CN112746509A - Processing technology of steel wire rope of invisible protective net - Google Patents
Processing technology of steel wire rope of invisible protective net Download PDFInfo
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- CN112746509A CN112746509A CN202011546020.0A CN202011546020A CN112746509A CN 112746509 A CN112746509 A CN 112746509A CN 202011546020 A CN202011546020 A CN 202011546020A CN 112746509 A CN112746509 A CN 112746509A
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/005—Composite ropes, i.e. ropes built-up from fibrous or filamentary material and metal wires
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
- D07B1/141—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/162—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber enveloping sheathing
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/10—Devices for taking-up or winding the finished rope or cable
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2041—Strands characterised by the materials used
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2047—Cores
- D07B2201/2052—Cores characterised by their structure
- D07B2201/2059—Cores characterised by their structure comprising wires
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2047—Cores
- D07B2201/2052—Cores characterised by their structure
- D07B2201/2065—Cores characterised by their structure comprising a coating
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2047—Cores
- D07B2201/2066—Cores characterised by the materials used
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2089—Jackets or coverings comprising wrapped structures
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/2046—Polyamides, e.g. nylons
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3025—Steel
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention discloses a processing technology of an invisible protective net steel wire rope, which comprises the following steps: step one, pretreatment: placing a stainless steel wire rod on a pay-off rack, cleaning iron rust on the surface by using a machine, then putting the stainless steel wire rod into a rust removal pool for further cleaning, entering boron coating equipment for boron coating treatment after cleaning is finished, and finally entering drying equipment for drying to obtain a pretreated wire rod; step two, drawing: and (3) placing the pretreated wire rod in a drawing machine for drawing for multiple times until the diameter of the wire rod is 6 mm, and taking up the wire rod after drawing is finished to obtain a semi-finished wire rod. The steel wire rope winding device can arrange and store steel wire ropes in the machining process well, and can clamp the steel wire ropes well and slow down the shaking of the steel wire ropes in the moving process in the process of winding the steel wire ropes, so that the steel wire ropes are moved more stably.
Description
Technical Field
The invention belongs to the field of processing of steel wire ropes of invisible protective nets, and particularly relates to a processing technology of steel wire ropes of invisible protective nets.
Background
The invisible protective net is a novel building security product which is arranged at a window or a balcony and is divided into a two-frame type and an integrated type, provides safety guarantees such as protection, theft prevention and falling prevention for home life and office, integrates a plurality of advantages such as safety, attractiveness and practicability, and is a latest product of home security;
the existing processing technology of the steel wire rope with the invisible protective net has certain defects, the processed steel wire rope cannot be well arranged and stored, and in the process of winding the steel wire rope, a clamping mechanism is not well arranged, and the steel wire rope is easy to shake in the moving process, so that the processing technology of the steel wire rope with the invisible protective net needs to be designed.
Disclosure of Invention
The invention aims to provide a processing technology of a steel wire rope of an invisible protective net, which mainly solves the problems that the existing processing technology of the steel wire rope of the invisible protective net has certain defects, the processed steel wire rope can not be well arranged and stored, a good clamping mechanism is not provided in the process of winding the steel wire rope, and the steel wire rope is easy to shake in the moving process.
The purpose of the invention can be realized by the following technical scheme:
the processing technology of the steel wire rope of the invisible protective net comprises the following steps:
step one, pretreatment: placing a stainless steel wire rod on a pay-off rack, cleaning iron rust on the surface by using a machine, then putting the stainless steel wire rod into a rust removal pool for further cleaning, entering boron coating equipment for boron coating treatment after cleaning is finished, and finally entering drying equipment for drying to obtain a pretreated wire rod;
step two, drawing: placing the pretreated wire rod in a drawing machine for drawing for multiple times until the diameter of the wire rod is 6 mm, and taking up the wire rod after drawing is finished to obtain a semi-finished wire rod;
step three, heat treatment: placing the drawn semi-finished wire into a high-temperature heating furnace for heating, cleaning and cooling after heating, and rolling for later use;
step four, stranding into ropes: taking the rope core as the center of a circle, winding six high-toughness steel wires on the outer surface of the rope core in a threaded shape uniformly to prepare a steel wire bundle, detecting whether overlapping, leaking and the like occur, and determining to be spare after no error exists;
step five, stranding into ropes: uniformly coating an antioxidant on the surface of the steel wire bundle, airing, uniformly winding 20 nylon wires on the outer surface of the steel wire bundle in a fishing net shape, detecting whether overlapping, leaking and the like occur or not, and coating a rubber sleeve on the surface of the steel wire bundle after confirming that no error exists to obtain a steel wire rope;
step six; winding: and guiding one end of the finished steel wire rope into a winding machine, and finally winding and winding the steel wire rope on the surface of a winding shaft to finish the processing of the steel wire rope of the invisible protective net.
