CN112718591A - Clean recovery process and device for titanium ingot smelting and forming impurities - Google Patents
Clean recovery process and device for titanium ingot smelting and forming impurities Download PDFInfo
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- CN112718591A CN112718591A CN202011443625.7A CN202011443625A CN112718591A CN 112718591 A CN112718591 A CN 112718591A CN 202011443625 A CN202011443625 A CN 202011443625A CN 112718591 A CN112718591 A CN 112718591A
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- cleaning
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- titanium ingot
- box body
- circulating pipe
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 239000010936 titanium Substances 0.000 title claims abstract description 69
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 68
- 239000012535 impurity Substances 0.000 title claims abstract description 50
- 238000003723 Smelting Methods 0.000 title claims abstract description 23
- 238000011084 recovery Methods 0.000 title claims description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 119
- 238000001914 filtration Methods 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000004064 recycling Methods 0.000 claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 6
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 239000000706 filtrate Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a titanium ingot smelting and forming impurity cleaning and recycling process and a device thereof, which comprises a first supporting leg, a mounting plate, a filtering box body, a drain pipe, a circulating pipe, a top cover, a driving motor, a first fixing block, a telescopic rod, a cleaning box body, an ultrasonic generator, a second supporting leg, a water pump, a filter screen, an inserting plate, a driven gear, a rotating shaft, a second fixing block, a driving gear, a third fixing block, a carrying platform, a mounting block, a fixing plate, a circular brush, an arc-shaped brush, a sealing gasket, a partition plate and a fourth fixing block, wherein the driving motor drives the circular brush and the arc-shaped brush to clean a titanium ingot and utilizes ultrasonic waves to clean the titanium ingot, thereby being beneficial to improving the cleaning effect, and the cleaned impurities are recycled after being filtered, dried and screened, so that the resource waste is reduced, and cleaning liquid is conveyed back into, the condition of impurity blockage is avoided, and automatic cleaning in the cleaning box body is realized.
Description
Technical Field
The invention relates to the technical field of metal processing, in particular to a process and a device for cleanly recovering impurities generated by smelting and forming a titanium ingot.
Background
Titanium and titanium alloy ingots can be referred to as titanium ingots for short, titanium sponge is used as a raw material for producing the titanium ingots, and the titanium ingots are subjected to high-temperature smelting to obtain compact titanium ingots, so that the titanium ingots can be further processed into titanium materials by forging and pressing, and only when the titanium sponge is made into compact malleable metals, the titanium ingots can be mechanically processed and can be widely applied to various industrial departments.
The titanium ingot is smelting the shaping back surface and is adhered to a large amount of impurity, be unfavorable for the further processing of titanium ingot, thereby need clean the titanium ingot, however cleaning device on the market is clean relatively poor, clean inefficiency, increased clean time, the condition that jam can appear under long-time the use of cleaning device simultaneously, greatly reduced cleaning efficiency, and the inside artifical cleanness that needs of cleaning device, the cost of labor has been improved, and contain some materials that have a recovery value in the impurity on titanium ingot surface, directly abandon not only to cause the wasting of resources, the environment has been polluted simultaneously.
Disclosure of Invention
The invention aims to provide a process and a device for cleanly recovering impurities generated by smelting and forming a titanium ingot, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a clean recovery unit of titanium ingot smelting shaping impurity, includes first supporting leg, mounting panel, filters box, chamber door, drain pipe, valve, circulating pipe, top cap, driving motor, first fixed block, telescopic link, pneumatic cylinder, mount pad, clean box, supersonic generator, second supporting leg, water pump, filter screen, picture peg, driven gear, pivot, second fixed block, driving gear, third fixed block, objective table, installation piece, fixed plate, circular brush, arc brush, sealed pad, baffle and fourth fixed block, mounting panel top one side fixed mounting has the filtration box, two picture pegs are installed to upper portion in the filtration box, the interpolation has the filter screen in the picture peg, inside bottom surface one corner position of filtration box and water pump bottom fixed connection, water pump output end and circulating pipe one end fixed connection, the circulating pipe runs through filter box lateral wall, the other end of the circulating pipe penetrates through the center of one side of the cleaning box body, the circulating pipe is communicated with the interior of the cleaning box body, the cleaning box body is positioned at the centers of two adjacent sides of the circulating pipe and is fixedly connected with one side of the mounting seat respectively, the other side of the mounting seat is fixedly connected with one side of the hydraulic cylinder respectively, the top of the hydraulic cylinder is a telescopic rod, the top of the telescopic rod is welded with the center of the bottom of the first fixed block, one opposite side of the first fixed block is fixedly connected with the centers of two sides of the top cover respectively, a driving motor is installed at the center of the top cover, the output end of the driving motor penetrates through the center of the top cover, a driving gear is fixedly sleeved at the center of the output end of the driving motor, four corners of the outer circumference of, the rotary shaft bottom end is welded with the center of the top of the fixed plate, the center of the bottom of the fixed plate is fixedly connected with the center of the top of the circular brush, two sides of the bottom of the fixed plate are fixedly connected with the top of the arc brush respectively, bristles on the arc brush and the circular brush are attached to the outer circumference of the middle upper part and the top of a workpiece respectively, the workpiece is inserted into mounting holes in four corners of the center of the objective table, the center of the bottom of the objective table is fixedly connected with the top of a mounting block, the bottom of the mounting block is fixedly connected with the center of the bottom surface of the inside of the cleaning box, and.
