CN112749063A - Method and device for monitoring equipment operation flow based on application program and storage medium - Google Patents

Method and device for monitoring equipment operation flow based on application program and storage medium Download PDF

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Publication number
CN112749063A
CN112749063A CN202110073040.9A CN202110073040A CN112749063A CN 112749063 A CN112749063 A CN 112749063A CN 202110073040 A CN202110073040 A CN 202110073040A CN 112749063 A CN112749063 A CN 112749063A
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China
Prior art keywords
control
flow
monitoring
program
application program
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CN202110073040.9A
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Chinese (zh)
Inventor
黄亮
邵勇锋
黄龙
刘龑
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Shenzhen Ioranges Automation Co ltd
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Shenzhen Ioranges Automation Co ltd
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Priority to CN202110073040.9A priority Critical patent/CN112749063A/en
Publication of CN112749063A publication Critical patent/CN112749063A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00Error detection; Error correction; Monitoring
    • G06F11/30Monitoring
    • G06F11/3003Monitoring arrangements specially adapted to the computing system or computing system component being monitored
    • G06F11/302Monitoring arrangements specially adapted to the computing system or computing system component being monitored where the computing system component is a software system
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00Error detection; Error correction; Monitoring
    • G06F11/30Monitoring
    • G06F11/3051Monitoring arrangements for monitoring the configuration of the computing system or of the computing system component, e.g. monitoring the presence of processing resources, peripherals, I/O links, software programs
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F11/00Error detection; Error correction; Monitoring
    • G06F11/30Monitoring
    • G06F11/3089Monitoring arrangements determined by the means or processing involved in sensing the monitored data, e.g. interfaces, connectors, sensors, probes, agents
    • G06F11/3093Configuration details thereof, e.g. installation, enabling, spatial arrangement of the probes

Abstract

The application discloses a method and a device for monitoring an equipment operation flow based on an application program and a storage medium. The method comprises the following steps: acquiring a flow control; the process control at least comprises a starting control, an executing control and an ending control; acquiring an execution sequence of the process control; generating an application program according to the execution sequence and the flow control; executing an application program to trigger a flow control; the process control is used for starting a corresponding equipment operation process when being triggered; and monitoring the working state of each flow control after the corresponding equipment operation flow is started. The method improves the efficiency of fault location of the automation equipment.

