Containing SO2Method and apparatus for treating exhaust gas
Technical Field
The invention belongs to the technical field of waste gas treatment, and particularly relates to a sulfur dioxide (SO) -containing catalyst2A method and an apparatus for treating exhaust gas.
Background
Fossil fuels (coal, petroleum, etc.) contain a large amount of sulfur, and direct combustion produces a high content of SO2The flue gas of (1). SO (SO)2The excessive discharge of (2) causes a series of environmental problems, and the formed acid rain and photochemical smog bring serious harm to the production and the life of human beings. Currently, widely used SO2The removal method is divided into a wet desulfurization technique and a dry desulfurization technique. The wet desulfurization is mainly characterized in that alkali liquor is contacted with flue gas, and SO is generated through chemical reaction2The sulfite and the sulfate are converted into water and dissolved in the water, and then the sulfate-containing solution is treated to achieve the aim of desulfurization.The dry desulfurization mainly utilizes the adsorption property of porous materials to remove SO2Separated from the waste gas, desorbed and regenerated after saturated adsorption or oxidized to be converted into SO3And (4) eluting.
The dry flue gas desulfurization method widely used in industry uses activated carbon material as an adsorption oxidant to remove SO through the processes of adsorption-oxidation-sulfation-alkali washing and the like2. In the process, the adsorption capacity of the activated carbon is limited, and the treatment process is long. SO in S-Zorb flue gas in petroleum refining industry2Concentration of>1%, SO is more suitable2And desorbing and recovering to prepare sulfur after adsorption.
CN103920365A discloses a method for recovering nitrogen and sulfur dioxide in roasted pyrite furnace gas by variable-frequency and variable-pressure adsorption, which comprises the following process steps: after the furnace gas for roasting the pyrite is subjected to dust removal, purification, drying and cooling, removing dust particles and iron rust through a refined sulfuric acid furnace gas filter made of 200-mesh polytetrafluoroethylene; then the N is realized by a method of frequency conversion and pressure swing adsorption after deep fine dehydration, deoxidation and decarbonation of a fine dehydration tank2With SO2Then obtaining liquid SO by compression or cooling and gas-liquid separation2Separating the separated nitrogen and liquid SO2Bottling for industrial use; SO not separated by liquefaction2Then enters the cycle process of compression or cooling and gas-liquid separation to remove SO in the gas2Continuously separating. The process has long treatment flow, needs multi-stage cooling treatment and has high energy consumption.
CN104043401A discloses a sulfur dioxide adsorbent, comprising: the carrier and triethanolamine loaded on the carrier, wherein the weight ratio of the triethanolamine to the carrier is 0.1: 1-2: 1. It has good adsorption performance and is not easy to desorb. The adsorbent is not suitable for desorption after adsorption, and is not suitable for treating high-concentration SO2Industrial fumes.
CN102039115A discloses a preparation method of an activated carbon adsorbent for adsorbing acidic gas, which comprises the following raw material formula: granular coal-based activated carbon with the benzene absorption rate of more than or equal to 30 percent, sodium carbonate with the mass of 6-12 percent of the coal-based activated carbon, sodium hydroxide with the mass of 4-8 percent of the coal-based activated carbon and distilled water with the mass of 40-60 percent of the coal-based activated carbon; firstly, sodium hydroxide and sodium carbonate are put into distilled water with a certain proportion to be dissolved, then the solution is added into coal charcoal to be uniformly stirred, and the mixture is placed for 10 to 12 hours and then dried. Can adsorb sulfur dioxide or nitrogen oxide in the air, and has high adsorption efficiency and simple preparation process. The adsorption capacity of the adsorbent material needs to be improved.
In addition, the adsorbing material applied in the traditional desulfurization process has oxidation performance and is easy to remove SO2Oxidation to SO3And the active carbon adsorption material is damaged in the regeneration process.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a catalyst containing SO2A method and an apparatus for treating exhaust gas. The invention combines a novel SO through a cyclic process of compression condensation-adsorption-desorption2Adsorbing material for adsorbing SO2Effective treatment of exhaust gases, SO2Can be recycled efficiently.