A clean recovery process of titanium ingot smelting molding impurities comprises the steps of firstly, clamping a titanium ingot; step two, mechanical cleaning; step three, reversely assembling and cleaning; step four, ultrasonic cleaning; step five, filtering and backflushing; step six, filtrate is circulated; step seven, drying filter residues; step eight, recycling;
in the first step, firstly, the hydraulic cylinder is opened, the hydraulic cylinder starts to work, the telescopic rod is driven to extend, then the first fixing block is driven to move upwards, then the top cover is driven to move upwards, the titanium ingot formed by smelting is inserted into the mounting hole in the objective table, then the cleaning solution is filled into the cleaning box body, then the hydraulic cylinder is opened again, the telescopic rod starts to shorten, then the first fixing block is driven to move downwards, then the top cover is driven to move downwards until the brush bristles at the bottom of the circular brush are attached to the top end of the titanium ingot;
in the second step, after the titanium ingot is clamped in the first step, the driving motor is turned on, the output end of the driving motor starts to rotate, then the driving gear is driven to start to rotate, then the driven gear is driven to start to rotate, the rotating shaft is driven to rotate, then the fixing plate is driven to rotate, and then the circular brush and the arc-shaped brush are driven to rotate, so that the brush hair of the circular brush and the arc-shaped brush cleans the surface of the titanium ingot;
in the third step, after the cleaning in the second step is finished, the top cover is opened, the titanium ingot is turned for 180 degrees to be clamped, and the action of the second step is repeated to clean again;
in the fourth step, after the reverse installation cleaning in the third step is finished, the ultrasonic generator is started to perform ultrasonic cleaning on the titanium ingot, and impurities on the titanium ingot are further removed;
in the fifth step, after the ultrasonic cleaning in the fourth step is finished, a valve is opened, the cleaning solution with impurities in the cleaning box body is discharged into the filtering box body through a water discharge pipe, then the impurities are intercepted on the filtering net through the filtering of two layers of filtering nets, after the cleaning solution is emptied, a top cover is opened to take out the titanium ingots after the cleaning is finished, then a water pump is opened, the cleaning solution after being filtered in the filtering box body is conveyed into the cleaning box body through a circulating pipe, and the cleaning box body is cleaned by one-time back flushing;
in the sixth step, the cleaning liquid after back flushing cleaning in the fifth step enters the filtering tank body through the drain pipe again, then the valve is closed, the water pump is opened, and the cleaned cleaning liquid is pumped into the cleaning tank body through the circulating pipe, so that the cleaning liquid is recycled;
in the seventh step, after the cleaning liquid in the filtering box body in the sixth step is emptied, the box door is opened, the two layers of filter screens are taken out, then the impurities on the filter screens are scraped into the collecting box by the scraping plate and collected, and then the collected impurities are placed into the drying box for high-temperature drying;
and in the eighth step, the impurities dried at high temperature in the seventh step are screened by a vibrating screen, and the remaining impurities containing titanium are recycled.
According to the technical scheme, four corners of one side of the bottom of the mounting plate are fixedly connected with the tops of the first supporting legs respectively, and four corners of the other side of the bottom of the mounting plate are fixedly connected with the tops of the second supporting legs respectively.