Description

Method and device for monitoring equipment operation flow based on application program and storage medium
Technical Field
The present application relates to, but not limited to, the field of process monitoring of automation devices, and in particular, to a method, an apparatus, and a storage medium for monitoring an operation process of a device based on an application program.
Background
In the operation process of the current automation equipment, the equipment is shut down due to the fact that hardware fails or conditions are not established, and the efficiency of manually locating faults of fault points is low.
Disclosure of Invention
The present application is directed to solving at least one of the problems in the prior art. Therefore, the application provides a method, a device and a storage medium for monitoring the running process of equipment based on an application program, and the problem of low fault positioning efficiency can be solved.
The application also provides a device with the method for monitoring the running process of the equipment based on the application program.
The application also provides a storage medium with the method for monitoring the running process of the equipment based on the application program.
According to the method for monitoring the device operation flow based on the application program, the method comprises the following steps: acquiring a flow control; the flow control at least comprises a starting control, an executing control and an ending control; acquiring the execution sequence of the flow control; generating an application program according to the execution sequence and the flow control; executing the application to trigger the flow control; the process control is used for starting a corresponding equipment operation process when being triggered; and monitoring the working state of each flow control after the corresponding equipment operation flow is started.
The method for monitoring the equipment operation flow based on the application program has the following technical effects: the efficiency of automation equipment fault location has been promoted.
According to some embodiments of the present application, the generating the application program according to the execution order and the process control includes: obtaining a control program according to the flow control; and generating the application program according to the execution sequence and the control program.
According to some embodiments of the present application, the generating the application program according to the execution order and the process control includes: and acquiring program modification information, and modifying the control program according to the program modification information.
According to some embodiments of the present application, the monitoring the working state of each of the process controls after the corresponding device operation process is started includes: if the control program of the flow control is successfully executed, displaying the flow control in a first background color; and if the control program of the flow control is not successfully executed, displaying the flow control in a second background color.
According to some embodiments of the application, prior to the obtaining the flow control, the method further comprises: acquiring state information of input and output equipment; the input and output equipment comprises an operating shaft and a sensor; and judging whether the input and output equipment is normal or not according to the state information.
According to some embodiments of the present application, the monitoring the working state of each of the process controls after the corresponding device operation process is started includes: acquiring and recording log management information; and monitoring the working state of each flow control after the corresponding equipment operation flow is started according to the log management information.
According to some embodiments of the present application, the execution control further comprises: behavior control, condition control, judgment control and annotation control.
According to the second aspect of the application, the apparatus for monitoring the device operation flow based on the application program comprises: the flow control acquisition module is used for acquiring flow controls, and the flow controls at least comprise a starting control, an executing control and an ending control; the execution sequence acquisition module is used for acquiring the execution sequence of the process control; the application program generating module is used for generating an application program according to the execution sequence and the flow control; the device starting module is used for executing the application program to start a device operation process; and the equipment monitoring module is used for monitoring the working state of each flow control when the equipment runs.
According to the third aspect of the application, the apparatus for monitoring the device operation flow based on the application program includes: a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor when executing the program implementing: the method for monitoring the device operation flow based on the application program in the embodiment of the first aspect of the present application.
A storage medium according to an embodiment of a fourth aspect of the present application stores computer-executable instructions for: the method for monitoring the device operation flow based on the application program in the embodiment of the first aspect is implemented.
Additional aspects and advantages of the application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the application.
Drawings
The present application is further described with reference to the following figures and examples, in which:
FIG. 1 is a flow chart of a method for monitoring device operation flow based on an application according to an embodiment of the present application;
FIG. 2 is a flow chart of a method for monitoring device operation flow based on an application according to another embodiment of the present application;
FIG. 3 is a flow chart of a method for monitoring device operational flow based on an application according to another embodiment of the present application;
FIG. 4 is a flowchart of a method for monitoring device operation flow based on an application according to another embodiment of the present application;
FIG. 5 is a flow chart of a method for monitoring device operational flow based on an application according to another embodiment of the present application;
FIG. 6 is a flow chart of a method for monitoring device operational flow based on an application according to another embodiment of the present application;
fig. 7 is a flowchart of a method for monitoring a device operation flow based on an application according to another embodiment of the present application.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, if there are first and second described only for the purpose of distinguishing technical features, it is not understood that relative importance is indicated or implied or that the number of indicated technical features or the precedence of the indicated technical features is implicitly indicated or implied.
In the description of the present application, unless otherwise expressly limited, terms such as set, mounted, connected and the like should be construed broadly, and those skilled in the art can reasonably determine the specific meaning of the terms in the present application by combining the detailed contents of the technical solutions.
In the description of the present application, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In the operation process of the automatic equipment, the equipment can not normally operate due to the fact that a sensor of hardware fails to work, or the equipment is shut down due to the fact that certain conditions are not met, and in the process of finding the reason of the equipment shutdown, staff are difficult to locate a problem point at the first time, so that a large amount of time is consumed for troubleshooting.
In view of this, the present application provides a method for monitoring an operation process of a device based on an application program, which is applied to the development and operation of a program of an automation device.
The method and the device mainly aim at the action compiling and debugging requirements of the automation equipment, and are convenient for checking the action logic state and problem location of the equipment during the debugging or running of the equipment. The process visualization tool can develop the action logic of the equipment in the form of a flow chart, display the current running process steps in real time during running and check the execution condition of each step. If necessary, the operating state of the process can be intervened without programming.
