CN112724637A - Mineral-filled permanent antistatic PC/PBT composite material and preparation method thereof - Google Patents

Mineral-filled permanent antistatic PC/PBT composite material and preparation method thereof Download PDF

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Publication number
CN112724637A
CN112724637A CN202011612196.1A CN202011612196A CN112724637A CN 112724637 A CN112724637 A CN 112724637A CN 202011612196 A CN202011612196 A CN 202011612196A CN 112724637 A CN112724637 A CN 112724637A
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permanent antistatic
mineral
pbt
parts
composite material
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CN202011612196.1A
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Inventor
王晶
张天荣
王帅
王凯
王明义
杨俊�
张如心
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Shanghai Juwei New Material Co ltd
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Shanghai Juwei New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a mineral-filled permanent antistatic PC/PBT composite material and a preparation method thereof, belonging to the technical field of modification of high polymer materials. The mineral filled permanent antistatic PC/PBT composite material comprises the following components in parts by weight: 45-55 parts of PC, 5-55 parts of PBT, 0-10 parts of talcum powder, 0-22 parts of permanent antistatic agent, 0-5 parts of toughening agent, 0-0.5 part of antioxidant, 0.2 part of ester exchange inhibitor and 1 part of black master batch. The invention adopts the talcum powder with higher purity to improve the rigidity and the dimensional stability of the whole PC/PBT material, and simultaneously, the permanent antistatic agent is added to ensure that the whole material better meets the requirement of ergonomics when being applied, thereby increasing the comfort level of the human body, reducing the electrostatic damage generated when the human body contacts parts and expanding the application range of the material.

Description

Mineral-filled permanent antistatic PC/PBT composite material and preparation method thereof
Technical Field
The invention relates to the field of modification of high polymer materials, in particular to a mineral-filled permanent antistatic PC/PBT composite material and a preparation method thereof.
Background
The PC/PBT alloy material combines the excellent characteristics of polycarbonate and acrylonitrile-butadiene-styrene, wherein PC (polycarbonate) is a general engineering plastic, has excellent mechanical property, electrical property and heat resistance, is especially known as excellent impact strength and creep resistance, has high light transmittance, low water absorption and stable product size, and is the general engineering plastic with the highest growth speed in five engineering plastics; the PBT (polybutylene terephthalate) material has highly symmetrical molecular structure, certain crystal orientation capability and higher film forming property, and the PBT plastic has excellent characteristics of good friction resistance, small abrasion, high hardness, good electrical insulation, good chemical resistance stability, creep resistance, fatigue resistance, high toughness and stable size, so that the PBT plastic is widely applied to automobile parts.
However, the PC/PBT material does not have permanent antistatic performance, but currently, the interior parts of automobiles are required to reduce static electricity generated when hands contact and rub due to humanized design, so as to improve the use comfort of customers.
Therefore, how to provide a mineral-filled permanent antistatic PC/PBT composite material is a problem which needs to be solved urgently by the technical personnel in the field.
Disclosure of Invention
In view of the above, the invention aims to provide a mineral-filled permanent antistatic PC/PBT composite material and a preparation method thereof, the invention adopts talcum powder with higher purity to improve the rigidity and dimensional stability of the whole PC/PBT material, and simultaneously, the permanent antistatic agent is added to ensure that the whole material better meets the requirement of ergonomics when being applied, so that the comfort level of the human body is improved, and the electrostatic injury generated when the human body contacts parts is reduced.
In order to achieve the purpose, the invention adopts the following technical scheme:
a mineral filled permanent antistatic PC/PBT composite material comprises the following components in parts by weight: 45-55 parts of PC, 5-55 parts of PBT, 0-10 parts of talcum powder, 0-22 parts of permanent antistatic agent, 0-5 parts of toughening agent, 0-0.5 part of antioxidant, 0.2 part of ester exchange inhibitor and 1 part of black master batch.
The mineral-filled permanent antistatic PC/PBT composite material disclosed by the invention has high rigidity and a good antistatic effect.
