CN112718310A - Multidirectional spraying system and spraying process based on glass bottle production - Google Patents
Multidirectional spraying system and spraying process based on glass bottle production Download PDFInfo
- Publication number
- CN112718310A CN112718310A CN202011542053.8A CN202011542053A CN112718310A CN 112718310 A CN112718310 A CN 112718310A CN 202011542053 A CN202011542053 A CN 202011542053A CN 112718310 A CN112718310 A CN 112718310A
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- Prior art keywords
- spraying
- pipe
- glass bottle
- driving
- glass bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/30—Other inorganic substrates, e.g. ceramics, silicon
- B05D2203/35—Glass
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a multidirectional spraying system and a multidirectional spraying process based on glass bottle production, and the multidirectional spraying system comprises an installation seat, wherein two symmetrically-arranged transmission rollers are rotatably arranged at the top of the installation seat, a driving assembly for driving the two transmission rollers to rotate simultaneously is arranged on one side of the installation seat, the outer sides of the two transmission rollers are in transmission connection with the same conveying belt, a plurality of glass bottles are equidistantly distributed at the top of the conveying belt, a support rod is fixedly arranged at the top of the installation seat, a feeding pipe is fixedly arranged on one side of the support rod, and a storage pipe communicated with the top of the feeding pipe is fixedly arranged on the top of the feeding pipe; the spraying system is simple to operate and compact in structure, the mechanical automation efficiency of the spraying system body is high, manual auxiliary operation is not needed, the manual processing cost is reduced, the spraying efficiency of the glass bottle is high, paint is saved, and the glass bottle is directly dried after being sprayed, so that the production efficiency is effectively improved, and the spraying system has a wide market popularization prospect.
Description
Technical Field
The invention relates to the technical field of glass bottle production, in particular to a multi-directional spraying system and a multi-directional spraying process based on glass bottle production.
Background
The glass bottle producing process includes material preprocessing. Crushing the block raw materials (quartz sand, soda ash, limestone, feldspar and the like), drying the wet raw materials, and removing iron from the iron-containing raw materials to ensure the quality of glass. ② preparing the batch. And melting. The glass batch is heated at high temperature (1550-. And fourthly, forming. The liquid glass is put into a mould to be made into glass products with required shapes, such as flat plates, various utensils and the like. Heat treatment. Through the processes of annealing, quenching and the like, the internal stress of the glass is eliminated or generated, phase separation or crystallization is carried out, and the structural state of the glass is changed.
At present, in order to bring consumers' eyeballs to glass bottles for filling beverages, the outer sides of the bottles are sprayed with pigments, the overall delicacy of the glass bottles is increased, the operation is complex when the pigments are sprayed on the glass at present, meanwhile, the pigments are seriously wasted, the environment friendliness is not realized, the pigments are required to be dried after the pigments are sprayed, the drying process and the pigment plastic spraying process are separated, certain transfer equipment is required in the middle, the processing time of the glass bottles is prolonged undoubtedly, and therefore a multidirectional spraying system and a multidirectional spraying process based on glass bottle production are provided for solving the problems.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the multi-directional spraying system and the multi-directional spraying process for producing the glass bottles, which are convenient to operate, save pigments and improve the processing efficiency of the glass bottles.
