CN112722594A - Basalt fiber watering cart tank and manufacturing process thereof - Google Patents

Basalt fiber watering cart tank and manufacturing process thereof Download PDF

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Publication number
CN112722594A
CN112722594A CN202011547137.0A CN202011547137A CN112722594A CN 112722594 A CN112722594 A CN 112722594A CN 202011547137 A CN202011547137 A CN 202011547137A CN 112722594 A CN112722594 A CN 112722594A
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CN
China
Prior art keywords
basalt fiber
ring
water inlet
layer
matched
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011547137.0A
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Chinese (zh)
Inventor
梁龙云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Sitongbada Pipe Industry Co ltd
Original Assignee
Chongqing Sitongbada Pipe Industry Co ltd
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Publication date
Application filed by Chongqing Sitongbada Pipe Industry Co ltd filed Critical Chongqing Sitongbada Pipe Industry Co ltd
Priority to CN202011547137.0A priority Critical patent/CN112722594A/en
Publication of CN112722594A publication Critical patent/CN112722594A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/02Large containers rigid
    • B65D88/12Large containers rigid specially adapted for transport
    • B65D88/122Large containers rigid specially adapted for transport with access from above
    • B65D88/124Large containers rigid specially adapted for transport with access from above closable top
    • B65D88/126Large containers rigid specially adapted for transport with access from above closable top by rigid element, e.g. lid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • B65D90/62Gates or closures having closure members movable out of the plane of the opening
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H3/00Applying liquids to roads or like surfaces, e.g. for dust control; Stationary flushing devices
    • E01H3/02Mobile apparatus, e.g. watering-vehicles
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06CLADDERS
    • E06C9/00Ladders characterised by being permanently attached to fixed structures, e.g. fire escapes
    • E06C9/02Ladders characterised by being permanently attached to fixed structures, e.g. fire escapes rigidly mounted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres

Abstract

The invention discloses a basalt fiber sprinkler tank and a manufacturing process thereof, the basalt fiber sprinkler tank comprises a shell, first connecting rings are arranged at two ends of the shell, the first connecting rings are matched with second connecting rings and are kept connected with a sealing head, a first mounting ring is sleeved outside the circumference of the first connecting rings, a second mounting ring matched with the first mounting ring is sleeved outside the circumference of the second connecting rings, upper fixing rings are arranged at the circumferential tops of the first mounting ring and the second mounting ring, lower fixing rings matched with the upper fixing rings are arranged at the circumferential bottoms of the first mounting ring and the second mounting ring, supporting columns are arranged at two sides of the bottom of each lower fixing ring, a base is arranged between every two adjacent supporting columns, and a first water outlet valve, a fire-fighting ball valve and a second water outlet valve are sequentially arranged at the bottom of one side of the shell. Has the advantages that: the tank body is designed by a multilayer structure, has the advantages of light weight, high strength, corrosion resistance and the like, is simple and convenient to assemble integrally, and has good technical performance and economic value.

Description

Basalt fiber watering cart tank and manufacturing process thereof
Technical Field
The invention relates to the technical field of municipal sanitation application, in particular to a basalt fiber watering cart tank and a manufacturing process thereof.
Background
The tank body of the sprinkler is a main configuration component of the sprinkler and is mainly applied to a water source storage device on the urban sprinkler for cleaning and spraying urban roads and irrigating flowers and trees. The tank body material of the sprinkler in the market at present is mainly made of carbon steel plates and stainless steel plates. The tank bodies made of the materials have the following application defects: after the carbon steel plate curls the shaping jar body, its combination position must carry out welded connection, because the welding is many at the contained angle position, easily appears leaking welding, rosin joint phenomenon, exists certain hidden danger to the later stage application, and carbon steel plate acid and alkali resistance corrosion performance is extremely poor, need do anticorrosive treatment to its inside and outside surface, inside and outside surface treatment position is owing to receive the medium influence for a long time, and anticorrosive treatment will become the normality, very big increase use cost. After the stainless steel plate is curled to form the tank body, the combined parts of the stainless steel plate are welded, and the leakage welding and the insufficient welding phenomena are very easy to occur due to the forming welding included angle part, so that the leakage hidden danger exists in the later period, the cost of the tank body manufactured by forming the stainless steel plate is very high, and the tank body is widely popularized and is not easy.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides a basalt fiber watering cart tank body and a manufacturing process thereof, so as to overcome the technical problems in the prior related art.
