CN112759690B - Polydicyclopentadiene composite material and preparation method thereof - Google Patents

Polydicyclopentadiene composite material and preparation method thereof Download PDF

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CN112759690B
CN112759690B CN201910999181.6A CN201910999181A CN112759690B CN 112759690 B CN112759690 B CN 112759690B CN 201910999181 A CN201910999181 A CN 201910999181A CN 112759690 B CN112759690 B CN 112759690B
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dicyclopentadiene
catalyst
solution
temperature
composite material
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CN112759690A (en
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周飞
翁羽飞
蒋方红
奚军
许艾娜
罗群
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China Petroleum and Chemical Corp
Sinopec Shanghai Petrochemical Co Ltd
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Sinopec Shanghai Petrochemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F132/00Homopolymers of cyclic compounds containing no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic ring system
    • C08F132/08Homopolymers of cyclic compounds containing no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic ring system having condensed rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/45Mixing liquids with liquids; Emulsifying using flow mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/30Micromixers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/01Processes of polymerisation characterised by special features of the polymerisation apparatus used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F232/00Copolymers of cyclic compounds containing no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic ring system
    • C08F232/08Copolymers of cyclic compounds containing no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic ring system having condensed rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/72Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44
    • C08F4/80Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from metals not provided for in group C08F4/44 selected from iron group metals or platinum group metals

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention belongs to the field of high polymer materials, and particularly relates to a polydicyclopentadiene composite material and a preparation method thereof. The polydicyclopentadiene composite material comprises the following components in percentage by mass: the mass ratio of dicyclopentadiene monomer to catalyst is 5000-50000:1, the mass of dicyclopentadiene monomer and antioxidant is 100:0.01-2. The preparation method comprises the following steps: the organic solvent dissolved with dicyclopentadiene and antioxidant and the organic solvent dissolved with catalyst are mixed by a multi-section tubular mixer and then immediately injected into a mould, and after reaction molding at 40-80 ℃, the post-treatment is carried out at 120-150 ℃. The multi-section tube type micro-flow channel mixed polymerization process is adopted, so that the mixing effect is greatly improved, the catalyst consumption is reduced, the production process is simple, and the obtained polydicyclopentadiene composite material has excellent performance.