The purpose of the invention is realized by the following technical scheme: a multidirectional spraying system based on glass bottle production comprises a mounting seat, wherein two symmetrically-arranged driving rollers are rotatably mounted at the top of the mounting seat, a driving assembly for driving the two driving rollers to rotate simultaneously is arranged on one side of the mounting seat, the outer sides of the two driving rollers are in transmission connection with the same conveying belt, a plurality of glass bottles are arranged at the top of the conveying belt at equal intervals, a plurality of positioning holes which are arranged at the transverse equal intervals are formed in the outer side of the top of the conveying belt and are matched with the glass bottles, a supporting rod is fixedly mounted at the top of the mounting seat, a feeding pipe is fixedly mounted on one side of the supporting rod, communicated storage pipes are fixedly mounted at the top of the feeding pipe, communicated blanking pipes are fixedly mounted at the bottom of the feeding pipe, a pushing column is slidably connected in the feeding pipe, a pushing block is fixedly connected to one side of the pushing column, a U-shaped groove is formed in one side of the pushing block, an arc-shaped rubber pad is fixedly mounted on the inner wall of one side of the U-shaped groove, a reciprocating pulling assembly for pulling the pushing column to move transversely is arranged on one side of the supporting rod, a strip-shaped groove is formed in one side of the feeding pipe, a welding rod is fixedly mounted at the top of the mounting seat, a stepping motor is fixedly mounted at one side of the welding rod, a connecting disc is fixedly mounted on an output shaft of the stepping motor, a convex block is fixedly mounted at the position, deviating from the circle center, of the connecting disc, a limiting box is fixedly mounted at the top of the stepping motor, a rectangular frame is slidably connected in the limiting box, limiting holes are formed in two sides of the limiting box, the rectangular frame penetrates through the limiting holes and is slidably connected with the limiting holes, a limiting assembly is fixedly connected at the top of the, a strip-shaped hollow plate is fixedly arranged in the square frame, a convex block is fixedly arranged at the position of the stepping motor deviating from the circle center, one end of the convex block penetrates through the strip-shaped hollow plate, the bottom of the reshaping frame is fixedly connected with a spraying component, one side of the mounting seat is fixedly provided with a transfer component, the transfer component is positioned at one side of the conveyer belt, the top of the mounting seat is fixedly provided with a discharging component, both sides of the mounting seat are respectively provided with a turnover shaft in a rotating way, one end of the turnover shaft is fixedly connected with a fixed rod, one end of the fixed rod is fixedly connected with a drying box, an L-shaped cavity is arranged in the drying box, a plurality of hot air holes are arranged on the inner wall of one side of the L-shaped cavity, one side fixedly connected with air heater of stoving case, air heater and L shape chamber are linked together, the equal fixed connection in both sides of mount pad has the promotion subassembly that promotes the trip shaft pivoted.
Preferably, the driving assembly comprises a rotating motor fixedly installed on one side of the installation seat, an output shaft of the rotating motor is fixedly provided with a driving wheel, a driven wheel is fixedly installed on the circle center position on one side of the transmission roller, and the driving wheel and two outer sides of the driven wheel are sleeved with the same belt.
Preferably, the reciprocating pulling assembly comprises a driving motor fixedly mounted on one side of the supporting rod, a driving disc is fixedly mounted on an output shaft of the driving motor, a first linkage rod is fixedly mounted at the position of the circle center on one side of the driving disc, one end of the first linkage rod is rotatably connected with a second linkage rod, and the other end of the second linkage rod is rotatably connected with the outer side of the pushing column.
Preferably, arrange the material subassembly and including arranging the material seat, the bar conveying tank has been seted up at the top of arranging the material seat, it is connected with a plurality of transportation rollers to rotate on the bottom inner wall of conveying tank, and a plurality of transportation roller transmission are connected, two revolving cylinder that one side fixedly connected with symmetry of arranging the material seat set up, it is connected with two live rollers that the symmetry set up to rotate on the bottom inner wall of bar conveying tank, and live roller and transportation roller transmission are connected, fixed mounting has the second sprocket on one side centre of a circle position of live roller, fixed mounting has first sprocket on revolving cylinder's the output shaft, the outside cover of first sprocket and live roller is equipped with same chain.
Preferably, spacing subassembly includes two guide bars that fixed mounting set up at the symmetry of returning the shape frame top, and two guide bars run through the spacing case and with spacing case sliding connection, the outside cover of guide bar is equipped with supporting spring, supporting spring's top and the top inner wall fixed connection of spacing case, supporting spring's bottom and the top fixed connection who returns the shape frame.
