Preparation method of oil-water separation material based on PP non-woven fabric
Technical Field
The invention relates to a filter material, in particular to a preparation method of an oil-water separation material based on PP non-woven fabric, which is used in the field of oil-water separation.
Background
At present, offshore crude oil leakage and industrial wastewater discharge become important environmental problems which are widely concerned by people, so that not only are marine resources damaged and wasted, but also water pollution is caused, and the water resource crisis is aggravated. How to rapidly and efficiently treat the leakage of the marine crude oil and the industrial oily sewage needs to be solved urgently. At present, methods for treating oil pollution mainly comprise combustion methods, adsorption methods, chemical methods, biological oxidation methods and the like. Among these methods, the adsorption method is the simplest and feasible method and is widely used for treating oil leakage and pollution caused by organic reagent discharge. However, although the conventional adsorbing material provides a certain storage space for oil products or organic reagents, the interface wettability is not obvious, the selectivity for liquid adsorption is poor, the separation efficiency is low, and the subsequent recovery of the oil products is hindered. Therefore, the development of an oil-water separation material having excellent performance is still a problem to be solved. The filtering type oil-water separation material can efficiently separate oil from water, has excellent comprehensive performance, but has the defects of high cost, complex preparation process, environmental pollution and the like. The invention aims to provide a method for preparing a high-performance oil-water separation material, which realizes simple, low-cost and green preparation of the oil-water separation material.
The melt-blown non-woven technology is an important means for efficiently preparing melt-blown non-woven fabrics, and has short process flow and high production efficiency. The melt-blown non-woven fabric has the characteristics of superfine fiber, large specific surface area, high porosity and the like, and has unique advantages in the field of filter materials. However, the mechanical properties of the melt-blown nonwoven fabric as a filter material, such as tensile, compressive and wear resistance, are insufficient, the separation efficiency is low, and the melt-blown nonwoven fabric cannot simultaneously have the problems of high filtration efficiency, low resistance and the like.
In view of the above, the invention provides a method for simply preparing an oil-water separation material based on the advantages of melt-blown non-woven fabrics in the filtration industry.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the preparation method of the PP non-woven fabric-based oil-water separation material, the preparation process flow is simple, the process is green and environment-friendly, the equipment requirement is low, and the prepared oil-water separation material has better oleophylic hydrophobicity and mechanical property. The filter material can solve the problems of crude oil leakage and sewage discharge, relieve the pressure of enterprises and environment, and is expected to replace some traditional filter materials to a greater extent to be widely applied to related industries.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of an oil-water separation material based on PP non-woven fabric comprises the following steps:
(1) melt-blown PP non-woven fabric: preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology;
(2) hot-pressing reinforcement: uniformly spraying a certain mass of water-soluble polymer PEO on the PP non-woven fabric, and performing hot-pressing reinforcement through a vacuum press;
(3) ultrasonic dissolving: placing the reinforced non-woven fabric film in deionized water, and removing water-soluble high-molecular PEO by an ultrasonic method;
(4) hot stamping of surface microstructure: hot-embossing the non-woven fabric prepared in the step (3) and a stainless steel screen to construct a surface micro-nano structure;
(5) surface hydrophobic treatment: and (4) carrying out surface spraying treatment on the non-woven fabric in the step (4) by utilizing fluorosilane to reduce the surface energy.
Further, the non-woven fabric in the step (1) is prepared by a melt-blown spinning technology, and the thickness of the non-woven fabric is 0.5-2 mm.
Further, in the step (2), the water-soluble polymer PEO is a crystalline polymer, and the amount of the water-soluble polymer PEO is 10-50% of the mass of the PP non-woven fabric.
Further, the hot press consolidation in the step (2) has the following process conditions: the hot pressing temperature is 110-.
Further, the ultrasonic dissolving process in the step (3) is to place the reinforced non-woven fabric into deionized water, perform ultrasonic treatment for 4-6h at 30 ℃, and replace the deionized water every 0.5 h.
Further, the process conditions of hot stamping in the step (4) are as follows: the hot-pressing temperature is 135-145 ℃, the hot-pressing pressure is 500-2000kg, the preheating time is 5-10 min, the hot-pressing time is 3-5 min, and the mold opening temperature is 90-100 ℃.
Further, the fluorosilane spraying time in the step (5) is 3-5 s, and the drying temperature is 80-100 ℃.
