CN112760996A - Breathable and warm-keeping silica aerogel water-based PU environment-friendly fabric and production method thereof - Google Patents

Breathable and warm-keeping silica aerogel water-based PU environment-friendly fabric and production method thereof Download PDF

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Publication number
CN112760996A
CN112760996A CN202011583061.7A CN202011583061A CN112760996A CN 112760996 A CN112760996 A CN 112760996A CN 202011583061 A CN202011583061 A CN 202011583061A CN 112760996 A CN112760996 A CN 112760996A
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CN
China
Prior art keywords
fabric
environment
water
silica aerogel
aqueous
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Pending
Application number
CN202011583061.7A
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Chinese (zh)
Inventor
仲鸿天
龚纯飞
董朋
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Jiangsu Jujie Microfiber Technology Group Co ltd
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Jiangsu Jujie Microfiber Technology Group Co ltd
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Priority to CN202011583061.7A priority Critical patent/CN112760996A/en
Publication of CN112760996A publication Critical patent/CN112760996A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/12Permeability or impermeability properties
    • D06N2209/121Permeability to gases, adsorption
    • D06N2209/123Breathable

Abstract

The invention discloses a production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric, which comprises the following steps: adding aqueous PU resin and deionized water into a batching tank, and sequentially adding silicon dioxide sol, color paste and dispersing auxiliary agent under the stirring state to obtain PU impregnation slurry; adding the PU impregnation slurry into an impregnation tank; soaking the base cloth in a soaking tank, and rolling out redundant PU soaking slurry; drying the impregnated base fabric through an oven; sanding the dried fabric, and then washing with water; and drying and rolling the washed fabric to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric. The fabric of the invention has holes formed by using silica sol, and the fabric has a net structure formed by aqueous PU resin and silica sol. The fabric has good elasticity, air permeability, heat preservation and heat insulation, and smooth hand feeling.