Preferably, the spraying assembly comprises a storage tank fixedly mounted at the bottom of the return frame, a plurality of communicating pipes fixedly connected to the bottom of the storage tank are communicated, a plurality of connected pipes fixedly connected to the bottom of the communicating pipes are communicated, spraying pipes communicated with each other are arranged in the connected pipes, and a liquid pump for controlling opening and closing is arranged on the outer side of each communicating pipe.
Preferably, the spraying pipe comprises a circular pipe, the circular pipe is communicated with the connecting pipe, and a plurality of communicated spraying heads are fixedly arranged on the inner wall of the spraying pipe in an annular arrangement mode.
Preferably, the transfer subassembly includes the band-type brake motor of fixed mounting in mount pad one side, fixed mounting has the gear on the output shaft of band-type brake motor, swivel seat in one side of mount pad is rotated and is connected with, the outside fixed mounting of well swivel seat has the arc gear, gear and arc gear mesh mutually, the transfer groove has been seted up at well swivel seat's top.
Preferably, the pushing assembly comprises telescopic cylinders fixed on two sides of the mounting seat respectively, a first rotating rod is fixedly mounted on an output shaft of each telescopic cylinder, one side of each first rotating rod is connected with a connecting frame in a rotating mode, and the connecting frame is connected with one side of a corresponding overturning shaft in a rotating mode.
The spraying process of the multi-azimuth spraying system based on glass bottle production comprises the following steps:
s1, when the glass bottles need to be sprayed, a plurality of glass bottles can be stored in the storage tube at this time, the glass bottles in the storage tube can slide downwards under the action of gravity, so that the glass bottles at the lowest position can fall into the feeding tube, at this time, the driving motor is started, the driving motor can drive the driving disc to rotate, the rotating driving disc can pull the pushing column to reciprocate under the linkage action of the first linkage rod and the second linkage rod, the pushing column which reciprocates can push the glass bottles to move by the pushing block, when the glass bottles are pushed into the blanking tube, the glass bottles can fall into the positioning hole at the top of the conveying belt along the blanking tube, at this moment, the rotating motor is started, the conveying belt can be driven to rotate, so that the glass bottles can be uninterruptedly delivered to the outer side of the conveying belt, and the glass bottles move on the conveying belt, the positioning holes are utilized to improve the moving stability of the glass bottles;
s2: when a plurality of glass bottles move below the spraying component, the rotation of the conveying belt is stopped at the moment, the glass bottles need to be sprayed, the stepping motor is started at the moment, the stepping motor can drive the connecting disc to rotate, the connecting disc can drive the lug to rotate in the rotating process, one end of the lug penetrates through the strip-shaped hollow plate, so that the strip-shaped hollow plate can be driven to longitudinally slide, the strip-shaped hollow plate can drive the loop frame to longitudinally move, the loop frame is connected with the spraying component, so that the spraying component can be driven to longitudinally move, the spraying pipe can be sleeved on the outer side of the corresponding glass bottle in the downward moving process of the spraying component, when the spraying component moves to the lowest height, the liquid pump is started at the moment, the liquid pump can spray the coating in the storage tank through the spraying pipe, and a plurality of spraying heads are annularly arranged on the spraying pipe, so that the outer sides of the glass bottles can be sprayed without dead angles, in the process of moving the spraying component upwards, the glass bottle can be sprayed from bottom to top completely;
s3, after the spraying assembly finishes spraying the outer side of the glass bottle, the two telescopic air cylinders are started at the moment, the telescopic air cylinders can push the first rotating rod to move transversely, the first rotating rod can push the turnover shaft to rotate, the turnover shaft can drive the drying box to turn over, the turning drying box rotates anticlockwise for ninety degrees, the two drying boxes can be moved to two sides of the glass bottle after spraying, the hot air blower and the electric heating wire mesh are started at the moment, the electric heating wire mesh can heat the space in the L-shaped cavity, the hot air blower can blow hot air, the hot air blower can blow the hot air generated in the L-shaped cavity out through the hot air holes, and the drying box is used for drying the sprayed glass bottle;
s4, after the glass bottle of spraying is dried, start the transportation area and rotate this moment, and then can put in the stoving incasement one by one with the glass bottle that the stoving finishes, restart band-type brake motor, the band-type brake motor can drive the gear and rotate, and because gear and arc gear mesh mutually, so can drive the swivel mount and overturn in, the transfer seat of upset can carry the glass bottle of drying to arrange the top of material subassembly, and arrange the material subassembly and can carry the glass bottle in the next production process.
