Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic gearbox oil automatic replacement, cleaning and maintenance method and system with an intelligent networking function, which can automatically replace, clean and maintain automobile automatic gearbox oil.
In order to solve the technical problem, the invention provides an automatic oil replacement, cleaning and maintenance method for an automatic transmission, which comprises the following steps: the digital control interaction device acquires the vehicle information of the target vehicle through the OBD code reader; the digital control interaction device extracts maintenance information of a target vehicle from a cloud platform database according to the vehicle information, wherein the maintenance information comprises the type of an automatic gearbox oil pipe joint adapter, the cleaning liquid amount, the automatic gearbox oil temperature and the automatic gearbox oil; and the digital control interaction device generates an operation instruction according to the maintenance information and sends the operation instruction to the control panel so as to control the control panel to drive the functional component to automatically replace, clean and maintain the automatic transmission oil according to the operation instruction.
As an improvement of the above solution, the step of acquiring the vehicle information of the target vehicle by the digital control interaction device through the OBD code reader includes: the OBD code reader is accessed to a vehicle-mounted electronic system of the target vehicle to read vehicle information of the target vehicle; the OBD code reader sends the vehicle information to the digital control interaction device; and the digital control interaction device receives the vehicle information.
As an improvement of the above scheme, the step of generating an operation instruction by the digital control interaction device according to the maintenance information and sending the operation instruction to the control panel so as to control the control panel to drive the functional component to perform automatic oil replacement, cleaning and maintenance of the automatic transmission according to the operation instruction comprises: connecting the corresponding automatic gearbox oil pipe joint adapter to an oil pipe and an interface of cleaning equipment according to the model of the automatic gearbox oil pipe joint adapter; according to the cleaning liquid amount, the control panel drives the oil pump to inject cleaning liquid into the automatic gearbox from the washing liquid bottle so as to circularly clean the automatic gearbox; the control panel drives the oil pump to discharge the old oil in the automatic gearbox into the old oil tank; the method comprises the steps that a detection device is driven by a control board to extract a used oil sample from a used oil tank, and the used oil sample is detected to obtain the oil state of the used oil sample, wherein the oil state comprises viscosity information and impurity information; when the viscosity information and the impurity information are both smaller than a preset value, entering a first maintenance flow; and entering a second maintenance process when the viscosity information or the impurity information is not less than a preset value.
As an improvement of the above scheme, the first maintenance process includes: according to the oil temperature of the automatic gearbox, a temperature sensor is driven by a control panel to monitor the oil temperature in a new oil tank in real time, and a heating control module is driven to heat the oil in the new oil tank to the oil temperature of the automatic gearbox; according to the oil quantity of the automatic gearbox, a control panel drives an oil pump to pump out new oil from a new oil tank and inject the new oil into the automatic gearbox; according to the oil quantity of the automatic gearbox, the control panel drives the oil pump to squeeze new oil in the new oil tank into the automatic gearbox through pressure, and the original new oil in the automatic gearbox is squeezed out to form dynamic circulation oil change.
As an improvement of the above, the second maintenance process includes: according to the oil temperature of the automatic gearbox, a temperature sensor is driven by a control panel to monitor the oil temperature in a new oil tank in real time, and a heating control module is driven to heat the oil in the new oil tank to the oil temperature of the automatic gearbox; according to the oil quantity of the automatic gearbox, a control panel drives an oil pump to pump out new oil from a new oil tank and inject the new oil into the automatic gearbox in a rotating mode, wherein the injection speed of the new oil is gradually increased and then gradually decreased, so that the new oil impacts the box wall of the automatic gearbox and forms a vortex; according to the oil quantity of the automatic gearbox, the control panel drives the oil pump to squeeze new oil in the new oil tank into the automatic gearbox through pressure, and the original new oil in the automatic gearbox is squeezed out to form dynamic circulation oil change.
As an improvement of the above scheme, the automatic oil replacement, cleaning and maintenance method for the automatic transmission further comprises the following steps: the control panel monitors the automatic oil replacement, cleaning and maintenance process of the automatic gearbox in real time, and generates alarm information and stops running when a fault condition occurs; the control panel collects and stores running information in the automatic oil replacement, cleaning and maintenance process of the automatic gearbox in real time and uploads the running information to the digital control interaction device and/or the cloud server; the digital control interaction device and/or the cloud server analyze the state of the target vehicle according to the operation information, wherein the method for analyzing the state of the target vehicle according to the operation information comprises the following steps: and analyzing the abrasion degree of the automatic gearbox according to the detected oil quality state in the historical oil change process and the driving kilometer data corresponding to the oil quality state.
