CN112726018B - Preparation method of oil-water separation material based on PP non-woven fabric - Google Patents

Preparation method of oil-water separation material based on PP non-woven fabric Download PDF

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CN112726018B
CN112726018B CN202110042780.6A CN202110042780A CN112726018B CN 112726018 B CN112726018 B CN 112726018B CN 202110042780 A CN202110042780 A CN 202110042780A CN 112726018 B CN112726018 B CN 112726018B
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woven fabric
hot
water
oil
water separation
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CN112726018A (en
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石素宇
王利娜
高风仙
白雨
赵林涛
李若菲
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Shenzhen Litong Information Technology Co ltd
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Henan Institute of Engineering
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/08Thickening liquid suspensions by filtration
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/56Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/50Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
    • D06M13/51Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
    • D06M13/513Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
    • D06M13/517Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond containing silicon-halogen bonds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/20Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Filtering Materials (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention provides a preparation method of an oil-water separation material based on a PP non-woven fabric, which comprises the steps of preparing the PP non-woven fabric by utilizing a melt-blown non-woven fabric technology, uniformly spraying water-soluble polymer PEO on the PP non-woven fabric, and carrying out composite reinforcement through vacuum hot pressing to prepare a non-woven fabric membrane; placing the reinforced non-woven fabric film in deionized water, and removing the water-soluble polymer PEO by ultrasonic; and hot-embossing the obtained non-woven fabric and a stainless steel screen to construct a surface micro-nano structure, and performing hydrophobic treatment on the surface by using fluorosilane to obtain the high-efficiency oil-water separation material. The oil-water separation material is prepared on the basis of the melt-blown non-woven fabric, so that the cost is low, no chemical reagent is involved, and the environment is protected; the method mainly utilizes melt-blowing, hot-pressing and ultrasonic technologies, and has simple process and high efficiency. The fluorosilane is used for spraying the surface of the non-woven fabric, so that the surface free energy of the non-woven fabric is favorably reduced, the hydrophobic property and the selectivity to liquid are further improved, and the oil-water separation efficiency is improved.

