CN112726991A - Processing technology of anti-bending and anti-deformation degerming and aldehyde-removing plate - Google Patents
Processing technology of anti-bending and anti-deformation degerming and aldehyde-removing plate Download PDFInfo
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- CN112726991A CN112726991A CN202011565809.0A CN202011565809A CN112726991A CN 112726991 A CN112726991 A CN 112726991A CN 202011565809 A CN202011565809 A CN 202011565809A CN 112726991 A CN112726991 A CN 112726991A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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Abstract
The invention discloses a processing technology of a degerming and aldehyde-removing plate capable of resisting bending and deformation, which comprises the following steps: s1, engraving the plate into the shape of the plate through a computer processing center; s2, grinding, namely grinding and polishing the side edge and the surface of the carved plate, wherein the side edge and the surface of the carved plate need special-shaped polishing and are directly ground and polished by a polishing machine; s3, manufacturing a base material; s4, gluing the veneers, and respectively attaching the two veneers to two sides of the substrate layer through glue solution to form a substrate; s5, sticking wood veneer; s6, plastic uptake; the main board body comprises a decoration layer, a balance layer and a substrate layer, wherein the decoration layer is arranged into a veneer and a coating layer, the balance layer is arranged into a veneer, the substrate layer is a rectangular plate formed by stacking and bonding at least ten boards, the boards and the veneer are vertically arranged, the bending strength and the deformation strength of the board body are increased through the substrate layer, and cracking which is easy to occur when the board body is used is reduced to a certain extent.
Description
Technical Field
The invention belongs to the technical field of decorative plates, and particularly relates to a processing technology of a bacterium and aldehyde removing plate capable of resisting bending and deformation.
Background
At present, many people can select wood floors for decoration when decorating houses, and it is worth noting that the existing wood floors are not made of natural wood, but are mostly artificial boards, various adhesives and preservatives can be added into the boards during use, and perhaps dyed objects can be added into the boards, the formaldehyde content in the objects is also super high, and in materials such as wall wallpaper, emulsion paint and the like, the formaldehyde content is also very high, if the boards are arranged on the wall surface, the contact area with air is large, and for the sake of environmental protection, decoration boards with the functions of removing bacteria and aldehydes are mostly used for decoration during decoration, so that harmful gases are not generated on the boards after decoration, and the environment is polluted.
However, in the prior art, the degerming and aldehyde-removing plate on the market is prone to cracking and deformation when being used, so that the degerming and aldehyde-removing plate cannot be used, the service life of the degerming and aldehyde-removing plate is shortened, and the maintenance cost of the degerming and aldehyde-removing plate is increased when the damaged degerming and aldehyde-removing plate is replaced.
Therefore, the processing technology of the degerming and aldehyde-removing plate capable of resisting bending and deformation is provided to solve the problems in the prior art, so that the phenomena of cracking and deformation of the degerming and aldehyde-removing plate in use are reduced, and the service life of the degerming and aldehyde-removing plate is prolonged.
Disclosure of Invention
The invention aims to provide a processing technology of a degerming and aldehyde-removing plate capable of resisting bending and deformation, which aims to solve the problems that the degerming and aldehyde-removing plate in the prior art is easy to crack and deform when used, so that the degerming and aldehyde-removing plate cannot be used, the service life of the degerming and aldehyde-removing plate is shortened, and when the damaged degerming and aldehyde-removing plate is replaced, the maintenance cost of the degerming and aldehyde-removing plate is increased, the plate surface of the plate carved by the solid wood plate through the engraving and milling process is smooth, burr-free and seamless, the cracking of the plate main body which is easy to appear when in use is reduced to a certain extent, and the solid wood plate and the substrate layer are vertically arranged, the anti-bending and anti-deformation plate is used for increasing the anti-bending and anti-deformation strength of the plate main body, reducing the deformation of the plate main body to a certain extent, prolonging the service life of the plate main body and reducing the maintenance cost caused by the deformation of the plate main body.
