Disclosure of Invention
The invention provides a low-solubility perfluorosulfonyl fluororesin and a preparation method thereof, aiming at solving the problem that loss is caused by larger solubility of a catalyst prepared from the perfluorosulfonyl fluoride in an organic solvent due to uneven structure of the perfluorosulfonyl fluoride resin prepared in the prior art.
The technical purpose is realized by the following technical scheme:
the technical purpose of the first aspect of the invention is to provide a preparation method of perfluorosulfonyl fluoride, which comprises the following steps: injecting perfluorovinyl ether sulfonyl fluoride and a solvent into a reaction kettle, replacing air in the reaction kettle and a pipeline with nitrogen or inert gas, vacuumizing, introducing tetrafluoroethylene gas into the reaction kettle to enable the pressure to reach 0.3-0.7MPa, adding an initiator into the reaction kettle at least twice, heating, reducing the pressure of the tetrafluoroethylene gas in the reaction kettle after adding the initiator every time except for the first time, reducing the pressure by 0.02-0.06MPa every time, continuously stirring for reaction for 0.5-2h, relieving pressure after the reaction is finished, purging the reaction kettle with nitrogen, and collecting a product to obtain the perfluorosulfonyl fluoride resin.
Further, the initiator is added to the reaction kettle 2 to 9 times, preferably 4 to 9 times.
Furthermore, after the initiator is added each time, the pressure of the tetrafluoroethylene gas in the reaction kettle is reduced by 0.03-0.04 MPa.
Further, the perfluorovinyl ether sulfonyl fluoride is at least one selected from the group consisting of perfluoro (4-methyl-3, 6-dioxa-7-octene-1-sulfonyl fluoride), perfluoro (5-oxa-6-heptene-1-sulfonyl fluoride), perfluoro (4-oxa-5-hexene-1-sulfonyl fluoride), perfluoro (3-oxa-4-pentene-1-sulfonyl fluoride) and perfluoro (4, 7-dioxa-5-methyl-8-nonene-1-sulfonyl fluoride).
Further, the solvent is selected from one of perfluorohexane, 1, 2-trifluorotrichloroethane, 1-hydroperfluorohexane and 2, 3-dihydrodecafluoropentane.
Further, the weight ratio of the perfluorovinyl ether sulfonyl fluoride to the solvent is 10-31: 100 are added.
Further, the initiator is one of benzoyl peroxide, azobisisobutyronitrile and perfluorobutyryl peroxide.
Further, the weight ratio of the total addition amount of the initiator to the perfluorovinyl ether sulfonyl fluoride is 0.1-0.5: 100.
Because the initiator is used in a small amount, in order to avoid errors generated during addition, the initiator is generally mixed with a solvent to prepare an initiator solution during use, and the solvent is the same as the solvent used for dissolving the perfluorovinyl ether sulfonyl fluoride. The concentration of the initiator in the initiator solution is 25.0-35.0 mmol/L. The effective concentration of initiator in the solution was determined by iodometric titration.
Further, the initiator is added to the reaction system in portions at intervals of 0.5 to 2 hours/time.
Further, after the initiator solution is completely added, the reaction is carried out for 0.5 to 2 hours by continuously stirring for full reaction.
Further, the temperature in the reaction process is 20-60 ℃.
Further, after the product is collected, the solid-liquid mixture is obtained, and the mixture is subjected to post-treatment steps such as centrifugation, washing, drying and the like to obtain the final product of the perfluorosulfonyl fluororesin, namely the copolymer of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene.
Because of the tetrafluoroethylene preparation, all have explosion risk in storage, the use, in order to furthest ensure experimenter's safety, reduce the harm that probably produces in the reaction sequence in the experiment, propose this operation to go on in explosion-proof equipment, the experimenter carries out remote control.
The technical object of the second aspect of the present invention is to provide a perfluorosulfonyl fluororesin prepared by the above process.
The technical purpose of the third aspect of the invention is to provide a method for preparing perfluorosulfonic acid resin by transforming the perfluorosulfonyl fluororesin.