As a further scheme of the invention: the steel wire rope is composed of the following materials in parts by weight: 1 part of rope core, 6 parts of high-toughness steel wire, 2 parts of antioxidant and 1 part of protective sleeve.
As a further scheme of the invention: in the sixth step the coiler includes the workstation, the workstation bottom is close to the right side and is provided with two sets of motors, workstation upper end position is provided with two sets of bottom plates, the bottom plate upper end surface is close to both sides position and all is provided with T type spout, T type spout bottom activity is provided with the driving plate, a plurality of groups's tooth's socket has been seted up to the driving plate bottom, T type spout inside wall bottom is close to one side position and has seted up the recess, the inside gear that is provided with of recess, the gear meshes with the tooth's socket mutually.
As a further scheme of the invention: the transmission plate upper end is close to right side position and is provided with the connecting block, the connecting block upper end is provided with clamp splice one, the clamp splice one side is opened and is equipped with arc type groove one, be close to the intermediate position on the bottom plate and be provided with clamp splice two, the arc type groove two that agrees with mutually with arc type groove one is all seted up to clamp splice two both sides, the bottom plate side is close to both ends position and all is provided with the motor.
As a further scheme of the invention: the output end of the motor penetrates through the bottom plate and is fixedly arranged with the gear, the transmission plate is movably arranged at the bottom end inside the T-shaped sliding groove through the gear matching with the tooth grooves, and the first clamping block is movably arranged at the upper end of the bottom plate through the connecting block matching with the transmission plate.
As a further scheme of the invention: the utility model discloses a buffer structure, including workstation, backup pad, buffer slot, telescopic link, spring bottom and the inside bottom rigid coupling of buffer slot, the position that just is located between two sets of bottom plates on the workstation is provided with the backup pad, the backup pad side is close to both ends position apart from having seted up the buffer slot, the inside telescopic link that runs through of buffer slot, the telescopic link upper end is provided with the loading board, telescopic link surface winding is provided with the spring, spring bottom and the inside bottom rigid coupling of buffer slot and spring upper end and the inside bottom rigid coupling.
As a further scheme of the invention: the workstation upper end is close to the right side position and is provided with the riser, vertical spout has been seted up on riser front end surface, the inside activity of vertical spout is provided with T type slider, T type slider is kept away from riser one end and is provided with two sets of supports, and is two sets of be provided with the regulating plate between the support, be provided with the regulating spindle between regulating plate and the T type slider, the regulating plate passes through the vertical spout activity of T type slider cooperation and sets up at the riser front end, the guide way has been seted up to the regulating plate upper end.
As a further scheme of the invention: the utility model discloses a winding machine, including workstation, riser, arc template, limiting ring, motor.