Therefore, the invention adopts the following specific technical scheme:
according to one aspect of the invention, the basalt fiber sprinkler tank comprises a shell, wherein two ends of the shell are respectively provided with a first connecting ring, the first connecting rings are matched with a second connecting ring and are kept connected with a sealing head, a first mounting ring is sleeved on the outer side of the circumference of each first connecting ring, a second mounting ring matched with the first mounting ring is sleeved on the outer side of the circumference of each second connecting ring, an upper fixing ring is arranged at the circumferential tops of the first mounting ring and the second mounting ring, a lower fixing ring matched with the upper fixing ring is arranged at the circumferential bottoms of the first mounting ring and the second mounting ring, supporting columns are arranged on two sides of the bottom of each lower fixing ring, a base is arranged between every two adjacent supporting columns, a first water outlet valve, a fire-fighting ball valve and a second water outlet valve are sequentially arranged at the bottom of one side of the shell, a water inlet is arranged at the middle position of the, one side of the fixed top seat, which is far away from the water inlet tank opening, is connected with a step assembly, an opening and closing mechanism is arranged inside the water inlet tank opening, and one side of the water inlet tank opening is connected with a control box;
the shell comprises a first inner liner layer, a heat insulation layer, a first structural layer and a first outer surface layer which are sequentially arranged from inside to outside, the end socket comprises a second inner liner layer, a second structural layer and a second outer surface layer which are arranged from inside to outside, and the first inner liner layer, the heat insulation layer, the first structural layer, the first outer surface layer, the second inner liner layer, the second structural layer and the second outer surface layer are all made of basalt fiber materials.
Further, in order to make the casing can with the head agree with more, improve the compactness of connecting, strengthen waterproof performance simultaneously, avoid water to ooze from the gap, first go-between is the character cut in bas-relief structure of horizontal setting, the second go-between be horizontal setting and with first go-between matched with character cut in bas-relief structure, and the circumference terminal surface that first go-between and second go-between are connected all is provided with the rubber ring.
Further, in order to make the head can realize preliminary fixed being connected with the casing, and fix inside the mounting groove through first collar and second collar, and then realize fixed mounting, one side that the jar mouth of intaking was kept away from to first collar inlays the first magnet that is equipped with a plurality of equidistance and arranges, one side that the second collar is close to the jar mouth of intaking inlays and is equipped with a plurality of and first magnet matched with second magnet, the mounting groove has all been seted up with lower fixed ring top to upper fixed ring bottom, the mounting groove cooperatees with first collar and second collar, and the inside rubber pad that is provided with of mounting groove.
Further, in order to ensure that the upper fixing ring can be fixedly connected with the lower fixing ring, the stability is further improved through the lug and the groove, the two ends of the upper fixing ring are respectively provided with an upper fixing lug, the two ends of the lower fixing ring are respectively provided with a lower fixing lug, the bottom of each upper fixing lug is provided with the lug, the top of each lower fixing lug is provided with the groove matched with the lug, and the upper fixing lug and the lower fixing lug are kept connected through the fixing bolt.
Further, in order to make the ladder assembly fix at casing one side top to the maintenance is stable and is made things convenient for operating personnel to scramble, the ladder assembly is including fixing the first ladder between two fixed footsteps, and the one end that fixed footstep was kept away from to first ladder is connected with the top of second ladder, and the bottom of second ladder keeps being connected with the top of third ladder, and third ladder both sides all are provided with the connecting block, and the second skin intermediate position is provided with the fixed block with connecting block matched with.
Further, in order to make the jar mouth of intaking realize automatic switch through the mechanism that opens and shuts, guarantee the normal dress water of jar body and sealed, work efficiency is improved, the jar mouth of intaking is the structure of type of falling the font, the mechanism that opens and shuts is including setting up the carousel of diapire in jar mouth top of intaking, the inlet opening has been seted up down to carousel central point, the guiding groove has been seted up in the carousel top and is located the inlet opening circumference outside of putting down, one side that the carousel is close to the control box is connected with the connecting rod, the carousel top is provided with six ranges and is annular revolving leaf, the revolving leaf bottom is provided with the lower spacing post with the guiding groove matched with, the revolving leaf top just is located lower spacing post top and is provided with the upper limiting post, the revolving leaf top is provided with the fixed disk, six guide holes that run through it and with upper limiting post matched with are seted up to the.
Further, in order to make the control box realize control to the carousel, the motion that drives the strong magnet through the effect separately of first electro-magnet and second electro-magnet and then realize opening and shutting the closure of mechanism and open, spacing hole has been seted up to the lateral wall that the jar mouth that intakes is located the control box inside, and the connecting rod runs through spacing hole and gets into the control box inside and be connected with the strong magnet, and one of them lateral wall of control box is provided with first electro-magnet, and another lateral wall of control box is provided with the second electro-magnet.