Description

Breathable and warm-keeping silica aerogel water-based PU environment-friendly fabric and production method thereof
Technical Field
The invention belongs to the technical field of textile fabrics, and particularly relates to a production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
Background
The water-based environment-friendly synthetic leather is prepared from a water-based Polyurethane (PU) high polymer material, does not contain toxic organic solvents, and is a substitute product of solvent-based synthetic leather; the waterborne polyurethane synthetic leather does not contain any organic solvent in the production process, and is green and environment-friendly. Meanwhile, the water-based polyurethane synthetic leather fabric has more chemical and physical properties than solvent-based synthetic leather.
At present, the hand feeling, style, functionality and the like of the water-based polyurethane synthetic leather fabric generally need to be obtained and improved through after-finishing; however, the post-finishing process is not easy to improve the air permeability and the heat insulation performance of the fabric, and the process is complex, has high production cost and is not beneficial to environmental protection.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric and a production method thereof; the fabric prepared by the production method has good elasticity, air permeability, heat preservation and heat insulation, has smooth hand feeling, and can meet the high requirements of the water-based environment-friendly synthetic leather fabric on hand feeling, style and air permeability and heat preservation functions.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
a production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric comprises the following steps:
(1) adding a certain amount of water-based PU resin and deionized water into a batching tank, sequentially adding silicon dioxide sol, color paste and dispersing auxiliary agent under the stirring state, and continuously stirring for 0.5-2h to obtain PU impregnation slurry;
(2) adding the PU impregnation slurry obtained in the step (1) into an impregnation tank; impregnating the base cloth in an impregnation tank, and rolling out redundant PU impregnation slurry through a roller;
(3) drying the impregnated base fabric through an oven;
(4) sanding the dried fabric, and then washing with water;
(5) and drying and rolling the washed fabric to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
Further, the PU impregnation slurry comprises the following components in parts by weight: 10-30 parts of water-based PU resin, 20-65 parts of deionized water, 0.1-5 parts of silica sol, 0.1-1 part of color paste and 0.05-1 part of dispersing auxiliary agent.
Further, the solid content of the aqueous PU resin is 30-50%.
Further, in the step (2), the temperature of the PU impregnation slurry is maintained at 30-60 ℃ during impregnation.
Further, the drying temperature in the step (3) is 80-150 ℃.
Further, the drying temperature in the step (5) is 100-150 ℃.
Further, the dispersing auxiliary agent is one or a combination of two of BYK-110 and BYK-163.
The invention also provides the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric prepared by the production method, the fabric is a water-based PU leather fabric, holes formed by using silica sol are formed in the fabric, and the fabric has a net-shaped structure formed by water-based PU resin and the silica sol.
The invention has the beneficial effects that:
the water-based PU leather environment-friendly fabric is prepared by soaking base cloth in PU impregnation slurry, drying, sanding, washing and drying again; the PU impregnation slurry comprises aqueous PU resin, silicon dioxide sol, deionized water, color paste and a dispersing auxiliary agent; the leveling property of the PU impregnation slurry is good due to the addition of the silica sol, and the viscosity of the slurry is not required to be adjusted by adding other additives, so that the environment is protected, and the cost of raw materials is saved; after impregnation treatment is carried out on the base cloth, the silica sol and the aqueous PU resin enter the base cloth; in the drying process, the slurry on the surface of the base cloth is dried to form a film, and the silicon dioxide sol in the base cloth reacts with the aqueous PU resin to form a net structure, so that the elasticity of the fabric is increased, and the final fabric has hand feels like smoothness and the like of the organosilicon modified PU leather; in addition, in the drying process, the silica sol inside the base fabric is finally formed into aerogel through gelation, and after the moisture is completely dried, cavities are left in the net structure, so that the air permeability, the heat preservation and the heat insulation performance of the final fabric are improved, and meanwhile, the thickness of the fabric is also improved.
The production method of the invention does not use organic solvent to obtain the water-based impregnated PU fabric, which is beneficial to environmental protection; moreover, the production method has the advantages of short process flow, low production cost, stable quality of the obtained product and convenient popularization and application.
Detailed Description
The technical solutions in the present invention will be described clearly and completely with reference to specific embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric, which comprises the following steps:
(1) adding a certain amount of water-based PU resin and deionized water into a batching tank, sequentially adding silicon dioxide sol, color paste and dispersing auxiliary agent under the stirring state, and continuously stirring for 0.5-2h to obtain PU impregnation slurry;
(2) adding the PU impregnation slurry obtained in the step (1) into an impregnation tank; impregnating the base cloth in an impregnation tank, and rolling out redundant PU impregnation slurry through a roller;
(3) drying the impregnated base fabric through an oven;
(4) sanding the dried fabric, and then washing with water;
(5) and drying and rolling the washed fabric to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
The PU impregnation slurry comprises the following components in parts by weight: 10-30 parts of water-based PU resin, 20-65 parts of deionized water, 0.1-5 parts of silica sol, 0.1-1 part of color paste and 0.05-1 part of dispersing auxiliary agent. Wherein the preparation process of the silica sol comprises the following steps: preparing ammonia water solution with required pH value by using ammonia water and deionized water, placing the ammonia water solution in a container with a stirring device, heating to 60 ℃, slowly dropping tetraethoxysilane into the ammonia water solution, and controlling the molar ratio of tetraethoxysilane to deionized water to be 6: 1, reacting for 4 hours under normal pressure, and finishing the reaction to prepare silicon dioxide sol;
wherein the solid content of the water-based PU resin is 30-50%.
In the step (2), the temperature of the PU impregnation slurry is maintained at 30-60 ℃ during impregnation.
The drying temperature in the step (3) is 80-150 ℃.
The drying temperature in the step (5) is 100-150 ℃.
The dispersing aid is one or a combination of BYK-110 and BYK-163.
Example 1
A production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric comprises the following steps:
(1) adding 10 parts of aqueous PU resin with the solid content of 35 percent and 30 parts of deionized water into a batching tank, sequentially adding 1 part of silica sol, 0.1 part of color paste and 0.1 part of dispersing aid BYK-110 under the stirring state, and continuously stirring for 1 hour to obtain PU impregnation slurry;
(2) adding the PU impregnation slurry obtained in the step (1) into an impregnation tank, and maintaining the temperature of the PU impregnation slurry at 45 ℃; impregnating the base cloth in an impregnation tank, and rolling out redundant PU impregnation slurry through a roller;
(3) drying the impregnated base cloth through an oven at the drying temperature of 100 ℃;
(4) sanding the dried fabric, and then washing with water to remove powder;
(5) and drying the washed fabric at the drying temperature of 110 ℃, and then rolling to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
The finished fabric of example 1 is an aqueous PU leather fabric, the interior of the fabric has pores formed by using silica sol, and the fabric has a mesh structure formed by aqueous PU resin and silica sol.
Example 2
A production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric comprises the following steps:
(1) adding 20 parts of aqueous PU resin with the solid content of 35 percent and 55 parts of deionized water into a batching tank, sequentially adding 3 parts of silica sol, 0.5 part of color paste and 0.5 part of dispersing aid BYK-163 under the stirring state, and continuously stirring for 1.5 hours to obtain PU impregnation slurry;
(2) adding the PU impregnation slurry obtained in the step (1) into an impregnation tank, and maintaining the temperature of the PU impregnation slurry at 45 ℃; impregnating the base cloth in an impregnation tank, and rolling out redundant PU impregnation slurry through a roller;
(3) drying the impregnated base cloth through an oven at the drying temperature of 120 ℃;
(4) sanding the dried fabric, and then washing with water to remove powder;
(5) and drying the washed fabric at the drying temperature of 130 ℃, and then rolling to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
The finished fabric of this example 2 is an aqueous PU leather fabric, and the inside of the fabric has pores formed by the silica sol, and the fabric has a mesh structure formed by the aqueous PU resin and the silica sol.
Example 3
A production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric comprises the following steps:
(1) adding 30 parts of aqueous PU resin with the solid content of 35% and 65 parts of deionized water into a batching tank, sequentially adding 5 parts of silica sol, 1 part of color paste and 1 part of dispersing aid BYK-163 under the stirring state, and continuously stirring for 2 hours to obtain PU impregnation slurry;
(2) adding the PU impregnation slurry obtained in the step (1) into an impregnation tank, and maintaining the temperature of the PU impregnation slurry at 45 ℃; impregnating the base cloth in an impregnation tank, and rolling out redundant PU impregnation slurry through a roller;
(3) drying the impregnated base cloth through an oven at the drying temperature of 150 ℃;
(4) sanding the dried fabric, and then washing with water to remove powder;
(5) and drying the washed fabric at the drying temperature of 150 ℃, and then rolling to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
The finished fabric of this example 3 is an aqueous PU leather fabric, the interior of the fabric has pores formed by the silica sol, and the fabric has a mesh structure formed by the aqueous PU resin and the silica sol.
The air permeability and heat preservation rate of the finished products of the water-based PU leather fabrics of the embodiment 1, the embodiment 2 and the embodiment 3 are tested, and the test results show that the air permeability of the water-based PU leather fabrics of the three embodiments is more than 2500 (ml/cm)2H), the heat preservation rate is more than 75 percent.
The fabric prepared by the production method has good elasticity, air permeability, heat preservation and heat insulation, has smooth hand feeling, and can meet the high requirements of the water-based environment-friendly synthetic leather fabric on hand feeling, style and air permeability and heat preservation functions.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents made by the contents of the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.