The invention provides a proper proportion of PC and PBT, the rigidity of the material is integrally improved by adding the talcum powder, but the toughness of the material is greatly reduced, and in order to achieve rigidity-toughness balance and enable the material to have excellent use value, the toughening agent is additionally added. In addition, due to the ester exchange reaction of the PC and the PBT and the acid-base reaction of the talcum powder and the PC, although a toughening agent with proper content is added, the ideal use effect cannot be achieved, so that an ester exchange inhibitor and an antioxidant auxiliary agent are particularly added, the whole material is more stable, and the performance is better. And finally, the antistatic agent is preferably selected, so that the material has the antistatic performance while the mechanical performance of the whole material is not greatly influenced.
Preferably, the PC is bisphenol A type resin with the molecular weight of 24000-27000, the viscosity of the PBT is 1.0, and the particle size of the talcum powder is 1 ten thousand meshes.
Preferably, the permanent antistatic agent is a polyamide-based permanent antistatic agent, specifically comprises one or more of NC6321, MV1074 and MH2030, and the toughening agent is an MBS shell-core modifier, specifically E920 or EXL 2616.
Preferably, the antioxidant is hindered phenol antioxidant and phosphite antioxidant, specifically, antioxidant 1010, antioxidant 1076, antioxidant 168 or antioxidant PEPQ.
Preferably, the transesterification inhibitor is at least one of ADK STAB AX-71, sodium dihydrogen phosphate and SA-PGP-B.
The black master batch is a PP base material and the content of carbon black in the PP base material is 40%.
The invention also provides a preparation method of the mineral-filled permanent antistatic PC/PBT composite material, which comprises the following steps:
s1, uniformly mixing the PC, the PBT, the talcum powder, the permanent antistatic agent, the toughening agent, the antioxidant, the ester exchange inhibitor and the black master to obtain a mixture;
s2, adding the mixture from the main material port, and extruding and granulating through a double extruder under the conditions that the rotating speed is 200-240 rpm and the temperature of each section is 200-260 ℃ to obtain the permanent antistatic PC/PBT composite material filled with the mineral.
Furthermore, the temperature of each section of the double-screw extruder comprises a first-zone temperature of 220-250 ℃, a second-zone temperature of 220-250 ℃, a third-zone temperature of 230-250 ℃, a fourth-zone temperature of 230-250 ℃, a fifth-zone temperature of 220-240 ℃, a sixth-zone temperature of 220-250 ℃, a seventh-zone temperature of 220-250 ℃, an eighth-zone temperature of 220-250 ℃, a ninth-zone temperature of 220-250 ℃ and a head temperature of 245-265 ℃.
According to the technical scheme, compared with the prior art, the permanent antistatic PC/PBT composite material filled with minerals and the preparation method thereof have the following technical effects:
(1) according to the mineral-filled permanent antistatic PC/PBT composite material, the influence of the talcum powder on PC is reduced to the minimum by adding the pure talcum powder, the introduced ester exchange inhibitor stabilizes the mechanical property of the PC/PBT material, and the high-rigidity PC/PBT material is obtained.
(2) The invention adopts the proper permanent antistatic agent to improve the antistatic property of the material, and obtains the high-rigidity permanent antistatic PC/PBT composite material with the best comprehensive performance under the conditions of not influencing other components and not causing the reduction of the performance of the whole material.
(3) The preparation method of the mineral-filled permanent antistatic PC/PBT composite material disclosed by the invention is simple in process, and the obtained composite material is excellent in physical property, convenient to popularize and apply in the market and especially suitable for the field with antistatic requirements.
Detailed Description
The invention is further illustrated by the following specific examples, which are intended to be illustrative only and not limiting.
