CN112727967A - Method for processing automobile brake pad - Google Patents

Method for processing automobile brake pad Download PDF

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Publication number
CN112727967A
CN112727967A CN202011610148.9A CN202011610148A CN112727967A CN 112727967 A CN112727967 A CN 112727967A CN 202011610148 A CN202011610148 A CN 202011610148A CN 112727967 A CN112727967 A CN 112727967A
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CN
China
Prior art keywords
brake pad
raw materials
processing
materials
product
Prior art date
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Pending
Application number
CN202011610148.9A
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Chinese (zh)
Inventor
周元学
李宝胜
聂玉敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weifang Airui Brake Systems Co ltd
Original Assignee
Weifang Airui Brake Systems Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Weifang Airui Brake Systems Co ltd filed Critical Weifang Airui Brake Systems Co ltd
Priority to CN202011610148.9A priority Critical patent/CN112727967A/en
Publication of CN112727967A publication Critical patent/CN112727967A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00362Friction materials, e.g. used as brake linings, anti-skid materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • F16D2200/0039Ceramics
    • F16D2200/0047Ceramic composite, e.g. C/C composite infiltrated with Si or B, or ceramic matrix infiltrated with metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Composite Materials (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a processing method of an automobile brake pad, which comprises the following steps: s1, raw material treatment and screening: screening raw materials required by processing the brake pad, retreating unqualified raw materials until the raw materials are qualified, and drying the screened raw materials to reduce the sweat amount in the raw materials; s2, proportioning and bearing: weighing raw materials with corresponding mass according to the material ratio of the brake pad, and then weighing inorganic adhesive with corresponding mass according to the mass of the materials; s3, mixing materials: the raw materials are poured into a mixing device in sequence, and the pouring amount of the inorganic adhesive is controlled to be the same as the time required by adding the raw materials. The invention can well improve the quality of the product by improving the processing technology, can well ensure the quality of the final product by reserving the grinding amount, improves the qualification rate of the product, reduces the production cost, and simultaneously accelerates the coagulation of the adhesive and reduces the water content in the product by the drying and heat treatment technology, thereby ensuring the quality of the product.