Correspondingly, the invention also provides automatic gearbox oil replacing, cleaning and maintaining equipment, which comprises an OBD code reader, a cloud platform database, a control panel, a functional part and a digital control interaction device; the OBD code reader is used for accessing a vehicle-mounted electronic system of a target vehicle to read vehicle information of the target vehicle and sending the vehicle information to the digital control interaction device; the cloud platform database is used for storing maintenance information of vehicles, the vehicle information corresponds to the maintenance information one by one, and the maintenance information comprises the model of an automatic gearbox oil pipe joint adapter, the cleaning liquid amount, the automatic gearbox oil temperature and the automatic gearbox oil; the digital control interaction device comprises: the acquisition module is used for acquiring the vehicle information of the target vehicle through the OBD code reader; the extraction module is used for extracting maintenance information of the target vehicle from a cloud platform database according to the vehicle information; the control module is used for generating an operation instruction according to the maintenance information and sending the operation instruction to a control panel so as to control the control panel to drive a functional component to automatically replace, clean and maintain the automatic transmission oil according to the operation instruction; the control board is used for driving a functional component according to the operation instruction; the functional component is used for automatically replacing, cleaning and maintaining the automatic gearbox oil;
as an improvement of the scheme, the functional components comprise an oil pump, a filter, an electromagnetic control valve group, a flushing liquid bottle, an old oil tank, a new oil tank, a weighing sensor group, an electromagnetic control valve group collecting plate, a heating control module, a new oil indicator and an old oil pressure gauge; the oil pump passes through the electromagnetic control valves is connected to the filter, the electromagnetic control valves are connected the washing liquid bottle, the old oil tank and the new oil tank, the old oil tank is still connected the electromagnetic control valves cylinder manifold, the washing liquid bottle, the old oil tank and the new oil tank still respectively with the weighing sensor group link, the oil pump still loops through heating control module, new and old oil indicator and new and old oil pressure gauge connect the electromagnetic control valves cylinder manifold, the electromagnetic control valves cylinder manifold is connected to cleaning equipment's oil pipe and interface through automatic transmission oil pipe joint adapter.
As an improvement of the above, the control module includes: the connecting unit is used for connecting the corresponding automatic gearbox oil pipe joint adapter to an oil pipe and an interface of the cleaning equipment according to the model of the automatic gearbox oil pipe joint adapter; the cleaning unit is used for driving the oil pump to inject cleaning liquid into the automatic gearbox from the washing liquid bottle through the control panel according to the cleaning liquid amount so as to circularly clean the automatic gearbox; the oil discharge unit is used for discharging the old oil in the automatic gearbox into an old oil tank by driving an oil pump through a control board; the detection unit is used for driving the detection device to extract a used oil sample from the used oil tank through the control panel and detecting the used oil sample so as to obtain the oil state of the used oil sample, wherein the oil state comprises viscosity information and impurity information, when the viscosity information and the impurity information are both smaller than a preset value, the heating unit, the first oil adding unit and the oil changing unit are driven, and when the viscosity information or the impurity information is not smaller than the preset value, the heating unit, the second oil adding unit and the oil changing unit are driven; the heating unit is used for driving a temperature sensor to monitor the oil temperature in the new oil tank in real time through a control panel according to the oil temperature of the automatic gearbox and driving a heating control module to heat the oil in the new oil tank to the oil temperature of the automatic gearbox; the first oil adding unit is used for pumping out new oil from a new oil tank through a control plate driving oil pump according to the oil quantity of the automatic gearbox and injecting the new oil into the automatic gearbox; the second oil adding unit is used for pumping new oil out of a new oil tank through a control plate driving oil pump according to the oil quantity of the automatic gearbox and injecting the new oil into the automatic gearbox in a rotating mode, wherein the injection speed of the new oil is gradually increased and then gradually decreased, so that the new oil impacts the box wall of the automatic gearbox and forms a vortex; and the oil changing unit is used for extruding the new oil in the new oil tank into the automatic gearbox through pressure by driving the oil pump through the control panel according to the oil quantity of the automatic gearbox, and extruding the original new oil in the automatic gearbox to form dynamic circulation oil changing.
As an improvement of the above, the control board includes: the transmission unit is used for acquiring and storing running information in the automatic oil replacement, cleaning and maintenance process of the automatic gearbox in real time and uploading the running information to the digital control interaction device and/or the cloud server; and the monitoring unit is used for monitoring the automatic oil replacement, cleaning and maintenance process of the automatic transmission in real time, and generating alarm information and stopping operation when a fault condition occurs.