The invention provides a catalyst containing SO2The method for treating the waste gas comprises the following steps: the sulfur dioxide-containing waste gas is compressed and condensed in the compression unit and then enters the adsorption unit for adsorption, the adsorption material adopted by the adsorption unit is loaded with sodium sulfite on a carbonized metal organic framework material, and desorption regeneration is carried out after adsorption penetration.
In the invention, the sulfur dioxide-containing waste gas is at least one of S-zorb regeneration flue gas, sulfur recovery device incineration flue gas and catalytic cracking regeneration flue gas, and the S-zorb regeneration flue gas is preferably selected. Further, the waste gas is low-oxygen-content waste gas, the volume concentration of oxygen in the waste gas is lower than 0.1 percent, and SO is2The volume concentration is 0.5% or more, preferably 1% to 10%. According to the characteristics of the waste gas source, the SO is contained2The flue gas needs to be pretreated by dust removal, cooling and the like before compression.
In the invention, the compression unit mainly comprises a compressor and is used for compressing SO2Compressing the waste gas, and controlling the gauge pressure to be 0.1-1.0 MPaG.
In the invention, after compression and condensation or before entering the adsorption unit, the volume concentration of the water vapor in the flue gas is controlled to be 2-5%, which is beneficial to forming a synergistic purification effect with the adsorption effect.
In the invention, the adsorption unit consists of two or more than two adsorption towers and can alternately operate. The adsorption conditions were: the adsorption temperature is 0-40 ℃, the preferred temperature is 5-30 ℃, and the space velocity of the adsorption volume is 100-1000 h-1The adsorption pressure is 0.1-1.0 MPa.
The adsorption material is prepared by loading sodium sulfite on a carbonized metal organic framework material, wherein the loading amount of the sodium sulfite is not higher than 10% by mass, and preferably 2-7% by mass. The metal organic framework material is zinc-based metal organic framework material, such as at least one of MOFs series, ZIFs series and the like, and specifically, such as at least one of MOF-5, MOF-74, ZIF-8, ZIF-7, ZIF-20 and the like. Furthermore, the specific surface area of the metal organic framework material is 1500-1660 m2The pore volume is 1.07-1.15 cm3(ii) in terms of/g. The carbonized metal organic framework material is carbonized at 900-1150 ℃ in the presence of nitrogen, and the carbonization time is 5-10 hours. The metal carbide organic framework material hardly contains metal elements.
The preparation method of the adsorbing material comprises the following steps: taking a zinc-based metal organic framework material as a matrix, and carrying out carbonization treatment at a certain temperature to obtain a carbonized metal organic framework material; preparing sodium sulfite impregnation liquid, loading sodium sulfite by adopting an isovolumetric impregnation method, and drying after impregnation to obtain SO2Adsorbing the material. Mass concentration of sodium sulfite impregnation solution<6 percent, preferably 1.2 to 4 percent, and the dipping time is 1 to 5 hours. And after the impregnation is finished, drying at 100-120 ℃ for 6-10 hours in the presence of nitrogen.
In the present invention, the desorption regeneration may be at least one of heating regeneration, vacuum regeneration under reduced pressure, vacuum thermal regeneration under reduced pressure, and the like, and preferably vacuum thermal regeneration under reduced pressure is used. The absolute pressure of regeneration is maintained at 10-50kPa, the temperature is 180-2A gas.
The invention also provides a product containing SO2The waste gas treating apparatus includes mainly one compressing unit and one adsorbing unit comprising two or more adsorbing towers with loaded loadA carbonized metal organic framework material of sodium sulfite.
Compared with the prior art, the invention has the following advantages: the invention combines a novel SO through a cyclic process of compression condensation-adsorption-desorption2Adsorption of material, in favor of SO2By physical adsorption storage of2And the waste gas is efficiently recycled. Meanwhile, when the volume concentration of the water vapor is controlled to be 2-5%, the adsorbing material does not cause SO due to competitive adsorption2The adsorption quantity is reduced, but a synergistic purification effect is formed, and the SO is increased2Adsorption capacity. In the breakthrough time of the adsorption material of the invention, SO2The adsorption capacity of the catalyst is more than 2.3 times of that of commercial activated carbon, and the adsorption capacity of the catalyst is higher than that of SO in flue gas2Has high selective adsorption effect. After multiple times of cyclic adsorption-desorption, the adsorption capacity can still be stabilized to more than 85% of the initial adsorption capacity.