Description

Method for processing automobile brake pad
Technical Field
The application relates to the technical field of automobile brake pads, in particular to a processing method of an automobile brake pad.
Background
In the braking system of the automobile, a brake pad is the most critical safety part, and the quality of all braking effects plays a decisive role.
The current automobile friction material has made great progress in the aspects of material, manufacturing process and the like, and a plurality of novel brake pads made of asbestos-free friction materials, such as semimetal brake pads, have higher temperature control capability and higher braking temperature, and are fast and accurate in brake position. Therefore, the semimetal brake pad has gradually become one of the asbestos-free friction materials mainly popularized and applied in China.
In the existing brake pad preparation process, material waste is easy to occur, the water content of the product is high, the product does not meet the quality requirement, and meanwhile, the product specification cannot reach the design specification after treatment, so that the use safety is influenced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a method for processing an automobile brake pad.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing method of an automobile brake pad comprises the following steps:
s1, raw material treatment and screening: screening raw materials required by processing the brake pad, retreating unqualified raw materials until the raw materials are qualified, and drying the screened raw materials to reduce the sweat amount in the raw materials;
s2, proportioning and bearing: weighing raw materials with corresponding mass according to the material ratio of the brake pad, and then weighing inorganic adhesive with corresponding mass according to the mass of the materials;
s3, mixing materials: pouring the raw materials into mixing equipment in sequence, and controlling the pouring amount of the inorganic adhesive to be the same as the time required by adding the raw materials;
s4, weighing and pressing: after the materials are mixed, pouring the materials into a pressing die, and starting a hot pressing film to press the materials to obtain a pressed blank;
s5, heat treatment: carrying out heat treatment on the pressed blank to remove residual moisture in the brake pad;
s6, grinding: clamping the pressed blank after heat treatment, and then treating the pressed blank by grinding equipment;
s7, gluing with a supporting framework: bonding and fixing the processed pressed blank with a corresponding support framework by using a heat-resistant bonding agent;
s8, packaging and warehousing: and after heating and drying, naturally cooling the product to room temperature, spraying paint by spraying equipment, packaging, and warehousing for storage.
Preferably, the feedstock comprises: silicon nitride ceramic powder, silicon carbide fiber, ceramic adhesive, phenolic resin, rubber powder, friction powder, filler, nano silicon dioxide, sintering aid and defoaming agent.
Preferably, the filler is a mixture of barite powder and calcium carbonate powder in a weight ratio of 1: 1.
Preferably, the inorganic binder is prepared by performing a condensation polymerization reaction on an inorganic nano material.
Preferably, the control pressure in the hot-pressing film is 250-280kgf/cm2, the hot-pressing temperature is 180-190, and the exhaust device is used for 10-12 times.
Preferably, the heat treatment step is: heating the green compact to enable the temperature of the surrounding environment to rise to 160 ℃ within 2 hours, and preserving the temperature for 5 hours; and secondly, lightly beating the brake pad for 2-3 minutes by using an iron hammer, continuously heating the brake pad to ensure that the temperature of the brake pad rises to 210 ℃ within 1 hour, preserving the temperature for 4 hours, and then cooling the brake pad.
Preferably, the spraying equipment adopts electrostatic spraying equipment, the rotating speed of the electrostatic spraying equipment is 800-.
Preferably, the processing in S6 is grinding and chamfering.
Preferably, the specifications of the pressing die are increased by 0.1mm compared with the specifications of the product.
The invention has the beneficial effects that:
1. by increasing the specification of the pressing die, a margin can be well reserved for grinding, the specification of a final product is ensured to meet the specification, the qualification rate of the product is improved, and therefore the production cost is reduced;
2. through the treatment of the heat treatment and the drying process, the water content of the product can be well reduced, and the glue can be quickly condensed, so that the product is firmly installed;
3. the adding time of the inorganic adhesive is the same as that of the raw materials, so that the high-quality mixing of the materials is guaranteed, the materials and the inorganic adhesive can be uniformly mixed, the uniformity of the materials is guaranteed, and the quality of the product is promoted;
in conclusion, the invention can well improve the quality of products by improving the processing technology, can well ensure the quality of final products by reserving the grinding amount, improves the qualification rate of the products and reduces the production cost, and meanwhile, accelerates the coagulation of the adhesive and reduces the water content in the products by the drying and heat treatment technology, thereby ensuring the quality of the products.
Drawings
FIG. 1 is a flow chart of a method for manufacturing a brake pad of an automobile according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1, a method for processing an automobile brake pad includes the following steps:
s1, raw material treatment and screening: screening raw materials required by processing of the brake pad, wherein the raw materials comprise: silicon nitride ceramic powder, silicon carbide fiber, ceramic adhesive, phenolic resin, rubber powder, friction powder, filler, nano silicon dioxide, sintering aid and defoaming agent, wherein the filler is a mixture of barite powder and calcium carbonate powder in a weight ratio of 1:1, unqualified raw materials are reprocessed until the qualified raw materials are qualified, and the screened raw materials are dried to reduce the sweat amount in the raw materials;
s2, proportioning and bearing: weighing raw materials with corresponding mass according to the material ratio of the brake pad, and then weighing inorganic adhesive with corresponding mass according to the mass of the materials, wherein the inorganic adhesive is prepared by performing polycondensation reaction on inorganic nano materials, can be well bonded, ensures the firmness of connection between the materials, has excellent heat resistance and ensures the applicability of the product;
s3, mixing materials: the raw materials are poured into the mixing equipment in sequence, the pouring amount of the inorganic adhesive is controlled to be the same as the time required by adding the raw materials, the inorganic adhesive and the materials are uniformly mixed, the firmness of connection between the materials can be well guaranteed, and the overall stability is improved;
s4, weighing and pressing: after the materials are mixed, the materials are poured into a pressing mold, the specification of the pressing mold is increased by 0.1mm compared with the specification of the product, a preparation amount can be well reserved for later processing, the product can meet design specifications after the later processing is guaranteed, a hot pressing film is started to be pressed to obtain a pressed blank, the control pressure in the hot pressing film is 250-280kgf/cm2, the hot pressing temperature is 180-190-times, and an exhaust device is used for 10-12 times, so that the hot pressing efficiency is guaranteed, the materials are better integrated, and the performance of the product is well improved through the hot pressing energy, and the heat resistance of the product is improved;
