CN112758757B - Multi-group cable reel paying-off device - Google Patents
Multi-group cable reel paying-off device Download PDFInfo
- Publication number
- CN112758757B CN112758757B CN202110029880.5A CN202110029880A CN112758757B CN 112758757 B CN112758757 B CN 112758757B CN 202110029880 A CN202110029880 A CN 202110029880A CN 112758757 B CN112758757 B CN 112758757B
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- Prior art keywords
- frame
- slider
- sliding block
- guide rail
- rack
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
- B65H49/324—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/36—Securing packages to supporting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/02—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package
- B65H59/04—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package by devices acting on package or support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
The invention discloses a multi-group cable reel paying-off device, and belongs to the field of wire and cable production equipment. The wire frame comprises a frame, be provided with two rows of front and back unwrapping wire frame groups along length direction in the frame, each is arranged the line frame group and is established ties by a plurality of unwrapping wire support bodies and form, the unwrapping wire support body includes that two are down trapezoidal guide rails that set up in the frame, the guide rail top is provided with the fixed plate, and it is provided with the slider to slide on the guide rail, be provided with thimble axle, thimble head, tension disc with the axle center on the slider inboard, the slider upper end is connected with the fixed plate through extension spring, and slider lower extreme both sides articulate has two pull rods, articulates between the pull rod on two guide rails of an unwrapping wire support body has the bracket. The invention can realize the stable paying-off of a plurality of wire coils with different specifications, is convenient to load and unload the wire coils, has small labor intensity, does not need additional power input in the using process, has low use cost and strong practicability, and is convenient to popularize and use.
Description
Technical Field
The invention belongs to the field of wire and cable production equipment, and particularly relates to a multi-group cable reel paying-off device.
Background
Because cable article type specification is miscellaneous, in cable manufacture manufacturing process, can produce the simultaneous unwrapping wire demand of a lot of multiunit cable reels, replace the hank with restrainting like conductor sinle silk centre layer single line, the synchronous unwrapping wire of many insulation core of parallel lines the circumstances such as, and no matter be conductor sinle silk hank system or extrusion molding equipment generally only set up a central pay off rack, in the face of the simultaneous unwrapping wire circumstances of multiunit cable reel, can only call the simple and easy portable pay off rack of multiunit usually, occupy very big operation place, bring a great deal of inconvenience for production. The simple pay-off stand has the advantages of high labor intensity, long time consumption, difficulty or incapability of adjusting tension, unstable pay-off tension, low labor efficiency and difficulty in ensuring product quality.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a multi-group cable reel paying-off device which can realize stable paying-off of a plurality of groups of wire reels with different specifications.
The utility model provides a multiunit cable drum pay-off, includes frame 1, two rows of unwrapping wire frame groups around being provided with along length direction in frame 1, each arranges line frame group and establishes ties by a plurality of unwrapping wire frame bodies and constitutes, the unwrapping wire frame body includes that two are down trapezoidal guide rail 3 that sets up in frame 1, 3 tops of guide rail are provided with fixed plate 2, and it is provided with slider 4 to slide on the guide rail 3, be provided with thimble axle 8, thimble head 9, tension disc 10 with the axle center on the slider 4 inboard, 4 upper ends of slider are connected with fixed plate 2 through extension spring 6, and 4 lower extreme both sides of slider articulate has two pull rods 14, and it has bracket 18 to articulate between the pull rod 14 on two guide rails 3 of an unwrapping wire frame body, bracket 18 constitutes the trapezoidal structure with pull rod 14. The sum of the tension spring 6 on one pay-off frame body is larger than the sum of the component force of the gravity of the sliding block 4 and the connecting part of the sliding block 4 along the direction of the guide rail 3 and the friction force between the sliding block 4 and the guide rail 3, and the sum of the tension spring 6 on one pay-off frame body is smaller than the sum of the component force of the gravity of the empty wire coil, the sliding block 4 and the connecting part of the sliding block 4 along the direction of the guide rail 3 and the friction force between the sliding block and the guide rail.
8 rigid couplings of thimble axle are on slider 4, thimble head 9 is established on thimble axle 8 through the bearing housing, tension disc 10 is connected with thimble head 9 through the screw, be provided with clutch block 11 between tension disc 10 and the slider 4, be provided with the counter bore on the slider 4, be provided with compression spring 12 in the counter bore, compression spring 12 front end is connected with clutch block 11, the rear end is connected with second adjusting screw 13, 13 threaded connection of second adjusting screw are in the screw hole that the slider 4 outside set up, tension disc 10, clutch block 11, compression spring 12 and second adjusting screw 13 crimping in proper order.
And a threaded hole is formed in the fixing plate 2, a first adjusting screw 7 is assembled in the threaded hole, and the lower end of the first adjusting screw 7 is connected with the upper end of the extension spring 6.