The device of the method for monitoring the running process of the equipment based on the application program has the advantage of small quantity, can be almost used for all automatic equipment, reduces the software development period, and reduces the software writing threshold of developers by developing the interface visualization logic process, thereby improving the development efficiency of the equipment software.
The method for monitoring the running process of the equipment based on the application program comprises the following steps: acquiring a flow control; the process control at least comprises a starting control, an executing control and an ending control; acquiring an execution sequence of the process control; generating an application program according to the execution sequence and the flow control; executing an application program to trigger a flow control; the process control is used for starting a corresponding equipment operation process when being triggered; and monitoring the working state of each flow control after the corresponding equipment operation flow is started.
As shown in fig. 1, in some embodiments, a method for monitoring a device operation flow based on an application program includes:
s110, acquiring a flow control; the process control at least comprises a starting control, an executing control and an ending control;
s120, acquiring an execution sequence of the process control;
s130, generating an application program according to the execution sequence and the process control;
s140, executing the application program to trigger the process control;
s150, monitoring the working state of each process control after the corresponding equipment operation process is started.
In step S110, the flow control is used to complete each relatively independent logical function. The flow control comprises a starting control, an ending control and an executing control, the executing control is used for executing a specific program to enable the equipment to complete corresponding actions, and the executing control at least comprises one of the following controls: behavior control, condition control, judgment control and annotation control.
In some embodiments, a start control and an end control are necessary in the process design, marking the start and end of the process, respectively; the starting control is an inlet of the whole process, and the ending control is an outlet of the whole process.
In some embodiments, the behavior control is used to make the device perform an action, and the behavior control can only run once, such as 10cm of axial motion; controlling the lamp to be on and off; the condition control is used for a control for condition judgment, when a preset condition is satisfied, a program corresponding to the control in the next step is executed, when the preset condition is not satisfied, whether the preset condition is satisfied or not is continuously detected every preset time, and if the condition is satisfied, the state of the shaft is judged; the jump control is used for jumping to a certain control to execute a program corresponding to the control; the annotation control is used to annotate the control's specific functionality.
It should be noted that, when the mouse moves onto the condition control, the condition control can display the content of the preset condition. The mouse moves to the control, the content of the preset condition and the completion condition of the condition are displayed, the condition that the meaning of hooking is displayed is satisfied, and the condition that the meaning that the condition is not hooked is displayed is not satisfied, so that the reason of equipment failure is quickly analyzed, and the problem point is positioned and subsequently processed.
In steps S120 to S130, the execution controls are used to create a new program running interface, the number and the sequence of the execution controls are freely combined according to the developer development logic, and after the addition is completed according to the logic execution sequence, the process controls are converted into specific program statements, and device software adapted to the automation device is generated.
In steps S140 to S150, the software user determines the steps and modules of the failure according to the color of the control.
The method can generate the application program matched with the automation equipment for controlling and monitoring the equipment, thereby improving the efficiency of fault location of the automation equipment.
The method is used for program development and flow monitoring of automation equipment, and a high-efficiency, stable and rapid development platform can be built according to the method, so that an engineer can adjust, program logic and plan tracks of production equipment more easily and intuitively, and finally generated software is exported, so that the integrated application of the equipment is generalized, simplified and popular, and the software development efficiency is improved.
The method reduces the difficulty of compiling the equipment control software. The technical knowledge requirement threshold of engineers, operators and maintainers is reduced, and quick line change adjustment, maintenance response and scheme design are realized.
According to some embodiments of the present application, generating the application according to the execution order and the flow control comprises: obtaining a control program according to the flow control; and generating the application program according to the execution sequence and the control program.
As shown in fig. 2, in some embodiments, a method for monitoring device operation flow based on an application program includes:
s210, obtaining a control program according to the process control;
and S220, generating an application program according to the execution sequence and the control program.
In steps S210 to S220, by means of a technical means of designing the control, the developer can complete the development of the device software only by paying attention to the action logic of the device, thereby improving the efficiency of software development.
According to some embodiments of the present application, generating the application according to the execution order and the flow control comprises: and acquiring program modification information, and modifying the control program according to the program modification information.
As shown in fig. 3, in some embodiments, the method for monitoring the device operation flow based on the application program further includes:
s310, acquiring program modification information;
and S320, modifying the control program according to the program modification information.
In steps S310 to S320, the developer can make an adaptive modification to the program statement preset in the control.
According to some embodiments of the present application, the working state of each process control after the corresponding device operation process is started is monitored: if the control program of the flow control is successfully executed, displaying the flow control in a first background color; and if the control program of the flow control is not successfully executed, displaying the flow control in a second background color.
As shown in fig. 4, in some embodiments, the method for monitoring the device operation flow based on the application program further includes:
s410, acquiring the execution state of the control program;
s420, judging whether the execution state is a success state; if the execution status is determined to be a successful status, go to step S430; otherwise, go to step S440;
s430, displaying the flow control in a first background color;
and S440, displaying the flow control in a second background color.
In steps S410 to S440, when the program corresponding to the control is successfully executed, the display background color of the control is set to green; and when the program corresponding to the control fails to run, setting the display background color of the control to be red.
According to some embodiments of the present application, prior to obtaining the flow control, the method further comprises: acquiring state information of input and output equipment; the input and output equipment comprises an operating shaft and a sensor; and judging whether the input and output equipment is normal or not according to the state information.
As shown in fig. 5, in some embodiments, a method for monitoring device operation flow based on an application program includes:
s510, acquiring state information of input and output equipment; the input and output equipment comprises an operating shaft and a sensor;
s520, judging whether the input and output equipment is normal or not according to the state information; if the input/output device is normal, go to step S530; if the input/output device is not normal, executing step S540;
s530, starting a process design function;
and S540, reconfiguring the input and output equipment.
In steps S510 to S540, an operation axis and a sensor used by the device are added and configured, where the operation axis is an axis of the device motion, including but not limited to an X axis, a Y axis, and a Z axis, the configured information includes parameters of the axis and a sensor IO signal type, format, and the like, and S510 to S540 are used to perform a previous verification on the input and output device to detect whether the sensor is normal.
According to some embodiments of the present application, the working state of each process control after the corresponding device operation process is started is monitored: acquiring and recording log management information; and monitoring the working state of each flow control after the corresponding equipment operation flow is started according to the log management information.
As shown in fig. 6, in some embodiments, a method for monitoring device operation flow based on an application program includes:
s610, acquiring and recording log management information;
and S620, monitoring the working state of each process control after the corresponding equipment operation process is started according to the log management information.
In steps S610 to S620, the log management information includes, but is not limited to, a log ID, a font color, a font size, and a log output position.
In addition to the configuration of the log management module, the log management module also includes modules such as alarm management. The information of the alarm management module includes, but is not limited to, alarm response content and an alarm ID number.
According to some embodiments of the present application, the execution control further comprises: behavior control, condition control, judgment control and annotation control.
The method for monitoring the running process of the equipment based on the application program is described in detail by a specific embodiment. It is to be understood that the following description is illustrative only and is not intended to be in any way limiting.
As shown in fig. 7, in some embodiments, a method for monitoring device operation flow based on an application program includes:
s710, newly building a program in the design-engineering management;
and S720, adding and configuring parameters of the axis used by the equipment and the sensor IO signal in the design-resource configuration.
S730, developing the device process in the design-process development and simultaneously developing a software running interface by combining a design-UI designer;
and S740, configuring other modules according to requirements.
After the operation in step S720 is completed, the platform may perform a preliminary verification on IO and the like to detect whether the sensor is normal;
in the step S730, in the process of process development and UI development and design, variables and namespaces to be used for code editing are added by "design-global variables" and "tool-component management";
the process of designing the process by combining the process development with the development software running interface comprises the following steps: judging the state of a variable in process development, and setting the state of the variable through a button on an operation interface; or setting the display content and background color of the control on the running interface in the course of the flowchart. The namespace is the namespace in which the called class resides.
In step S740, configuration "tool-log management", "tool-alarm management", and the like are included.
It should be noted that, in the process of device development, besides the new program, the later steps can be adjusted according to the personal habits of engineers and the project schedule.
According to the device for monitoring the equipment operation flow based on the application program, the device comprises: the flow control acquisition module is used for acquiring flow controls, and the flow controls at least comprise a starting control, an executing control and an ending control; the execution sequence acquisition module is used for acquiring the execution sequence of the process control; the application program generating module is used for generating application programs according to the execution sequence and the flow control; the device starting module is used for executing the application program to start the device operation flow; and the equipment monitoring module is used for monitoring the working state of each flow control when the equipment runs.
In the software development process of the screw machine equipment, control buttons for starting, suspending and resetting the screw machine are set through a report control for displaying running data of the screw machine equipment of a design-UI designer. And the modules such as the output of 'tool-log management' and the display function of 'tool-alarm management' alarm are matched with the action logic flow in 'design-flow development' to generate a project for controlling the automatic and manual debugging operation of the screw machine.
When the feeding induction sensor fails, no signal of the feeding induction sensor is input, the execution condition judgment in the feeding detection condition control is not established, the feeding detection condition control stops the program operation of the control in the next step, the feeding detection condition control is displayed to be red, and the production of the equipment is also stopped.
When the equipment is in a fault shutdown state, firstly, the step to which the action flow runs can be positioned through different background colors of the flow chart control, and secondly, the equipment is positioned to be stopped caused by the fact that a certain condition is not met through the feedback display of the condition control. For example, an in-feed sensor malfunction has no in-feed sensing. Meanwhile, the fault point which causes the alarm at present can be positioned through the alarm item of the alarm control. For example, a robot connection failure alarms, thereby quickly resolving the fault.
The device based on the application program monitoring equipment operation flow can generate the application program matched with the automation equipment for controlling and monitoring the equipment, so that the efficiency of fault location of the automation equipment is improved.
The device for monitoring the equipment operation flow based on the application program comprises the following components: a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor when executing the program implementing: the method for monitoring the running process of the equipment based on the application program in any embodiment of the application.
A storage medium according to an embodiment of the present application stores computer-executable instructions for: the method for monitoring the device operation flow based on the application program of any one of the embodiments is implemented.
The above-described embodiments of the apparatus are merely illustrative, wherein the units illustrated as separate components may or may not be physically separate, i.e. may be located in one place, or may also be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
One of ordinary skill in the art will appreciate that all or some of the steps, systems, and methods disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. Some or all of the physical components may be implemented as software executed by a processor, such as a central processing unit, digital signal processor, or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as is well known to those of ordinary skill in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, Digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can accessed by a computer. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any information delivery media as known to those skilled in the art.
The embodiments of the present application have been described in detail with reference to the drawings, but the present application is not limited to the embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present application. Furthermore, the embodiments and features of the embodiments of the present application may be combined with each other without conflict.

