CN112724751A - Special anti-oxidation high-emissivity coating for ethylene cracking furnace - Google Patents
Special anti-oxidation high-emissivity coating for ethylene cracking furnace Download PDFInfo
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- CN112724751A CN112724751A CN202011582046.0A CN202011582046A CN112724751A CN 112724751 A CN112724751 A CN 112724751A CN 202011582046 A CN202011582046 A CN 202011582046A CN 112724751 A CN112724751 A CN 112724751A
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
- B05D7/146—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies to metallic pipes or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2244—Oxides; Hydroxides of metals of zirconium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2251—Oxides; Hydroxides of metals of chromium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
The special anti-oxidation high-emissivity coating for the ethylene cracking furnace comprises the following components in percentage by weight: 15-40% of oily component, 59-80% of water-based component and 1-5% of additive. The oily component comprises organic silicon resin and LaAl according to the mass ratio0.6Ni0.4O3Filler 5: 1. The water-based component comprises 10-20 parts of water, 5-10 parts of ethanol, 10-20 parts of acrylic resin emulsion, 20-40 parts of high-temperature resistant pigment and 10-15 parts of particle sizeIs composed of 1 μm montmorillonite. The application method of the coating disclosed by the invention has the advantages that the surface of the base material is isolated from the water-based components, so that the problem that the carbon steel pipe is easy to oxidize when meeting water is solved, and the service life of the coating can be effectively prolonged. Through the synergistic effect of the water-based component and the oil-based component, the coating does not volatilize at high temperature, so that the high strength, the strong adhesion and the oxidation resistance of the coating at high temperature are ensured.
Description
Technical Field
The invention belongs to the technical field of coatings, and particularly relates to an oxidation-release high-emissivity coating special for an ethylene cracking furnace.
Background
The ethylene cracking furnace is used for processing cracking gas and is of the types of double radiation chambers, single radiation chambers and millisecond furnaces. The ethylene cracking furnace is the core equipment of an ethylene production device, and mainly has the functions of processing various raw materials such as natural gas, refinery gas, crude oil, naphtha and the like into cracking gas, providing the cracking gas for other ethylene devices, and finally processing the cracking gas into ethylene, propylene and various byproducts. However, the cracking furnace is the core of the ethylene plant, and is the major energy consumption part of the ethylene plant. In the cracking process, the inner wall of the cracking furnace can generate coking phenomenon, and the gradually accumulated coke can cause pressure drop increase, extra heat transfer resistance and pipe carburization. These can reduce product selectivity, energy efficiency and the operating life of the furnace. The high-emissivity coating is sprayed on the surface of the lining of the radiation section, so that the radiation heat transfer of the furnace lining to the furnace tube is enhanced, and the effect of energy conservation is achieved. However, in the practical application process of the industrial boiler, the phenomena of peeling, cracking and peeling of the coating often occur.
At present, most of high-emissivity coatings are water-based coatings, most of industrial boiler tubes are carbon steel or low-carbon steel tubes, and after the water-based coatings are sprayed on the surfaces of the carbon steel, the surfaces of the carbon steel are inevitably oxidized along with the rise of temperature, so that the bonding force between the coatings and the steel tubes is reduced, and the service life of the coatings is influenced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide the special anti-oxidation high-emissivity coating for the ethylene cracking furnace.
In order to achieve the purpose, the invention adopts the following technical means:
the special anti-oxidation high-emissivity coating for the ethylene cracking furnace comprises the following components in percentage by weight: 15-40% of oily component, 59-80% of water-based component and 1-5% of additive.
The oily component comprises organic silicon resin and LaAl according to the mass ratio0.6Ni0.4O3Filler 5: 1.