According to the technical scheme, the cleaning box body is located at the bottom center of one side adjacent to the ultrasonic generator and is fixedly connected with one end of the drain pipe, the drain pipe is communicated with the inside of the cleaning box body, the other end of the drain pipe is fixedly connected with the top of the center of one side adjacent to the circulating pipe, of the filtering box body, the circulating pipe is communicated with the inside of the filtering box body, and the valve is installed in the center of the circulating pipe.
According to the technical scheme, the filtering box body is positioned at the center of one side, opposite to the circulating pipe, of the circulating pipe, the two sealing gaskets are arranged on the middle upper portion of one side of the box door, and one side of each sealing gasket is attached to one side of the filter screen.
According to the technical scheme, the bottom of the output end of the driving motor is rotatably connected with the center of the top of the third fixed block through the bearing, and the bottom of the third fixed block is fixedly connected with the center of the top of the partition plate.
According to the technical scheme, the driving motor, the ultrasonic generator and the water pump are connected with the power supply through wires, and the sealing ring is arranged at the connecting position of the filtering box body and the box door.
According to the technical scheme, the bottom of the center of one side, opposite to the drain pipe, of the filtering box body is provided with the water outlet.
According to the technical scheme, the second fixed block and the fourth fixed block are respectively sleeved at the top end and the center of the rotating shaft, the second fixed block is rotatably connected with the top end of the rotating shaft through a bearing, the top end of the second fixed block is fixedly connected with the four corners of the top surface inside the top cover, the fourth fixed block is rotatably connected with the center of the rotating shaft through a bearing, and the bottom of the fourth fixed block is fixedly connected with the four corners of the top center of the partition plate.
According to the technical scheme, in the second step, the rotating speed of the driving motor is 80-120r/min, and the cleaning time is 5-10 min.
According to the technical scheme, in the fourth step, the ultrasonic cleaning time is 10-15 min.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the driving motor drives the circular brush and the arc-shaped brush to clean the titanium ingot and utilizes ultrasonic waves to clean the titanium ingot, so that the cleaning effect is favorably improved, impurities on the titanium ingot are favorably and thoroughly removed, and the purity of the titanium ingot is improved.
2. According to the invention, the cleaned impurities are filtered, dried and screened, and then are recycled, so that the resource waste is reduced, the additional value of the cleaning process is increased, and the environment protection is facilitated.
3. According to the invention, the cleaning solution is conveyed back into the cleaning box body by the water pump for washing, so that the condition of impurity blockage is avoided, automatic cleaning in the cleaning box body is realized, the labor amount of workers is reduced, meanwhile, the cleaning solution is recycled, and the cleaning cost is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of the overall construction of the present invention;
FIG. 2 is an elevational view of the overall construction of the present invention;
FIG. 3 is a front cross-sectional view of the overall construction of the present invention;
FIG. 4 is an enlarged schematic view of area A of FIG. 3 in accordance with the present invention;
FIGS. 5 and 6 are side cross-sectional views of the present invention;
FIGS. 7 and 8 are top cross-sectional views of the present invention;
FIG. 9 is a process flow diagram of the present invention;
in the figure: 1. a first support leg; 2. mounting a plate; 3. a filter box body; 4. a box door; 5. a drain pipe; 6. a valve; 7. a circulation pipe; 8. a top cover; 9. a drive motor; 10. a first fixed block; 11. a telescopic rod; 12. a hydraulic cylinder; 13. a mounting seat; 14. cleaning the box body; 15. an ultrasonic generator; 16. a second support leg; 17. a water pump; 18. filtering with a screen; 19. inserting plates; 20. a driven gear; 21. a rotating shaft; 22. a second fixed block; 23. a driving gear; 24. a third fixed block; 25. an object stage; 26. mounting blocks; 27. a fixing plate; 28. a circular brush; 29. an arc brush; 30. a gasket; 31. a partition plate; 32. and a fourth fixed block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a titanium ingot smelting and forming impurity cleaning and recycling device comprises a first supporting leg 1, a mounting plate 2, a filtering box body 3, a box door 4, a drain pipe 5, a valve 6, a circulating pipe 7, a top cover 8, a driving motor 9, a first fixing block 10, an expansion link 