Further, in order to make the rotating blade can be directional movement in the guide way, and the guide hole is matched to rotate to a certain degree to complete the opening of the water inlet, the guide way is of a regular hexagon structure, the guide hole is a tilting mechanism deviating from the diameter direction of the fixed disc, and the rotating blade is of a pentagonal structure.
Further, in order to make when adorning water, can play to gather together the effect to water, avoid splashing and lead to the fact the waste, the tank opening internal top of intaking just is provided with the water conservancy diversion ring with the fixed disk top.
According to another aspect of the invention, a manufacturing process of a basalt fiber sprinkler tank is provided, which comprises the following steps:
manufacturing a first lining layer on a lining mould prepared in advance by adopting a winding process;
coating the outer wall of the manufactured first lining layer with basalt fiber composite resin and a heat insulating material, and covering the basalt fiber composite resin and the heat insulating material with the basalt fiber composite resin to manufacture a heat insulating layer;
coating basalt fiber composite resin and a heat insulating material on the outer wall of the heat insulating layer and covering the heat insulating basalt fiber material to prepare a first structural layer;
coating basalt fiber composite resin and a heat insulating material on the outer wall of the first structural layer and covering a reinforced structure basalt fiber material to prepare a first outer surface layer;
after solidification, removing the lining die to prepare a shell main body of the basalt fiber watering cart tank body;
preparing the basalt fiber material into an end socket by using the method;
and fixing end enclosures at two ends of the shell, and completing the manufacture of the basalt fiber watering cart tank body through the matching of the first connecting ring and the second connecting ring and the combination of the upper fixing ring and the lower fixing ring.
The invention has the beneficial effects that:
1. the shell of the tank body of the sprinkler is made by adopting special equipment for one-step forming instead of the traditional carbon steel plate and stainless steel plate as main materials and basalt fiber composite resin and heat insulation as material base materials, so that the shell structure is ensured to have no dark gap and splicing seam. Although the end socket and the main body frame need to be manufactured into a whole in the later period, the end socket material and the main body material of the frame are the same, so that the integral assembly is simple and convenient, the technical performance and the economic value are good, and the method is suitable for wide popularization and application.
2. The watering cart tank body adopts a multi-layer shell structure, and can simultaneously realize various excellent performances, namely the first inner lining layer has excellent corrosion resistance, acid and alkali resistance and the weather resistance of the first outer surface layer, so that the service life of the watering cart tank body is ensured; the first structural layer is comparable to the strength performance of steel, so that the mechanical strength and the internal and external pressure bearing capacity of the sprinkler tank body are effectively guaranteed; the insulating layer can effectively isolate outside sunshine temperature, makes its jar internal portion temperature keep a invariable state basically.
3. According to the invention, the opening and closing mechanism is arranged, so that the opening of the water inlet tank can be automatically closed, the manual operation of personnel is reduced, the working efficiency is improved, and the operation cost is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a main body of a basalt fiber sprinkler tank according to an embodiment of the invention;
FIG. 2 is a cross-sectional view of a basalt fiber sprinkler tank in accordance with an embodiment of the present invention;
FIG. 3 is a side view of a basalt fiber sprinkler tank in accordance with an embodiment of the invention;
FIG. 4 is a schematic perspective view of an upper retaining ring and a lower retaining ring in a basalt fiber sprinkler canister according to an embodiment of the present invention;
FIG. 5 is a perspective view of a step assembly in a basalt fiber sprinkler canister according to an embodiment of the present invention;
FIG. 6 is a schematic perspective view of a water inlet tank opening in a tank body of a basalt fiber sprinkler vehicle according to an embodiment of the present invention;
FIG. 7 is one of the schematic views of an opening and closing mechanism in a tank of a basalt fiber sprinkler in accordance with an embodiment of the present invention;
FIG. 8 is a second schematic view of an opening and closing mechanism in a tank of the basalt fiber sprinkler in accordance with an embodiment of the present invention;
FIG. 9 is a third schematic view of an opening and closing mechanism in a tank of the basalt fiber sprinkler in accordance with an embodiment of the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 2 at A;
FIG. 11 is an enlarged view of a portion of FIG. 2 at B;
FIG. 12 is a flow chart of a manufacturing process of a basalt fiber sprinkler can body according to an embodiment of the invention.