The implementation of the invention has the following beneficial effects:
according to the invention, the interaction between the digital control interaction device and the vehicle-mounted electronic system can be established through the OBD code reader, so that the vehicle information of the target vehicle can be accurately extracted;
the invention can also realize the interaction between the digital control interaction device and the cloud platform database through the networking function of the digital control interaction device, thereby automatically extracting the maintenance information of the target vehicle, and having high automation degree and strong accuracy;
furthermore, data of operation, maintenance, faults and the like of all equipment are uploaded to the cloud server, and system upgrading, operation state monitoring and management can be performed on the equipment remotely through the cloud server.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 shows a flowchart of an embodiment of an automatic transmission oil replacement cleaning and maintenance method according to the present invention, including:
and S101, the digital control interaction device acquires the vehicle information of the target vehicle through the OBD code reader.
The digital control interaction device can be a fixed end touch screen type digital control interaction device and also can be a mobile end tablet personal computer type digital control interaction device, a man-machine operation interaction interface is arranged on the digital control interaction device, the networking function is achieved, and wireless communication can be achieved through a Bluetooth or WIFI mode.
Specifically, the step of acquiring the vehicle information of the target vehicle by the digital control interaction device through the OBD code reader includes:
(1) the OBD code reader is connected to an on-board electronic system of the target vehicle to read vehicle information of the target vehicle.
The OBD (On Board diagnostics) code reader can read the vehicle-mounted electronic system of the target vehicle in a wireless communication and wired (direct insertion) mode so as to acquire the vehicle information of the target vehicle needing automatic gearbox oil maintenance, wherein the vehicle information comprises the vehicle model.
(2) And the OBD code reader sends the vehicle information to the digital control interaction device.
The OBD code reader and the digital control interaction device can communicate in a wireless mode such as Bluetooth or WIFI.
(3) The digital control interaction device receives vehicle information.
Therefore, the invention can establish the interaction between the digital control interaction device and the vehicle-mounted electronic system through the OBD code reader, thereby accurately extracting the vehicle information of the target vehicle.
And S102, the digital control interaction device extracts maintenance information of the target vehicle from the cloud platform database according to the vehicle information.
It should be noted that the cloud platform database is used for storing and managing maintenance information corresponding to vehicles of different models; after the digital control interaction device receives the vehicle information, maintenance information corresponding to the target vehicle can be found out from the cloud platform database according to the vehicle information, and therefore maintenance information required by the target vehicle needing automatic transmission oil maintenance is automatically judged.
The maintenance information includes the type of the automatic transmission oil pipe joint adapter, the amount of cleaning fluid, the amount of oil in the automatic transmission, the oil temperature in the automatic transmission, and the oil content in the automatic transmission, but not limited thereto.
Therefore, the invention also realizes the interaction between the digital control interaction device and the cloud platform database through the networking function of the digital control interaction device, thereby automatically extracting the maintenance information of the target vehicle, and having high automation degree and strong accuracy.
And S103, generating an operation instruction by the digital control interaction device according to the maintenance information, and sending the operation instruction to the control panel so as to control the control panel to drive the functional component to automatically replace, clean and maintain the automatic transmission oil according to the operation instruction.
It should be noted that the digital control interaction device and the control panel may be connected in a wired or wireless manner, and the control panel is further connected to each functional component. For example, when the digital control interaction device is a fixed-end touch screen type digital control interaction device, the digital control interaction device can be connected with the control panel in an RS232 mode; for another example, when the digital control interaction device is a mobile terminal tablet computer type digital control interaction device, the control panel can be connected with the digital control interaction device through a wireless communication mode.
When the automatic gearbox oil replacing and cleaning device works, the control panel can receive the operation instruction sent by the digital control interaction device, and the operation instruction is converted through a serial port communication protocol and then controlled by the circuit control logic to realize corresponding functions, so that the functional components are driven to automatically replace, clean and maintain the automatic gearbox oil. The automatic oil replacement, cleaning and maintenance of the automatic transmission includes, but is not limited to, automatic addition of cleaning liquid, an automatic cleaning function, automatic discharge of old oil from the automatic transmission, automatic addition of new oil to the automatic transmission, dynamic circulation oil replacement, and an automatic heating function.
In summary, the working process of the invention is as follows: the OBD code reader is accessed into the vehicle-mounted electronic system to read the vehicle information and then transmits the vehicle information to the digital control interaction device; the method comprises the steps that a cloud platform database is called through the digital control interaction device in a networking mode, so that maintenance information (namely vehicle type information of a target vehicle and maintenance information corresponding to the vehicle type) required by the target vehicle for automatic gearbox oil maintenance is inquired; therefore, the digital control interaction device can automatically prompt an operator which type of automatic gearbox oil pipe joint adapter is used for connecting the maintenance equipment and the automobile, and also automatically prompt which type of automatic gearbox oil is used and the oil quantity required by the standard, and set the oil temperature value required by oil replacement maintenance; and then, the digital control interaction device controls the control panel to automatically operate the automatic gearbox oil automatic replacement, cleaning and maintenance process.