The raw materials used in the invention are as follows:
PC: bisphenol A type resin having molecular weight of 24000-27000;
PBT: 1.0 viscosity, chemical engineering of Changchun;
talc powder: ten thousand meshes;
permanent antistatic agent 1: polyamide-based permanent antistatic agent, NC 6321;
permanent antistatic agent 2: MV1074
Permanent antistatic agent 3: MH2030
A toughening agent: MBS core-shell modifier, specifically E920 or EXL 2616;
antioxidant: hindered phenol antioxidant and phosphite antioxidant, specifically antioxidant 1010, antioxidant 1076, antioxidant 168 or antioxidant PEPQ;
ester exchange inhibitor: one or more of ADK STAB AX-71, sodium dihydrogen phosphate or SA-PGP-B;
black master batch: is a PP substrate, and the carbon black content is 40 percent.
The product performance testing method comprises the following steps:
surface resistance: evaluating according to an IEC 60093 method;
notched impact strength: evaluation according to ISO 179;
tensile strength: evaluated according to ISO 178 method.
Specifically, the comparative example and examples 1-3 were conducted as follows:
and (2) mixing the dried raw materials, continuously and uniformly adding the mixture into a main machine cylinder of a double-screw extruder with the screw diameter of 35mm and the length-diameter ratio L/D of 36 by using a double-screw feeder, controlling the temperature of the main machine cylinder in sections, wherein the temperature is controlled from a feed inlet to a machine head outlet at 230 ℃, 240 ℃, 250 ℃, 245 ℃, 255 ℃ and the rotating speed of double screws is 300 revolutions per minute, and extruding strips are cooled by a water tank and then cut into particles to obtain the product. The product is dried in a forced air oven at 100 ℃ for 4 hours and then is injection molded into a standard sample strip by a plastic injection molding machine, and the injection molding temperature is 250 ℃. The injection molded bars were immediately placed in a glass desiccator for performance testing after at least 24 hours at room temperature. Wherein, the scheme design and the test results are shown in table 1.
TABLE 1.1 Performance test results for examples 1-3
Figure BDA0002875000470000051
As can be seen from the data in Table 1.1, the PC/PBT alloy material has reduced mechanical properties as a whole with the increase of the content of the permanent antistatic agent, but has improved antistatic properties (the reduction of the surface resistance means the improvement of the antistatic properties), but when the content of the permanent antistatic agent reaches a certain degree, the efficiency of the reduction of the surface resistance is also reduced (example 3), so that the formula in example 2 is preferred in order to obtain the PC/PBT alloy material with better antistatic properties and mechanical properties.
TABLE 1.2 Performance test results for comparative examples 1-4
Figure BDA0002875000470000061
Figure BDA0002875000470000071
As can be seen from the data in Table 1.2, after the PC and the PBT use the ester exchange inhibitor, the PC/PBT alloy material with normal performance and qualified appearance can be obtained, but the PC/PBT alloy material has low rigidity and low notch impact data, and the PC/PBT alloy material does not meet the use requirements of customers; the talc powder is added at the later stage to improve the rigidity of the whole material, which means that the notch impact strength data is further reduced, and a toughening agent needs to be supplemented to improve the rigidity of the whole material and ensure that the rigidity and the toughness are in a balanced state (comparative examples 2 and 3); meanwhile, in order to meet the use requirements of customers, the permanent antistatic agent is added to reduce the surface resistance of the material and improve the antistatic performance, so that the obtained overall material has better performance (comparative example 4).
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. The mineral-filled permanent antistatic PC/PBT composite material is characterized by comprising the following components in parts by weight: 45-55 parts of PC, 5-55 parts of PBT, 0-10 parts of talcum powder, 0-22 parts of permanent antistatic agent, 0-5 parts of toughening agent, 0-0.5 part of antioxidant, 0.2 part of ester exchange inhibitor and 1 part of black master batch.
2. The mineral-filled permanent antistatic PC/PBT composite material as claimed in claim 1, wherein the PC is bisphenol A type resin with molecular weight 24000-27000, the viscosity of the PBT is 1.0, and the particle size of the talcum powder is 1 ten thousand mesh.
3. The mineral-filled permanent antistatic PC/PBT composite material according to claim 1, wherein the permanent antistatic agent is a polyamide-based permanent antistatic agent, specifically comprises one or more of NC6321, MV1074 and MH2030, and the toughening agent is an MBS shell-core modifier, specifically E920 or EXL 2616.