11, a hydraulic cylinder 12, a mounting seat 13, a cleaning box body 14, an ultrasonic generator 15, a second supporting leg 16, a water pump 17, a filter screen 18, an insertion plate 19, a driven gear 20, a rotating shaft 21, a second fixing block 22, a driving gear 23, a third fixing block 24, an object stage 25, a mounting block 26, a fixing plate 27, a circular brush 28, an arc-shaped brush 29, a sealing gasket 30, a partition plate 31 and a fourth fixing block 32, wherein four corners of one side of the bottom of the mounting plate 2 are fixedly connected with the top of the first supporting leg 1 respectively, four corners of the other side of the bottom of the, a filtering box body 3 is fixedly arranged on one side of the top of the mounting plate 2, two inserting plates 19 are arranged on the upper middle portion of the filtering box body 3, a filter screen 18 is inserted in each inserting plate 19, one corner of the bottom surface inside the filtering box body 3 is fixedly connected with the bottom of a water pump 17, the output end of the water pump 17 is fixedly connected with one end of a circulating pipe 7, the circulating pipe 7 penetrates through the side wall of the filtering box body 3, the other end of the circulating pipe 7 penetrates through the center of one side of a cleaning box body 14, the circulating pipe 7 is communicated with the inside of the cleaning box body 14, the cleaning box body 14 is positioned at the centers of two adjacent sides of the circulating pipe 7 and is fixedly connected with one side of a mounting seat 13, the other side of the mounting seat 13 is fixedly connected with one side of a hydraulic cylinder 12, a telescopic rod 11 is, the output end of a driving motor 9 penetrates through the center of the top of a top cover 8, a driving gear 23 is fixedly sleeved at the center of the output end of the driving motor 9, the bottom of the output end of the driving motor 9 is rotatably connected with the center of the top of a third fixed block 24 through a bearing, the bottom of the third fixed block 24 is fixedly connected with the center of the top of a partition plate 31, so that the driving motor 9 is fixedly installed, four corners of the outer circumference of the driving gear 23 are respectively meshed with the outer circumference of a driven gear 20, the driven gear 20 is fixedly sleeved at the upper middle part of a rotating shaft 21, the bottom of the rotating shaft 21 penetrates out from the four corners of the center of the partition plate 31, the partition plate 31 is fixedly installed at the center inside the top cover 8, a second fixed block 22 and a fourth fixed block 32 are respectively sleeved at the top end and the center of the rotating shaft 21, the second, the bottom of the fourth fixing block 32 is fixedly connected with four corners of the center of the top of the partition plate 31, which is favorable for fixedly mounting the rotating shaft 21, the bottom end of the rotating shaft 21 is welded with the center of the top of the fixing plate 27, the center of the bottom of the fixing plate 27 is fixedly connected with the center of the top of the circular brush 28, two sides of the bottom of the fixing plate 27 are respectively fixedly connected with the top of the arc brush 29, bristles on the arc brush 29 and the circular brush 28 are respectively attached to the outer circumference of the middle upper part and the top of a workpiece, the workpiece is inserted into mounting holes at four corners of the center of the objective table 25, the center of the bottom of the objective table 25 is fixedly connected with the top of the mounting block 26, the bottom of the mounting block 26 is fixedly connected with the center of the bottom surface inside of the cleaning box body 14, the ultrasonic generator 15 is arranged at the bottom, the other end of the water discharge pipe 5 is fixedly connected with the top of the center of one side of the filtering box body 3 adjacent to the circulating pipe 7, the circulating pipe 7 is communicated with the inside of the filtering box body 3, the valve 6 is installed in the center of the circulating pipe 7, which is beneficial to discharging the cleaning solution in the cleaning box body 14 into the filtering box body 3, the bottom of the center of one side of the filtering box body 3 opposite to the water discharge pipe 5 is provided with a water discharge port, which is beneficial to discharging the waste cleaning solution which cannot be reused, the box door 4 is installed in the center of one side of the filtering box body 3 opposite to the circulating pipe 7, the driving motor 9, the ultrasonic generator 15 and the water pump 17 are all connected with a power supply through wires, which is beneficial to the normal work of the driving motor 9, the ultrasonic generator 15 and the water pump 17, a sealing ring is arranged at the connection part, one side of the sealing gasket 30 is attached to one side of the filter screen 18, which is beneficial to ensuring the sealing inside the filter box body 3.