The invention has the beneficial effects that:
1. the steel wire ropes are placed above the two groups of base plates and are positioned between the first arc-shaped groove and the second arc-shaped groove and are attached to the inner side walls of the second arc-shaped groove, then a motor on one side of the base plates is started, the motor drives a gear inside the groove to rotate clockwise, the gear enables the transmission plate to move towards one end close to the second clamping block through a tooth socket, the first clamping block is enabled to gradually approach the second clamping block along the T-shaped sliding groove through the connecting block when the transmission plate moves, so that the first arc-shaped groove and the second arc-shaped groove are gradually close to each other until the side face of the steel wire ropes is attached to the side face of the steel wire ropes, the positions between the first clamping block and the second clamping block on the upper ends of the two groups of base plates are adjusted in a similar way, the steel wire ropes can be well clamped, the steel wire ropes between, the bearing plate moves upwards through the telescopic rod in the buffer groove by the elasticity of the spring, the shaking amplitude of the steel wire rope can be effectively reduced through the operation, the phenomenon that the shaking amplitude of the steel wire rope influences the movement of the steel wire rope in the device due to overlarge shaking amplitude is avoided, and the steel wire rope moves more stably in the winding machine;
2. winding one end of the guide slot of the steel wire rope on the surface of the winding shaft to keep the steel wire rope in a tight state, then the vertical sliding groove is matched with the T-shaped sliding block to adjust the position of the adjusting plate on the vertical plate, the orientation of the adjusting plate is adjusted by the cross shaft to enable the adjusting plate to be parallel to the steel wire rope, the included angle between the steel wire rope and the winding shaft can be adjusted, thereby the steel wire rope can be wound at different positions of the winding shaft, the winding of the steel wire rope is more uniform, then starting the motor, the motor drives the winding shaft to rotate through the chassis arranged in the circular groove, the steel wire rope can be gradually wound on the surface of the winding shaft, after the steel wire rope is wound, the rotating shaft is matched with the arc-shaped plate to rotate the pressing plate, the limiting block at one end of the rotating shaft is taken out from the limiting groove at the upper end of the clamping block, then take off spacing ring from the fixture block to can take off the wire rope of winding the lapping, be convenient for accomodate the arrangement to the wire rope in the course of working.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the base plate of the present invention;
FIG. 3 is a schematic view of the construction of the support plate of the present invention;
FIG. 4 is a schematic view of the internal structure of the base plate of the present invention;
FIG. 5 is a schematic view of a riser according to the present invention;
fig. 6 is a schematic structural view of a limit ring in the present invention.
FIG. 1 shows a winding machine; 2. a work table; 3. a motor; 4. a base plate; 5. a T-shaped chute; 6. a drive plate; 7. a tooth socket; 8. a groove; 9. a gear; 10. connecting blocks; 11. a first clamping block; 12. a first arc-shaped groove; 13. a second clamping block; 14. a second arc-shaped groove; 15. a motor; 16. a support plate; 17. a buffer tank; 18. a telescopic rod; 19. a carrier plate; 20. a vertical plate; 21. a vertical chute; 22. a T-shaped slider; 23. a support; 24. an adjusting plate; 25. a guide groove; 26. a circular groove; 27. a chassis; 28. a spool; 29. a clamping block; 30. a limiting ring; 31. an arc-shaped plate; 32. and (7) pressing a plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-6, the processing technology of the steel wire rope of the invisible protective net comprises the following steps:
step one, pretreatment: placing a stainless steel wire rod on a pay-off rack, cleaning iron rust on the surface by using a machine, then putting the stainless steel wire rod into a rust removal pool for further cleaning, entering boron coating equipment for boron coating treatment after cleaning is finished, and finally entering drying equipment for drying to obtain a pretreated wire rod;
step two, drawing: placing the pretreated wire rod in a drawing machine for drawing for multiple times until the diameter of the wire rod is 6 mm, and taking up the wire rod after drawing is finished to obtain a semi-finished wire rod;
step three, heat treatment: placing the drawn semi-finished wire into a high-temperature heating furnace for heating, cleaning and cooling after heating, and rolling for later use;
step four, stranding into ropes: taking the rope core as the center of a circle, winding six high-toughness steel wires on the outer surface of the rope core in a threaded shape uniformly to prepare a steel wire bundle, detecting whether overlapping, leaking and the like occur, and determining to be spare after no error exists;
step five, stranding into ropes: uniformly coating an antioxidant on the surface of the steel wire bundle, airing, uniformly winding 20 nylon wires on the outer surface of the steel wire bundle in a fishing net shape, detecting whether overlapping, leaking and the like occur or not, and coating a rubber sleeve on the surface of the steel wire bundle after confirming that no error exists to obtain a steel wire rope;
step six; winding: and guiding one end of the finished steel wire rope into the winding machine 1, and finally winding and winding the steel wire rope on the surface of a winding shaft 28 to finish the processing of the steel wire rope of the invisible protective net.
The steel wire rope is composed of the following materials in parts by weight: 1 part of rope core, 6 parts of high-toughness steel wire, 2 parts of antioxidant and 1 part of protective sleeve.
