processed into silencing panels (5) with two hole sites, and then hot-pressing and compounding the silencing panels to prepare a silencing hole plate (4);
s3, preparing the core board (2), the silencing foaming board (3), the silencing hole board (4) and the sticking surface of the face board (5) for glue application, compounding layer by layer in sequence to prepare a multilayer board, and sanding the multilayer board by a sander for standing and health preserving to fix the thickness;
s4, brushing waterproof paint on the surface of the multilayer board, and then adding decorative boards (6) on two sides of the multilayer board to form a door panel (1) stock;
s5, preparing the door panel (1), processing and cutting the solid wood side stile (7), the transverse stile (8) and the middle stile (9) into required shapes, and making corner connecting blocks (11);
and S6, aligning and assembling the cut door panel (1), the side stile (7), the transverse stile (8) and the middle stile (9) to obtain a finished product.
8. The process of claim 7, wherein the door panel is characterized by comprising the following steps: in S1, leftover environment-friendly wood is adopted to be made into various veneers with different thicknesses of 4-8mm for selection, and the core board (2) is a board with the thickness of 8 mm.
9. The process of claim 7, wherein the door panel is characterized by comprising the following steps: in S5, the side stile (7) and the transverse stile (8) are cut into angle materials for manufacturing the corner connecting block (11).
10. The process of claim 7, wherein the door panel is characterized by comprising the following steps: in S6, corner connecting blocks (11) are installed at four corners of a door panel (1), side stiles (7) on two sides are inserted into the corner connecting blocks (11), a middle stile (9) is installed, and upper and lower transverse stiles (8) are installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110035271.0A CN112761497A (en) | 2021-01-12 | 2021-01-12 | Noise-reduction deformation-resistant door plate and manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110035271.0A CN112761497A (en) | 2021-01-12 | 2021-01-12 | Noise-reduction deformation-resistant door plate and manufacturing process |
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| CN112761497A true CN112761497A (en) | 2021-05-07 |
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| CN202110035271.0A Pending CN112761497A (en) | 2021-01-12 | 2021-01-12 | Noise-reduction deformation-resistant door plate and manufacturing process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113622796A (en) * | 2021-08-13 | 2021-11-09 | 山东霞光集团有限公司 | Wood-plastic aluminum frame composite door and processing method thereof |
| CN114412338A (en) * | 2021-12-02 | 2022-04-29 | 滁州市合派门业有限公司 | Waterproof sound insulation timber |
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| CN203766137U (en) * | 2014-04-16 | 2014-08-13 | 浙江阿鲁特新型材料有限公司 | Sound-attenuation aluminum-plastics composite board |
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