The invention has the following advantages:
1. in the invention: the drive assembly includes the rotating electrical machines of fixed mounting in mount pad one side, fixed mounting has the action wheel on the output shaft of rotating electrical machines, fixed mounting has from the driving wheel on one side centre of a circle position of driving roller, the outside cover of action wheel and two follow driving wheels is equipped with same belt, starts rotating electrical machines, can drive two driving rollers and rotate simultaneously under the transmission of belt.
2. In the invention: the reciprocating pulling assembly comprises a driving motor fixedly arranged on one side of the supporting rod, a driving disc is fixedly arranged on an output shaft of the driving motor, a first linkage rod is fixedly arranged at the circle center position at one side of the driving disc, one end of the first linkage rod is rotationally connected with a second linkage rod, the other end of the second linkage rod is rotationally connected with the outer side of the pushing column, a driving motor is started, the driving motor can drive the driving disc to rotate, and the rotating driving disk will drive the first linking rod to rotate, and the end of the first linking rod connected with the second linking rod will rotate, thereby driving the pushing column to reciprocate, and the glass bottle in the material storage pipe can be pushed into the blanking pipe by the reciprocating motion of the pushing column, thereby can make the glass bottle fall into the top of conveyer belt through the unloading pipe, realize the function of quantitative conveying glass bottle.
3. In the invention: spacing subassembly includes two guide bars that fixed mounting set up at the symmetry of returning shape frame top, and two guide bars run through the spacing case and with spacing case sliding connection, the outside cover of guide bar is equipped with supporting spring, supporting spring's top and the top inner wall fixed connection of spacing case, supporting spring's bottom and the top fixed connection who returns the shape frame utilize the guide bar to provide the steadiness to returning shape frame longitudinal movement when promoting back shape frame longitudinal movement, have the guide effect, and can extrude supporting spring at the removal in-process, utilize supporting spring's elasticity can improve back shape frame longitudinal movement's homogeneity.
4. In the invention: the spraying subassembly includes fixed mounting and puts up the storage tank of bottom at the time of returning the shape, a plurality of communicating pipes that the bottom fixedly connected with of storage tank is linked together, and is a plurality of the continuous pipe that is linked together of the bottom fixedly connected with of communicating pipe, and be provided with the spray line that is linked together in the continuous pipe, the outside of communicating pipe is provided with the liquid pump that the control opened and shut, utilizes the liquid pump can spray the outside of glass bottle through the spray line with interior coating of storage tank, and utilizes the break-make that the liquid pump can control communicating pipe at any time, has realized the function to glass bottle spraying pigment at any time.
5. In the invention: the spraying pipe comprises a loop pipe, the loop pipe is communicated with the connecting pipe, a plurality of spraying heads which are communicated with each other are arranged and fixedly installed on the inner wall of the spraying pipe in an annular mode, the loop pipe is annular, so that the glass bottle can stretch into the loop pipe, the plurality of spraying heads can be used for uniformly spraying pigment to the outer side of the glass bottle, the spraying uniformity is improved, no dead angle exists during spraying, and coating is saved.