In the sixth step, the winding machine 1 comprises a workbench 2, two sets of motors 3 are arranged at the bottom end of the workbench 2 close to the right side, two sets of bottom plates 4 are arranged at the upper end of the workbench 2, T-shaped chutes 5 are arranged at the upper end surfaces of the bottom plates 4 close to the two sides, a transmission plate 6 is movably arranged at the bottom of the T-shaped chutes 5, a plurality of sets of tooth grooves 7 are arranged at the bottom end of the transmission plate 6, grooves 8 are formed at the bottom end of the inner side wall of the T-shaped chutes 5 close to one side, gears 9 are arranged in the grooves 8, the gears 9 are meshed with the tooth grooves 7, a connecting block 10 is arranged at the upper end of the transmission plate 6 close to the right side, a first clamping block 11 is arranged at the upper end of the connecting block 10, a first arc-shaped groove 12 is formed at one side of the first clamping block 11, a second clamping block 13 is arranged at the bottom plate, the output end of a motor 15 penetrates through a bottom plate 4 and is fixedly arranged with a gear 9, a transmission plate 6 is movably arranged at the bottom end inside a T-shaped sliding groove 5 through the cooperation of the gear 9 and a tooth groove 7, a first clamping block 11 is movably arranged at the upper end of the bottom plate 4 through a connecting block 10 in cooperation with the transmission plate 6, a support plate 16 is arranged on a workbench 2 and located between two groups of bottom plates 4, a buffer groove 17 is formed in the side face of the support plate 16 close to the position of two ends, a telescopic rod 18 penetrates through the inside of the buffer groove 17, a bearing plate 19 is arranged at the upper end of the telescopic rod 18, a spring is wound on the surface of the telescopic rod 18, the bottom end of the spring is fixedly connected with the bottom end inside the buffer groove 17;
through the technical scheme: the steel wire ropes are placed above the two groups of base plates 4 and are positioned between the first arc-shaped groove 12 and the second arc-shaped groove 14 and are attached to the inner side wall of the second arc-shaped groove 14, then a motor 15 on one side of the base plates 4 is started, the motor 15 drives a gear 9 inside the groove 8 to rotate clockwise, the gear 9 enables a transmission plate 6 to move towards one end close to a second clamping block 13 through a tooth groove 7, the first clamping block 11 gradually approaches the second clamping block 13 along a T-shaped sliding groove 5 through a connecting block 10 when the transmission plate 6 moves, so that the first arc-shaped groove 12 gradually approaches the second arc-shaped groove 14 until the side face of the steel wire ropes is tightly attached to the steel wire ropes, the positions between the first clamping block 11 and the second clamping block 13 at the upper ends of the two groups of base plates 4 are adjusted similarly, the steel wire ropes can be clamped well, the steel wire ropes between the two groups of base plates 4 are lapped on the, the spring is extruded when the bearing plate 19 moves downwards, then the bearing plate 19 moves upwards through the telescopic rod 18 in the buffer groove 17 under the elastic force of the spring, the vibration amplitude of the steel wire rope can be effectively reduced through the operation, and the phenomenon that the vibration amplitude of the steel wire rope influences the movement of the steel wire rope in the device due to overlarge vibration amplitude is avoided;
the processing technology of the invisible protective net steel wire rope is characterized in that a circular groove 26 is formed in the upper end of the workbench 2 and positioned on the right side of the vertical plate 20, a chassis 27 is movably arranged in the circular groove 26, a winding shaft 28 is arranged at the upper end of the chassis 27, a clamping block 29 is arranged at the upper end of the winding shaft 28 and close to the middle position, and a limiting circular ring 30 is sleeved outside the clamping block 29, two groups of arc-shaped plates 31 are symmetrically arranged at the upper end of the limiting ring 30, a pressing plate 32 is arranged on the inner side wall of each arc-shaped plate 31, a limiting block is arranged at one side, far away from each arc-shaped plate 31, of the bottom end of each pressing plate 32, a limiting groove is formed in the upper end of each clamping block 29, a rotating shaft is arranged between each pressing plate 32 and each arc-shaped plate 31, each pressing plate 32 is movably arranged at the upper end of each clamping block 29 through the cooperation of the limiting blocks and the limiting grooves, the limiting ring 30 is movably arranged at the top end of each winding shaft 28;
through the technical scheme: winding a guide groove 25 at one end of a steel wire rope on the surface of a winding shaft 28 to keep the steel wire rope in a tight state, then adjusting the position of an adjusting plate 24 on a vertical plate 20 by matching a vertical sliding groove 21 with a T-shaped sliding block 22, adjusting the orientation of the adjusting plate 24 to enable the adjusting plate to be parallel to the steel wire rope by adjusting the orientation of a transverse shaft, adjusting the included angle between the steel wire rope and the winding shaft 28, thereby enabling the steel wire rope to be wound on different positions of the winding shaft 28 to enable the steel wire rope to be wound more uniformly, then starting a motor 3, driving the winding shaft 28 to rotate by the motor 3 through a chassis 27 arranged in a circular groove 26, enabling the steel wire rope to be wound on the surface of the winding shaft 28 gradually, rotating a pressing plate 32 by matching a rotating shaft with an arc-shaped plate 31, taking out a limiting block at one end of the pressing plate 32 from, is convenient for storage.