The LaAl0.6Ni0.4O3The filler is prepared by the following method:
according to La (NO)3)3·6H2O:Al(NO3)3·9H2O:NiCl2·6H2The molar ratio of O is 5:3:2, the three are uniformly mixed, and then the mixed solution of glycol and citric acid with the total mass of the first three chemicals is added, wherein the glycol and the citric acid are mixed according to the massPreparing at a ratio of 1: 1; magnetically stirring the mixed solution at a constant temperature of 80 ℃ until the rotor in the beaker stops rotating, wherein the solution is changed into a viscous colloid; drying the colloid in a drying oven at 105 deg.C for 48h to obtain porous block material, grinding with agate mortar, sieving with 400 mesh sieve (mesh size 38 μm), roasting at 900 deg.C in air atmosphere for 4h, and grinding to obtain pure phase LaAl containing nickel ion lanthanum aluminate0.6Ni0.4O3And (4) filling.
The water-based component comprises 10-20 parts of water, 5-10 parts of ethanol, 10-20 parts of acrylic resin emulsion, 20-40 parts of high-temperature resistant pigment and 10-15 parts of montmorillonite with the particle size of 1 mu m.
The high-temperature-resistant pigment is composed of nano silicon nitride, nano zirconium oxide and nano copper chromium black according to the mass ratio of 1:1: 1.
The additive consists of a defoaming agent and a suspending agent.
The defoaming agent is emulsified silicone oil, and the suspending agent is bentonite.
An application method of an anti-oxidation high-emissivity coating comprises mixing oily components and 1/3 additive uniformly, spraying on the surface of metal furnace tube, and naturally drying; and then uniformly mixing the water-based component and the rest of the additive, spraying the mixture on the surface of a protective film formed by the oil-based component, after the water is naturally evaporated to dryness, putting the base material into a calcining furnace, presintering the base material for 1 to 2 hours at 300 ℃ under the condition of introducing air, then heating the base material to 800-1000 ℃ at the speed of 60 ℃/min, preserving the heat for 3 hours, and taking the base material out after cooling to the room temperature.
The invention has the following beneficial effects:
the invention selects the high-temperature resistant pigment and takes the high-emissivity powder as the basic raw material, thereby ensuring the high emissivity and the high temperature resistance of the coating at high temperature. LaAl in oily component0.6Ni0.4O3The organic silicon resin has high emissivity at high temperature, can permeate into the surface of the base material, can form Al-O-Si bonds with silicon dioxide generated by the organic silicon resin after being calcined at high temperature, and can permeate and combine with the surface of the base material, so that the emissivity of the coating is obviously improved. The coating of the invention is applied by mixingThe surface of the material is isolated from the water-based components, so that the problem that the carbon steel pipe is easy to oxidize when meeting water is solved, and the service life of the coating can be effectively prolonged. Through the synergistic effect of the water-based component and the oil-based component, the coating does not volatilize at high temperature, so that the high strength, the strong adhesion and the oxidation resistance of the coating at high temperature are ensured.
Detailed Description
Preparation of the filler: according to La (NO)3)3·6H2O:Al(NO3)3·9H2O:NiCl2·6H2The molar ratio of O is 5:3:2, the three are uniformly mixed, and then the mixed solution of glycol and citric acid with the total mass of the first three chemicals is added, wherein the glycol and the citric acid are prepared according to the mass ratio of 1: 1; magnetically stirring the mixed solution at a constant temperature of 80 ℃ until the rotor in the beaker stops rotating, wherein the solution is changed into a viscous colloid; drying the colloid in a drying oven at 105 deg.C for 48h to obtain porous block material, grinding with agate mortar, sieving with 400 mesh sieve (mesh size 38 μm), roasting at 900 deg.C in air atmosphere for 4h, and grinding to obtain pure phase LaAl containing nickel ion lanthanum aluminate0.6Ni0.4O3And (4) filling.
Example 1
The special anti-oxidation high-emissivity coating for the ethylene cracking furnace comprises the following components in percentage by weight: 15% of oily component, 80% of water-based component and 5% of additive.