Further, the method for preparing the perfluorosulfonic acid resin by transforming the perfluorosulfonyl fluororesin comprises the following specific steps: mixing the perfluorinated sulfonic acid fluorine resin with alkali liquor for hydrolysis reaction to obtain alkali resin, and then soaking and acidifying for multiple times by using acid liquor to obtain the perfluorinated sulfonic acid resin.
Further, as a more specific embodiment, the method comprises the following specific steps: adding perfluorosulfonyl fluororesin into a mixed solution of deionized water, DMSO and inorganic base, stirring for hydrolysis, washing with water for multiple times to remove the base to obtain an alkali type resin, and then soaking and acidifying the alkali type resin with acid liquor for multiple times to obtain perfluorosulfonic acid resin.
More specifically, in the above method, the inorganic base is sodium hydroxide or potassium hydroxide. The mixed solution comprises, by weight, 10% -20% of inorganic base, 30% -40% of DMSO and 45% -55% of deionized water. The hydrolysis temperature is 75-85 ℃, and the hydrolysis time is 6-10 h. The acid solution is a nitric acid solution, and the concentration of the nitric acid solution is 10-20% by weight.
Further, as a second more specific embodiment, the method comprises the following specific steps: adding perfluorosulfonyl fluororesin into an aqueous solution of inorganic base, stirring for hydrolysis, washing with water for multiple times to remove the base to obtain an alkali type resin, and then soaking and acidifying the alkali type resin with acid liquor for multiple times to obtain the perfluorosulfonic acid resin.
More specifically, in the above method, the inorganic base is sodium hydroxide or potassium hydroxide. The concentration of the inorganic base in the aqueous solution of the inorganic base is 25 to 35 percent by weight percentage. The hydrolysis temperature is 90-99 ℃, and the hydrolysis time is 6-10 h. The acid solution is a nitric acid solution, and the concentration of the nitric acid solution is 10-20% by weight.
It is a technical object of the third aspect of the present invention to provide a perfluorosulfonic acid resin prepared by the above process.
The invention has the advantages that:
(1) the preparation method of the invention continuously reduces the pressure of tetrafluoroethylene in a high-pressure reaction vessel in the polymerization reaction process, reduces the concentration of tetrafluoroethylene in the solution, keeps the proportion of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene stable, thereby leading the composition of the perfluorosulfonyl fluoride resin to be stable, and obviously reducing the solubility of the perfluorosulfonic acid resin converted by the perfluorosulfonyl fluoride resin in organic solvents represented by tetrahydrofuran, DMSO and DMF.
(2) The preparation method of the invention also keeps the relative stability of the concentration of the initiator in the solution by adding the initiator in batches, controls the reaction rate to be stable in the whole polymerization reaction process, has low cost of the required equipment, and can ensure the quality of the obtained polymerization product.
(3) The solubility of the perfluorosulfonic acid resin obtained by transforming the perfluorosulfonyl fluororesin prepared by the method of the invention in an organic solvent is reduced, and the loss rate in the use process is reduced.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
The following describes in detail specific embodiments of the present invention. The following non-limiting examples are presented to enable those of ordinary skill in the art to more fully understand the present invention and are not intended to limit the invention in any way.
The initiator adopted by the invention is one of benzoyl peroxide, azobisisobutyronitrile and perfluorobutyryl peroxide, wherein the benzoyl peroxide and the azobisisobutyronitrile are commercial products. Perfluorobutyryl peroxide was prepared as follows:
mixing perfluorobutyric acid and thionyl chloride, dripping DMF (dimethyl formamide), avoiding water, stirring, reacting at 70 ℃ for 24 hours, cooling to room temperature, standing and layering. The lower colorless transparent liquid phase is the product. Distilling after separating liquid, and collecting the fraction at 39-41 ℃ to obtain the perfluorobutyryl chloride. Dissolving sodium hydroxide in 30% hydrogen peroxide aqueous solution, cooling to 0 deg.C, stirring to dissolve completely, adding 1,1, 2-trifluorotrichloroethane, stirring for 20min, rapidly adding perfluorobutyryl chloride, stirring vigorously for 2min, and separating to obtain lower liquid phase of perfluorobutyryl peroxide (CF3CF2CF2COO) 2. The initiator solution is easy to decompose, is prepared as it is and can be stored in a 0 ℃ cold bath for a short time.
