Anti-pulling, anti-cracking, cutting, grinding and flattening system and method for edge of side plate of bathroom cabinet
The invention relates to a divisional application of an anti-pulling, anti-cracking, cutting, grinding and flattening device for the edge of a side plate of a bathroom cabinet, which is made of a veneer-attached plate, wherein the application date is 2018, 10 months and 10 days, and the application number is CN 201811177207.0.
Technical Field
The invention relates to a system and a method for preventing edge tearing, cracking, cutting, grinding and flattening of a side plate of a bathroom cabinet, and relates to the field of bathrooms.
Background
Cabinet board evener when making bathroom cabinet, for the convenience of the even of whole size and installation, need polish the flattening with panel in order to reach suitable size to make things convenient for the fixed mounting of bathroom cabinet and operations such as curb plate hem, generally make the panel of bathroom cabinet adoption veneer class more, through attached solid wood leather slab or wood grain paper on the substrate, the brush attaches waterproof paint vehicle and makes.
However, when the bathroom cabinet side plate is leveled, because the side plate is made of veneer-type plates, when leveling is performed, high-speed cutting force is applied to the wood-grain paper coated with the waterproof paint, the paint edge with certain hardness is cut and cracked, the paint is easily cut and turned outwards in the wood-grain paper attachment area with a larger gap with the substrate, and the wood-grain paper is driven to be separated from the substrate to form a small bubble-like area, even the cut and splashed paint skin fragments can tear the wood-grain paper, so that the side plate edge is excessively turned outwards and torn during leveling of the bathroom cabinet side plate, the attractive appearance and the adhesion strength of the veneer are affected, meanwhile, the cracks are easily wetted when water enters the bathroom, and the bathroom cabinet is easily wetted from the cracks to cause mildew, so that the service life is affected.
Therefore, a system and a method for preventing edge tearing, cracking, cutting, grinding and leveling of the side plate of the bathroom cabinet are needed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a system and a method for preventing the edge of a side plate of a bathroom cabinet from being torn and cracked, cutting, grinding and flattening, and solves the problem that when the edge of a veneer pasting plate is flattened, under the impact force generated by cutting and grinding, a paint skin of a notch can be cracked and splashed and even tear wood grain paper of the plate, so that the plate is easy to be damped and even scrapped.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a system and a method for preventing edge of a side plate of a bathroom cabinet from being pulled, cracked, cut, ground and flattened structurally comprise: power cord, grab handle, control button, evener, the afterbody top in the grab handle is installed in the head end embedding of power cord, control button is installed in the front end embedding of grab handle, the top of evener is installed and structure as an organic whole to the grab handle, the left side lower extreme fixed mounting of evener has the evener.
As a preferable scheme of the present invention, the leveler includes a linkage curved bar, a fixed pusher, a switch button, an electric control wire, a motor, and a driver, wherein the fixed pusher is fixedly installed at a lower end of the linkage curved bar, the lower end of the switch button is fixedly connected with an upper end of the electric control wire by electric welding, a tail end of the electric control wire is fixedly connected with an upper portion of the motor, a left end of the motor is embedded in a right side surface of the driver, and a lower end of the driver is embedded in an upper portion of the leveler.
As a preferable scheme of the present invention, the fixed pusher includes a movable slider, a slider guide rail, a linkage rod, a transmission block, a linkage pushing block, a pushing block guide rail, a driver transmission hole, and a fixed base, the movable slider is embedded in the right side surface of the slider guide rail, the upper and lower ends of the right side of the movable slider are in transmission connection with the head end of the linkage rod, the linkage rod is in transmission connection with the head end of the transmission block, the tail end of the transmission block is provided with the linkage pushing block, the linkage pushing block is embedded in the upper side of the pushing block guide rail, and the driver transmission hole is located on the left side surface of the fixed base.
The leveling device comprises a protective bottom plate, a driving rod, a leveling grinding wheel, a chip-preventing plate and a plate fixing plate, wherein the driving rod is embedded in the protective bottom plate, the leveling grinding wheel is fixedly mounted at the lower end of the driving rod, the lower end of the protective bottom plate is in transmission connection with the chip-preventing plate, and the plate fixing plate is fixed on the inner side surface of the chip-preventing plate.