Description

Polydicyclopentadiene composite material and preparation method thereof
Technical Field
The invention belongs to the field of high polymer materials, and particularly relates to a polydicyclopentadiene composite material and a preparation method thereof.
Background
Polydicyclopentadiene (PDCPD) is a novel engineering plastic, is polymerized by dicyclopentadiene (DCPD) under the action of a ring-opening metathesis catalyst, and has the characteristics of good heat resistance, creep resistance, dimensional stability, corrosion resistance, abrasion resistance and the like. At present, a catalyst system adopted for preparing polydicyclopentadiene comprises tungsten-molybdenum complex or a carbene catalyst of molybdenum and ruthenium, and the adopted process is a Reaction Injection Molding (RIM) process, so that the catalyst system has the advantages of high molding speed, high efficiency, low energy consumption and the like, and can be used for manufacturing various large-sized thin-wall products with complex shapes.
The PDCPD material processed and molded by the RIM technology has excellent mechanical property, thermal stability, ageing resistance and the like, and can be widely applied to the aspects of automobile parts, industrial equipment, medical appliances and the like. At present, only a few enterprises in China use foreign core technology to produce and sell PDCPD materials, and the foreign technology is mature, and particularly, PDCPD has been developed for many years by famous companies such as Katretahler, terex, germany Libohaier, swedish Walker, mountain Twik, japanese construction machine, pinus and the like. In the united states, PDCPD materials are mainly used for containers for hazardous waste, side beams for large trucks, bumpers, fenders, and the like. PDCPD is mainly used in japan for producing automobile bumpers and large water treatment containers. Representative brands of polydicyclopentadiene engineering plastics are METTON developed by Hercules corporation and Japanese imperial corporation, and TELENE, PENTAM series developed by Goodrich corporation and Rayleigh Weng Zhushi corporation. The Langfang Senhui New Material Co., ltd, of Japanese Utility in 2006, produced and promoted PDCPD products in China first and had a certain production capacity.
The main research and development institutions in China are Tianjin university, shanghai chemical industry institute Limited company, henan university, keqin new material science and technology Limited company and the like, but are still in a state of immature technology.
The RIM process conventionally adopts A, B materials to be mixed and injected at a ratio of 1:1, but when a ruthenium carbene catalyst is adopted, the proportion of A, B materials is 1000-10000:1, and the mixing effect is difficult to achieve by adopting the traditional process, so that the product performance is influenced. The polydicyclopentadiene composite material (CN 105199290B) is prepared with dicyclopentadiene, styrene, silicon dioxide, triphenylphosphine, p-tert-butylphenol, toluene and curing agent, and through mixing the materials, forming slurry with the curing agent solution and injecting into forming mold.
The invention aims to provide a polydicyclopentadiene composite material and a process thereof, which adopt a multi-section tube type micro-flow channel mixed polymerization process, are suitable for a ruthenium carbene catalyst system, can greatly improve the mixing effect, reduce the catalyst consumption, and have simple production process and excellent product performance.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the polydicyclopentadiene composite material, which greatly reduces the catalyst consumption, simplifies the formula component types and contents, gradually increases the mechanical properties such as tensile modulus, tensile strength, bending strength and the like along with the gradual reduction of the catalyst consumption, gradually reduces the notch impact and elongation at break, gradually increases the thermal deformation temperature, and has excellent overall performance.
The invention provides a preparation method of a polydicyclopentadiene composite material, which adopts a multistage tube type micro-channel mixed polymerization process, is suitable for a ruthenium carbene catalyst system, greatly improves the mixing effect, reduces the catalyst consumption, and has simple production process and excellent product performance.
The technical scheme of the invention is that the polydicyclopentadiene composite material comprises the following components in percentage by mass: the mass ratio of dicyclopentadiene monomer to catalyst is 5000-50000:1, preferably 10000:1, a step of; if ethylidene norbornene is added as a modifier, the mass ratio of dicyclopentadiene monomer to ethylidene norbornene is 100:5-50, preferably 100:5, a step of; the mass of dicyclopentadiene monomer and antioxidant is 100:0.01-2, preferably 100:0.5-1.
The catalyst is a ruthenium catalyst, preferably a Grubbs second generation catalyst.
The dicyclopentadiene monomer is a polymerization grade dicyclopentadiene monomer, and the purity is more than 95%.
The antioxidant is a high molecular antioxidant which can be dissolved in dichloromethane or toluene, and preferably o-di-tert-butyl p-methylphenol.
The raw materials are mixed in a multi-section tubular micro-channel mode.
A preparation method of polydicyclopentadiene composite material comprises the following steps: the organic solvent dissolved with dicyclopentadiene and antioxidant and the organic solvent dissolved with catalyst are mixed evenly by a multi-section tubular mixer, and then are immediately injected into a die, and after curing and forming at 40-80 ℃, the post-treatment is carried out at 120-150 ℃.
In an organic solvent dissolved with dicyclopentadiene and an antioxidant, the mass ratio of the dicyclopentadiene to the organic solvent is 100:2-5, preferably 100:3-5; the mass ratio of dicyclopentadiene to the antioxidant is 100:0.01-2, preferably 100:1-2.
In an organic solvent for dissolving dicyclopentadiene and an antioxidant, the mass ratio of a modifier ethylidene norbornene is 100:5-50, preferably 100:5.
In the organic solvent in which the catalyst is dissolved, the mass volume concentration of the catalyst is 35-50mg/ml, preferably 40mg/ml.
The organic solvent comprises at least one of dichloromethane, toluene, ethyl acetate or tetrahydrofuran, preferably dichloromethane.
The catalyst is a ruthenium catalyst, preferably a Grubbs second generation catalyst.
The reaction is carried out for 1 to 2 hours at 40 to 80 ℃ and is preferably carried out for 1 hour at 60 ℃.
The post-treatment is carried out at 120-150 ℃ for 1-2 hours, preferably at 140 ℃ for 1 hour.
Compared with the prior art, the invention has the advantages that:
Compared with a bimetallic catalyst, the Grubbs second generation catalyst has higher activity, can improve the proportion of monomers to the catalyst by several orders of magnitude, and can effectively save the raw material cost.
The RIM technology of the invention has simple technological operation, even material mixing, small catalyst consumption, even and compact product prepared by copolymerization and better mechanical property.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that several modifications and improvements can be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present invention.
Example 1
This example illustrates the preparation of a dicyclopentadiene homopolymer with a ratio of dicyclopentadiene to catalyst material of 5000:1 (about 800:1 by mass) in accordance with the present invention