4. The mineral-filled permanent antistatic PC/PBT composite material according to claim 1, wherein the antioxidant is hindered phenol antioxidant and phosphite antioxidant, specifically antioxidant 1010, antioxidant 1076, antioxidant 168 or antioxidant PEPQ.
5. The mineral-filled, permanently antistatic PC/PBT composite according to claim 1, wherein the transesterification inhibitor is at least one of ADK STAB AX-71, monosodium phosphate, SA-PGP-B.
6. The mineral-filled permanent antistatic PC/PBT composite material according to claim 1, wherein the black master batch is a PP (polypropylene) base material and the content of carbon black in the PP base material is 40%.
7. A method for preparing the mineral-filled permanent antistatic PC/PBT composite material according to any one of claims 1 to 6, which is characterized by comprising the following steps:
s1, uniformly mixing the PC, the PBT, the talcum powder, the permanent antistatic agent, the toughening agent, the ester exchange inhibitor, the antioxidant and the black master batch according to the proportion of the claim 1 to obtain a mixture;
and S2, adding the mixture from the main material port, and then extruding and granulating through a double-screw extruder to obtain the mineral filled permanent antistatic PC/PBT composite material.
8. The method for preparing the mineral-filled permanent antistatic PC/PBT composite material according to the claim 7, wherein the temperature of each section of the twin-screw extruder is controlled to be 200-260 ℃, and the rotating speed of the twin-screw extruder is 200-240 r/min.
9. The method for preparing the mineral-filled permanent antistatic PC/PBT composite material according to the claim 8, wherein the temperatures of the sections of the double screw extruder comprise a first-zone temperature of 220-250 ℃, a second-zone temperature of 220-250 ℃, a third-zone temperature of 230-250 ℃, a fourth-zone temperature of 230-250 ℃, a fifth-zone temperature of 220-240 ℃, a sixth-zone temperature of 220-250 ℃, a seventh-zone temperature of 220-250 ℃, an eighth-zone temperature of 220-250 ℃, a ninth-zone temperature of 220-250 ℃ and a head temperature of 245-265 ℃.
CN202011612196.1A 2020-12-30 2020-12-30 Mineral-filled permanent antistatic PC/PBT composite material and preparation method thereof Pending CN112724637A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104693734A (en) * 2013-12-08 2015-06-10 青岛佳亿阳工贸有限公司 Permanently antistatic modified PC / PET composite material and preparation method thereof
CN104710742A (en) * 2013-12-13 2015-06-17 青岛同创节能环保工程有限公司 PC/PBT alloy with excellent comprehensive performance
CN106519627A (en) * 2016-05-08 2017-03-22 宁波泰甬汽车零部件有限公司 Anti-static PC-PBT blending material and preparation method and use thereof
CN111087739A (en) * 2019-12-03 2020-05-01 天津金发新材料有限公司 Permanent antistatic high-toughness talcum powder filled polypropylene material and preparation method thereof
KR20200080374A (en) * 2018-12-17 2020-07-07 주식회사 이에스디웍 Method For Manufacturing Sheet Comprising Inherently Dissipative Polymer And Sheet Produced Therefrom

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104693734A (en) * 2013-12-08 2015-06-10 青岛佳亿阳工贸有限公司 Permanently antistatic modified PC / PET composite material and preparation method thereof
CN104710742A (en) * 2013-12-13 2015-06-17 青岛同创节能环保工程有限公司 PC/PBT alloy with excellent comprehensive performance
CN106519627A (en) * 2016-05-08 2017-03-22 宁波泰甬汽车零部件有限公司 Anti-static PC-PBT blending material and preparation method and use thereof
KR20200080374A (en) * 2018-12-17 2020-07-07 주식회사 이에스디웍 Method For Manufacturing Sheet Comprising Inherently Dissipative Polymer And Sheet Produced Therefrom
CN111087739A (en) * 2019-12-03 2020-05-01 天津金发新材料有限公司 Permanent antistatic high-toughness talcum powder filled polypropylene material and preparation method thereof

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Application publication date: 20210430