The transformation method of the perfluorosulfonyl fluororesin into the perfluorosulfonic acid resin, which is referred to in the following examples, includes the following two methods:
the method comprises the following steps: adding perfluorosulfonyl fluoride resin into a mixed solution of deionized water with the mass fraction of 50%, DMSO with the mass fraction of 35% and potassium hydroxide (or sodium hydroxide) with the mass fraction of 15%, stirring and hydrolyzing for 8h at 80 ℃, then washing with water for multiple times to remove redundant alkali to obtain alkali type resin, then soaking and acidifying the alkali type resin with nitric acid with the mass fraction of 15wt%, replacing fresh nitric acid solution after 6h, continuing to soak for 6h, and washing and drying to obtain perfluorosulfonic acid resin.
The second method comprises the following steps: adding perfluorosulfonyl fluoride resin into 30wt% potassium hydroxide (or sodium hydroxide) aqueous solution, stirring and soaking for 24h at 95 ℃, then washing with water for multiple times to remove redundant alkali to obtain alkali type resin, then soaking and acidifying the alkali type resin with 15wt% nitric acid, replacing fresh nitric acid solution after 6h, continuing to soak for 6h, and washing and drying to obtain perfluorosulfonic acid resin.
The method for testing the dissolving performance of the perfluorosulfonic acid resin comprises the following steps: accurately weighing 10.00g of the obtained perfluorinated sulfonic acid resin, adding the perfluorinated sulfonic acid resin into 120mL of anhydrous tetrahydrofuran, heating to 70 ℃, refluxing for 48h, cooling to room temperature, filtering, washing a condenser pipe and the inner wall of a flask by using a small amount of tetrahydrofuran, collecting all the residual solids, transferring the collected residual solids into a beaker, vacuum-drying for 12h at 100 ℃, taking out, weighing, and calculating the mass loss rate of the perfluorinated sulfonic acid resin before and after refluxing treatment to evaluate the solubility of the perfluorinated sulfonic acid resin. The conditions for measuring mass loss rate in DMSO and DMF are consistent with those of tetrahydrofuran.
The perfluorosulfonic acid resin adopts an ion exchange method to determine the ion exchange capacity, and the ion exchange method comprises the following steps: adding a certain amount of perfluorosulfonic acid resin into a 1M sodium chloride aqueous solution, stirring for 24h at room temperature, filtering and collecting filtrate, adding filter residue into the 1M sodium chloride aqueous solution, stirring for 24h at room temperature, filtering and collecting filtrate, fully washing the filter residue with deionized water, and collecting washing liquid. Merging the two filtrates and the washing liquid, using methyl orange as an indicator, and titrating the mixture by using a sodium hydroxide aqueous solution with a calibrated concentration, wherein the solution is changed from yellow to red as an end point. The ion exchange capacity can be calculated by the concentration of the sodium hydroxide solution, the consumption volume and the mass of the perfluorinated sulfonic acid resin.
Example 1
150g of perfluoro (4-methyl-3, 6-dioxa-7-octene-1-sulfonyl fluoride) and 1400g of 1,1, 2-trifluorotrichloroethane (the mass ratio of the two is 10.7: 100) were charged into a high-pressure reaction vessel by a peristaltic pump, 60mL of a 1,1, 2-trifluorotrichloroethane solution of perfluorobutyryl peroxide as an initiator (the concentration of perfluorobutyryl peroxide in the solution is 25mmol/L and 94.2g, and the mass ratio of the initiator to perfluoro (4-methyl-3, 6-dioxa-7-octene-1-sulfonyl fluoride) was 0.43: 100) was charged into a constant flow pump feed bottle, and after the air in the reaction vessel and the line was replaced with high-purity nitrogen gas, vacuum was applied.