A strip-shaped hole 15 is formed in the lower end head of each pull rod 14 along the length direction of the pull rod, a bracket shaft 19 is arranged in the strip-shaped holes of the two pull rods 14 on the lower side of the same slide block 4, shaft sleeves 16 are arranged at two ends of each bracket shaft 19, the shaft sleeves 16 are assembled with the strip-shaped holes 15 of the pull rods 14 in a sliding mode, the shaft sleeves 16 can be locked in the strip-shaped holes 15 through locking nuts 17 arranged on the shaft sleeves, and two ends of each bracket 18 are connected to the corresponding bracket shaft 19 respectively.
The rear wire arranging frame set arranged on the machine frame 1 is integrally higher than the front wire arranging frame set.
The surface of the guide rail 3 is provided with scales, and the rack 1 is provided with a scale plate 20.
And the fixed plates 2 of the pay-off rack body at the two ends of the rack 1 are provided with lug seats 21.
And a connecting plate 5 is connected between the rear row pay-off rack body arranged on the rack 1 and the fixing plate 2 of the front row pay-off rack body along the front-back direction.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
the invention is provided with a plurality of groups of inverted trapezoidal guide rails, the slide block is connected with the guide rails in a sliding manner, the thimble shaft is fixedly connected on the slide block, the thimble head is connected with the thimble shaft through a bearing, the bracket is hinged with the slide block through a shaft sleeve and a pull rod, the bracket is descended by utilizing the gravity of a wire coil during coil loading, the thimble head is driven by the pull rod to translate downwards along the guide rails, the wire coil is clamped and locked, the paying-off tension is adjusted to the required tension by adjusting a second adjusting screw, the stable paying-off of a plurality of groups of wire coils with different specifications is realized, and the problems of large occupied operation field, high labor intensity, unstable paying-off tension and difficult guarantee of product quality in the current cable production process for coping with the simultaneous paying-off requirements of a plurality of groups of cable coils can be solved.
In conclusion, the invention can realize the stable paying-off of a plurality of wire coils with different specifications, is convenient to load and unload the wire coils, has low labor intensity, does not need additional power input in the using process, has low use cost and strong practicability, and is convenient to popularize and use.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the pay-off stand according to the present invention;
FIG. 3 is a schematic view of the structure of the slider at the counter sink of the present invention;
the labels in the figure are: a frame 1; a fixed plate 2; a guide rail 3; a slider 4; a connecting plate 5; an extension spring 6; a first adjusting screw 7; a thimble shaft 8; a needle head 9; a tension disc 10; a friction block 11; a compression spring 12; a second adjusting screw 13; a pull rod 14; a strip-shaped hole 15; a sleeve 16; a lock nut 17; a bracket 18; a bracket shaft 19; a scale plate 20; an ear mount 21.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
Example 1:
the utility model provides a multiunit cable drum pay-off, as fig. 1 to 3, includes frame 1, two rows of unwrapping wire frame groups around being provided with along length direction in frame 1, each is discharged line frame group and is established ties by a plurality of unwrapping wire frame bodies and constitutes, the unwrapping wire frame body includes that two are down trapezoidal guide rail 3 that set up in frame 1, 3 tops of guide rail are provided with fixed plate 2, and it is provided with slider 4 to slide on the guide rail 3, be provided with thimble axle 8, thimble head 9, tension disc 10 with the axle center on the slider 4 inboard, 4 upper ends of slider are connected with fixed plate 2 through extension spring 6, and 4 lower extreme both sides of slider articulate through the round pin axle has two pull rods 14, and two pull rods 14 are located 3 both sides of guide rail, and articulated between the pull rod 14 on two guide rails 3 of an unwrapping wire frame body have bracket 18, bracket 18 and pull rod 14 constitute the trapezoidal structure. The plane of the guide rail 3 and the lead-out side of the horizontal conductor form an obtuse angle, the wire coil realizes gravity and paying-off tension double locking, and a benign structure that the larger the paying-off tension is, the larger the locking force is formed. The bracket 18 is longer than the outer width of the coil.
8 rigid couplings of thimble axle are on slider 4, thimble head 9 is established on thimble axle 8 through the bearing housing, tension disc 10 is connected with thimble head 9 through the screw, be provided with clutch block 11 between tension disc 10 and the slider 4, be provided with the counter bore on the slider 4, be provided with compression spring 12 in the counter bore, compression spring 12 front end is connected with clutch block 11, the rear end is connected with second adjusting screw 13, 13 threaded connection of second adjusting screw are in the screw hole that the slider 4 outside set up, tension disc 10, clutch block 11, compression spring 12 and second adjusting screw 13 crimping in proper order. The tension of the tension disc 10 can be adjusted by the second adjusting screw 13 as required, so that different paying-off tension requirements can be met.