6. In the invention: the transfer component comprises a band-type brake motor fixedly arranged on one side of the mounting seat, a gear is fixedly arranged on an output shaft of the band-type brake motor, one side of the mounting seat is rotatably connected with a middle rotating seat, the outer side of the middle rotating seat is fixedly provided with an arc-shaped gear, the gear is meshed with the arc gear, a middle rotating groove is arranged at the top of the middle rotating seat, a brake motor is started, the gear can be driven to rotate, the gear is meshed with the arc gear to drive the transfer seat to turn, the glass bottles falling on the conveying belt can be conveyed to the top of the discharging assembly by the transfer seat which does not turn, the purpose of transferring in transportation is realized, the safety of transferring the glass bottles is improved, the U-shaped groove is formed in one side of the pushing block, the arc-shaped rubber pad is fixedly mounted on the inner wall of one side of the U-shaped groove, and the safety performance of collision between the pushing block and the glass bottle can be improved by means of the arc-shaped rubber pad.
7. In the invention: the promotion subassembly is including fixing the telescopic cylinder in the mount pad both sides respectively, fixed mounting has first rotation pole on telescopic cylinder's the output shaft, one side of first rotation pole is rotated and is connected with the link, one side of link and corresponding trip shaft is rotated and is connected, when needs promote the trip shaft and overturn, starts telescopic cylinder this moment, and telescopic cylinder can promote first rotation pole and remove, and first rotation pole can utilize the link to promote the trip shaft upset, and then has reached and has promoted the trip shaft and carry out the pivoted effect.
The spraying system is simple to operate and compact in structure, the mechanical automation efficiency of the spraying system body is high, manual auxiliary operation is not needed, the manual processing cost is reduced, the spraying efficiency of the glass bottle is high, paint is saved, and the glass bottle is directly dried after being sprayed, so that the production efficiency is effectively improved, and the spraying system has a wide market popularization prospect.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a partial schematic view of the present invention;
FIG. 4 is a partial schematic view of the present invention;
FIG. 5 is a schematic top view of the spray tube of the present invention;
FIG. 6 is a schematic top view of the pushing block of the present invention;
FIG. 7 is a top cross-sectional view of a drying box of the present invention;
FIG. 8 is a schematic side view of the connection between the mounting base and the drying box according to the present invention;
fig. 9 is a schematic top view of the conveyor belt of the present invention;
FIG. 10 is a schematic top view of the drive motor and drive disk connection of the present invention;
FIG. 11 is a schematic structural diagram of a transfer assembly according to the present invention;
FIG. 12 is a three-dimensional schematic view of a drive roller of the present invention;
FIG. 13 is a schematic view of the connection frame of the present invention connected to the first rotating rod and the second rotating rod;
FIG. 14 is a schematic diagram of a side view of the electric heating wire net of the present invention;
fig. 15 is a schematic view of a discharge assembly of the present invention.
In the figure, 1, a mounting seat; 2. a driving roller; 3. a driven wheel; 4. a rotating electric machine; 5. a driving wheel; 6. a belt; 7. a conveyor belt; 8. positioning holes; 9. a glass bottle; 10. a support bar; 11. a feeding pipe; 12. a drive motor; 13. a drive disc; 14. a first linkage rod; 15. a second linkage rod; 16. a storage pipe; 17. a discharging pipe; 18. pushing the column; 19. a pushing block; 20. a strip-shaped groove; 21. welding a rod; 22. a stepping motor; 23. a limiting box; 24. a connecting disc; 25. a bump; 26. a shape-returning frame; 27. a strip-shaped hollowed-out plate; 28. a material storage tank; 29. a communicating pipe; 30. an interconnecting tube; 31. a spray tube; 3101. a pipe is returned; 3102. a sprinkler head; 32. a liquid pump; 33. a limiting hole; 34. a guide bar; 35. a support spring; 36. a transfer component; 3601. a band-type brake motor; 3602. a gear; 3603. a middle transposable; 3604. an arc gear; 37. a turning shaft; 38. fixing the rod; 39. a drying box; 40. an L-shaped cavity; 41. a hot air blower; 42. an electric heating wire mesh; 43. hot air holes; 44. a telescopic cylinder; 45. a first rotating lever; 46. a connecting frame; 47. a discharge assembly; 4701. a discharging seat; 4702. a transport roller; 4703. a rotating roller; 4704. a rotating cylinder; 4705. a first sprocket; 4706. a second sprocket; 48. an arc-shaped rubber pad.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