Description

Preparation method of oil-water separation material based on PP non-woven fabric
Technical Field
The invention relates to a filter material, in particular to a preparation method of an oil-water separation material based on PP non-woven fabric, which is used in the field of oil-water separation.
Background
At present, offshore crude oil leakage and industrial wastewater discharge become important environmental problems which are widely concerned by people, so that not only are marine resources damaged and wasted, but also water pollution is caused, and the water resource crisis is aggravated. How to rapidly and efficiently treat the leakage of the marine crude oil and the industrial oily sewage needs to be solved urgently. At present, methods for treating oil pollution mainly comprise combustion methods, adsorption methods, chemical methods, biological oxidation methods and the like. Among these methods, the adsorption method is the simplest and feasible method and is widely used for treating oil leakage and pollution caused by organic reagent discharge. However, although the conventional adsorbing material provides a certain storage space for oil products or organic reagents, the interface wettability is not obvious, the selectivity for liquid adsorption is poor, the separation efficiency is low, and the subsequent recovery of the oil products is hindered. Therefore, the development of an oil-water separation material having excellent performance is still a problem to be solved. The filtering type oil-water separation material can efficiently separate oil from water, has excellent comprehensive performance, but has the defects of high cost, complex preparation process, environmental pollution and the like. The invention aims to provide a method for preparing a high-performance oil-water separation material, which realizes simple, low-cost and green preparation of the oil-water separation material.
The melt-blown non-woven technology is an important means for efficiently preparing melt-blown non-woven fabrics, and has short process flow and high production efficiency. The melt-blown non-woven fabric has the characteristics of superfine fiber, large specific surface area, high porosity and the like, and has unique advantages in the field of filter materials. However, the mechanical properties of the melt-blown nonwoven fabric as a filter material, such as tensile, compressive and wear resistance, are insufficient, the separation efficiency is low, and the melt-blown nonwoven fabric cannot simultaneously have the problems of high filtration efficiency, low resistance and the like.
In view of the above, the invention provides a method for simply preparing an oil-water separation material based on the advantages of melt-blown non-woven fabrics in the filtration industry.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the preparation method of the PP non-woven fabric-based oil-water separation material, the preparation process flow is simple, the process is green and environment-friendly, the equipment requirement is low, and the prepared oil-water separation material has better oleophylic hydrophobicity and mechanical property. The filter material can solve the problems of crude oil leakage and sewage discharge, relieve the pressure of enterprises and environment, and is expected to replace some traditional filter materials to a greater extent to be widely applied to related industries.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of an oil-water separation material based on PP non-woven fabric comprises the following steps:
(1) melt-blown PP non-woven fabric: preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology;
(2) hot-pressing reinforcement: uniformly spraying a certain mass of water-soluble polymer PEO on the PP non-woven fabric, and performing hot-pressing reinforcement through a vacuum press;
(3) ultrasonic dissolving: placing the reinforced non-woven fabric film in deionized water, and removing water-soluble high-molecular PEO by an ultrasonic method;
(4) hot stamping of surface microstructure: hot-embossing the non-woven fabric prepared in the step (3) and a stainless steel screen to construct a surface micro-nano structure;
(5) surface hydrophobic treatment: and (4) carrying out surface spraying treatment on the non-woven fabric in the step (4) by utilizing fluorosilane to reduce the surface energy.
Further, the non-woven fabric in the step (1) is prepared by a melt-blown spinning technology, and the thickness of the non-woven fabric is 0.5-2 mm.
Further, in the step (2), the water-soluble polymer PEO is a crystalline polymer, and the amount of the water-soluble polymer PEO is 10-50% of the mass of the PP non-woven fabric.
Further, the hot press consolidation in the step (2) has the following process conditions: the hot pressing temperature is 110-.
Further, the ultrasonic dissolving process in the step (3) is to place the reinforced non-woven fabric into deionized water, perform ultrasonic treatment for 4-6h at 30 ℃, and replace the deionized water every 0.5 h.
Further, the process conditions of hot stamping in the step (4) are as follows: the hot-pressing temperature is 135-145 ℃, the hot-pressing pressure is 500-2000kg, the preheating time is 5-10 min, the hot-pressing time is 3-5 min, and the mold opening temperature is 90-100 ℃.
Further, the fluorosilane spraying time in the step (5) is 3-5 s, and the drying temperature is 80-100 ℃.
The invention has the beneficial effects that: (1) the oil-water separation material is prepared on the basis of the melt-blown non-woven fabric, so that the cost is low, no chemical reagent is involved, and the environment is protected; the technology of melt-blowing, hot pressing and ultrasound is mainly utilized, the process is simple, and the efficiency is high; (2) the PEO and the PP non-woven fabric are compounded through a hot pressing process, so that rearrangement and crystallization of PEO and PP molecular chains are promoted, and the structural stability and the mechanical property of the non-woven fabric are improved. In addition, PEO is a high-crystallinity polymer, more platelets are formed in the hot pressing process, and the improvement of the structural stability and the mechanical property of the non-woven fabric is promoted. (3) PEO molecules are removed by an ultrasonic method, the porous structure of the non-woven fabric is not affected, and the PEO wafer is remained in the PP non-woven fabric due to high stability, so that the mechanical property and the structural stability of the non-woven fabric are improved. (4) Micro-scale structures are constructed on the surface of the non-woven fabric through a hot stamping process, and the micro-scale structures and a PEO wafer (nano scale) form micro-nano multi-scale structures, so that the hydrophobic property of the non-woven fabric is improved; the porous structure and the oleophilic property of the PP non-woven fabric endow the oleophilic property of the melt-blown PP non-woven fabric. (5) The fluorosilane is used for spraying the surface of the non-woven fabric, so that the surface free energy of the non-woven fabric is favorably reduced, the hydrophobic property and the selectivity to liquid are further improved, and the oil-water separation efficiency is improved.