Furthermore, the digital control interaction device can also directly print the printed information through printing equipment, and the operation is convenient. It should be noted that the invention is also provided with a printing device which is connected with the digital control interaction device in a wired or wireless mode; for example, when the digital control interaction device is a fixed-end touch screen type digital control interaction device, the digital control interaction device can be connected with printing equipment in an RS232 mode; for another example, when the digital control interaction device is a mobile-end tablet computer type digital control interaction device, the digital control interaction device can be connected with the printing equipment in a wireless communication mode.
In addition, historical data of equipment operation can be inquired through the digital control interaction device, and preparation work (such as the type of an automatic gearbox oil pipe joint adapter, the cleaning liquid amount, the oil amount of the automatic gearbox, the oil temperature of the automatic gearbox and the oil of the automatic gearbox) required for replacing and cleaning the automatic gearbox can be quickly prepared according to the historical data.
Correspondingly, the invention can also realize the relevant setting of various operation languages, equipment calibration, user information, component inspection and the like of the interactive interface through the digital control interactive device, and has strong flexibility.
Therefore, the automatic gearbox oil replacing, cleaning and maintaining system can support equipment networking, can be connected with the slave cloud platform database, the OBD code reader and the vehicle-mounted electronic system, achieves intelligentization, digitization, automation and visualization of automatic gearbox oil replacing, cleaning and maintaining processes and results, and enables oil replacing, cleaning and maintaining work of an automatic gearbox of an automobile to be efficient and accurate and operation to be simple and convenient.
As shown in fig. 2, the functional components of the present invention include a filter 7, an oil pump 8, a heating control module 9, a new oil indicator 10, a new oil pressure gauge 11, an electromagnetic control valve set manifold 12, a weighing sensor set 13, a washing liquid bottle 14, a new oil tank 15, an old oil tank 16, and an electromagnetic control valve set 17, specifically:
the oil pump 8 is connected with the electromagnetic control valve 17 group through the filter 7, and the oil pump 8 is used for increasing the pressure of an oil pipeline and pushing liquid in the equipment pipeline to flow;
the electromagnetic control valve group 17 is connected with the filter 7, the washing liquid bottle 14, the new oil tank 15 and the old oil tank 16, and the old oil tank 16 is connected with the electromagnetic control valve group confluence plate 12;
the weighing sensor group 13 is connected with the control panel 2a and is used for dynamically measuring the weight of oil in the new oil tank and the old oil tank and the weight of flushing liquid in the flushing liquid bottle 14;
the heating control module 9 is connected with the oil pump 8 and is connected with the electromagnetic control valve group collecting board 12 through a pair of new and old oil pressure gauges 11 and new and old oil indicators 10, the heating control module 9 is used for heating newly-filled oil, wherein in the process of replacing the oil of the automatic transmission of the automobile, the pressure of the new oil in an oil path of the device can be monitored through the new oil pressure gauge, and the oil pressure in an old oil pipeline can be monitored through the old oil pressure gauge;
the electromagnetic control valve group confluence plate 12 is provided with a connection interface connected to an automatic gearbox oil pipe and a maintenance equipment service oil pipe 4, wherein the interface is connected with an oil pipe joint of the automatic gearbox through an automatic gearbox oil pipe joint adapter to form a closed loop.
Referring to fig. 3, fig. 3 is a flowchart illustrating an embodiment of the present invention in which the digital control interaction device generates an operation instruction according to the maintenance information, and sends the operation instruction to the control board, so as to control the control board to drive the functional component according to the operation instruction to perform automatic oil replacement, cleaning and maintenance of the automatic transmission, and the flowchart includes:
and S201, connecting the corresponding automatic gearbox oil pipe joint adapter to an oil pipe and a connector of the cleaning equipment according to the type of the automatic gearbox oil pipe joint adapter.
And S202, according to the cleaning liquid amount, the control panel drives the oil pump to inject the cleaning liquid into the automatic gearbox from the cleaning liquid bottle so as to circularly clean the automatic gearbox.
And S203, driving an oil pump through the control board to discharge the old oil in the automatic gearbox into an old oil tank.
Specifically, when the weighing sensor group measures that the weight of the old oil in the old oil tank is not increased any more, it indicates that all the old oil in the automatic transmission has been drained into the old oil tank.