Wherein the oily component comprises organic silicon resin LaAl according to the mass ratio0.6Ni0.4O3Filler 5: 1.
Wherein the water-based component comprises 10 parts of water, 5 parts of ethanol, 10 parts of acrylic resin emulsion, 20 parts of high-temperature resistant pigment consisting of nano silicon nitride, nano zirconia and nano copper chromium black according to the mass ratio of 1:1:1 and 10 parts of montmorillonite with the particle size of 1 mu m.
Wherein the additive consists of emulsified silicone oil and bentonite according to the mass ratio of 1: 1.
The preparation process of the anti-oxidation high-emissivity coating comprises the following steps: mixing the oily component with 1/3 additive; and then uniformly stirring the aqueous component and the rest additives, and respectively packaging and packaging to obtain the water-based paint.
Example 2
The special anti-oxidation high-emissivity coating for the ethylene cracking furnace comprises the following components in percentage by weight: 23% of oily component, 73% of water-based component and 4% of additive.
Wherein the oily component comprises organic silicon resin LaAl according to the mass ratio0.6Ni0.4O3Filler 5: 1.
Wherein the water-based component comprises 14 parts of water, 7 parts of ethanol, 14 parts of acrylic resin emulsion, 28 parts of high-temperature resistant pigment consisting of nano silicon nitride, nano zirconia and nano copper chromium black according to the mass ratio of 1:1:1 and 12 parts of montmorillonite with the particle size of 1 mu m.
Wherein the additive consists of emulsified silicone oil and bentonite according to the mass ratio of 1: 1.
The preparation process of the anti-oxidation high-emissivity coating comprises the following steps: mixing the oily component with 1/3 additive; and then uniformly stirring the aqueous component and the rest additives, and respectively packaging and packaging to obtain the water-based paint.
Example 3
The special anti-oxidation high-emissivity coating for the ethylene cracking furnace comprises the following components in percentage by weight: 31% of oily component, 66% of water-based component and 3% of additive.
Wherein the oily component comprises organic silicon resin LaAl according to the mass ratio0.6Ni0.4O3Filler 5: 1.
Wherein the water-based component comprises 16 parts of water, 8 parts of ethanol, 16 parts of acrylic resin emulsion, 36 parts of high-temperature resistant pigment consisting of nano silicon nitride, nano zirconia and nano copper chromium black according to the mass ratio of 1:1:1 and 13 parts of montmorillonite with the particle size of 1 mu m.
Wherein the additive consists of emulsified silicone oil and bentonite according to the mass ratio of 1: 1.
The preparation process of the anti-oxidation high-emissivity coating comprises the following steps: mixing the oily component with 1/3 additive; and then uniformly stirring the aqueous component and the rest additives, and respectively packaging and packaging to obtain the water-based paint.
Example 4
The special anti-oxidation high-emissivity coating for the ethylene cracking furnace comprises the following components in percentage by weight: 40% of oily component, 59% of water-based component and 1% of additive.
Wherein the oily component comprises organic silicon resin LaAl according to the mass ratio0.6Ni0.4O3Filler 5: 1.
Wherein the water-based component comprises 20 parts of water, 10 parts of ethanol, 20 parts of acrylic resin emulsion, 40 parts of high-temperature resistant pigment consisting of nano silicon nitride, nano zirconia and nano copper chromium black according to the mass ratio of 1:1:1 and 15 parts of montmorillonite with the particle size of 1 mu m.
Wherein the additive consists of emulsified silicone oil and bentonite according to the mass ratio of 1: 1.
The preparation process of the anti-oxidation high-emissivity coating comprises the following steps: mixing the oily component with 1/3 additive; and then uniformly stirring the aqueous component and the rest additives, and respectively packaging and packaging to obtain the water-based paint.