Charging tetrafluoroethylene into a high-pressure reaction kettle to increase the pressure in the high-pressure reaction kettle to 0.6MPa, adding 12mL of initiator solution into the high-pressure reaction kettle by using a constant flow pump, and stirring for reaction when the temperature in the high-pressure reaction kettle is increased to 40 ℃ after the initiator solution is added. The initiator solution was added every 1.5h for a total of 5 times. Except for the first time and the last time, after adding the initiator solution once, regulating the tetrafluoroethylene pressure in the high-pressure kettle to be reduced by 0.05MPa compared with the previous pressure, and maintaining the tetrafluoroethylene pressure in the high-pressure kettle to be stable in the initiator adding interval period. The 5 th time of adding the initiator is followed by stirring for 2 hours. Stopping heating and decompressing.
After the reaction is finished, the high-pressure reaction kettle is firstly purged by nitrogen for 30 minutes, a solid-liquid mixture in the high-pressure reaction kettle is collected, and the final product of the perfluorosulfonyl fluororesin, namely the copolymer of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene, is obtained through subsequent treatments such as centrifugation, washing, drying and the like, wherein the mass of the perfluorosulfonyl fluororesin is 121.8g, and the ion exchange capacity of the copolymer is 0.92mmol/g as determined by an ion exchange method.
The specific yield of the perfluorosulfonyl fluororesin is shown in table 1, the loss rate results of the perfluorosulfonic acid resin after being treated with different organic solvents are shown in tables 2 and 3, wherein table 2 is the loss rate of the perfluorosulfonic acid resin obtained by the first conversion method after being treated with an organic solvent, and table 3 is the loss rate of the perfluorosulfonic acid resin obtained by the second conversion method after being treated with an organic solvent.
Example 2
200g of perfluoro (5-oxa-6-heptene-1-sulfonyl fluoride) and 1350g of perfluorohexane (the mass ratio of the two is 14.8: 100) are injected into a high-pressure reaction kettle by a peristaltic pump, 96mL (the concentration is 25mmol/L, 160g, and the mass ratio of the initiator to the perfluoro (5-oxa-6-heptene-1-sulfonyl fluoride) of a perfluorohexane solution of initiator benzoyl peroxide is 0.29: 100) is filled into a constant-flow pump sample injection bottle, air in the reaction kettle and a pipeline is replaced by high-purity nitrogen, and then the high-pressure reaction kettle and the pipeline are vacuumized.
Filling tetrafluoroethylene into a high-pressure reaction kettle to increase the pressure in the high-pressure reaction kettle to 0.7MPa, adding 24mL of initiator solution into the high-pressure reaction kettle by using a constant flow pump, and stirring for reaction when the temperature in the high-pressure reaction kettle is increased to 60 ℃ after the initiator solution is added. The initiator solution was added every 0.5h for a total of 4 times. Except for the first time and the last time, after adding the initiator solution once, regulating the tetrafluoroethylene pressure in the high-pressure kettle to be reduced by 0.06MPa compared with the previous pressure, and maintaining the tetrafluoroethylene pressure in the high-pressure kettle to be stable in the initiator adding interval period. The reaction is continued for 0.5h with stirring after the 4 th initiator addition. Stopping heating and decompressing.
After the reaction is finished, the high-pressure reaction kettle is firstly purged by nitrogen for 30 minutes, a solid-liquid mixture in the high-pressure reaction kettle is collected, and the final product of the perfluorosulfonyl fluororesin, namely the copolymer of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene, is obtained through subsequent treatments such as centrifugation, washing, drying and the like, wherein the mass of the perfluorosulfonyl fluororesin is 65.2g, and the ion exchange capacity of the copolymer is 1.07mmol/g as determined by an ion exchange method.
The perfluorosulfonyl fluororesin was converted into a perfluorosulfonic acid resin by the operations described in the first and second methods, respectively, the specific yield is shown in table 1, and the results of the loss rate of the perfluorosulfonic acid resin after treatment with different organic solvents are shown in tables 2 and 3.