(1) Preparation of catalyst solution A
Grubbs second generation catalyst (424.5 mg,0.5 mmol) was weighed out in a glove box and dissolved in 10.6ml dichloromethane to prepare a 40mg/ml catalyst solution.
(2) Preparation of dicyclopentadiene solution B
Adding excessive calcium hydride into dicyclopentadiene (purity is more than 95%) in advance, stirring for 12h under the protection of nitrogen at 80 ℃, distilling under reduced pressure for refining, and then adding dichloromethane solvent with the mass of 2% -5% of dicyclopentadiene for fully dissolving in advance. Adding 0.01% -2% of antioxidant o-di-tert-butyl p-methylphenol by mass of dicyclopentadiene into dicyclopentadiene solution under the protection of nitrogen, fully and uniformly stirring in a low-temperature reaction bath, and controlling the temperature to be 10-30 ℃.
(3) Mixing, solidifying and shaping
3.85Ml of A solution and 120g of B solution are measured, the A solution and the B solution are uniformly mixed by a multi-section tubular mixer under the protection of nitrogen, the mixture is injected into a reaction mould, the temperature of the mould is programmed, the reaction temperature is kept at 60 ℃, the temperature is kept for 1h, the post-treatment temperature is 140 ℃, and the temperature is kept for 1h.
After the mold is cooled, the product is demolded, and two mold cavities, 60g of product respectively, are obtained.
The stretching, bending properties, impact strength, elongation at break and heat distortion temperature of the dicyclopentadiene homopolymer are shown in Table 1 at a ratio of dicyclopentadiene to catalyst material of 5000:1.
Example 2
This example is a description of the preparation method of dicyclopentadiene homopolymer when the amount ratio of dicyclopentadiene to catalyst substance is 10000:1 (mass ratio of about 1500:1)
(1) Preparation of catalyst solution A
Grubbs second generation catalyst (424.5 mg,0.5 mmol) was weighed out in a glove box and dissolved in 10.6ml dichloromethane to prepare a 40mg/ml catalyst solution.
(2) Preparation of dicyclopentadiene solution B
Adding excessive calcium hydride into dicyclopentadiene (purity is more than 95%) in advance, stirring for 12h under the protection of nitrogen at 80 ℃, distilling under reduced pressure for refining, and then adding dichloromethane solvent with the mass of 2% -5% of dicyclopentadiene for fully dissolving in advance. Adding 0.01% -2% of antioxidant o-di-tert-butyl p-methylphenol by mass of dicyclopentadiene into dicyclopentadiene solution under the protection of nitrogen, fully and uniformly stirring in a low-temperature reaction bath, and controlling the temperature to be 10-30 ℃.
(3) Mixing, solidifying and shaping
1.93Ml of A solution and 120g of B solution are measured, and the A solution and the B solution are quickly mixed by a multi-section tubular mixer under the protection of nitrogen, and are uniformly mixed. And (3) quickly injecting the mixture into a reaction mould, starting to perform programmed heating of the mould, keeping the reaction temperature at 60 ℃, keeping the temperature for 1h, and keeping the post-treatment temperature at 140 ℃ for 1h.
After the mold is cooled, the product is demolded, and two mold cavities, 60g of product respectively, are obtained.
The stretching, bending properties, impact strength, elongation at break and heat distortion temperature of the dicyclopentadiene homopolymer are shown in Table 1 at a ratio of dicyclopentadiene to catalyst substance of 10000:1.
Example 3
This example is a description of the preparation method of dicyclopentadiene homopolymer when the amount ratio of dicyclopentadiene to catalyst substance is 20000:1 (mass ratio of about 3000:1)
(1) Preparation of catalyst solution A
Grubbs second generation catalyst (424.5 mg,0.5 mmol) was weighed out in a glove box and dissolved in 10.6ml dichloromethane to prepare a 40mg/ml catalyst solution.
(2) Preparation of dicyclopentadiene solution B
Adding excessive calcium hydride into dicyclopentadiene (purity is more than 95%) in advance, stirring for 12h under the protection of nitrogen at 80 ℃, distilling under reduced pressure for refining, and then adding dichloromethane solvent with the mass of 2% -5% of dicyclopentadiene for fully dissolving in advance. Adding 0.01% -2% of antioxidant o-di-tert-butyl p-methylphenol by mass of dicyclopentadiene into dicyclopentadiene solution under the protection of nitrogen, fully and uniformly stirring in a low-temperature reaction bath, and controlling the temperature to be 10-30 ℃.
(3) Mixing, solidifying and shaping
Measuring 0.96ml of A solution and 120g of B solution, rapidly mixing the A solution and the B solution by a multi-section tubular mixer under the protection of nitrogen, and uniformly mixing. And (3) quickly injecting the mixture into a reaction mould, starting to perform programmed heating of the mould, keeping the reaction temperature at 60 ℃, keeping the temperature for 1h, and keeping the post-treatment temperature at 140 ℃ for 1h.
After the mold is cooled, the product is demolded, and two mold cavities, 60g of product respectively, are obtained.
The stretching, bending properties, impact strength, elongation at break and heat distortion temperature of the dicyclopentadiene homopolymer are shown in Table 1, with the amount ratio of dicyclopentadiene to catalyst substance being 20000:1.
Example 4
This example is a description of the preparation method of the dicyclopentadiene-ethylidene norbornene copolymer according to the present invention, when the ratio of the dicyclopentadiene-ethylidene norbornene mixed solution to the catalyst substance is 10000:1 (the mass ratio is about 1500:1)
(1) Preparation of catalyst solution A
Grubbs second generation catalyst (424.5 mg,0.5 mmol) was weighed out in a glove box and dissolved in 10.6ml dichloromethane to prepare a 40mg/ml catalyst solution.
(2) Preparing dicyclopentadiene-ethylidene norbornene mixed solution B
The dicyclopentadiene and ethylidene norbornene (the purity is more than 95%) are respectively added with excessive calcium hydride in advance, stirred for 12 hours under the protection of nitrogen at 80 ℃ and distilled under reduced pressure for refining. Weighing 95% dicyclopentadiene and 5% ethylidene norbornene, adding 0.01% -2% antioxidant o-di-tert-butyl p-methylphenol (based on dicyclopentadiene mass) under the protection of nitrogen, fully and uniformly stirring on a low-temperature reaction bath, and controlling the temperature to be 10-30 ℃.
(3) Mixing, solidifying and shaping
Measuring 1.93ml of A solution and 120g of B solution, quickly mixing the A solution and the B solution under the protection of nitrogen by a multi-section tubular mixer, injecting the mixture into a reaction mould, starting the temperature programming of the mould, keeping the reaction temperature at 60 ℃, keeping the temperature for 1h, keeping the post-treatment temperature at 140 ℃, and keeping the temperature for 1h.
After the mold is cooled, the product is demolded, and two mold cavities, 60g of product respectively, are obtained.
When the mass ratio of dicyclopentadiene to catalyst substance is 10000:1, the mass ratio of dicyclopentadiene to ethylidene norbornene is 95%: at 5%, the elongation, bending properties, impact strength, elongation at break and heat distortion temperature of the dicyclopentadiene homopolymer are shown in Table 1.
TABLE 1 Polymer mechanics at different monomer to catalyst ratios and different ENB content