the first embodiment is as follows: as shown in fig. 1-14, a multi-directional spraying system based on glass bottle production comprises a mounting base 1, two symmetrically arranged driving rollers 2 are rotatably mounted at the top of the mounting base 1, a driving component for driving the two driving rollers 2 to rotate simultaneously is arranged at one side of the mounting base 1, the outer sides of the two driving rollers 2 are in transmission connection with a same conveying belt 7, a plurality of glass bottles 9 are equidistantly arranged at the top of the conveying belt 7, a plurality of positioning holes 8 are transversely and equidistantly arranged at the outer side of the top of the conveying belt 7, the positioning holes 8 are matched with the glass bottles 9, when the glass bottles 9 fall into a designated positioning hole 8 through a discharging pipe 17, the moving stability of the glass bottles 9 can be improved by using the positioning holes 8, a supporting rod 10 is fixedly mounted at the top of the mounting base 1, a feeding pipe 11 is fixedly mounted at one side of the supporting rod 10, a storage pipe 16 communicated with the top of the feeding pipe 11 is, the bottom of the feeding pipe 11 is fixedly provided with a communicated blanking pipe 17, the feeding pipe 11 is internally and slidably connected with a pushing column 18, one side of the pushing column 18 is fixedly connected with a pushing block 19, one side of the pushing block 19 is provided with a U-shaped groove, the inner wall of one side of the U-shaped groove is fixedly provided with an arc-shaped rubber pad 48, one side of the support rod 10 is provided with a reciprocating pulling assembly for pulling the pushing column 18 to transversely move, one side of the feeding pipe 11 is provided with a strip-shaped groove 20, the top of the mounting seat 1 is fixedly provided with a welding rod 21, one side of the welding rod 21 is fixedly provided with a stepping motor 22, an output shaft of the stepping motor 22 is fixedly provided with a connecting disc 24, a convex block 25 is fixedly arranged at the position of the connecting disc 24 deviating from the center of a circle, the top of the stepping motor 22 is, the clip 26 penetrates through the limiting hole 33 and is connected with the limiting hole 33 in a sliding manner, the top of the clip 26 is fixedly connected with a limiting assembly, the bottom of the material storage pipe 16 extends to the lower part of the limiting box 23, a strip-shaped hollow plate 27 is fixedly installed in the clip 26, a convex block 25 is fixedly installed at the position of the stepping motor 22 deviating from the circle center, one end of the convex block 25 penetrates through the strip-shaped hollow plate 27, the bottom of the clip 26 is fixedly connected with a spraying assembly, a transfer assembly 36 is fixedly installed at one side of the mounting seat 1, the transfer assembly 36 is positioned at one side of the conveyor belt 7, a material discharging assembly 47 is fixedly installed at the top of the mounting seat 1, turning shafts 37 are respectively rotated at the two sides of the mounting seat 1, one end of each turning shaft 37 is fixedly connected with a fixing rod 38, one end of each fixing rod 38 is fixedly connected with a drying box 39, an L-shaped cavity 40 is formed in each drying, one side of the drying box 39 is fixedly connected with a hot air blower 41, the hot air blower 41 is communicated with the L-shaped cavity 40, and two sides of the mounting base 1 are fixedly connected with pushing components for pushing the turning shaft 37 to rotate.
Drive assembly includes fixed mounting at the rotating electrical machines 4 of 1 one side of mount pad, and fixed mounting has action wheel 5 on the output shaft of rotating electrical machines 4, and fixed mounting has from driving wheel 3 on the position of one side centre of a circle of driving roller 2, and action wheel 5 and two are equipped with same belt 6 from the outside cover of driving wheel 3, start rotating electrical machines 4, can drive two driving rollers 2 and rotate simultaneously under the transmission of belt 6.