The working principle is as follows: firstly, a worker places a stainless steel wire rod on a pay-off rack, cleans iron rust on the surface by a machine, further cleans the inside of a rust removing pool, performs boron coating treatment in boron coating equipment after cleaning, and finally dries in drying equipment to obtain a pretreated wire rod, places the pretreated wire rod in a drawing machine for drawing for multiple times until the diameter of the wire rod is 6 mm, collects the wire after drawing to obtain a semi-finished wire rod, places the semi-finished wire rod after drawing in a high-temperature heating furnace for heating treatment, cleans and cools the wire rod after heating, winds the wire rod for standby use, takes a wire core as a center, uniformly winds six high-tenacity steel wires on the outer surface of the wire core in a thread shape to obtain a steel wire bundle, detects whether overlapping and crack occur or not, confirms that the steel wire bundle is correct, uniformly coats an antioxidant on the surface of the steel wire bundle, dries, uniformly winds 20 nylon wires in a fishing net shape on the outer surface of the steel wire bundle, then whether overlapping, seam leakage and the like occur or not is detected, after no fault is confirmed, a rubber sleeve is coated on the surface of the steel wire bundle to obtain a steel wire rope, the steel wire rope is guided into the winding machine 1, the steel wire rope is placed above the two groups of bottom plates 4 and is positioned between the first arc-shaped groove 12 and the second arc-shaped groove 14 and is attached to the inner side wall of the second arc-shaped groove 14, then a motor 15 on one side of the bottom plate 4 is started, the motor 15 drives a gear 9 inside a groove 8 to rotate clockwise, the gear 9 enables a transmission plate 6 to move towards one end close to the second clamping block 13 through a tooth groove 7, the first clamping block 11 gradually approaches to the second clamping block 13 along the T-shaped sliding groove 5 through a connecting block 10 when the transmission plate 6 moves, so that the first arc-shaped groove 12 gradually approaches to the second arc-shaped groove 14 until the side face of the steel wire rope is attached to the steel wire rope, the position between, wherein the steel wire rope between two groups of bottom plates 4 is lapped on the surface of a bearing plate 19 at the upper end of a supporting plate 16, the steel wire rope can shake up and down under the combined action of gravity and pulling force when moving, the bearing plate 19 can extrude a spring when moving downwards, then the elasticity of the spring enables the bearing plate 19 to move upwards through an expansion rod 18 in a buffer groove 17, the shaking amplitude of the steel wire rope can be effectively reduced through the operation, the phenomenon that the shaking amplitude of the steel wire rope is too large to influence the movement of the steel wire rope in the device is avoided, then a guide groove 25 at one end of the steel wire rope is wound on the surface of a winding shaft 28 to keep the steel wire rope in a tight state, then the position of an adjusting plate 24 on a vertical plate 20 is adjusted through a vertical sliding groove 21 and a T-shaped sliding block 22, the orientation of the adjusting plate 24 is adjusted to be parallel, make wire rope winding more even, then starter motor 3, motor 3 drives the spool 28 rotation through placing the chassis 27 inside the circular slot 26, and wire rope can twine gradually on the 28 surfaces of spool, after the wire rope winding, through the rotatory clamp plate 32 of pivot cooperation arc template 31, take out the stopper of its one end from the limiting groove inside of fixture block 29 upper end, then take off limiting ring 30 from fixture block 29 to can take off the wire rope of winding the lapping, be convenient for accomodate.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (8)
1. The processing technology of the steel wire rope of the invisible protective net is characterized by comprising the following processing steps:
step one, pretreatment: placing a stainless steel wire rod on a pay-off rack, cleaning iron rust on the surface by using a machine, then putting the stainless steel wire rod into a rust removal pool for further cleaning, entering boron coating equipment for boron coating treatment after cleaning is finished, and finally entering drying equipment for drying to obtain a pretreated wire rod;
step two, drawing: placing the pretreated wire rod in a drawing machine for drawing for multiple times until the diameter of the wire rod is 6 mm, and taking up the wire rod after drawing is finished to obtain a semi-finished wire rod;