Referring to fig. 9, the present invention provides a technical solution: a clean recovery process of titanium ingot smelting molding impurities comprises the steps of firstly, clamping a titanium ingot; step two, mechanical cleaning; step three, reversely assembling and cleaning; step four, ultrasonic cleaning; step five, filtering and backflushing; step six, filtrate is circulated; step seven, drying filter residues; step eight, recycling;
in the first step, firstly, the hydraulic cylinder 12 is opened, the hydraulic cylinder 12 starts to work, the telescopic rod 11 is driven to extend, then the first fixing block 10 is driven to move upwards, then the top cover 8 is driven to move upwards, so that a titanium ingot formed by smelting is inserted into the mounting hole on the objective table 25, then the cleaning solution is filled into the cleaning box body 14, then the hydraulic cylinder 12 is opened again, the telescopic rod 11 starts to shorten, then the first fixing block 10 is driven to move downwards, and then the top cover 8 is driven to move downwards until the brush bristles at the bottom of the circular brush 28 are attached to the top end of the titanium ingot;
in the second step, after the titanium ingot is clamped in the first step, the driving motor 9 is turned on, the output end of the driving motor 9 starts to rotate, then the driving gear 23 is driven to start to rotate, then the driven gear 20 is driven to start to rotate, the rotating shaft 21 is driven to rotate, then the fixing plate 27 is driven to rotate, and then the circular brush 28 and the arc-shaped brush 29 are driven to rotate, so that the bristles of the circular brush 28 and the arc-shaped brush 29 clean the surface of the titanium ingot, the rotating speed of the driving motor 9 is 80-120r/min, and the cleaning time is 5-10 min;
in the third step, after the cleaning in the second step is finished, the top cover 8 is opened, the titanium ingot is turned for 180 degrees to be clamped, and the action of the second step is repeated to clean again;
in the fourth step, after the reverse installation cleaning in the third step is finished, the ultrasonic generator 15 is started to perform ultrasonic cleaning on the titanium ingot, the ultrasonic cleaning time is 10-15min, and impurities on the titanium ingot are further removed;
in the fifth step, after the ultrasonic cleaning in the fourth step is finished, opening a valve 6, discharging the cleaning solution with impurities in the cleaning box body 14 into the filtering box body 3 through a water discharge pipe 5, filtering the cleaning solution through two layers of filter screens 18, retaining the impurities on the filter screens 18, after the cleaning solution is emptied, opening a top cover 8 to take out the titanium ingots after the cleaning is finished, then opening a water pump 17, conveying the cleaning solution after the filtering in the filtering box body 3 into the cleaning box body 14 through a circulating pipe 7, and performing one-time back flushing cleaning on the cleaning box body 14;
in the sixth step, the cleaning liquid after back flushing cleaning in the fifth step enters the filtering box body 3 through the drain pipe 5 again, then the valve 6 is closed, the water pump 17 is opened, and the cleaned cleaning liquid is pumped into the cleaning box body 14 through the circulating pipe 7, so that the cleaning liquid is recycled;
in the seventh step, after the cleaning liquid in the filtering box body 3 in the sixth step is emptied, the box door 4 is opened, the two layers of filter screens 18 are taken out, then the impurities on the filter screens 18 are scraped into the collecting box by using the scraping plate and collected, and then the collected impurities are placed into the drying box for high-temperature drying;
and in the eighth step, the impurities dried at high temperature in the seventh step are screened by a vibrating screen, and the remaining impurities containing titanium are recycled.
Based on the above, the invention has the advantages that when in use, the drive motor 9 drives the circular brush 28 and the arc brush 29 to rotate, thereby realizing mechanical cleaning of the titanium ingot, then the ultrasonic cleaning of the titanium ingot is carried out by utilizing the ultrasonic wave emitted by the ultrasonic generator 15, the combination of the two is favorable for improving the cleaning effect and thoroughly removing the impurities on the titanium ingot, and the impurities obtained after the cleaning are filtered, dried and screened, thereby being favorable for realizing the recycling of the impurities, not only increasing the economic benefit in the cleaning process, but also reducing the discharge of pollutants, being favorable for environmental protection, the cleaning solution is transported back to the cleaning box body 14 by the water pump 17 after being filtered, being favorable for carrying out back flushing cleaning on the cleaning box body 14, avoiding the occurrence of the situation of impurity accumulation and blockage, simultaneously realizing the automatic cleaning of the cleaning box body 14 and reducing the workload of workers, meanwhile, the cleaning solution is recycled, and the cleaning cost is reduced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A titanium ingot smelting and forming impurity cleaning and recycling device comprises a first supporting leg (1), a mounting plate (2), a filtering box body (3), a box