In order to achieve the purpose, the invention adopts the following technical scheme:
a processing technology of a degerming and aldehyde-removing plate capable of resisting bending and deformation comprises the following steps:
s1, engraving the plate into the shape of the plate through a computer processing center;
s2, grinding, namely grinding and polishing the side edge and the surface of the carved plate, wherein the side edge and the surface of the carved plate need special-shaped polishing and are directly ground and polished by a polishing machine;
s3, manufacturing a base material, namely taking at least ten plates which are polished and polished, and using adhesive to splice the plates side by side into a rectangular plate to form the base material layer;
s4, gluing the veneers, and respectively attaching the two veneers to two sides of the substrate layer through glue solution to form a substrate;
s5, pasting a veneer, pasting the veneer on the surface of the substrate through a glue layer, and coating a coating layer on the surface of the veneer;
and S6, plastic suction, namely, forming the board body by adopting a one-time seamless PVC film pressing forming method on the board adhered with the wood veneer by using a plastic suction machine.
Preferably, in the step 1, during routing, the rotation speed required for high routing strength is one turn from ten thousand to twenty thousand, the routing depth is less than 6mm, the disposable lower cutter can be used, the routing depth is more than 9mm, the lower cutter can be used for 2 to 3 times, and the routed plate is smooth and has no burrs; the laminated wood veneered routing plate can be used by directly routing and polishing.
Preferably, the plate processed by the routing process in the step 2 has no gap and no burr on the surface after routing, and can be directly stuck with wood veneer after sanding.
Preferably, the plate in the step 1 and the step 2 is a solid wood plate with a smooth grain, and the plate carved out by the solid wood plate through the carving process has a smooth surface without burrs and no gaps.
Preferably, in the step 3, the substrate layer is a rectangular plate formed by stacking and bonding at least ten plates, two adjacent plates are bonded through a bonding adhesive, negative ion particles are arranged in the bonding adhesive, and the adding proportion of the negative ion materials is that 1cm is added into each kilogram of adhesive solution3The negative ion particles of (1).
Preferably, the veneer in step 4 is configured as a nano activated carbon veneer, wherein the nano activated carbon is used for adsorbing and treating low-concentration waste gas or substances with high activity.
Preferably, in step 5 the coating layer includes nanometer titanium dioxide coating, inhales aldehyde adhesive layer and diatom mud coating, nanometer titanium dioxide coating is located one side of veneer, inhale between aldehyde adhesive layer is located nanometer titanium dioxide coating and the diatom mud coating, the opposite side and the glue film laminating of veneer.
Preferably, the glue layer in the step 5 is white latex, and 1cm of white latex is added in each kilogram of white latex3The negative ion particles can actively attack and capture small-particle dust particles through negative ions, and the small-particle dust particles are condensed and precipitated and are used for removing dust particles with the particle size of 2.5 microns or less in air.
Preferably, in step 6 the panel main part includes two-layer decorative layer, two-layer balanced layer and one deck substrate layer, and is two-layer balanced level is in the both sides of substrate layer, the decorative layer is located one side of substrate layer, the decorative layer sets up to wooden skin and dope layer, balanced layer sets up to the veneer, the substrate layer is ten at least panels and piles up the rectangular plate that the bonding formed, and panel and veneer are perpendicular setting.
Preferably, during plastic uptake, due to the fact that the requirement degree of a plastic uptake process for the plate is high, plastic uptake operation is carried out on the solid wood multilayer plate by adopting positive pressure and negative pressure, a positive-negative pressure plastic uptake machine is directly used for operating a film with the thickness larger than 35 threads, four sides of the plate can be sealed into a whole after plastic uptake mould pressing, and edge sealing is not needed; and (3) pouring putty for secondary routing aiming at the film with the thickness less than 35 threads, namely pouring putty into the routing groove, and performing secondary routing after solidification.
Compared with the prior art, the processing technology of the anti-bending and anti-deformation degerming and aldehyde-removing plate provided by the invention has the following advantages:
the invention mainly comprises a board main body, a balance layer and a substrate layer, wherein the decoration layer is arranged into a veneer and a coating layer, the balance layer is arranged into a veneer, the substrate layer is a rectangular plate formed by stacking and bonding at least ten boards, the boards and the veneer are vertically arranged, the bending strength and the deformation resistance of the board main body are increased through the substrate layer, and the cracking of the board main body which is easy to occur in use is reduced to a certain extent; when the plate main body is machined, the plate main body needs to be subjected to routing, polishing, veneer pasting and plastic suction processes, the surface of the plate subjected to routing is smooth, burrs are avoided, the four sides of the plate can be sealed into a whole after plastic suction molding, edge sealing is not needed, deformation of the plate main body is reduced to a certain extent, the service life of the plate main body is prolonged, and the maintenance cost caused by deformation of the plate main body is reduced.