In the figure:
1. a housing; 101. a first innerliner layer; 102. a thermal insulation layer; 103. a first structural layer; 104. a first outer skin layer; 2. a first connecting ring; 3. a second connection ring; 4. sealing the end; 401. a second innerliner layer; 402. a second structural layer; 403. a second outer skin layer; 5. a first mounting ring; 6. a second mounting ring; 7. an upper fixing ring; 8. a lower fixing ring; 9. a support pillar; 10. a base; 11. a first water outlet valve; 12. a fire ball valve; 13. a second water outlet valve; 14. a water inlet tank opening; 15. fixing the top seat; 16. a ladder assembly; 1601. a first ladder; 1602. a second ladder; 1603. a third ladder; 1604. connecting blocks; 17. an opening and closing mechanism; 1701. a turntable; 1702. a lower water inlet hole; 1703. a guide groove; 1704. a connecting rod; 1705. rotating the leaf; 1706. a lower restraint post; 1707. an upper limiting column; 1708. fixing the disc; 1709. a guide hole; 1710. an upper water inlet hole; 18. a control box; 19. a rubber ring; 20. a first magnet; 21. a second magnet; 22. mounting grooves; 23. a rubber pad; 24. an upper fixing lug; 25. a lower fixing lug; 26. a bump; 27. a groove; 28. fixing the bolt; 29. a fixed block; 30. a limiting hole; 31. strong magnets; 32. a first electromagnet; 33. a second electromagnet; 34. and a flow guide ring.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to the embodiment of the invention, the basalt fiber sprinkler tank and the manufacturing process thereof are provided.
Referring to the drawings and the detailed description, as shown in fig. 1-11, a basalt fiber sprinkler tank according to an embodiment of the invention includes a housing 1, wherein first connection rings 2 are disposed at two ends of the housing 1, the first connection rings 2 are connected with a sealing head 4 through being matched with second connection rings 3, a first installation ring 5 is sleeved outside the circumference of the first connection rings 2, a second installation ring 6 matched with the first installation ring 5 is sleeved outside the circumference of the second connection rings 3, an upper fixing ring 7 is disposed at the circumferential tops of the first installation ring 5 and the second installation ring 6, a lower fixing ring 8 matched with the upper fixing ring 7 is disposed at the circumferential bottoms of the first installation ring 5 and the second installation ring 6, support pillars 9 are disposed at two sides of the bottom of the lower fixing ring 8, a base 10 is disposed between two adjacent support pillars 9, a first water outlet valve 11 is sequentially disposed at the bottom of one side of the housing 1, A fire-fighting ball valve 12 and a second water outlet valve 13, wherein a water inlet tank opening 14 is formed in the middle position of the top of the shell 1, one side of the top of the shell 1 is provided with a pair of fixed top bases 15, one side of each fixed top base 15, which is far away from the water inlet tank opening 14, is connected with a step assembly 16, an opening and closing mechanism 17 is arranged inside the water inlet tank opening 14, and one side of the water inlet tank opening 14 is connected with a control box 18;
the shell 1 comprises a first inner liner layer 101, a heat insulation layer 102, a first structural layer 103 and a first outer surface layer 104 which are sequentially arranged from inside to outside, the end socket 4 comprises a second inner liner layer 401, a second structural layer 402 and a second outer surface layer 403 which are arranged from inside to outside, and the first inner liner layer 101, the heat insulation layer 102, the first structural layer 103, the first outer surface layer 104, the second inner liner layer 401, the second structural layer 402 and the second outer surface layer 403 are all made of basalt fiber materials.
By means of the technical scheme, the shell 1 of the tank body of the sprinkler is manufactured by adopting basalt fiber composite resin and heat insulation as material base materials instead of traditional carbon steel plates and stainless steel plates as main materials, and the shell 1 of the tank body of the sprinkler is manufactured by adopting special equipment through one-step forming, so that the shell 1 is guaranteed to have no dark gap and splicing seam. Although the end socket and the main body frame need to be manufactured into a whole in the later period, the end socket 4 and the main body frame are made of the same material, so that the integral assembly is simple and convenient, the technical performance and the economic value are good, and the method is suitable for wide popularization and application. According to the invention, a multi-layer shell 1 structure is adopted, so that various excellent performances can be realized at the same time, namely the excellent corrosion resistance, acid and alkali resistance and weather resistance of the first outer surface layer 104 of the first inner lining layer 101 guarantee the service life of the sprinkler tank body; the first structural layer 103 has the strength performance comparable to that of steel, and effectively guarantees the mechanical strength and the internal and external bearing force of the sprinkler tank body; the heat insulation layer 102 can effectively insulate the external sunshine temperature, so that the temperature inside the tank body is kept in a basically constant state. According to the invention, the opening and closing mechanism 17 is arranged, so that the opening 14 of the water inlet tank can be automatically closed, the manual operation of personnel is reduced, the working efficiency is improved, and the operation cost is reduced.
In one embodiment, for the first connection ring 2, the first connection ring 2 is a horizontally disposed concave structure, the second connection ring 3 is a horizontally disposed convex structure matched with the first connection ring 2, and the circumferential end surfaces of the first connection ring 2 connected with the second connection ring 3 are both provided with rubber rings 19, so that the shell 1 can be more matched with the end socket 4, the connection tightness is improved, and meanwhile, the waterproof performance is enhanced, and water seepage from gaps is avoided.