And S204, the control panel drives the detection device to extract the old oil sample from the old oil tank and detect the old oil sample so as to acquire the oil state of the old oil sample.
The oil quality state includes viscosity information and impurity information.
It should be noted that, in the process of long-term running of the vehicle, a certain amount of impurities (such as metal chips, abrasive particles and the like) are accumulated in the wall, the pipeline and the old oil of the automatic transmission, so that the viscosity of the old oil is increased; after the circulation cleaning, the impurities in the box wall and the pipeline can be mixed with the old oil, so that the impurity content in the automatic gearbox can be effectively detected. Therefore, the states of the automatic transmission and the old oil can be effectively judged by detecting the viscosity information and the impurity information of the old oil subjected to the circular cleaning.
S205, when the viscosity information and the impurity information are both smaller than the preset values, entering a first maintenance process.
It should be noted that, when the viscosity information and the impurity information are both less than the preset values, it indicates that the states of the automatic transmission and the old oil are good, the impurity content is low, and the first maintenance process can be adopted for maintenance. The preset value of the viscosity and the preset value of the impurities are set by a user according to actual experience, and are not limited herein.
Specifically, the first maintenance process includes:
(1) according to the oil temperature of the automatic gearbox, the temperature sensor is driven by the control panel to monitor the oil temperature in the new oil tank in real time, and the heating control module is driven to heat the oil in the new oil tank to the oil temperature of the automatic gearbox.
(2) According to the oil quantity of the automatic gearbox, the control panel drives the oil pump to pump out new oil from the new oil tank and inject the new oil into the automatic gearbox.
Specifically, when the weighing sensor group measures that the reduction amount of the oil weight in the new oil tank reaches the required oil amount of the automatic transmission, the new oil amount injected into the automatic transmission is represented to meet the oil amount requirement of the automatic transmission in the target vehicle.
(3) According to the oil quantity of the automatic gearbox, the control panel drives the oil pump to extrude new oil in the new oil tank into the automatic gearbox through pressure, and the original new oil in the automatic gearbox is extruded out to form dynamic circulation oil change.
Specifically, when the weighing sensor group measures that the reduction amount of the oil weight in the new oil tank reaches the required oil amount of the automatic gearbox again, the dynamic circulation oil change is finished.
It should be noted that, in the dynamic circulation oil change process, the pressure of the new oil in the oil circuit of the monitoring device can be observed through the new oil pressure gauge, and the oil pressure in the old oil pipeline can be monitored through the old oil pressure gauge, so that the stability of the oil change process can be monitored in real time.
And S206, entering a second maintenance process when the viscosity information or the impurity information is not less than a preset value.
It should be noted that, when the value of any one of the viscosity information and the impurity information is not less than (i.e., greater than or equal to) the preset value, it indicates that the states of the automatic transmission and the old oil are poor, and it does not exclude that a certain amount of impurities still adhere to the automatic transmission and the pipeline, and the impurity content of the old oil is high, so a special second maintenance process is required for maintenance.
Specifically, the second maintenance process includes:
(1) according to the oil temperature of the automatic gearbox, a temperature sensor is driven by a control panel to monitor the oil temperature in a new oil tank in real time, and a heating control module is driven to heat the oil in the new oil tank to the oil temperature of the automatic gearbox;
(2) according to the oil quantity of the automatic gearbox, a control panel drives an oil pump to pump out new oil from a new oil tank and inject the new oil into the automatic gearbox in a rotating mode, wherein the injection speed of the new oil is gradually increased and then gradually decreased, so that the new oil impacts the box wall of the automatic gearbox and forms a vortex;
(3) according to the oil quantity of the automatic gearbox, the control panel drives the oil pump to squeeze new oil in the new oil tank into the automatic gearbox through pressure, and the original new oil in the automatic gearbox is squeezed out to form dynamic circulation oil change.
Different with first maintenance flow is, inject direction and the speed to new oil in the second maintenance flow and injectd, make new oil striking automatic transmission's tank wall and form the swirl through rotatory injection and the measurement of speed change, can make automatic transmission go up the impurity of adhesion by being taken away from the tank wall under the striking of new oil, and because the change of velocity of flow, make the motion of the new oil in the pipeline comparatively violent, thereby further take away the impurity in the pipeline, realize automatic transmission's maintenance better.