The central lines of two thimble heads on one pay-off frame body are on the same horizontal straight line, two slide blocks slide up and down synchronously along respective guide rails, and the wire coil is arranged horizontally after being clamped tightly.
And a threaded hole is formed in the fixing plate 2, a first adjusting screw 7 is assembled in the threaded hole, and the lower end of the first adjusting screw 7 is connected with the upper end of the extension spring 6. The pulling force of the extension spring 6 can be adjusted by utilizing the first adjusting screw 7 according to the requirement, the pulling force of each extension spring 6 on one pay-off frame body is equal, and the direction of the pulling force of the extension spring 6 is parallel to the guide rail 3.
A strip-shaped hole 15 is formed in the lower end head of each pull rod 14 along the length direction of the pull rod, a bracket shaft 19 is arranged in the strip-shaped holes of the two pull rods 14 on the lower side of the same slide block 4, shaft sleeves 16 are arranged at two ends of each bracket shaft 19, the shaft sleeves 16 are assembled with the strip-shaped holes 15 of the pull rods 14 in a sliding mode, the shaft sleeves 16 can be locked in the strip-shaped holes 15 through locking nuts 17 arranged on the shaft sleeves, and two ends of each bracket 18 are connected to the corresponding bracket shaft 19 respectively. The long limit one side in rectangular shape hole 15 is provided with the scale, realizes the accurate regulatory function of bracket and top of the needle head distance.
The surface of the guide rail 3 is provided with scales, and the outside width of a wire coil clamped when the scale reaction slide block slides to the scales. The frame 1 is provided with a scale plate 20. And a pull rod scale value table corresponding to the diameter and the outer width of the common standard dial and a non-reticle pull rod scale value calculation formula are arranged on the scale plate 20.
The bracket 18 is horizontally arranged, the distance between the bracket 18 and the ejector pin head 9 can be according to the specification of a specific wire releasing coil, information on the scale plate 20 is consulted, the adjustment is carried out through the shaft sleeve 16, the locking is carried out through the locking nut 17, and the relation between the vertical displacement of the bracket 18 and the horizontal opposite displacement of the ejector pin head 9 is accurately obtained.
And the fixed plates 2 of the pay-off rack body at the two ends of the rack 1 are provided with lug seats 21.
The sum of the tension spring 6 on one pay-off frame body is larger than the sum of the component force of the gravity of the slide block 4 and the part connected with the slide block 4 along the direction of the guide rail 3 and the friction force between the slide block 4 and the guide rail 3, and the sum of the tension spring 6 on one pay-off frame body is smaller than the sum of the component force of the gravity of the empty reel, the slide block 4 and the part connected with the slide block 4 along the direction of the guide rail 3 and the friction force between the slide block and the guide rail, so that the normal reset of the slide block 4 is realized, and the gravity locking of the reel is ensured.
The pull rod 14 and the bracket 18 form an inverted trapezoidal structure, the descending speed of the bracket 18 is greater than that of the thimble head 9 in the disc loading process, and the automatic separation function of the bracket 18 after the disc is clamped is realized.
When the pay-off rack is used, the pay-off rack is firstly hoisted to the pay-off position through the ear seat according to the requirement. According to the specification of a wire coil to be clamped, the scale plate is consulted, the locking position of the bracket in the strip-shaped hole of the pull rod is determined, and the relative position of the bracket and the ejector pin head is determined. According to pressing from both sides the anchor disc outer width that presss from both sides, slide the slider to corresponding scale, adjust first adjusting screw and make the stay cord spring satisfy: the sum of the tension of the same group of extension springs is larger than the sum of the component force of the gravity of the sliding block and the sliding block connecting part along the guide rail direction and the friction force between the sliding block and the guide rail, and the sum of the tension of the same group of extension springs is smaller than the sum of the component force of the gravity of the hollow wire coil, the sliding block and the sliding block connecting part along the guide rail direction and the friction force between the sliding block and the guide rail. And adjusting the paying-off tension to the required tension by using a second adjusting screw according to the requirement. And hoisting a wire coil to be clamped and placing the wire coil in the middle of the bracket, further loosening the hoisting rope, lowering the bracket by means of the gravity of the wire coil, driving the thimble head to translate downwards along the guide rail, when the thimble head enters the shaft hole to support the wire coil, releasing the hoisting rope continuously until the wire coil does not descend, clamping the wire coil by the thimble head, completing coil loading, removing the hoisting rope, repeatedly operating to complete all coil loading work, and starting equipment to start production.
Example 2
On the basis of the embodiment 1, the rear wire rack arrangement group arranged on the machine frame 1 is integrally higher than the front wire rack arrangement group. The back row of wires are led out conveniently, and meanwhile, the wires led out from the front disc and the back disc are prevented from being wound.