Drawings
FIG. 1 is a schematic flow diagram of the treatment process of the present invention, wherein: 1-compressor, 2-refrigerating unit, 3-buffer tank, 4-adsorption tower set and 5-SO2An online detector, 6-desorption vacuum pump, 7-heater, 8-heat regeneration vacuum pump.
Detailed Description
The SO-containing compositions of the present invention are further illustrated by the following examples2A method and an apparatus for treating exhaust gas. The embodiments are implemented on the premise of the technical scheme of the invention, and detailed implementation modes and specific operation processes are given, but the protection scope of the invention is not limited by the following embodiments.
The experimental procedures in the following examples are, unless otherwise specified, conventional in the art. The experimental materials used in the following examples were purchased from a conventional biochemical reagent store unless otherwise specified.
In the present invention, SO is contained2The waste gas is S-zorb regeneration flue gas, and is subjected to dust removal and cooling pretreatment before compression and condensation, and SO in the waste gas2The volume concentration of the component (A) is 2-5 percent, and the rest components are mainly N2And very small amounts of O2The smoke treatment capacity is 500Nm3/h。
The inventionSO in middle gas2The content was analyzed by an instrument (Emerson X-STREAM). The concentration of the adsorption outlet was set to 50mg/m3Is the penetration time, SO on activated carbon2The adsorption capacity is calculated by the following formula:
in the formula: q is sulfur capacity, mg/g; q is the total flow of the mixed gas at the inlet, mL/min; c0Is an inlet SO2Concentration, mg/L; ciIs the ith sampling outlet SO2Concentration, mg/L; t is the ith sampling time, min; n is the sampling times when the adsorption reaches saturation or within a specified time; m is the loading of the adsorbent material, g.
Example 1
The preparation method of the adsorbing material comprises the following steps: taking MOF-5 as a matrix, the specific surface area is 1655 m2G, pore volume of 1.13 cm3(ii) in terms of/g. Carbonizing at 1000 deg.C for 6 hr in the presence of nitrogen to obtain carbonized material. Placing the carbonized material in sodium sulfite solution, soaking in the same volume, and drying at 120 deg.C under nitrogen to obtain SO2The loading proportion of the adsorbing material and the sodium sulfite is 5 percent. The specific surface area of the prepared material is 2426 m through detection2G, pore volume of 3.27 cm3/g。
According to the process scheme of FIG. 1, SO is first introduced2The flue gas is compressed and condensed, the gauge pressure is controlled to be 0.5MPaG, and the temperature is controlled to be 5 ℃. The compression condensation enters into the adsorption unit after passing through the buffer tank, and the adsorption unit is filled with the carbonized metal organic framework material loaded with sodium sulfite. The adsorption conditions were: the adsorption temperature is 5-30 ℃, and the volume space velocity is about 300h-1The adsorption pressure is 0.2-0.3 MPa. The concentration of an adsorption outlet is 50mg/m3Is taken as the penetration time by SO2The online analyzer detects exhaust gas, switches among the adsorption towers in an online control mode, and the penetration time of a single adsorption tower is about 1-3 h. SO in the exhaust gas of the adsorption tower2The concentration is always lower than 50mg/m3. Vacuum desorption is adopted after the adsorption tower penetrates through the adsorption tower, the final absolute pressure of the adsorption tower is 10-50kPa, and the desorption time is the adsorption time60% of the total. Desorbed SO2The gas enters a coupling recovery pipe network. And when the adsorption capacity is reduced to below 85% of the initial adsorption capacity, carrying out primary vacuum thermal regeneration, wherein hot nitrogen is used as a gas source, the regeneration temperature is not more than 300 ℃, and the regeneration absolute pressure is 20-30 KPa.