In an embodiment, for the above-mentioned first collar 5, one side of the first collar 5 far away from the water inlet tank opening 14 is embedded with a plurality of first magnets 20 arranged at equal intervals, one side of the second collar 6 near the water inlet tank opening 14 is embedded with a plurality of second magnets 21 matched with the first magnets 20, mounting grooves 22 have been all opened at the bottom of the upper fixing ring 7 and the top of the lower fixing ring 8, the mounting grooves 22 are matched with the first collar 5 and the second collar 6, and a rubber pad 23 is arranged inside the mounting grooves 22, so that the end socket 4 can be preliminarily connected and fixed with the casing 1, and fixed inside the mounting grooves 22 through the first collar 5 and the second collar 6, thereby realizing fixed mounting.
In one embodiment, for the above-mentioned upper fixing ring 7, the upper fixing ring 7 is provided with upper fixing lugs 24 at both ends, the lower fixing ring 8 is provided with lower fixing lugs 25 at both ends, the bottom of the upper fixing lug 24 is provided with a projection 26, the top of the lower fixing lug 25 is provided with a groove 27 matched with the projection 26, the upper fixing lug 24 and the lower fixing lug 25 are kept connected by a fixing bolt 28, so that the upper fixing ring 7 can be guaranteed to be connected and fixed with the lower fixing ring 8, and the stability is further improved by the projection 26 and the groove 27.
In one embodiment, for the ladder assembly 16, the ladder assembly 16 comprises a first ladder 1601 fixed between two fixed footsteps 15, one end of the first ladder 1601 far away from the fixed footsteps 15 is connected with the top of a second ladder 1602, the bottom of the second ladder 1602 is connected with the top of a third ladder 1603, connecting blocks 1604 are arranged on two sides of the third ladder 1603, and a fixing block 29 matched with the connecting blocks 1604 is arranged in the middle of a second outer skin 403, so that the ladder assembly 16 can be fixed on the top of one side of the housing 1 and can be stably kept to facilitate climbing of an operator.
In one embodiment, for the above-mentioned water inlet tank opening 14, the water inlet tank opening 14 is of an inverted-convex structure, the opening and closing mechanism 17 includes a rotating plate 1701 disposed on the inner bottom wall of the top of the water inlet tank opening 14, a lower water inlet hole 1702 is disposed at the center of the rotating plate 1701, a guide slot 1703 is disposed at the top of the rotating plate 1701 and outside the circumference of the lower water inlet hole 1702, a connecting rod 1704 is connected to one side of the rotating plate 1701 close to the control box 18, six rotating blades 1705 arranged in a ring shape are disposed at the top of the rotating plate 1701, a lower limit column 1706 matched with the guide slot 1703 is disposed at the bottom of the rotating blades 1705, an upper limit column 1707 is disposed at the top of the rotating blades 1705 and above the lower limit column 1706, a fixed plate 1708 is disposed above the rotating blades 1705, six guide holes 1709 penetrating through and matched with the upper limit column 1707 are disposed outside the bottom circumference of the fixed plate 1708, a water hole 1710 is disposed at the middle of the fixed plate 170, guarantee the normal dress water of jar body and sealed, improve work efficiency.
In one embodiment, for the water inlet tank opening 14, a limiting hole 30 is formed in a side wall of the water inlet tank opening 14 located inside the control box 18, the connecting rod 1704 penetrates through the limiting hole 30 to enter the control box 18 and is connected with a strong magnet 31, a first electromagnet 32 is arranged on one side wall of the control box 18, a second electromagnet 33 is arranged on the other side wall of the control box 18, and the first electromagnet 32 and the second electromagnet 33 are both connected with the driving cab of the sprinkler through conducting wires, so that the control box 18 can control the rotating disc 1701, and the first electromagnet 32 and the second electromagnet 33 respectively act to drive the strong magnet 31 to move so as to close and open the opening and closing mechanism 17.
In one embodiment, as for the above-mentioned guide slot 1703, the guide slot 1703 is a regular hexagon structure, the guide hole 1709 is a tilting mechanism deviating from the diameter direction of the fixed disk 1708, and the rotary blade 1705 is a pentagon structure, so that the rotary blade 1705 can perform directional movement in the guide slot 1703 and complete the opening of the water inlet in cooperation with a certain degree of rotation of the guide hole 1709.
In an embodiment, for the water inlet tank opening 14, the flow guide ring 34 is disposed at the top inside the water inlet tank opening 14 and above the fixed disk 1708, so that when water is filled, the water can be gathered, and waste caused by splashing is avoided.