Further, the present invention also includes: the control panel collects and stores running information in the automatic oil replacement, cleaning and maintenance process of the automatic gearbox in real time and uploads the running information to the digital control interaction device and/or the cloud server; and the digital control interaction device and/or the cloud server analyze the state of the target vehicle according to the operation information. The states comprise oil consumption conditions, vehicle conditions and the like, so that convenience is brought to acquisition of vehicle data, and vehicle performance is improved or vehicle states are monitored conveniently by a vehicle factory.
Different from the prior art, the invention is also provided with a cloud server, and the data of the operation process, the operation data, the equipment state, the maintenance, the fault and the like of all equipment (such as all functional components) can be recorded, stored and uploaded to the digital control interaction device and/or the cloud server. In addition, the digital control interaction device can log in a cloud server in a networking mode, and can remotely perform system upgrading, running state monitoring and management on equipment through a cloud service platform.
Wherein the method of analyzing the state of the target vehicle according to the operation information includes: and analyzing the abrasion degree of the automatic gearbox according to the detected oil quality state in the historical oil change process and the driving kilometer data corresponding to the oil quality state.
It should be noted that if nylon in oil is ground into fragments, the framework of the one-way clutch is damaged; if rubber fragments or abrasive particles exist in the oil, the sealing rubber rings of the brake and the clutch piston are damaged; if there is white shiny metal shavings, it may be that the needle bearings or gears are heavily worn. Therefore, the abrasion condition of the automatic gearbox in a certain travel can be clearly reflected through the oil state and the driving kilometer data corresponding to the oil state, and the vehicle state can be better tracked.
Correspondingly, the invention also comprises: the control panel monitors the automatic oil replacement, cleaning and maintenance process of the automatic transmission in real time, and generates alarm information and stops running when a fault condition occurs.
Different from the prior art, the invention also has a safety monitoring function, and can generate alarm information and stop running when faults (such as oil pipe blockage, over-temperature of a gearbox and the like) occur in the maintenance process.
Therefore, the invention can lead the oil replacement, cleaning and maintenance work of the automatic gearbox of the automobile to be more efficient and accurate, the operation to be simpler and more convenient, and the maintenance process and the result to be digitalized and visible.
Referring to fig. 4, fig. 4 shows a specific structure of the automatic gearbox oil replacing, cleaning and maintaining apparatus of the present invention, which includes an OBD code reader 6, a cloud platform database 3, a control board 2a, a functional component 2b and a digital control interaction device 1, specifically:
the OBD code reader 6 is used for accessing a vehicle-mounted electronic system of a target vehicle to read vehicle information of the target vehicle and sending the vehicle information to the digital control interaction device 1. The OBD code reader 6 can read the vehicle-mounted electronic system of the target vehicle in a wireless communication and wired (direct insertion) mode, so that vehicle information of the target vehicle needing automatic transmission oil maintenance is acquired, and the vehicle information is sent to the digital control interaction device 1 in a wireless mode such as Bluetooth or WIFI. Preferably, the vehicle information includes a vehicle model.
The digital control interaction device 1 can be a fixed end touch screen type digital control interaction device and also can be a mobile end tablet personal computer type digital control interaction device, a man-machine operation interaction interface is arranged on the digital control interaction device 1, the networking function is achieved, and wireless communication can be achieved through a Bluetooth or WIFI mode.
The cloud platform database 3 is used for storing maintenance information of vehicles, and the vehicle information corresponds to the maintenance information one by one. It should be noted that the cloud platform database 3 is used for storing and managing maintenance information corresponding to vehicles of different models; after the digital control interaction device 1 receives the vehicle information, maintenance information corresponding to the target vehicle can be found out from the cloud platform database 3 according to the vehicle information, so that maintenance information required by the target vehicle needing automatic transmission oil maintenance is automatically judged. The maintenance information includes the type of the automatic transmission oil pipe joint adapter, the amount of cleaning fluid, the amount of oil in the automatic transmission, the oil temperature in the automatic transmission, and the oil content in the automatic transmission, but not limited thereto.
The control board 2a is used for driving the functional part 2b according to the operation instruction. The digital control interactive device 1 and the control panel 2a may be connected by wire or wirelessly, and the control panel 2a is further connected to each functional component 2 b. For example, when the digital control interaction device 1 is a fixed-end touch-screen digital control interaction device, it can be connected to the control board 2a in an RS232 manner; for another example, when the digital control interactive device 1 is a mobile tablet computer type digital control interactive device, it can be connected to the control board 2a through wireless communication.
The functional component 2b is used for automatic replacement, cleaning and maintenance of automatic transmission oil.
Therefore, the invention can establish the interaction between the digital control interaction device 1 and the vehicle-mounted electronic system through the OBD code reader 6, thereby accurately extracting the vehicle information of the target vehicle; and the interaction between the digital control interaction device 1 and the cloud platform database 3 can be realized through the networking function of the digital control interaction device 1, so that the maintenance information of the target vehicle is automatically extracted, and the device is high in automation degree and high in accuracy.