Example 3
300g of perfluoro (4-oxa-5-hexene-1-sulfonyl fluoride) and 1250g of 1-hydroperfluorohexane (the mass ratio of the two is 24.0: 100) are injected into a high-pressure reaction kettle by a peristaltic pump, 72mL (the concentration is 35mmol/L, 120g, the mass ratio of the initiator to the perfluoro (4-oxa-5-hexene-1-sulfonyl fluoride) of a 1-hydroperfluorohexane solution of an initiator azobisisobutyronitrile is 0.14: 100) is filled into a constant-flow pump sample injection bottle, air in the reaction kettle and a pipeline is replaced by high-purity nitrogen, and then the high-pressure reaction kettle is vacuumized.
Charging tetrafluoroethylene into a high-pressure reaction kettle to increase the pressure in the high-pressure reaction kettle to 0.35MPa, adding 9mL of initiator solution into the high-pressure reaction kettle by using a constant flow pump, and stirring for reaction when the temperature in the high-pressure reaction kettle is increased to 50 ℃ after the initiator solution is added. The initiator solution was added every 2h for a total of 8 times. Except for the first time and the last time, after adding the initiator solution once, regulating the tetrafluoroethylene pressure in the high-pressure kettle to be reduced by 0.02MPa compared with the previous pressure, and maintaining the tetrafluoroethylene pressure in the high-pressure kettle to be stable in the initiator adding interval period. After 9 th initiator addition, the reaction was continued for 2h with stirring. Stopping heating and decompressing.
After the reaction is finished, the high-pressure reaction kettle is firstly purged by nitrogen for 30 minutes, a solid-liquid mixture in the high-pressure reaction kettle is collected, and the final product of the perfluorosulfonyl fluororesin, namely the copolymer of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene, is obtained through subsequent treatments such as centrifugation, washing, drying and the like, wherein the mass of the perfluorosulfonyl fluororesin is 85.2g, and the ion exchange capacity of the copolymer is 1.20mmol/g as determined by an ion exchange method.
The perfluorosulfonyl fluororesin was converted into a perfluorosulfonic acid resin by the operations described in the first and second methods, respectively, the specific yield is shown in table 1, and the results of the loss rate of the perfluorosulfonic acid resin after treatment with different organic solvents are shown in tables 2 and 3.
Example 4
350g of perfluoro (4, 7-dioxa-5-methyl-8-nonene-1-sulfonyl fluoride) and 1150g of 2, 3-dihydrodecafluoropentane (the mass ratio of the two is 30.4: 100) were fed into a high-pressure reaction vessel by a peristaltic pump, 110mL of a 2, 3-dihydrodecafluoropentane solution (the concentration is 28mmol/L, 176g, and the mass ratio of the initiator to perfluoro (4, 7-dioxa-5-methyl-8-nonene-1-sulfonyl fluoride) of the initiator peroxoperfluorobutyryl was fed into a constant flow pump feed bottle, the air in the reaction vessel and the piping was replaced with high-purity nitrogen gas, and then vacuum was applied.
Filling the tetrafluoroethylene into a high-pressure reaction kettle, and increasing the pressure in the high-pressure reaction kettle to 0.45 MPa. And then, adding 22mL of initiator solution into the high-pressure reaction kettle by using a constant flow pump, and stirring for reaction when the temperature in the high-pressure reaction kettle is raised to 20 ℃. The initiator solution was added every 1h for a total of 5 times. Except for the first time and the last time, after adding the initiator solution once, regulating the tetrafluoroethylene pressure in the high-pressure kettle to be reduced by 0.05MPa compared with the previous pressure, and maintaining the tetrafluoroethylene pressure in the high-pressure kettle to be stable in the initiator adding interval period. The 5 th time of adding the initiator is followed by stirring for 1 hour. Stopping heating and decompressing.
After the reaction is finished, the high-pressure reaction kettle is firstly purged by nitrogen for 30 minutes, a solid-liquid mixture in the high-pressure reaction kettle is collected, and the final product of the perfluorosulfonyl fluororesin, namely the copolymer of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene, is obtained through subsequent treatments such as centrifugation, washing, drying and the like, wherein the mass of the perfluorosulfonyl fluororesin is 165.2g, and the ion exchange capacity of the copolymer is 0.80mmol/g as determined by an ion exchange method.