Claims (8)

1. A production method of a breathable warm-keeping silica aerogel water-based PU environment-friendly fabric is characterized by comprising the following steps:
(1) adding a certain amount of water-based PU resin and deionized water into a batching tank, sequentially adding silicon dioxide sol, color paste and dispersing auxiliary agent under the stirring state, and continuously stirring for 0.5-2h to obtain PU impregnation slurry;
(2) adding the PU impregnation slurry obtained in the step (1) into an impregnation tank; impregnating the base cloth in an impregnation tank, and rolling out redundant PU impregnation slurry through a roller;
(3) drying the impregnated base fabric through an oven;
(4) sanding the dried fabric, and then washing with water;
(5) and drying and rolling the washed fabric to obtain the finished product of the breathable warm-keeping silica aerogel water-based PU environment-friendly fabric.
2. The breathable warm-keeping silica aerogel water-based PU environment-friendly fabric according to claim 1, wherein the PU impregnation slurry comprises the following components in parts by weight: 10-30 parts of water-based PU resin, 20-65 parts of deionized water, 0.1-5 parts of silica sol, 0.1-1 part of color paste and 0.05-1 part of dispersing auxiliary agent.
3. The breathable warm-keeping silica aerogel aqueous PU environment-friendly fabric according to claim 2, wherein the solid content of the aqueous PU resin is 30-50%.
4. The breathable warm-keeping silica aerogel aqueous PU environment-friendly fabric according to claim 1, wherein in the step (2), the temperature of the PU impregnation slurry is maintained at 30-60 ℃ during impregnation.
5. The breathable warm-keeping silica aerogel aqueous PU environment-friendly fabric according to claim 1, wherein the drying temperature in the step (3) is 80-150 ℃.
6. The breathable warm-keeping silica aerogel aqueous PU environment-friendly fabric according to claim 1, wherein the drying temperature in the step (5) is 100-150 ℃.
7. The breathable warm-keeping silica aerogel aqueous PU environment-friendly fabric according to claim 1, wherein the dispersing auxiliary agent is one or a combination of BYK-110 and BYK-163.
8. The breathable warm-keeping silica aerogel aqueous PU environment-friendly fabric prepared by the production method of any one of claims 1 to 7 is aqueous PU leather fabric, pores formed by silica sol are formed in the fabric, and the fabric has a net structure formed by aqueous PU resin and silica sol.
CN202011583061.7A 2020-12-28 2020-12-28 Breathable and warm-keeping silica aerogel water-based PU environment-friendly fabric and production method thereof Pending CN112760996A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113417150A (en) * 2021-07-08 2021-09-21 江苏聚杰微纤科技集团股份有限公司 High-solid-content environment-friendly PU suede leather and preparation method thereof

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GB1301174A (en) * 1969-03-17 1972-12-29 Dainippon Ink & Chemicals Artificial leather
US4511605A (en) * 1980-09-18 1985-04-16 Norwood Industries, Inc. Process for producing polishing pads comprising a fully impregnated non-woven batt
JPS602782A (en) * 1983-06-21 1985-01-09 Teijin Ltd Manufacture of leathery sheet
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113417150A (en) * 2021-07-08 2021-09-21 江苏聚杰微纤科技集团股份有限公司 High-solid-content environment-friendly PU suede leather and preparation method thereof

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