As a preferable scheme of the present invention, the leveling grinding wheel includes a grinding wheel, a cutting tooth, an auxiliary block, a leveling ring, a leveling block, a chip removal plate, and a rotary scraping wheel, the cutting tooth is embedded in and mounted on an outer side surface of the grinding wheel, the auxiliary block is also mounted on an outer side surface of the grinding wheel, the leveling ring is fixedly mounted on a lower surface of the grinding wheel, the leveling ring and the leveling block are in the same plane and the same axis, and the chip removal plate and the rotary scraping wheel are in the same axis and are fixedly mounted below the grinding wheel.
According to the preferable scheme of the invention, the plate fixing plate comprises an edge anti-cracking block, a plate sticking block, a fixing sucker, a plate stabilizing strip and a plate stabilizing plate, wherein the plate sticking block is arranged on the lower surface of the edge anti-cracking block, the plate sticking block is positioned at the upper end and the lower end of the fixing sucker, and the plate stabilizing plate is arranged on the front surface of the plate stabilizing strip and is parallel to the plate stabilizing strip.
As a preferable scheme of the invention, two chip-proof plates are arranged at two sides of the leveling grinding wheel under the leveler, so that the leveling grinding wheel can clamp the board when leveling the edge of the board, the leveling grinding wheel is accurately controlled to be parallel to the edge of the board and kept horizontal, the flat edge cut by the board is convenient for edge-pasting and edge-sealing treatment, and meanwhile, when the leveling grinding wheel levels the board, the two plates can prevent the chippings cracked by the board from scattering everywhere, reasonably limit the outlet direction of the chippings, and prevent the scattered all around from influencing the operation of constructors.
As a preferable scheme of the invention, the cutting teeth are distributed on the side edge of the leveling grinding wheel, so that when the edge of the plate contacts with the cutting teeth, the plate is cut into chips rapidly, and meanwhile, due to the radian of the inner side of the cutting teeth, the cut chips are splashed downwards and slide, and the chips are prevented from being retained on the edge of the plate to influence the leveling of the plate.
(III) advantageous effects
Compared with the prior art, the invention provides a system and a method for preventing edge of a side plate of a bathroom cabinet from being pulled, cracked, cut, ground and flattened, and has the following beneficial effects:
to veneer class panel bathroom cabinet curb plate edge when leveling, the panel that is being cliied by edge crack control piece is being shaved to the flattening emery wheel, utilize edge crack control piece to clip the stress that panel was applyed and in order to offset the impact force that produces when flattening emery wheel shaves panel, the attached wood grain paper of lateral surface and the varnished leather that makes the panel level at ordinary times can not torn by the piece that splashes, utilize high-speed rotatory flattening circle and flattening piece to carry out the flattening to the edge simultaneously, make the edge flattening back of panel keep level and smooth, make things convenient for the rubber coating banding, smooth edge makes the bonded space between limit and the limit littleer, prevent that the inside substrate of panel from getting damp and go mildy and influence life.
Drawings
Fig. 1 is a schematic structural view of a system and a method for preventing tearing, cracking, cutting, grinding and leveling of the edges of the side plates of the bathroom cabinet.
Fig. 2 is a cross-sectional front view showing the structure of a leveler according to the present invention.
Fig. 3 is a sectional top view of a stationary pusher according to the present invention.
Figure 4 is a cross-sectional elevation view of a screed according to the present invention.
Figure 5 is a bottom view of a screed according to the present invention.
FIG. 6 is a schematic elevational view of the construction of a flattening wheel of the present invention.
Figure 7 is a bottom view of a structural schematic of a flattening wheel of the present invention.
Fig. 8 is a schematic front view of a plate fixing plate according to the present invention.
FIG. 9 is a schematic view of the operation of a flattening wheel according to the present invention.