According to another embodiment of the invention, as shown in fig. 12, there is also provided a manufacturing process of a basalt fiber sprinkler tank body, which is used for preparing the basalt fiber sprinkler tank body, and comprises the following steps:
manufacturing a first lining layer 101 on a lining mould prepared in advance by adopting a winding process;
coating the outer wall of the manufactured first lining layer 101 with basalt fiber composite resin and a heat insulating material, and covering the basalt fiber material to manufacture a heat insulating layer 102;
coating basalt fiber composite resin and a heat insulating material on the outer wall of the heat insulating layer 102 and covering the heat insulating basalt fiber material to prepare a first structural layer 103;
coating basalt fiber composite resin and a heat insulating material on the outer wall of the first structural layer 103, and covering a reinforced structure basalt fiber material to manufacture a first outer surface layer 104;
after solidification, removing the lining die to prepare a shell 1 main body of the basalt fiber watering cart tank body;
preparing the basalt fiber material into the end socket 4 by using the method;
and fixing end enclosures 4 at two ends of the shell 1, and completing the manufacture of the basalt fiber watering cart tank body through the matching of the first connecting ring 2 and the second connecting ring 3 and the combination of the upper fixing ring 7 and the lower fixing ring 8.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, the sprinkler tank body is prepared through a preparation process to form a complete tank body which can be used for equipment, the tank body is fixed on the sprinkler body through the base 10, the corresponding water pump or water spraying equipment is respectively communicated through the first water outlet valve 11 and the second water outlet valve 13, and the installation of the complete tank body is completed. When water needs to be filled in the use process, the cab controls the first electromagnet 32 and the second electromagnet 33 in the control box 18 to be electrified, so that the opening and closing mechanism 17 can be operated or closed. That is, when the second electromagnet 33 is turned on, the first electromagnet 32 is turned off, at this time, the ferromagnetic iron 31 is close to the second electromagnet 33 under the action of magnetic force, the rotating disc 1701 is driven to rotate clockwise, the lower limiting column 1706 at the bottom of the rotating blade 1705 slides inside the guide groove 1703, and due to the hexagonal structure of the guide groove 1703, the rotating blade 1705 rotates clockwise to a certain degree, and moves towards the outer side of the circumference of the fixed disk 1708 along the guide hole 1709 under the action of the upper limiting column 1707, that is, the rotating blade 1705 is opened, so that the lower water inlet hole 1702 is opened, and water can be filled. When the vehicle is fully loaded, the first electromagnet 32 is electrified, and the second electromagnet 33 is disconnected, so that the vehicle can be closed. Then the sprinkling work of the sprinkling truck is carried out.
In summary, by means of the above technical scheme of the invention, the shell 1 of the tank body of the sprinkler is manufactured by using basalt fiber composite resin and heat insulation as material base materials instead of using the traditional carbon steel plate and stainless steel plate as main materials, and the shell 1 of the tank body of the sprinkler is manufactured by one-step molding through special equipment, so that no dark gap and no splicing seam are ensured in the structure of the shell 1. Although the end socket and the main body frame need to be manufactured into a whole in the later period, the end socket 4 and the main body frame are made of the same material, so that the integral assembly is simple and convenient, the technical performance and the economic value are good, and the method is suitable for wide popularization and application. According to the invention, a multi-layer shell 1 structure is adopted, so that various excellent performances can be realized at the same time, namely the excellent corrosion resistance, acid and alkali resistance and weather resistance of the first outer surface layer 104 of the first inner lining layer 101 guarantee the service life of the sprinkler tank body; the first structural layer 103 has the strength performance comparable to that of steel, and effectively guarantees the mechanical strength and the internal and external bearing force of the sprinkler tank body; the heat insulation layer 102 can effectively insulate the external sunshine temperature, so that the temperature inside the tank body is kept in a basically constant state. According to the invention, the opening and closing mechanism 17 is arranged, so that the opening 14 of the water inlet tank can be automatically closed, the manual operation of personnel is reduced, the working efficiency is improved, and the operation cost is reduced.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The basalt fiber watering cart tank is characterized by comprising a shell (1), wherein first connecting rings (2) are arranged at two ends of the shell (1), the first connecting rings (2) are kept connected with a seal head (4) through matching with second connecting rings (3), a first mounting ring (5) is sleeved on the outer side of the circumference of each first connecting ring (2), a second mounting ring (6) matched with the first mounting ring (5) is sleeved on the outer side of the circumference of each second connecting ring (3), an upper fixing ring (7) is arranged at the circumferential top of each first mounting ring (5) and the second mounting ring (6), a lower fixing ring (8) matched with the upper fixing ring (7) is arranged at the circumferential bottom of each first mounting ring (5) and the circumferential bottom of each second mounting ring (6), supporting columns (9) are arranged on two sides of the bottom of each lower fixing ring (8), a base (10) is arranged between every two adjacent supporting columns (9), a first water outlet valve (11), a fire-fighting ball valve (12) and a second water outlet valve (13) are sequentially arranged at the bottom of one side of the shell (1), a water inlet tank opening (14) is formed in the middle of the top of the shell (1), a pair of fixed top seats (15) is arranged on one side of the top of the shell (1), one side, far away from the water inlet tank opening (14), of each fixed top seat (15) is connected with a step assembly (16), an opening and closing mechanism (17) is arranged inside each water inlet tank opening (14), and a control box (18) is connected to one side of each water inlet tank opening (14);
the shell (1) comprises a first inner liner layer (101), a heat insulation layer (102), a first structural layer (103) and a first outer surface layer (104) which are sequentially arranged from inside to outside, the end socket (4) comprises a second inner liner layer (401), a second structural layer (402) and a second outer surface layer (403) which are arranged from inside to outside, and the first inner liner layer (101), the heat insulation layer (102), the first structural layer (103), the first outer surface layer (104), the second inner liner layer (401), the second structural layer (402) and the second outer surface layer (403) are all made of basalt fiber materials.