After 10 times of circulating operation, the adsorption capacity of the adsorbent can be stabilized to more than 85% of the initial adsorption capacity, and SO is recovered2About 1.17 tons.
Example 2
The procedure is as in example 1, except that SO is used2The loading of sodium sulfite in the adsorbent material was 1%. After 1 month operation, the adsorption capacity of the adsorbent can be stabilized to more than 85% of the initial adsorption capacity, and SO is recovered under the same cycle times2About 0.92 ton.
Example 3
The procedure is as in example 1, except that SO is used2The loading of sodium sulfite in the adsorbent material was 7%. After 1 month operation, the adsorption capacity of the adsorbent can be stabilized to more than 85% of the initial adsorption capacity, and SO is recovered under the same cycle times2About 1.12 tons.
Example 4
The procedure is as in example 1, except that SO is used2The loading of sodium sulfite in the adsorbent material was 10%. After 1 month operation, the adsorption capacity of the adsorbent can be stabilized to more than 85% of the initial adsorption capacity, and SO is recovered under the same cycle times2About 0.95 ton.
Example 5
The procedure is as in example 1, except that SO is used2The adsorption material takes ZIF-8 as a substrate, and the specific surface area is 1150 m2Per g, pore volume of 0.82 cm3G, Zn content 30.7%. Carbonizing at 1150 ℃ for 5 hours in the presence of nitrogen to obtain the carbonized metal organic framework material. Putting the carbonized metal organic framework material into sodium sulfite solution with the mass concentration of 3%, soaking for 1h in the same volume, and drying for 6h at 120 ℃ in the presence of nitrogen after soaking to obtain SO2And the loading amount of the sodium sulfite on the adsorbing material is 5 percent.
After 1 month of operation, adsorptionThe adsorption capacity of the adsorbent can be stabilized to be more than 83% of the initial adsorption capacity, and the SO can be recovered under the same cycle number2About 0.86 ton.
Example 6
The procedure is as in example 1, except that SO is used2The adsorbing material takes MOF-74 as a matrix and has a specific surface area of 852 m2G, pore volume of 1.02 cm3G, Zn content 29.2%. Carbonizing at 900 ℃ for 10 hours in the presence of nitrogen to obtain the carbonized metal organic framework material. Putting the carbonized metal organic framework material into sodium sulfite solution with the mass concentration of 3%, soaking for 1h in the same volume, and drying for 6h at 120 ℃ in the presence of nitrogen after soaking to obtain SO2And the loading amount of the sodium sulfite on the adsorbing material is 5 percent.
After 1 month operation, the adsorption capacity of the adsorbent can be stabilized to more than 82% of the initial adsorption capacity, and SO is recovered under the same cycle times2About 0.81 ton.
Example 7
The process was carried out as in example 1, except that 5% of the water vapour was present in the flue gas after compression and condensation. After 10 times of circulating operation, the adsorption capacity of the adsorbent can be stabilized to more than 85% of the initial adsorption capacity, and SO is recovered2About 1.26 tons.
Comparative example 1
The procedure is as in example 1, except that SO is used2The adsorbing material takes MOF-5 as a matrix and has a specific surface area of 1655 m2G, pore volume of 1.13 cm3G, Zn content 31.2%. Carbonizing at 1000 deg.C for 6 hr in the presence of nitrogen to obtain SO2Adsorbing the material. After 1 month operation, the adsorption capacity of the adsorbent can be stabilized to more than 80% of the initial adsorption capacity, and SO is recovered under the same cycle times2About 0.87 ton.
Comparative example 2
The procedure is as in example 1, except that SO is used2The adsorption material is prepared by soaking commercial activated carbon material in 3% sodium sulfite solution for 1 hr, drying at 120 deg.C for 6 hr in the presence of nitrogen gas to obtain SO2And the loading amount of the sodium sulfite on the adsorbing material is 5 percent. After 1 monthThe operation is carried out, the adsorption capacity of the adsorbent can be stabilized to be more than 75 percent of the initial adsorption capacity, and the SO is recovered under the same cycle times2About 0.55 ton.