s5, heat treatment: carrying out heat treatment on the pressed compact to remove residual moisture in the brake pad and improve the performance of the product;
s6, grinding: clamping the pressed blank after heat treatment, wherein the heat treatment comprises the following steps: heating the green compact to enable the temperature of the surrounding environment to rise to 160 ℃ within 2 hours, and preserving the temperature for 5 hours; gently beating the brake pad for 2-3 minutes by using an iron hammer, continuously heating the brake pad to enable the temperature of the brake pad to rise to 210 ℃ within 1 hour, preserving heat for 4 hours, and better improving the rigidity and the wear resistance of the product, enabling the product to tend to be stable, reducing the brittleness, improving the shaping and the toughness of the product, cooling the product, and processing the product by grinding equipment, wherein the processing technology comprises grinding and chamfering, grinding the product, and removing redundant sizes on the product to enable the product to reach the design specification;
s7, gluing with a supporting framework: bonding and fixing the processed pressed blank with a corresponding support framework by using a heat-resistant binder, so as to ensure the firmness of connection;
s8, packaging and warehousing: after heating and drying treatment, the condensation of the heat-resistant adhesive is accelerated, the product and the supporting framework are firmly bonded, the overall firmness is improved, the product is naturally cooled to room temperature, then the product is packaged after paint spraying treatment by spraying equipment and is stored in a warehouse, the spraying equipment adopts electrostatic spraying equipment, the rotating speed of the electrostatic spraying equipment is 800-165 rpm/min, the environmental temperature is 160-165 ℃, the product is thoroughly sprayed with paint, and the appearance of the product is improved.
In the invention, screening raw materials required by processing the brake pad, retreating unqualified raw materials until the raw materials are qualified, drying the raw materials such as silicon nitride ceramic powder, silicon carbide fiber, ceramic adhesive, phenolic resin, rubber powder, friction powder, nano silicon dioxide and the like to reduce the sweat content in the raw materials, weighing the raw materials with corresponding mass according to the material proportion of the brake pad, weighing inorganic adhesive with corresponding mass according to the mass of the raw materials, sequentially pouring the raw materials into a mixing device, controlling the pouring amount of the inorganic adhesive to uniformly add the inorganic adhesive, controlling the pouring time of the inorganic adhesive, synchronously and efficiently mixing the inorganic adhesive with the raw materials, pouring the inorganic adhesive and the raw materials into a pressing die after mixing, starting a hot-pressing film to press the raw materials to obtain a pressed blank, wherein the size specification of the pressed blank is 0.1mm larger than that of a finished product, carrying out heat treatment on the pressed blank to remove residual moisture in the brake pad, clamping the heat-treated pressed blank, treating the pressed blank by grinding equipment to enable the pressed blank to meet the specification of a finished product, bonding and fixing the treated pressed blank and a corresponding support framework by using a heat-resistant binder, naturally cooling the product to room temperature after heating and drying treatment, spraying paint by spraying equipment, packaging, and warehousing for storage.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. The processing method of the automobile brake pad is characterized by comprising the following steps:
s1, raw material treatment and screening: screening raw materials required by processing the brake pad, retreating unqualified raw materials until the raw materials are qualified, and drying the screened raw materials to reduce the sweat amount in the raw materials;
s2, proportioning and bearing: weighing raw materials with corresponding mass according to the material ratio of the brake pad, and then weighing inorganic adhesive with corresponding mass according to the mass of the materials;
s3, mixing materials: pouring the raw materials into mixing equipment in sequence, and controlling the pouring amount of the inorganic adhesive to be the same as the time required by adding the raw materials;
s4, weighing and pressing: after the materials are mixed, pouring the materials into a pressing die, and starting a hot pressing film to press the materials to obtain a pressed blank;
s5, heat treatment: carrying out heat treatment on the pressed blank to remove residual moisture in the brake pad;
s6, grinding: clamping the pressed blank after heat treatment, and then treating the pressed blank by grinding equipment;
s7, gluing with a supporting framework: bonding and fixing the processed pressed blank with a corresponding support framework by using a heat-resistant bonding agent;
s8, packaging and warehousing: and after heating and drying, naturally cooling the product to room temperature, spraying paint by spraying equipment, packaging, and warehousing for storage.
2. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the raw materials comprise: silicon nitride ceramic powder, silicon carbide fiber, ceramic adhesive, phenolic resin, rubber powder, friction powder, filler, nano silicon dioxide, sintering aid and defoaming agent.
3. The method for processing the automobile brake pad according to claim 2, characterized in that: the filler is a mixture of barite powder and calcium carbonate powder in a weight ratio of 1: 1.
4. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the inorganic adhesive is prepared by inorganic nano materials through polycondensation reaction.
5. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the control pressure in the hot-pressing film is 250-280kgf/cm2, the hot-pressing temperature is 180-190, and the exhaust device is used for 10-12 times.
6. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the heat treatment comprises the following steps: heating the green compact to enable the temperature of the surrounding environment to rise to 160 ℃ within 2 hours, and preserving the temperature for 5 hours; and secondly, lightly beating the brake pad for 2-3 minutes by using an iron hammer, continuously heating the brake pad to ensure that the temperature of the brake pad rises to 210 ℃ within 1 hour, preserving the temperature for 4 hours, and then cooling the brake pad.
7. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the spraying equipment adopts electrostatic spraying equipment, the rotating speed of the electrostatic spraying equipment is 800-.
8. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the processing technology in the step S6 is grinding and chamfering.
9. The method for processing the automobile brake pad according to claim 1, wherein the method comprises the following steps: the specifications of the pressing die are increased by 0.1mm compared with the specifications of the product.
CN202011610148.9A 2020-12-30 2020-12-30 Method for processing automobile brake pad Pending CN112727967A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011610148.9A CN112727967A (en) 2020-12-30 2020-12-30 Method for processing automobile brake pad