2. The basalt fiber sprinkler tank body according to claim 1, wherein the first connection ring (2) is transversely arranged in a concave shape, the second connection ring (3) is transversely arranged in a convex shape matched with the first connection ring (2), and the circumferential end surfaces of the first connection ring (2) and the second connection ring (3) are provided with rubber rings (19).
3. The basalt fiber sprinkler tank body according to claim 2, wherein a plurality of first magnets (20) are embedded in one side, away from the water inlet tank opening (14), of the first mounting ring (5), a plurality of second magnets (21) matched with the first magnets (20) are embedded in one side, close to the water inlet tank opening (14), of the second mounting ring (6), mounting grooves (22) are formed in the bottom of the upper fixing ring (7) and the top of the lower fixing ring (8), the mounting grooves (22) are matched with the first mounting ring (5) and the second mounting ring (6), and a rubber pad (23) is arranged inside the mounting grooves (22).
4. The basalt fiber sprinkler tank body according to claim 3, wherein the upper fixing ring (7) is provided with upper fixing lugs (24) at both ends, the lower fixing ring (8) is provided with lower fixing lugs (25) at both ends, a convex block (26) is arranged at the bottom of the upper fixing lug (24), a groove (27) matched with the convex block (26) is arranged at the top of the lower fixing lug (25), and the upper fixing lug (24) and the lower fixing lug (25) are kept connected through a fixing bolt (28).
5. A basalt fiber sprinkler tank as claimed in claim 1, wherein the step assembly (16) comprises a first ladder (1601) fixed between the two fixed footstocks (15), one end of the first ladder (1601) far away from the fixed footstocks (15) is connected with the top of a second ladder (1602), the bottom of the second ladder (1602) is connected with the top of a third ladder (1603), both sides of the third ladder (1603) are provided with connecting blocks (1604), and a fixing block (29) matched with the connecting blocks (1604) is arranged in the middle of the second outer skin (403).
6. The basalt fiber sprinkler body as claimed in claim 1, wherein the water inlet tank opening (14) is of an inverted convex structure, the opening and closing mechanism (17) comprises a turntable (1701) arranged at the inner bottom wall of the top of the water inlet tank opening (14), a lower water inlet hole (1702) is formed in the center of the turntable (1701), a guide groove (1703) is formed in the top of the turntable (1701) and located on the outer side of the circumference of the lower water inlet hole (1702), a connecting rod (1704) is connected to one side of the turntable (1701) close to the control box (18), six rotating blades (1705) arranged in a ring shape are arranged at the top end of the turntable (1701), a lower limiting column (1706) matched with the guide groove (1703) is arranged at the bottom of the rotating blades (1705), an upper limiting column (7) is arranged at the top end of the rotating blades (1705) and located above the lower limiting column (1706), rotatory leaf (1705) top is provided with fixed disk (1708), fixed disk (1708) bottom circumference outside seted up six run through it and with go up spacing post (1707) matched with guiding hole (1709), water inlet hole (1710) have been seted up to fixed disk (1708) intermediate position.
7. The basalt fiber sprinkler body according to claim 6, wherein a limit hole (30) is formed in a side wall of the water inlet tank opening (14) located inside the control box (18), the connecting rod (1704) penetrates through the limit hole (30) to enter the control box (18) and is connected with a strong magnet (31), a first electromagnet (32) is arranged on one side wall of the control box (18), and a second electromagnet (33) is arranged on the other side wall of the control box (18).