door (4), a drain pipe (5), a valve (6), a circulating pipe (7), a top cover (8), a driving motor (9), a first fixing block (10), an expansion rod (11), a hydraulic cylinder (12), a mounting seat (13), a cleaning box body (14), an ultrasonic generator (15), a second supporting leg (16), a water pump (17), a filter screen (18), an inserting plate (19), a driven gear (20), a rotating shaft (21), a second fixing block (22), a driving gear (23), a third fixing block (24), an object stage (25), a mounting block (26), a fixing plate (27), a circular brush (28), an arc-shaped brush (29), a sealing gasket (30), a partition plate (31) and a fourth fixing block (32), the method is characterized in that: mounting panel (2) top one side fixed mounting has filtration box (3), it installs two picture peg (19) to filter upper portion in box (3), it has filter screen (18) to peg (19) interpolation, filter box (3) inside bottom surface one corner position and water pump (17) bottom fixed connection, water pump (17) output and circulating pipe (7) one end fixed connection, circulating pipe (7) run through and filter box (3) lateral wall, the circulating pipe (7) other end runs through clean box (14) one side center, and circulating pipe (7) and clean box (14) are inside to be linked together, clean box (14) are located the adjacent both sides center of circulating pipe (7) respectively with mount pad (13) one side fixed connection, mount pad (13) opposite side respectively with pneumatic cylinder (12) one side fixed connection, pneumatic cylinder (12) top is telescopic link (11), and the top of the telescopic rod (11) is welded with the center of the bottom of the first fixed block (10), the first fixed block (10) is oppositely fixed on one side of the top cover (8) by the centers, the driving motor (9) is installed at the center of the top cover (8) top, the output end of the driving motor (9) runs through the center of the top cover (8) top, the center of the output end of the driving motor (9) is fixedly sleeved with the driving gear (23), the four corners of the outer circumference of the driving gear (23) are respectively engaged with the outer circumference of the driven gear (20), the driven gear (20) is fixedly sleeved on the middle upper part of the rotating shaft (21), the bottom of the rotating shaft (21) penetrates out from the four corners of the center of the partition plate (31), the partition plate (31) is fixedly installed at the center inside the top cover (8), the bottom of the rotating shaft (21) is welded with the center of the, and both sides of the bottom of the fixed plate (27) are fixedly connected with the top of the arc-shaped brush (29) respectively, bristles on the arc-shaped brush (29) and the circular brush (28) are attached to the outer circumference of the middle upper part and the top of the workpiece respectively, the workpiece is inserted into mounting holes in four corners of the center of the objective table (25), the center of the bottom of the objective table (25) is fixedly connected with the top of the mounting block (26), the bottom of the mounting block (26) is fixedly connected with the center of the bottom surface inside the cleaning box body (14), and the bottom center of the cleaning box body (14) on one side opposite to the circulating pipe (7) is provided with the ultrasonic.
2. A clean recovery process of titanium ingot smelting molding impurities comprises the steps of firstly, clamping a titanium ingot; step two, mechanical cleaning; step three, reversely assembling and cleaning; step four, ultrasonic cleaning; step five, filtering and backflushing; step six, filtrate is circulated; step seven, drying filter residues; step eight, recycling; the method is characterized in that:
in the first step, firstly, the hydraulic cylinder (12) is opened, the hydraulic cylinder (12) starts to work, the telescopic rod (11) is driven to extend, then the first fixing block (10) is driven to move upwards, then the top cover (8) is driven to move upwards, so that the titanium ingot formed by smelting is inserted into the mounting hole in the objective table (25), then the cleaning solution is filled into the cleaning box body (14), then the hydraulic cylinder (12) is opened again, the telescopic rod (11) starts to shorten, then the first fixing block (10) is driven to move downwards, then the top cover (8) is driven to move downwards until the bristles at the bottom of the circular brush (28) are attached to the top end of the titanium ingot;
in the second step, after the titanium ingot in the first step is clamped, the driving motor (9) is turned on, the output end of the driving motor (9) starts to rotate, then the driving gear (23) is driven to rotate, then the driven gear (20) is driven to rotate, the rotating shaft (21) is immediately driven to rotate, then the fixing plate (27) is driven to rotate, and then the circular brush (28) and the arc-shaped brush (29) are driven to rotate, so that the brush hair of the circular brush (28) and the arc-shaped brush (29) cleans the surface of the titanium ingot;
in the third step, after the cleaning in the second step is finished, the top cover (8) is opened, the titanium ingot is turned for 180 degrees to be clamped, and the action of the second step is repeated to clean again;
in the fourth step, after the reverse installation cleaning in the third step is finished, the ultrasonic generator (15) is turned on to perform ultrasonic cleaning on the titanium ingot, and impurities on the titanium ingot are further removed;