Claims (10)

1. The method for monitoring the running process of the equipment based on the application program is characterized by comprising the following steps:
acquiring a flow control; the flow control at least comprises a starting control, an executing control and an ending control;
acquiring the execution sequence of the flow control;
generating an application program according to the execution sequence and the flow control;
executing the application to trigger the flow control; the process control is used for starting a corresponding equipment operation process when being triggered;
and monitoring the working state of each flow control after the corresponding equipment operation flow is started.
2. The method for monitoring the running process of equipment based on application programs according to claim 1, wherein the step of generating the application programs according to the execution sequence and the process control comprises the following steps:
obtaining a control program according to the flow control;
and generating the application program according to the execution sequence and the control program.
3. The method for monitoring the running process of equipment based on application programs according to claim 2, wherein the step of generating the application programs according to the execution sequence and the process control comprises the following steps:
and acquiring program modification information, and modifying the control program according to the program modification information.
4. The method for monitoring device operational flow based on application program of claim 1, wherein the monitoring the working state of each flow control after the corresponding device operational flow is started comprises:
if the control program of the flow control is successfully executed, displaying the flow control in a first background color;
and if the control program of the flow control is not successfully executed, displaying the flow control in a second background color.
5. The method of claim 1, wherein prior to obtaining the flow control, the method further comprises:
acquiring state information of input and output equipment; the input and output equipment comprises an operating shaft and a sensor;
and judging whether the input and output equipment is normal or not according to the state information.
6. The method for monitoring device operational flow based on application program of claim 1, wherein the monitoring the working state of each flow control after the corresponding device operational flow is started comprises:
acquiring and recording log management information;
and monitoring the working state of each flow control after the corresponding equipment operation flow is started according to the log management information.
7. The method for monitoring device operational flow based on an application program of claim 1, wherein the executing the control further comprises: behavior control, condition control, judgment control and annotation control.
8. Device based on application program monitoring equipment operation flow, its characterized in that, the device includes:
the flow control acquisition module is used for acquiring a flow control; the flow control at least comprises a starting control, an executing control and an ending control;
the execution sequence acquisition module is used for acquiring the execution sequence of the process control;
the application program generating module is used for generating an application program according to the execution sequence and the flow control;
the equipment starting module is used for executing the application program to trigger the process control; the process control is used for starting a corresponding equipment operation process when being triggered;
and the equipment monitoring module is used for monitoring the working state of each flow control after the corresponding equipment operation flow is started.
9. Device based on application program monitoring equipment operation flow, its characterized in that, the device includes: a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor when executing the program implementing:
a method for monitoring the operational flow of a device based on an application as claimed in any one of claims 1 to 7.
10. A storage medium having stored thereon computer-executable instructions for:
executing the method of any of claims 1 to 7 for monitoring the operational flow of a device based on an application.
CN202110073040.9A 2021-01-20 2021-01-20 Method and device for monitoring equipment operation flow based on application program and storage medium Pending CN112749063A (en)

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