Furthermore, the invention also comprises a printing device 5, and the digital control interaction device 1 can directly print the printed information through the printing device 5, so that the operation is convenient. It should be noted that the digital control interaction device 1 may be a printing apparatus 5 connected in a wired or wireless manner; for example, when the digital control interaction device 1 is a fixed-end touch-screen digital control interaction device, it can be connected to the printing apparatus 5 in an RS232 manner; for another example, when the digital control interactive device 1 is a mobile tablet computer type digital control interactive device, it can be connected to the printing apparatus 5 in a wireless communication manner.
Correspondingly, the invention can also realize the relevant setting of various operation languages, equipment calibration, user information, component inspection and the like of the interactive interface through the digital control interactive device 1, and has strong flexibility.
As shown in fig. 5, the digital control interaction apparatus 1 includes:
and the acquisition module 31 is used for acquiring the vehicle information of the target vehicle through the OBD code reader 6.
An extraction module 32, configured to extract maintenance information of the target vehicle from the cloud platform database 3 according to the vehicle information;
and the control module 33 is used for generating an operation instruction according to the maintenance information and sending the operation instruction to the control panel 2a so as to control the control panel 2a to drive the functional component to automatically replace, clean and maintain the automatic transmission oil according to the operation instruction.
Specifically, the working process of the invention is as follows: the OBD code reader 6 is connected to the vehicle-mounted electronic system to read the vehicle information and then transmits the vehicle information to the digital control interaction device 1; the digital control interaction device 1 is connected with a network to call the cloud platform database 3 so as to inquire maintenance information (namely vehicle type information of a target vehicle and maintenance information corresponding to the vehicle type) required by a target vehicle for automatic gearbox oil maintenance, at the moment, the digital control interaction device 1 can automatically prompt an operator which type of automatic gearbox oil pipe joint adapter is used for connecting maintenance equipment and an automobile, and meanwhile, the digital control interaction device 1 also automatically prompts which type of automatic gearbox oil is used and the oil quantity required by the standard, and sets the oil temperature value required by oil replacement maintenance; then, the control panel 2a can receive the operation instruction sent by the digital control interaction device 1, and through a serial port communication protocol, the operation instruction is converted and then each functional component is controlled through a circuit control logic to realize a corresponding function, so that each functional component is driven to automatically replace, clean and maintain the automatic transmission oil.
As shown in fig. 6, the control module 33 includes:
the connecting unit 331 is used for connecting the corresponding automatic transmission oil pipe joint adapter to an oil pipe and an interface of the cleaning equipment according to the type of the automatic transmission oil pipe joint adapter;
a cleaning unit 332 for injecting a cleaning liquid from the cleaning liquid bottle into the automatic transmission through the control board 2a to perform a circulating cleaning on the automatic transmission by driving the oil pump according to the cleaning liquid amount;
an oil discharge unit 333 for discharging the old oil in the automatic transmission into the old oil tank by driving the oil pump through the control board 2a according to the amount of the oil in the automatic transmission; specifically, when the load cell group 13 measures that the weight of the old oil in the old oil tank 16 is no longer large, it indicates that the old oil in the automatic transmission has been completely drained into the old oil tank 16.
The detection unit 334 is configured to drive the detection device through the control board 2a to extract an old oil sample from the old oil tank, and detect the old oil sample to obtain an oil state of the old oil sample, where the oil state includes viscosity information and impurity information, and when the viscosity information and the impurity information are both less than a preset value, the detection unit drives the heating unit, the first oil adding unit, and the oil changing unit, and when the viscosity information or the impurity information is not less than the preset value, the detection unit drives the heating unit, the second oil adding unit, and the oil changing unit. Specifically, the detection device is a detector with a viscosity detection function and an impurity detection function.
The heating unit 335 is configured to drive the temperature sensor to monitor the oil temperature in the new oil tank in real time through the control board 2a according to the automatic transmission oil temperature, and drive the heating control module to heat the oil in the new oil tank to the automatic transmission oil temperature;
a first oil adding unit 336 for drawing out new oil from a new oil tank by driving an oil pump through the control board 2a according to the oil amount of the automatic transmission and injecting the new oil into the automatic transmission; specifically, when the weighing sensor group 13 measures that the amount of reduction of the oil weight in the new oil tank 15 reaches the required amount of oil of the automatic transmission, it indicates that the amount of new oil is injected into the automatic transmission to meet the oil amount requirement of the automatic transmission in the target vehicle.