The invention has the beneficial effects that: (1) the oil-water separation material is prepared on the basis of the melt-blown non-woven fabric, so that the cost is low, no chemical reagent is involved, and the environment is protected; the technology of melt-blowing, hot pressing and ultrasound is mainly utilized, the process is simple, and the efficiency is high; (2) the PEO and the PP non-woven fabric are compounded through a hot pressing process, so that rearrangement and crystallization of PEO and PP molecular chains are promoted, and the structural stability and the mechanical property of the non-woven fabric are improved. In addition, PEO is a high-crystallinity polymer, more platelets are formed in the hot pressing process, and the improvement of the structural stability and the mechanical property of the non-woven fabric is promoted. (3) PEO molecules are removed by an ultrasonic method, the porous structure of the non-woven fabric is not affected, and the PEO wafer is remained in the PP non-woven fabric due to high stability, so that the mechanical property and the structural stability of the non-woven fabric are improved. (4) Micro-scale structures are constructed on the surface of the non-woven fabric through a hot stamping process, and the micro-scale structures and a PEO wafer (nano scale) form micro-nano multi-scale structures, so that the hydrophobic property of the non-woven fabric is improved; the porous structure and the oleophilic property of the PP non-woven fabric endow the oleophilic property of the melt-blown PP non-woven fabric. (5) The fluorosilane is used for spraying the surface of the non-woven fabric, so that the surface free energy of the non-woven fabric is favorably reduced, the hydrophobic property and the selectivity to liquid are further improved, and the oil-water separation efficiency is improved.
Drawings
FIG. 1 shows the oleophylic and hydrophobic test results of the PP non-woven fabric-based oil-water separation material prepared in example 1.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the following examples are illustrative only and are not intended to limit the scope of the invention, which is to be given numerous insubstantial modifications and adaptations by those skilled in the art based on the teachings set forth above.
Example 1
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 0.2 mm; uniformly spraying water-soluble polymer PEO (10% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for ultrasonic treatment for 4 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 135 ℃, the hot pressing pressure is 2000KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 90 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 3 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
The oleophylic and hydrophobic test results of the PP nonwoven fabric-based oil-water separation material prepared in this example are shown in fig. 1. As can be seen from the figure, the water contact angle of the melt-blown PP non-woven fabric (FIG. 1 a) is 118.27oThe water contact angle of the oleophilic hydrophobic material (figure 1 b) prepared by the invention is 151.75oThe water droplets are super-hydrophobic and have improved hydrophobicity, and when the water droplets containing the blue water-based pigment drop on the nonwoven fabric, the water droplets roll into spheres immediately (fig. 1 c). The PP non-woven fabric subjected to hot pressing reinforcement, ultrasonic dissolution removal and hot embossing is rolled into a bar with the diameter of 3mm for oil absorption test, and the result is shown in figure 1d, so that the edible oil is absorbed instantly, and the oil absorption effect is strong.
Example 2
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 0.5 mm; uniformly spraying water-soluble polymer PEO (20% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for ultrasonic treatment for 4 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 145 ℃, the hot pressing pressure is 500KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 90 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 3 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
Example 3
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 2 mm; uniformly spraying water-soluble polymer PEO (50% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for 6 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 145 ℃, the hot pressing pressure is 500KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 90 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 5 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
Example 4
The preparation method of the oil-water separation material based on the PP non-woven fabric comprises the following steps:
preparing a PP non-woven fabric by using a melt-blown non-woven fabric technology, wherein the thickness of the non-woven fabric is 1 mm; uniformly spraying water-soluble polymer PEO (30% of the mass of the non-woven fabric) on a PP non-woven fabric, and performing hot-pressing compounding by using a vacuum press, wherein the hot-pressing temperature is 115 ℃, the hot-pressing pressure is 1500 KG, the preheating time is 20min, the hot-pressing time is 3min, and the mold opening temperature is 60 ℃; placing the nonwoven fabric membrane after hot pressing reinforcement in deionized water at 30 ℃ for ultrasonic treatment for 4 hours, and replacing the deionized water every 0.5 hour; constructing a surface micro-nano structure by hot embossing the non-woven fabric and the stainless steel screen after ultrasonic treatment, wherein the hot pressing temperature is 140 ℃, the hot pressing pressure is 1000KG, the preheating time is 8 min, the hot pressing time is 3min, and the mold opening temperature is 100 ℃; and spraying fluorosilane on the surface of the non-woven fabric for 4 s to further reduce the surface free energy, and drying in a vacuum drying oven at the temperature of 80 ℃ for 2 h.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.