step three, heat treatment: placing the drawn semi-finished wire into a high-temperature heating furnace for heating, cleaning and cooling after heating, and rolling for later use;
step four, stranding into ropes: taking the rope core as the center of a circle, winding six high-toughness steel wires on the outer surface of the rope core in a threaded shape uniformly to prepare a steel wire bundle, detecting whether overlapping, leaking and the like occur, and determining to be spare after no error exists;
step five, stranding into ropes: uniformly coating an antioxidant on the surface of the steel wire bundle, airing, uniformly winding 20 nylon wires on the outer surface of the steel wire bundle in a fishing net shape, detecting whether overlapping, leaking and the like occur or not, and coating a rubber sleeve on the surface of the steel wire bundle after confirming that no error exists to obtain a steel wire rope;
step six; winding: and (3) guiding one end of the finished steel wire rope into the winding machine (1), and finally winding and winding the steel wire rope on the surface of a winding shaft to finish the processing of the steel wire rope of the invisible protective net.
2. The processing technology of the steel wire rope of the invisible protective net according to claim 1, characterized in that the steel wire rope is composed of the following materials in parts by weight: 1 part of rope core, 6 parts of high-toughness steel wire, 2 parts of antioxidant and 1 part of protective sleeve.
3. The processing technology of the steel wire rope with the invisible protection net according to claim 1 is characterized in that in the sixth step, the winding machine (1) comprises a workbench (2), two sets of motors (3) are arranged at the bottom end of the workbench (2) close to the right side, two sets of bottom plates (4) are arranged at the upper end of the workbench (2), T-shaped sliding grooves (5) are formed in the positions, close to the two sides, of the upper end surface of each bottom plate (4), transmission plates (6) are movably arranged at the bottoms of the T-shaped sliding grooves (5), a plurality of sets of tooth sockets (7) are formed at the bottom ends of the transmission plates (6), grooves (8) are formed in the positions, close to one sides, of the bottom ends of the inner side walls of the T-shaped sliding grooves (5), gears (9) are arranged inside the.
4. The processing technology of the steel wire rope of the invisible protective net according to claim 3, characterized in that a connecting block (10) is arranged at the upper end of the transmission plate (6) near the right side, a first clamping block (11) is arranged at the upper end of the connecting block (10), a first arc-shaped groove (12) is formed in one side of the first clamping block (11), a second clamping block (13) is arranged on the bottom plate (4) near the middle, second arc-shaped grooves (14) matched with the first arc-shaped grooves (12) are formed in both sides of the second clamping block (13), and motors (15) are arranged at positions near both ends of the side surface of the bottom plate (4).
5. The processing technology of the steel wire rope of the invisible protective net according to claim 4, characterized in that the output end of the motor (15) penetrates through the bottom plate (4) and is fixedly arranged with the gear (9), the transmission plate (6) is movably arranged at the bottom end inside the T-shaped sliding groove (5) through the gear (9) in cooperation with the tooth grooves (7), and the first clamping block (11) is movably arranged at the upper end of the bottom plate (4) through the connecting block (10) in cooperation with the transmission plate (6).
6. The processing technology of the steel wire rope with the invisible protection net according to claim 3 is characterized in that a supporting plate (16) is arranged on the workbench (2) and between the two groups of bottom plates (4), buffer grooves (17) are formed in the side faces of the supporting plate (16) close to the positions of the two ends, telescopic rods (18) penetrate through the inside of the buffer grooves (17), a bearing plate (19) is arranged at the upper ends of the telescopic rods (18), springs are wound on the surfaces of the telescopic rods (18), the bottom ends of the springs are fixedly connected with the bottom ends inside the buffer grooves (17), the upper ends of the springs are fixedly connected with the bottom ends inside the buffer grooves (17), and the bearing plate (19) is movably arranged above the supporting plate (16) through the cooperation of the springs and.