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Application Number Priority Date Filing Date Title
CN202011610148.9A CN112727967A (en) 2020-12-30 2020-12-30 Method for processing automobile brake pad

Publications (1)

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CN112727967A true CN112727967A (en) 2021-04-30

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CN202011610148.9A Pending CN112727967A (en) 2020-12-30 2020-12-30 Method for processing automobile brake pad

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07301265A (en) * 1994-05-02 1995-11-14 Sumitomo Electric Ind Ltd Manufacture of disk brake pad
CN104110451A (en) * 2014-07-02 2014-10-22 王华南 Disc brake pad
CN104307426A (en) * 2014-09-30 2015-01-28 天津市科成防水材料有限公司 Blender mixer feeding in proportion
CN104405804A (en) * 2014-10-20 2015-03-11 杭州科铂科技有限公司 Mineral fiber and carbon fiber automobile brake pad and preparation method thereof
CN104817335A (en) * 2015-03-31 2015-08-05 陈巧兰 Manufacturing method of automobile brake disc
CN105234640A (en) * 2015-11-13 2016-01-13 北京动力机械研究所 Machining method of locking plate
CN205383212U (en) * 2016-03-03 2016-07-13 骆晓智 Automobile brake pad
CN109678431A (en) * 2019-02-15 2019-04-26 衢州市逸宏建材有限公司 A kind of the viscose glue mud and its preparation process of high intensity
CN109723741A (en) * 2019-01-23 2019-05-07 枣阳神虎摩擦材料有限责任公司 A kind of Automobile ceramic brake pad and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07301265A (en) * 1994-05-02 1995-11-14 Sumitomo Electric Ind Ltd Manufacture of disk brake pad
CN104110451A (en) * 2014-07-02 2014-10-22 王华南 Disc brake pad
CN104307426A (en) * 2014-09-30 2015-01-28 天津市科成防水材料有限公司 Blender mixer feeding in proportion
CN104405804A (en) * 2014-10-20 2015-03-11 杭州科铂科技有限公司 Mineral fiber and carbon fiber automobile brake pad and preparation method thereof
CN104817335A (en) * 2015-03-31 2015-08-05 陈巧兰 Manufacturing method of automobile brake disc
CN105234640A (en) * 2015-11-13 2016-01-13 北京动力机械研究所 Machining method of locking plate
CN205383212U (en) * 2016-03-03 2016-07-13 骆晓智 Automobile brake pad
CN109723741A (en) * 2019-01-23 2019-05-07 枣阳神虎摩擦材料有限责任公司 A kind of Automobile ceramic brake pad and preparation method thereof
CN109678431A (en) * 2019-02-15 2019-04-26 衢州市逸宏建材有限公司 A kind of the viscose glue mud and its preparation process of high intensity

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Application publication date: 20210430