The second oil adding unit 337 is configured to drive the oil pump to draw out new oil from the new oil tank through the control board 2a according to the oil amount of the automatic transmission, and inject the new oil into the automatic transmission in a rotating manner, where an injection speed of the new oil is gradually increased and then gradually decreased, so that the new oil collides with a wall of the automatic transmission and forms a vortex. It should be noted that the injection direction and speed of the new oil in the second oil adding unit 337 are limited, the new oil collides with the wall of the automatic transmission and forms a vortex by rotating injection and measuring the speed change, so that the impurities adhered to the automatic transmission are taken away from the wall by the impact of the new oil, and the new oil in the pipeline moves violently due to the change of the flow speed, thereby further taking away the impurities in the pipeline and better realizing the maintenance of the automatic transmission.
And the oil changing unit 338 is used for driving the oil pump to extrude the new oil in the new oil tank into the automatic gearbox through pressure according to the oil quantity of the automatic gearbox, and extruding the original new oil in the automatic gearbox to form dynamic circulation oil changing. Specifically, when the weighing sensor group 13 measures that the reduction amount of the oil weight in the new oil tank 15 reaches the required oil amount of the automatic transmission again, it indicates that the dynamic circulation oil change is completed. Meanwhile, in the dynamic circulation oil change process, the pressure of new oil in the oil circuit of the monitoring equipment can be observed through the new oil pressure gauge, and the oil pressure in an old oil pipeline is monitored through the old oil pressure gauge, so that the stability of the oil change process is monitored in real time.
As shown in fig. 2, the functional components include an oil pump 8, a filter 7, an electromagnetic control valve group 17, a washing liquid bottle 14, an old oil tank 16, a new oil tank 15, a weighing sensor group 13, an electromagnetic control valve group bus plate 12, a heating control module 9, a new oil indicator 10 and a new oil pressure gauge 11;
the oil pump 8 passes through the filter 7 is connected with the electromagnetic control valve group 17, the electromagnetic control valve group 17 is connected with the flushing liquid bottle 14, the old oil tank 16 and the new oil tank 15, the old oil tank 16 is further connected with the electromagnetic control valve group bus board 12, the flushing liquid bottle 14, the old oil tank 16 and the new oil tank 15 are further respectively connected with the weighing sensor group 13, the oil pump 8 is further connected with the electromagnetic control valve group bus board 12 sequentially through the heating control module 9, the new and old oil indicators 10 and the new and old oil pressure gauge 11, and the electromagnetic control valve group bus board 12 is connected with an oil pipe and an interface of a cleaning device through an automatic gearbox oil pipe joint adapter.
It should be noted that, in order to effectively control the injection direction and speed of the new oil, an adjusting head may be provided at the oil inlet and outlet of the automatic transmission for adjustment.
As shown in fig. 7, the control board 2a includes a transmission unit 21 and a monitoring unit 22, specifically:
the transmission unit 21 is used for acquiring and storing running information in the automatic oil replacement, cleaning and maintenance process of the automatic transmission in real time and uploading the running information to the cloud server.
Different from the prior art, the invention is also provided with a cloud server, and the data of the operation process, the operation data, the equipment state, the maintenance, the fault and the like of all the equipment (such as all the functional components) can be recorded, stored and uploaded to the digital control interaction device 1 and/or the cloud server. In addition, the digital control interaction device 1 can log in a cloud server in a networking mode, and can remotely perform system upgrading, running state monitoring and management on equipment through a cloud service platform. Accordingly, the digital control interaction device 1 and/or the cloud server also analyze the state of the target vehicle according to the operation information. The states comprise oil consumption conditions, vehicle conditions and the like, so that convenience is brought to acquisition of vehicle data, and vehicle performance is improved or vehicle states are monitored conveniently by a vehicle factory.
The monitoring unit 22 is used for monitoring the automatic gearbox oil automatic replacement cleaning and maintenance process in real time, and generating alarm information and stopping operation when a fault condition occurs.
Different from the prior art, the invention also has a safety monitoring function, and can generate alarm information and stop running when faults (such as oil pipe blockage, over-temperature of a gearbox and the like) occur in the maintenance process.
Therefore, the automatic gearbox oil replacing, cleaning and maintaining system can support equipment networking, can be connected with the slave cloud platform database, the OBD code reader and the vehicle-mounted electronic system, achieves intelligentization, digitization, automation and visualization of automatic gearbox oil replacing, cleaning and maintaining processes and results, and enables oil replacing, cleaning and maintaining work of an automatic gearbox of an automobile to be efficient and accurate and operation to be simple and convenient.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.