The perfluorosulfonyl fluororesin was converted into a perfluorosulfonic acid resin by the operations described in the first and second methods, respectively, the specific yield is shown in table 1, and the results of the loss rate of the perfluorosulfonic acid resin after treatment with different organic solvents are shown in tables 2 and 3.
Example 5
200g of perfluoro (3-oxa-4-pentene-1-sulfonyl fluoride) and 1350g of 1-hydroperfluorohexane (the mass ratio of the two is 14.8: 100) are injected into a high-pressure reaction kettle by a peristaltic pump, a constant flow pump sample injection bottle is filled with 80mL (the concentration is 26mmol/L, 135g, the mass ratio of the initiator to the perfluoro (3-oxa-4-pentene-1-sulfonyl fluoride) of a 1-hydroperfluorohexane solution of an initiator benzoyl peroxide is 0.25: 100), the air in the reaction kettle and a pipeline is replaced by high-purity nitrogen, and then the reaction kettle and the pipeline are vacuumized.
Filling tetrafluoroethylene into a high-pressure reaction kettle, and increasing the pressure in the high-pressure reaction kettle to 0.5 MPa. And then, adding 20mL of initiator solution into the high-pressure reaction kettle by using a constant flow pump, and stirring for reaction when the temperature in the high-pressure reaction kettle is raised to 50 ℃. The initiator solution was added every 1.5h for a total of 4 times. After adding the initiator solution once, regulating the tetrafluoroethylene pressure in the high-pressure kettle to be reduced by 0.04MPa compared with the previous pressure, and maintaining the tetrafluoroethylene pressure in the high-pressure kettle to be stable in the interval period of adding the initiator except for the first time and the last time. After the 4 th initiator addition, the reaction was continued for 2h with stirring. Stopping heating and decompressing.
After the reaction is finished, the high-pressure reaction kettle is firstly purged by nitrogen for 30 minutes, a solid-liquid mixture in the high-pressure reaction kettle is collected, and the final product of the perfluorosulfonyl fluororesin, namely the copolymer of perfluorovinyl ether sulfonyl fluoride and tetrafluoroethylene, is obtained through subsequent treatments such as centrifugation, washing, drying and the like, wherein the mass of the perfluorosulfonyl fluororesin is 91.8g, and the ion exchange capacity of the copolymer is 0.91mmol/g as determined by an ion exchange method.
The specific yields of perfluorosulfonyl fluororesin were converted into perfluorosulfonic acid resin by the operations described in the above first and second methods, respectively, are shown in table 1, and the results of the run-off rates of perfluorosulfonic acid resin treated with different organic solvents are shown in tables 2 and 3.
Comparative example 1
The initial pressure of tetrafluoroethylene in the autoclave was 0.50MPa, 50mL of the initiator (perfluorobutyryl peroxide concentration: 25 mmol/L) was added in one portion, and the pressure of tetrafluoroethylene in the autoclave was maintained as described in example 1, and the reaction was carried out for 8 hours. 122.8g of perfluorosulfonyl fluoride resin was obtained, which had an ion exchange capacity of 0.96mmol/g as measured by an ion exchange method.
Similarly, the specific yields of the perfluorosulfonyl fluororesin converted to the perfluorosulfonic acid resin by the operations described in the first and second methods are shown in table 1, and the results of the loss rates of the perfluorosulfonic acid resin after treatment with different organic solvents are shown in tables 2 and 3.
TABLE 1
Note: the first method uses mixed aqueous solution of DMSO and alkali in the treatment process, and the second method uses inorganic alkali aqueous solution.
TABLE 2
TABLE 3
The results in Table 1 show that the yields of the first process in examples 1 to 5 were slightly lower than those of the second process because DMSO was used in the transformation process in the first process and a very small portion of the perfluorosulfonyl fluororesin was dissolved in DMSO, whereas the yield of the first process was low in comparative example 1 because a large amount of loss occurred during the transformation process using the process because the perfluorosulfonyl fluoride resin was different in quality from the present invention.
As can be seen from the data in tables 2 and 3, the loss rate of the perfluorosulfonic acid resin prepared by the method of the present invention is significantly lower than that of comparative example 1.