Drawings
FIG. 1 is a flow chart of the present invention;
fig. 2 is a schematic structural diagram of the plate main body of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a processing technology of a degerming and aldehyde-removing plate capable of resisting bending and deformation, which comprises the following steps:
s1, engraving the plate into the shape of the plate through a computer processing center;
s2, grinding, namely grinding and polishing the side edge and the surface of the carved plate, wherein the side edge and the surface of the carved plate need special-shaped polishing and are directly ground and polished by a polishing machine;
s3, manufacturing a base material, namely taking at least ten plates which are polished and polished, and using adhesive to splice the plates side by side into a rectangular plate to form the base material layer;
s4, gluing the veneers, and respectively attaching the two veneers to two sides of the substrate layer through glue solution to form a substrate;
s5, pasting a veneer, pasting the veneer on the surface of the substrate through a glue layer, and coating a coating layer on the surface of the veneer;
s6, plastic suction, namely, forming the board stuck with the veneer by a plastic suction machine through one-time seamless PVC film pressing to form a board main body;
during routing in the step 1, the rotation speed required for high routing strength is one turn from ten thousand to twenty thousand, the routing depth is less than 6mm, disposable lower cutters can be used, the routing depth is more than 9mm, the lower cutters can be used for 2 to 3 times, and the boards routed are smooth and have no burrs; the laminated wood veneered routing plate can be used after being directly routed and polished;
wherein, use the panel of routing technology processing in step 2, because of no seam, no burr of back face of routing, can directly paste the veneer after the sand light, panel density board after the routing, it is the biggest difference with ordinary density board: the density of the engraving and milling density board is higher, and the density of the engraving and milling density board is 780-doped 800kg/m3About, and the density of the common routing plate is 760kg/m3The left and right fibers are finer and more symmetrical, the structure is more uniform, the engraving and milling are usually used for processing such as engraving and milling, and the surface is flat and has no burrs after the engraving or milling plate is engraved, so that the later maintenance and processing cost of users can be effectively reduced, for example, polishing is not needed, the use amount of paint is reduced, and the like;
the plates in the step 1 and the step 2 are arranged to be solid wood plates with the same grain, the plates carved out of the solid wood plates through the carving process are smooth and free of burrs and gaps, and the density of the carved plates is increased;
wherein, the substrate layer piles up the rectangular plate that the bonding formed with ten at least panels in step 3, and bond through adhesive between two adjacent panels, is provided with the anion granule in the adhesive, and wherein the interpolation proportion of anion material adds 1cm in per kilogram glue solution3Negative ion particles of (2), negativeThe harm to the health of a human body can be effectively reduced by the action of ions;
the single plate in the step 4 is set as a nano activated carbon single plate, the nano activated carbon is a surface nano particle, has a system of irregular structure and nano space mixing, has a small fiber diameter and a large contact area with an adsorbate, and can be uniformly contacted and adsorbed, so that an adsorbing material can be fully utilized and is used for adsorbing and treating low-concentration waste gas or substances with high activity;
wherein, the coating layer in the step 5 comprises a nano titanium dioxide coating layer, an aldehyde-absorbing adhesive layer and a diatom ooze coating layer, the nano titanium dioxide coating layer is positioned on one side of the veneer, the aldehyde-absorbing adhesive layer is positioned between the nano titanium dioxide coating layer and the diatom ooze coating layer, the other side of the veneer is attached to the adhesive layer, the nano titanium dioxide coating layer has the advantages of high-efficiency antibacterial emulsion paint mildew resistance and moisture resistance, good antibacterial effect, stain resistance, excellent self-cleaning function, better mildew resistance and antibacterial capability, and great improvement of the stain resistance function, and is used for protecting the plate main body, the aldehyde-absorbing adhesive layer contains a formaldehyde-removing substance and is used for removing formaldehyde in the glue solution, the diatom ooze coating layer is a dry powder-shaped inner wall decoration coating material which is prepared by taking an inorganic gelling substance as a main adhesive material and taking a diatom material as a main functional filler and is used for removing formaldehyde, purifying air, adjusting humidity, Fire prevention and flame retardation, wall surface self-cleaning, sterilization and deodorization and other functions;