Drawings
FIG. 1 shows the oleophylic and hydrophobic test results of the PP non-woven fabric-based oil-water separation material prepared in example 1.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the following examples are illustrative only and are not intended to limit the scope of the invention, which is to be given numerous insubstantial modifications and adaptations by those skilled in the art based on the teachings set forth above.
Example 1
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 0.2 mm; uniformly spraying water-soluble polymer PEO (10% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for ultrasonic treatment for 4 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 135 ℃, the hot pressing pressure is 2000KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 90 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 3 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
The oleophylic and hydrophobic test results of the PP nonwoven fabric-based oil-water separation material prepared in this example are shown in fig. 1. As can be seen from the figure, the water contact angle of the melt-blown PP non-woven fabric (FIG. 1 a) is 118.27oThe water contact angle of the oleophilic hydrophobic material (figure 1 b) prepared by the invention is 151.75oThe water droplets are super-hydrophobic and have improved hydrophobicity, and when the water droplets containing the blue water-based pigment drop on the nonwoven fabric, the water droplets roll into spheres immediately (fig. 1 c). The PP non-woven fabric subjected to hot pressing reinforcement, ultrasonic dissolution removal and hot embossing is rolled into a bar with the diameter of 3mm for oil absorption test, and the result is shown in figure 1d, so that the edible oil is absorbed instantly, and the oil absorption effect is strong.
Example 2
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 0.5 mm; uniformly spraying water-soluble polymer PEO (20% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for ultrasonic treatment for 4 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 145 ℃, the hot pressing pressure is 500KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 90 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 3 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
Example 3
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 2 mm; uniformly spraying water-soluble polymer PEO (50% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for 6 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 145 ℃, the hot pressing pressure is 500KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 90 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 5 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
Example 4
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 1 mm; uniformly spraying water-soluble polymer PEO (30% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for ultrasonic treatment for 4 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 140 ℃, the hot pressing pressure is 1000KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 100 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 4 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. A preparation method of an oil-water separation material based on PP non-woven fabric is characterized by comprising the following steps:
(1) melt-blown PP non-woven fabric: preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology;
(2) hot-pressing reinforcement: uniformly spraying water-soluble polymer PEO on the PP non-woven fabric, and performing hot-pressing reinforcement by a vacuum press;
(3) ultrasonic dissolving: placing the reinforced non-woven fabric in deionized water, and removing the water-soluble polymer PEO by an ultrasonic method;
(4) hot stamping of surface microstructure: hot-embossing the non-woven fabric prepared in the step (3) and a stainless steel screen to construct a surface micro-nano structure;
(5) surface hydrophobic treatment: carrying out surface spraying treatment on the non-woven fabric in the step (4) by utilizing fluorosilane to reduce the surface free energy;
the hot press reinforcement process conditions in the step (2) are as follows: the hot pressing temperature is 110-.
2. The method for preparing the PP non-woven fabric-based oil-water separation material according to claim 1, wherein the method comprises the following steps: the non-woven fabric in the step (1) is prepared by a melt-blown spinning technology, and the thickness of the non-woven fabric is 0.5-2 mm.
3. The method for preparing the PP non-woven fabric-based oil-water separation material according to claim 1, wherein the method comprises the following steps: in the step (2), the water-soluble polymer PEO is crystalline polymer PEO, and the amount of the water-soluble polymer PEO is 10-50% of the mass of the PP non-woven fabric.
4. The method for preparing the PP non-woven fabric-based oil-water separation material according to claim 1, wherein the method comprises the following steps: and (3) the ultrasonic dissolving process is to place the reinforced non-woven fabric into deionized water, perform ultrasonic treatment for 4-6h at the temperature of 30 ℃, and replace the deionized water every 0.5 h.
5. The method for preparing the PP non-woven fabric-based oil-water separation material according to claim 1, wherein the method comprises the following steps: the hot stamping process in the step (4) comprises the following steps: the hot-pressing temperature is 135-145 ℃, the hot-pressing pressure is 500-2000kg, the preheating time is 5-10 min, the hot-pressing time is 3-5 min, and the mold opening temperature is 90-100 ℃.
6. The method for preparing the PP non-woven fabric-based oil-water separation material according to claim 1, wherein the method comprises the following steps: the fluorosilane spraying time in the step (5) is 3-5 s, and the drying temperature is 80-100 ℃.
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CN107227555A (en) * 2017-07-21 2017-10-03 江苏科来材料科技有限公司 A kind of nano modification melt-blown non-woven cloth material and its manufacture method
JP2018202628A (en) * 2017-05-30 2018-12-27 花王株式会社 Method for manufacturing nonwoven fabric composite sheet

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JP2003129330A (en) * 2001-10-26 2003-05-08 Chisso Corp Elastic fiber, elastic nonwoven fabric and textile product using the same
CN107877893B (en) * 2017-11-24 2019-11-22 河南工程学院 A kind of preparation method being electromagnetically shielded PP film
CN108342837A (en) * 2018-02-05 2018-07-31 浙江省纺织测试研究院 The preparation method of super oil suction polypropylene melt blown non-woven fabric
CN108611763B (en) * 2018-04-09 2021-09-24 河南工程学院 Hot-melting composite production method of electrostatic spinning PET/melt-blown PP non-woven fabric

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JP2018202628A (en) * 2017-05-30 2018-12-27 花王株式会社 Method for manufacturing nonwoven fabric composite sheet
CN107227555A (en) * 2017-07-21 2017-10-03 江苏科来材料科技有限公司 A kind of nano modification melt-blown non-woven cloth material and its manufacture method

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