Description of reference numerals: the device comprises a power line-1, a grab handle-2, a control button-3, a leveling machine-4, a leveling device-5, a linkage curved rod-41, a fixed pusher-42, a switch button-43, an electric control line-44, a motor-45, a driver-46, a movable slider-421, a slider guide rail-422, a linkage rod-423, a transmission block-424, a linkage pushing block-425, a pushing block guide rail-426, a driver transmission hole-427, a fixed base-428, a protective base plate-51, a driving rod-52, a leveling grinding wheel-53, a chip-preventing plate-54, a plate fixing plate-55, a grinding wheel-531, a cutting tooth-532, an auxiliary block-533, a leveling ring-534, a leveling block- (535), a chip-536, a rotary scraping wheel-537, an edge crack-551, a plate paste-552, a fixed suction cup-553, a plate stabilizing bar-554 and a plate stabilizing plate-555.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1 to 9, the present invention provides a system and a method for preventing edge tearing, cracking, cutting, grinding and leveling of a side plate of a bathroom cabinet, which comprises: power cord 1, grab handle 2, control button 3, evener 4, flattening ware 5, the afterbody top in grab handle 2 is installed in the head end embedding of power cord 1, control button 3 is installed in the front end embedding of grab handle 2, grab handle 2 installs in the top of flattening machine 4 and structure as an organic whole, the left side lower extreme fixed mounting of flattening machine 4 has flattening ware 5.
The leveling machine 4 comprises a linkage curved bar 41, a fixed pusher 42, a switch button 43, an electric control wire 44, a motor 45 and a driver 46, wherein the fixed pusher 42 is fixedly installed at the lower end of the linkage curved bar 41, the lower end of the switch button 43 is fixedly connected with the upper end of the electric control wire 44 in an electric welding mode, the tail end of the electric control wire 44 is fixedly connected with the upper part of the motor 45, the left end of the motor 45 is embedded and installed on the right side surface of the driver 46, and the lower end of the driver 46 is embedded and installed above the leveling machine 5.
The fixed pusher 42 comprises a movable sliding block 421, a sliding block guide rail 422, a linkage rod 423, a transmission block 424, a linkage pushing block 425, a pushing block guide rail 426, a driver transmission hole 427 and a fixed base 428, wherein the movable sliding block 421 is embedded in the right side surface of the sliding block guide rail 422, the upper end and the lower end of the right side of the movable sliding block 421 are in transmission connection with the head end of the linkage rod 423, the linkage rod 423 is in transmission connection with the head end of the transmission block 424, the tail end of the transmission block 424 is provided with the linkage pushing block 425, the linkage pushing block 425 is embedded in the upper part of the pushing block guide rail 426, and the driver transmission hole 427 is positioned on the left side surface of the fixed base 428.
The leveler 5 comprises a protective bottom plate 51, a driving rod 52, a leveling grinding wheel 53, a scrap-proof plate 54 and a plate fixing plate 55, wherein the driving rod 52 is embedded in the protective bottom plate 51, the leveling grinding wheel 53 is fixedly mounted at the lower end of the driving rod 52, the lower end of the protective bottom plate 51 is in transmission connection with the scrap-proof plate 54, and the plate fixing plate 55 is fixed on the inner side surface of the scrap-proof plate 54.
Flattening grinding wheel 53 includes grinding wheel 531, cutting tooth 532, auxiliary block 533, flattening ring 534, flattening piece (535), chip removal board 536, rotatory scraping wheel 537, cutting tooth 532 and same axle center are installed in the lateral surface embedding of grinding wheel 531, auxiliary block 533 and same axle center are installed in the lateral surface embedding of grinding wheel 531, the lower surface fixed mounting of grinding wheel 531 has flattening ring 534 and be the integral structure, flattening ring 534 is in coplanar and same axle center with flattening piece (535), chip removal board 536 and rotatory scraping wheel 537 same axle center and fixed mounting in the below of grinding wheel 531.
The plate fixing plate 55 comprises an edge anti-crack block 551, plate sticking blocks 552, a fixing suction cup 553, a plate stabilizing strip 554 and a plate stabilizing plate 555, wherein the plate sticking blocks 552 are arranged on the lower surface of the edge anti-crack block 551, the plate sticking blocks 552 are arranged at the upper end and the lower end of the fixing suction cup 553, and the plate stabilizing plate 555 is arranged on the front surface of the plate stabilizing strip 554 and is parallel to the plate stabilizing plate 555.
Install two chip-preventing boards 54 under leveler 5 in the both sides of flattening emery wheel 53, make flattening emery wheel 53 when flattening to the panel edge, both can carry panel to accurate control flattening emery wheel 53 keeps the level with the panel edge is parallel, make panel cut out smooth edge and conveniently carry out the welt banding and handle, two boards can be when flattening emery wheel 53 when flattening to the panel simultaneously, prevent that the cracked powder of panel from drifting around, reasonable restriction clastic export direction, prevent to drift around influence constructor's operation.