wherein, the glue layer in the step 5 is white latex, and 1cm of white latex is added in each kilogram of white latex3The negative ion particles can actively attack and capture small-particle dust particles through negative ions, so that the small-particle dust particles are condensed and precipitated and are used for removing dust particles with the particle size of 2.5 microns or less in air, and the harm to the health of a human body can be effectively reduced under the action of the negative ions;
the board main body in the step 6 comprises two decoration layers, two balance layers and a substrate layer, the two balance layers are located on two sides of the substrate layer, the decoration layers are located on one side of the substrate layer, the decoration layers are arranged to be wood veneers and coating layers, the balance layers are arranged to be veneers, the substrate layer is a rectangular board formed by stacking and bonding at least ten boards, the boards and the veneers are vertically arranged, the stress strength of the substrate layer in different directions is increased, and the bending strength and the deformation resistance strength of the substrate layer are increased;
when plastic uptake is carried out, the requirement degree of a plastic uptake process on the plate is high, plastic uptake operation is carried out on the solid wood multilayer plate by adopting positive and negative pressure, four sides of the plate can be sealed into a whole after plastic uptake mould pressing, edge sealing is not needed, positive and negative pressure plastic uptake machine operation is directly used for a film with the thickness larger than 35 threads, atomic ash needs to be poured into the film with the thickness smaller than 35 threads for secondary engraving, namely, atomic ash is poured into the engraving grooves, secondary engraving is carried out after solidification, the four sides of the plate can be sealed into a whole after plastic uptake mould pressing, edge sealing is not needed, the problems that glue is opened for a long time and water erosion and the like of some plates are solved, the plastic uptake plate has the advantage of high wear resistance, can be directly cleaned by steel wire balls, and the surface and the color cannot be damaged.
The working principle is as follows: when the plate main body is processed, firstly, the plate is carved into the shape of the plate by a computer processing center, then the side edge and the surface of the carved plate are polished, the special-shaped polishing is needed, the polishing is directly performed by using a polishing machine, at least ten plates after polishing are taken, adhesive glue is used for erecting and splicing into a rectangular plate side by side to form a substrate layer, two veneers are taken and respectively attached to the two sides of the substrate layer through the adhesive glue to form a substrate, a veneer is attached to the surface of the substrate through the adhesive glue layer, a coating layer is coated on the surface of the veneer, finally, the plate attached with the veneer is molded by a vacuum forming machine through a seamless PVC film to form the plate main body, the plate main body is subjected to the processes of engraving, polishing, manufacturing the substrate, attaching the veneer and plastic suction molding, the surface of the engraved plate is smooth, the burr is avoided, and the four sides of the plate can be sealed into a whole after the vacuum molding, also need not the banding, the life of panel main part has been prolonged to a certain extent, and the panel main part includes the decorative layer, balanced layer and substrate layer, the decorative layer sets up to wooden skin and dope layer, balanced layer sets up to the veneer, the substrate layer piles up the rectangular plate that the bonding formed for ten at least panels, and panel and veneer are perpendicular setting, increase the bending resistance and the anti-deformation strength of panel main part through the substrate layer, the fracture that the panel main part easily appears when using has been reduced to a certain extent and the maintenance cost who produces because of the panel main part warp has been reduced.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. The processing technology of the anti-bending and anti-deformation degerming and aldehyde-removing plate is characterized by comprising the following steps of: the method comprises the following steps:
s1, engraving the plate into the shape of the plate through a computer processing center;
s2, grinding, namely grinding and polishing the side edge and the surface of the carved plate, wherein the side edge and the surface of the carved plate need special-shaped polishing and are directly ground and polished by a polishing machine;
s3, manufacturing a base material, namely taking at least ten plates which are polished and polished, and using adhesive to splice the plates side by side into a rectangular plate to form the base material layer;
s4, gluing the veneers, and respectively attaching the two veneers to two sides of the substrate layer through glue solution to form a substrate;
s5, pasting a veneer, pasting the veneer on the surface of the substrate through a glue layer, and coating a coating layer on the surface of the veneer;
and S6, plastic suction, namely, forming the board body by adopting a one-time seamless PVC film pressing forming method on the board adhered with the wood veneer by using a plastic suction machine.
2. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 1, wherein the process comprises the following steps: during routing in the step 1, the rotation speed required for high routing strength is one turn from ten thousand to twenty thousand, the disposable lower cutter with routing depth smaller than 6mm can be used, the lower cutter with routing depth larger than 9mm can be used for 2 to 3 times, and thus the routed plate is smooth and has no burrs; the laminated wood veneered routing plate can be used by directly routing and polishing.
3. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 2, wherein the process comprises the following steps: the plates processed by the engraving and milling process in the step 2 have no gaps and burrs on the plates after engraving and milling, and can be directly pasted with wood veneers after sanding.
4. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 3, wherein the process comprises the following steps: in the step 1 and the step 2, the plate is a solid wood plate with the same grain, and the plate carved out by the solid wood plate through the carving process has a smooth surface without burrs and no gaps.
5. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 4, wherein the process comprises the following steps: in the step 3, the substrate layer is a rectangular plate formed by stacking and bonding at least ten plates, two adjacent plates are bonded through a bonding adhesive, negative ion particles are arranged in the bonding adhesive, and the adding proportion of the negative ion materials is that 1cm is added into each kilogram of adhesive solution3The negative ion particles of (1).
6. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 5, wherein the process comprises the following steps: and 4, setting the veneer as a nano activated carbon veneer, wherein the nano activated carbon is used for adsorbing and treating low-concentration waste gas or substances with high activity.
7. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 6, wherein the process comprises the following steps: in step 5 the dope layer includes nanometer titanium dioxide coating, inhales aldehyde adhesive layer and diatom mud coating, nanometer titanium dioxide coating is located one side of wooden skin, inhale the aldehyde adhesive layer and be located between nanometer titanium dioxide coating and the diatom mud coating, the opposite side and the glue film laminating of wooden skin.
8. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 7, wherein the process comprises the following steps: in the step 5, white latex is used as the adhesive layer, and 1cm of white latex is added in each kilogram of adhesive layer3The negative ion particles can actively attack and capture small-particle dust particles through negative ions, and the small-particle dust particles are condensed and precipitated and are used for removing dust particles with the particle size of 2.5 microns or less in air.
9. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 8, wherein the process comprises the following steps: in step 6 the panel main part includes two-layer decorative layer, two-layer balanced layer and one deck substrate layer, and is two-layer balanced level is in the both sides of substrate layer, the decorative layer is located one side of substrate layer, the decorative layer sets up to wooden skin and dope layer, balanced layer sets up to the veneer, the substrate layer is the rectangular plate that ten at least panels pile up the bonding and form, and panel and veneer are perpendicular setting.
10. The process for manufacturing the antibacterial and aldehyde-removing plate capable of resisting bending and deformation according to claim 9, wherein the process comprises the following steps: during plastic uptake, the requirement degree on the plate is high due to the plastic uptake process, the plastic uptake operation is carried out on the solid wood multilayer plate by adopting positive and negative pressure, the four sides of the plate can be sealed into a whole after the plastic uptake molding, the edge sealing is not needed, the positive and negative pressure plastic uptake machine operation is directly used for the film with the thickness larger than 35 threads, the atomic ash needs to be poured for secondary routing for the film with the thickness smaller than 35 threads, namely, the atomic ash is poured into the routing grooves, and the secondary routing is carried out after solidification.
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| CN202011565809.0A CN112726991A (en) | 2020-12-25 | 2020-12-25 | Processing technology of anti-bending and anti-deformation degerming and aldehyde-removing plate |
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| CN203331153U (en) * | 2013-03-28 | 2013-12-11 | 叶文辉 | Integrated plate |
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Application publication date: 20210430 |