in the fifth step, after the ultrasonic cleaning in the fourth step is finished, a valve (6) is opened, the cleaning liquid with impurities in the cleaning box body (14) is discharged into the filtering box body (3) through a water discharge pipe (5), then the impurities are intercepted on the filter screen (18) through the filtering of two layers of filter screens (18), after the cleaning liquid is emptied, a top cover (8) is opened to take out the titanium ingots after the cleaning is finished, then a water pump (17) is opened, the cleaning liquid after the filtering in the filtering box body (3) is conveyed into the cleaning box body (14) through a circulating pipe (7), and the cleaning box body (14) is cleaned by back flushing for one time;
in the sixth step, the cleaning liquid after backflushing cleaning in the fifth step enters the filtering tank body (3) through the drain pipe (5) again, then the valve (6) is closed, the water pump (17) is opened, and the cleaned cleaning liquid is pumped into the cleaning tank body (14) through the circulating pipe (7), so that the cleaning liquid is recycled;
in the seventh step, after the cleaning solution in the filtering box body (3) in the sixth step is emptied, the box door (4) is opened, the two layers of filter screens (18) are taken out, then the impurities on the filter screens (18) are scraped into the collecting box by using the scraping plate and collected, and then the collected impurities are placed into the drying box for high-temperature drying;
and in the eighth step, the impurities dried at high temperature in the seventh step are screened by a vibrating screen, and the remaining impurities containing titanium are recycled.
3. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: the mounting plate is characterized in that four corners of one side of the bottom of the mounting plate (2) are fixedly connected with the tops of the first supporting legs (1) respectively, and four corners of the other side of the bottom of the mounting plate (2) are fixedly connected with the tops of the second supporting legs (16) respectively.
4. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: clean box (14) are located ultrasonic generator (15) adjacent one side bottom center and drain pipe (5) one end fixed connection, and drain pipe (5) and clean box (14) inside are linked together, the drain pipe (5) other end is located circulating pipe (7) adjacent one side center top fixed connection with filtering box (3), and circulating pipe (7) and filtering box (3) inside are linked together, valve (6) are installed at circulating pipe (7) center.
5. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: filter box (3) and be located circulating pipe (7) relative one side center and install chamber door (4), two sealed pads (30) are installed on upper portion in chamber door (4) one side, sealed pad (30) one side and filter screen (18) one side laminating.
6. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: the bottom of the output end of the driving motor (9) is rotatably connected with the center of the top of the third fixing block (24) through a bearing, and the bottom of the third fixing block (24) is fixedly connected with the center of the top of the partition plate (31).
7. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: the driving motor (9), the ultrasonic generator (15) and the water pump (17) are all connected with a power supply through wires, and a sealing ring is arranged at the connection position of the filtering box body (3) and the box door (4).
8. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: the filtering box body (3) is provided with a water outlet at the bottom of the center of one side opposite to the water discharge pipe (5).
9. The titanium ingot smelting and forming impurity cleaning and recycling device as claimed in claim 1, wherein: second fixed block (22) and fourth fixed block (32) have been cup jointed respectively with the center on pivot (21) top, second fixed block (22) are passed through the bearing rotation with pivot (21) top and are connected, and second fixed block (22) top and top cap (8) inside top surface center four corners fixed connection, fourth fixed block (32) are passed through the bearing rotation with pivot (21) center and are connected, and fourth fixed block (32) bottom and baffle (31) top center four corners fixed connection.
10. The process of claim 2, wherein the process comprises the following steps: in the second step, the rotating speed of the driving motor (9) is 80-120r/min, and the cleaning time is 5-10 min; in the fourth step, the ultrasonic cleaning time is 10-15 min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011443625.7A CN112718591A (en) | 2020-12-08 | 2020-12-08 | Clean recovery process and device for titanium ingot smelting and forming impurities |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011443625.7A CN112718591A (en) | 2020-12-08 | 2020-12-08 | Clean recovery process and device for titanium ingot smelting and forming impurities |
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Cited By (1)
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|---|---|---|---|---|
| CN113458717A (en) * | 2021-06-02 | 2021-10-01 | 苏州市锐意金属制品有限公司 | Metal part production and forming process for aviation field |
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Application publication date: 20210430 |