Example 3
On the basis of the embodiment 1, a connecting plate 5 is connected between the fixing plate 2 of the rear row pay-off rack body and the front row pay-off rack body arranged on the rack 1 along the front-back direction. The connecting plate 5 connects the front and the rear rows of pay-off rack bodies together, so that the structure is stable, and the use is safe and reliable.
The above description is only exemplary of the invention, and any modification, equivalent replacement, and improvement made within the spirit and principle of the invention should be included in the protection scope of the invention.
Claims (8)
1. The utility model provides a multiunit cable drum pay-off, includes frame (1), its characterized in that: the wire unwinding device is characterized in that a front row of wire unwinding frame groups and a rear row of wire unwinding frame groups are arranged on the rack (1) along the length direction, each wire unwinding frame group is formed by connecting a plurality of wire unwinding frame bodies in series, each wire unwinding frame body comprises two guide rails (3) which are arranged on the rack (1) in an inverted trapezoid shape, a fixing plate (2) is arranged at the tops of the guide rails (3), a sliding block (4) is arranged on each guide rail (3) in a sliding mode, a thimble shaft (8), a thimble head (9) and a tension disc (10) are coaxially arranged on the inner side of each sliding block (4), the upper end of each sliding block (4) is connected with the fixing plate (2) through a tension spring (6), two pull rods (14) are hinged to two sides of the lower end of each sliding block (4), a bracket (18) is hinged between the pull rods (14) on the two guide rails (3) of one wire unwinding frame body, and the bracket (18) and the pull rods (14) form an inverted trapezoid structure; the sum of the tension spring (6) on one pay-off frame body is greater than the sum of the component force of the gravity of the sliding block (4) and the connecting part of the sliding block (4) along the direction of the guide rail (3) and the friction force between the sliding block (4) and the guide rail (3), and the sum of the tension spring (6) on one pay-off frame body is less than the sum of the component force of the gravity of the empty wire coil, the sliding block (4) and the connecting part of the sliding block (4) along the direction of the guide rail (3) and the friction force between the sliding block and the guide rail.
2. The multi-reel paying-off device of claim 1, wherein: thimble axle (8) rigid coupling is on slider (4), thimble head (9) are established on thimble axle (8) through the bearing housing, tension disc (10) are connected with thimble head (9) through the screw, be provided with clutch block (11) between tension disc (10) and slider (4), be provided with the counter bore on slider (4), be provided with compression spring (12) in the counter bore, compression spring (12) front end is connected, the rear end is connected with second adjusting screw (13) with clutch block (11), second adjusting screw (13) threaded connection is in the screw hole that slider (4) outside set up, tension disc (10), clutch block (11), compression spring (12) and second adjusting screw (13) crimping in proper order.
3. The multi-reel paying-off device of claim 1, wherein: the fixing plate (2) is provided with a threaded hole, a first adjusting screw (7) is assembled in the threaded hole, and the lower end of the first adjusting screw (7) is connected with the upper end of the extension spring (6).
4. The multi-reel paying-off device of claim 1, wherein: be provided with bar hole (15) along its length direction on pull rod (14) lower end, set up bracket axle (19) in the bar hole of two pull rods (14) of same slider (4) downside, bracket axle (19) both ends are provided with axle sleeve (16), axle sleeve (16) and bar hole (15) sliding assembly of pull rod (14), and lock nut (17) the locking in bar hole (15) that axle sleeve (16) accessible set up on it, bracket (18) both ends are connected respectively on bracket axle (19).
5. The multi-reel paying-off device of claim 1, wherein: the rear wire arranging frame set arranged on the rack (1) is integrally higher than the front wire arranging frame set.
6. The multi-reel paying-off device of claim 1, wherein: the surface of the guide rail (3) is provided with scales, and the rack (1) is provided with a scale plate (20).
7. The multi-reel paying-off device of claim 1, wherein: the fixing plates (2) of the pay-off rack bodies at the two ends of the rack (1) are provided with lug seats (21).
8. The multi-reel paying-off device of claim 1, wherein: and a connecting plate (5) is connected between the rear row pay-off rack body arranged on the rack (1) and the fixing plate (2) of the front row pay-off rack body along the front-back direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110029880.5A CN112758757B (en) | 2021-01-13 | 2021-01-13 | Multi-group cable reel paying-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110029880.5A CN112758757B (en) | 2021-01-13 | 2021-01-13 | Multi-group cable reel paying-off device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112758757A CN112758757A (en) | 2021-05-07 |
| CN112758757B true CN112758757B (en) | 2022-06-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110029880.5A Active CN112758757B (en) | 2021-01-13 | 2021-01-13 | Multi-group cable reel paying-off device |
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| CN (1) | CN112758757B (en) |
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| CN112758757A (en) | 2021-05-07 |
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