Specific methods of use of the invention
An application method of an anti-oxidation high-emissivity coating comprises mixing oily components and 1/3 additive uniformly, spraying on the surface of metal furnace tube, and naturally drying; and uniformly mixing the water-based component with the rest of the additive, spraying the mixture on the surface of a protective film formed by the oil-based component, putting the base material into a calcining furnace after the water is naturally evaporated to dryness, presintering the base material for 2 hours at 300 ℃ under the condition of introducing air, then heating the base material to 1000 ℃ at the speed of 60 ℃/min, preserving the heat for 3 hours, and taking the base material out after cooling to the room temperature.
Claims (6)
1. The special anti-oxidation high-emissivity coating for the ethylene cracking furnace is characterized by comprising the following components in percentage by weight: 15-40% of oily component, 59-80% of water-based component and 1-5% of additive.
2. The special purpose preventer according to claim 1 for ethylene cracking furnaceThe oxidized high-emissivity coating is characterized in that the oily component is composed of organic silicon resin and LaAl according to a mass ratio0.6Ni0.4O3The filler is 5: 1;
the LaAl0.6Ni0.4O3The filler is prepared by the following method:
according to La (NO)3)3·6H2O:Al(NO3)3·9H2O:NiCl2·6H2The molar ratio of O is 5:3:2, the three are uniformly mixed, and then the mixed solution of glycol and citric acid with the total mass of the first three chemicals is added, wherein the glycol and the citric acid are prepared according to the mass ratio of 1: 1; magnetically stirring the mixed solution at a constant temperature of 80 ℃ until the rotor in the beaker stops rotating, wherein the solution is changed into a viscous colloid; drying the colloid in a drying oven at 105 deg.C for 48h to obtain porous block material, grinding with agate mortar, sieving with 400 mesh sieve (mesh size 38 μm), roasting at 900 deg.C in air atmosphere for 4h, and grinding to obtain pure phase LaAl containing nickel ion lanthanum aluminate0.6Ni0.4O3And (4) filling.
3. The special anti-oxidation high-emissivity coating for the ethylene cracking furnace as claimed in claim 1, wherein the water-based component comprises 10-20 parts of water, 5-10 parts of ethanol, 10-20 parts of acrylic resin emulsion, 20-40 parts of high temperature resistant pigment and 10-15 parts of montmorillonite with the particle size of 1 μm.
4. The special anti-oxidation high-emissivity coating for the ethylene cracking furnace as claimed in claim 3, wherein the high-temperature resistant pigment comprises nano silicon nitride, nano zirconium oxide and nano copper chromium black in a mass ratio of 1:1: 1.
5. The special anti-oxidation high-emissivity coating for the ethylene cracking furnace as claimed in claim 1, wherein the additive comprises an antifoaming agent and a suspending agent; the defoaming agent is emulsified silicone oil, and the suspending agent is bentonite.
6. An application method of the anti-oxidation high-emissivity coating as claimed in claim 1, wherein the oily component and 1/3 additive are mixed uniformly, and then sprayed on the surface of the substrate such as metal furnace tube, so as to dry naturally; and then uniformly mixing the water-based component and the rest of the additive, spraying the mixture on the surface of a protective film formed by the oil-based component, after the water is naturally evaporated to dryness, putting the base material into a calcining furnace, presintering the base material for 1 to 2 hours at 300 ℃ under the condition of introducing air, then heating the base material to 800-1000 ℃ at the speed of 60 ℃/min, preserving the heat for 3 hours, and taking the base material out after cooling to the room temperature.
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Citations (1)
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CN105219258A (en) * | 2015-10-16 | 2016-01-06 | 李文超 | A kind of high temperature resistant anti-oxidation High Radiant Rate Coating and using method thereof |
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105219258A (en) * | 2015-10-16 | 2016-01-06 | 李文超 | A kind of high temperature resistant anti-oxidation High Radiant Rate Coating and using method thereof |
Non-Patent Citations (1)
Title |
---|
赵贺 等: "铝酸镧基低膨胀高发射率红外辐射涂料的制备与性能", 《工业炉》 * |
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