Cutting teeth 532 are covered with to flattening emery wheel 53 side reason, when making panel edge contact cutting teeth 532, are the piece by quick cutting, simultaneously because of the inboard radian of cutting teeth 532, make the piece that cuts out splash downwards and slide, prevent that the piece from being detained at the flattening of panel edge influence panel.
The flattening ring 534, the flattening blocks (535) and the rotary scraping wheel 537 are driven by the driving rod 52 to rotate and be attached to the edge of the plate material to flatten and refine the plate material, the innermost rotary scraping wheel 537 generates fragments when flattening the plate material, the fragments are swept to the outer edge under the shape of the sawtooth wheel, the chip removal plate 536 at the outer edge contacts the fragments, the fragments are swept out from gaps among the flattening blocks (535) by using the rotating centrifugal force, the lower surface of the flattening grinding wheel 53 is kept clean, the flattened plane and the radian are smoother, and the plate material adhesive edge sealing treatment is convenient.
The inner side surface of the plate fixing plate 55 is provided with a fixing sucker 553, a slight suction force of the fixing plate better adsorbs a plate to be attached to the plate attaching block 552, the edge of the plate is stably fixed on the edge anti-cracking block 551, the edge anti-cracking block 551 protects the part which does not need to be leveled, impact force generated when the leveling grinding wheel 53 grinds and levels the plate cannot act on the plate of the edge anti-cracking block 551 protection column, the edge of the plate after being leveled and ground is kept smooth and compact, meanwhile, fragments are prevented from splashing and tearing wood grain paper of the plate, the sealing performance of the edge sealed edge of the plate is stronger, and the moisture-proof and mildew-proof capabilities are better.
The working principle is as follows: when the edge of the side plate of the bathroom cabinet with the veneer-pasted plate is leveled, the handle 2 is held, the control button 3 is pressed down, the control button 3 pushes the linkage curved rod 41, the linkage curved rod 41 slides to drive the movable slide block 421 to slide, the linkage rod 423 connected with the linkage curved rod is contracted inwards to drive the linkage pushing block 425 to move inwards under the limitation of the pushing block guide rail 426, the anti-scrap plate 54 fixed on the lower surface of the linkage pushing block 425 moves inwards, the plate fixing plate 55 on the inner side surface of the anti-scrap plate 54 fixes the plate so as to be convenient for leveling the plate stably, after the plate is fixed, the switch button 43 is pressed to switch on the power supply to start the motor 45, the motor 45 drives the driving rod 52 under the driver 46 to enable the leveling grinding wheel 53 to rotate at a high speed to start leveling the edge of the plate, the plate is in contact with the leveling grinding wheel 53 under the fixation of the plate fixing plate 55, the edge of the plate is cut into fragments by the cutting teeth 532 on the surface of the leveling grinding wheel 53, meanwhile, the leveling ring 534 and the leveling block (535) conduct sanding treatment on the plane of the plate, so that the edge of the plate becomes smooth, glue coating and edge sealing are facilitated, gaps in gluing are smaller, moisture is prevented from invading the plate, the plate is affected with damp and mildewed, the service life of the plate is prolonged, when the plate is leveled, stress applied by the edge anti-cracking block 551 is utilized, the plate cannot be broken and torn during cutting, the edge of the plate after leveling is kept complete and smooth, and the service life is effectively prolonged.
Has the advantages that: when the edges of the side plates of the veneer-type plate bathroom cabinet are leveled, the leveling grinding wheels 53 grind the plates clamped by the edge anti-cracking blocks 551, the stress applied by the plates clamped by the edge anti-cracking blocks 551 is utilized to offset the impact force generated when the leveling grinding wheels 53 grind the plates, wood grain paper and lacquer leather attached to the outer side surfaces of the leveled plates can not be torn by splashed fragments, meanwhile, the edges are leveled by the leveling rings 534 and the leveling blocks (535) rotating at high speed, the edges of the plates are kept smooth after being leveled, gluing and edge sealing are facilitated, the smooth edges enable bonding gaps between the edges to be smaller, and the situation that the base materials inside the plates are affected by damp and mildew is prevented from affecting the service life is avoided.
The specific embodiments described herein are merely illustrative of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims appended hereto.