8. The basalt fiber sprinkler tank according to claim 6, wherein the guiding slot (1703) is a regular hexagon structure, the guiding hole (1709) is a tilting mechanism deviating from the diameter direction of the fixed disc (1708), and the rotating blade (1705) is a pentagon structure.
9. The basalt fiber sprinkler tank body according to claim 7, wherein a deflector ring (34) is provided at the top inside the water inlet tank opening (14) and above the fixed disc (1708).
10. A manufacturing process of a basalt fiber sprinkler tank body, which is characterized in that the manufacturing process is used for manufacturing the basalt fiber sprinkler tank body of claim 1, and comprises the following steps:
manufacturing a first lining layer (101) on a lining mould prepared in advance by adopting a winding process;
coating basalt fiber composite resin and a heat insulation material on the outer wall of the manufactured first lining layer (101) and covering the basalt fiber material to manufacture a heat insulation layer (102);
coating basalt fiber composite resin and a heat insulation material on the outer wall of the heat insulation layer (102) and covering the heat insulation basalt fiber material to prepare a first structural layer (103);
coating basalt fiber composite resin and a heat insulating material on the outer wall of the first structural layer (103) and covering a reinforced structure basalt fiber material to prepare a first outer surface layer (104);
after solidification, removing the lining die to prepare a shell (1) main body of the basalt fiber watering cart tank body;
preparing the basalt fiber material into an end socket (4) by using the method;
and fixing the end sockets (4) at two ends of the shell (1), and completing the manufacture of the basalt fiber watering cart tank body through the matching of the first connecting ring (2) and the second connecting ring (3) and the combination of the upper fixing ring (7) and the lower fixing ring (8).
CN202011547137.0A 2020-12-24 2020-12-24 Basalt fiber watering cart tank and manufacturing process thereof Pending CN112722594A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011547137.0A CN112722594A (en) 2020-12-24 2020-12-24 Basalt fiber watering cart tank and manufacturing process thereof

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Application Number Priority Date Filing Date Title
CN202011547137.0A CN112722594A (en) 2020-12-24 2020-12-24 Basalt fiber watering cart tank and manufacturing process thereof

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Publication Number Publication Date
CN112722594A true CN112722594A (en) 2021-04-30

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009716A (en) * 2011-09-26 2013-04-03 蓝星(北京)化工机械有限公司 Carbon fiber composite, preparation method thereof and tank
CN203568248U (en) * 2013-11-18 2014-04-30 常州市华戚热水供应站 Vehicle-mounted heat insulation tank
CN104875983A (en) * 2015-04-29 2015-09-02 胜利油田北方实业集团有限责任公司 Storage tank with multiple high polymer material anticorrosion inner walls and construction process
CN105905456A (en) * 2016-06-20 2016-08-31 北京玻钢院复合材料有限公司 Double-wall oil storage tank made of fiber reinforced composite material and manufacturing method of double-wall oil storage tank
CN207631867U (en) * 2017-12-13 2018-07-20 胜利油田新大管业科技发展有限责任公司 Fiberglass-reinforced glass storage tank tank body and fiberglass-reinforced glass storage tank
WO2020161223A1 (en) * 2019-02-06 2020-08-13 Frattelli Mazzocchia S.P.A. Tank made of composite material
CN211770384U (en) * 2019-12-18 2020-10-27 江苏中尼机械科技有限公司 Combined assembly type filter tank

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103009716A (en) * 2011-09-26 2013-04-03 蓝星(北京)化工机械有限公司 Carbon fiber composite, preparation method thereof and tank
CN203568248U (en) * 2013-11-18 2014-04-30 常州市华戚热水供应站 Vehicle-mounted heat insulation tank
CN104875983A (en) * 2015-04-29 2015-09-02 胜利油田北方实业集团有限责任公司 Storage tank with multiple high polymer material anticorrosion inner walls and construction process
CN105905456A (en) * 2016-06-20 2016-08-31 北京玻钢院复合材料有限公司 Double-wall oil storage tank made of fiber reinforced composite material and manufacturing method of double-wall oil storage tank
CN207631867U (en) * 2017-12-13 2018-07-20 胜利油田新大管业科技发展有限责任公司 Fiberglass-reinforced glass storage tank tank body and fiberglass-reinforced glass storage tank
WO2020161223A1 (en) * 2019-02-06 2020-08-13 Frattelli Mazzocchia S.P.A. Tank made of composite material
CN211770384U (en) * 2019-12-18 2020-10-27 江苏中尼机械科技有限公司 Combined assembly type filter tank

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