7. The processing technology of the steel wire rope of the invisible protection net according to claim 3, characterized in that a vertical plate (20) is arranged at the upper end of the workbench (2) close to the right side, a vertical sliding groove (21) is formed in the surface of the front end of the vertical plate (20), a T-shaped sliding block (22) is movably arranged in the vertical sliding groove (21), two sets of supports (23) are arranged at one end, away from the vertical plate (20), of the T-shaped sliding block (22), an adjusting plate (24) is arranged between the two sets of supports (23), an adjusting shaft is arranged between the adjusting plate (24) and the T-shaped sliding block (22), the adjusting plate (24) is movably arranged at the front end of the vertical plate (20) through the T-shaped sliding block (22) in cooperation with the vertical sliding groove (21), and a guide.
8. The processing technology of the steel wire rope with the invisible protection net according to claim 3, characterized in that a circular groove (26) is formed in the upper end of the workbench (2) and located at the right side of the vertical plate (20), a chassis (27) is movably arranged in the circular groove (26), a winding shaft (28) is arranged at the upper end of the chassis (27), a clamping block (29) is arranged at the upper end of the winding shaft (28) close to the middle position, a limiting circular ring (30) is sleeved outside the clamping block (29), two groups of arc-shaped plates (31) are symmetrically arranged at the upper end of the limiting circular ring (30), a pressing plate (32) is arranged on the inner side wall of each arc-shaped plate (31), a limiting block is arranged at one side of the bottom end of each pressing plate (32) close to the corresponding arc-shaped plate (31), a limiting groove is formed in the upper end of each clamping block (29, the pressing plate (32) is movably arranged at the upper end of the clamping block (29) through the limiting block matched with the limiting groove, the limiting ring (30) is movably arranged at the top end of the winding shaft (28) through the clamping block (29), and the output end of the motor (3) penetrates through the workbench (2) and is fixedly connected with the chassis (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011546020.0A CN112746509B (en) | 2020-12-23 | 2020-12-23 | Processing technology of steel wire rope of invisible protective net |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011546020.0A CN112746509B (en) | 2020-12-23 | 2020-12-23 | Processing technology of steel wire rope of invisible protective net |
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| CN112746509B CN112746509B (en) | 2022-09-06 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030066188A (en) * | 2002-02-05 | 2003-08-09 | 김필녀 | urethane coated wire and its manufacturing method and apparatus for manufacturing |
| CN201206227Y (en) * | 2008-05-06 | 2009-03-11 | 郑秋香 | Protection rope special for intelligent hidden safety protection net |
| CN103541249A (en) * | 2013-10-14 | 2014-01-29 | 无锡通用钢绳有限公司 | Medium carbon steel wire rope and production process thereof |
| CN111996823A (en) * | 2020-08-13 | 2020-11-27 | 江苏杰佑金属制品有限公司 | Production and processing technology of tensile high-strength stainless steel wire rope for clothes hanger |
| CN212168843U (en) * | 2020-05-26 | 2020-12-18 | 漯河市铁马橡胶制品有限公司 | Clamping device is used in processing of steel wire winding rubber tube |
-
2020
- 2020-12-23 CN CN202011546020.0A patent/CN112746509B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030066188A (en) * | 2002-02-05 | 2003-08-09 | 김필녀 | urethane coated wire and its manufacturing method and apparatus for manufacturing |
| CN201206227Y (en) * | 2008-05-06 | 2009-03-11 | 郑秋香 | Protection rope special for intelligent hidden safety protection net |
| CN103541249A (en) * | 2013-10-14 | 2014-01-29 | 无锡通用钢绳有限公司 | Medium carbon steel wire rope and production process thereof |
| CN212168843U (en) * | 2020-05-26 | 2020-12-18 | 漯河市铁马橡胶制品有限公司 | Clamping device is used in processing of steel wire winding rubber tube |
| CN111996823A (en) * | 2020-08-13 | 2020-11-27 | 江苏杰佑金属制品有限公司 | Production and processing technology of tensile high-strength stainless steel wire rope for clothes hanger |
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|---|---|
| CN112746509B (en) | 2022-09-06 |
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Denomination of invention: Processing Technology of Steel Wire Rope for Invisible Protective Net Effective date of registration: 20230830 Granted publication date: 20220906 Pledgee: Xinghua Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: TAIZHOU SUYANG STAINLESS STEEL WIRE ROPE Co.,Ltd. Registration number: Y2023980054550 |