Claims (1)

1. The preparation method of the polydicyclopentadiene composite material is characterized by comprising the following steps of:
(1) Preparing a catalyst solution A: weighing Grubbs second generation catalyst in a glove box, and dissolving the Grubbs second generation catalyst in dichloromethane to prepare 40mg/ml catalyst solution;
(2) Preparing dicyclopentadiene-ethylidene norbornene mixed solution B: adding excessive calcium hydride into dicyclopentadiene and ethylidene norbornene respectively in advance, stirring for 12h at 80 ℃ under the protection of nitrogen, and distilling under reduced pressure to refine; weighing 95% dicyclopentadiene and 5% ethylidene norbornene, adding 0.01% -2% antioxidant o-di-tert-butyl p-methylphenol based on the mass of dicyclopentadiene under the protection of nitrogen, fully and uniformly stirring on a low-temperature reaction bath, and controlling the temperature to be 10-30 ℃;
The purities of dicyclopentadiene and ethylidene norbornene are both more than 95 percent; (3) mixing, curing and forming: according to the mass ratio of dicyclopentadiene monomer to catalyst is 10000:1, measuring a solution A and a solution B, quickly mixing the solution A and the solution B under the protection of nitrogen by a multi-section tubular mixer, injecting the mixture into a reaction mould, starting the temperature programming of the mould, keeping the reaction temperature at 60 ℃, keeping the temperature for 1h, keeping the post-treatment temperature at 140 ℃, and keeping the temperature for 1h;
(4) And after the mold is cooled, demolding to obtain the polydicyclopentadiene composite material.
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Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
Guang Yang.Cure kinetics and physical properties of poly(dicyclopentadiene/5-ethylidene-2-norbornene) initiated by different Grubbs' catalysts.RSC Adv.2015,第5卷59120–59130. *
采用Grubbs催化剂的双环戊二烯开环移位聚合速率调控;孙春水;谢家明;傅建松;周立武;姚臻;曹堃;化学反应工程与工艺;第27卷(第003期);第251-256页 *

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