The reciprocating pulling assembly comprises a driving motor 12 fixedly arranged on one side of the supporting rod 10, a driving disc 13 is fixedly arranged on an output shaft of the driving motor 12, a first linkage rod 14 is fixedly arranged at the circle center position of one side of the driving disc 13, one end of the first linkage rod 14 is rotatably connected with a second linkage rod 15, the other end of the second linkage rod 15 is rotatably connected with the outer side of the pushing column 18, the driving motor 12 is started, the driving motor 12 can drive the driving disc 13 to rotate, the rotating driving disc 13 can drive the first linkage rod 14 to rotate, the connected end of the first linkage rod 14 and the second linkage rod 15 can rotate, so that the pushing column 18 can be driven to reciprocate, the glass bottles 9 in the storage pipe 16 can be pushed into the blanking pipe 17 by the reciprocating movement of the pushing column 18, and the glass bottles 9 can fall into the top of the conveying belt 7 through the blanking pipe 17, the function of quantitatively conveying the glass bottles 9 is realized.
Spacing subassembly includes two guide bars 34 that the symmetry at time of returning the shape frame 26 top set up, and two guide bars 34 run through spacing case 23 and with spacing case 23 sliding connection, the outside cover of guide bar 34 is equipped with supporting spring 35, the top of supporting spring 35 and the top inner wall fixed connection of spacing case 23, the bottom of supporting spring 35 and the top fixed connection who returns shape frame 26, when promoting back shape frame 26 longitudinal movement, utilize guide bar 34 can provide the steadiness to returning shape frame 26 longitudinal movement, have the guide effect, and can extrude supporting spring 35 at the removal in-process, the elasticity that utilizes supporting spring 35 can improve back shape frame 26 longitudinal movement's homogeneity.
The spraying subassembly includes the storage tank 28 of fixed mounting in the frame 26 bottom that returns, a plurality of communicating pipes 29 that the bottom fixedly connected with of storage tank 28 is linked together, a plurality of continuous pipes 30 that are linked together of the bottom fixedly connected with of a plurality of communicating pipes 29, and be provided with the spray line 31 that is linked together in the continuous pipe 30, the outside of communicating pipe 29 is provided with the liquid pump 32 that the control opened and shut, utilize liquid pump 32 can spray the outside of glass bottle 9 through spray line 31 with scribbling in the storage tank 28, and utilize the break-make that liquid pump 32 can control communicating pipe 29 at any time, realized at any time to the function of glass bottle 9 spraying pigment.
The spraying pipe 31 comprises a square pipe 3101, the square pipe 3101 is communicated with the connecting pipe 30, a plurality of spraying heads 3102 which are communicated with each other are annularly arranged and fixedly arranged on the inner wall of the spraying pipe 31, the square pipe 3101 is annularly arranged, so that the glass bottle 9 can be stretched into the square pipe 3101, the plurality of spraying heads 3102 can be used for uniformly spraying pigment on the outer side of the glass bottle 9, the spraying uniformity is improved, no dead angle is caused during spraying, and the coating is saved.
The transfer component 36 comprises a band-type brake motor 3601 fixedly installed on one side of the installation seat 1, a gear 3602 is fixedly installed on an output shaft of the band-type brake motor 3601, one side of the installation seat 1 is rotatably connected with a transfer seat 3603, an arc-shaped gear 3604 is fixedly installed on the outer side of the transfer seat 3603, the gear 3602 is meshed with the arc-shaped gear 3604, a transfer groove is formed in the top of the transfer seat 3603, the band-type brake motor 3601 is started, the gear 3602 can be driven to rotate, the gear 3602 is meshed with the arc-shaped gear 3604, the transfer seat 3603 can be driven to overturn, the glass bottles 9 falling from the transfer belt 7 can be conveyed to the top of the discharge component 47 through the transfer seat 3603 which goes in and out of overturning constantly, the transfer purpose is achieved, and the transfer safety of the.
The pushing assembly comprises telescopic cylinders 44 fixed on two sides of the mounting base 1 respectively, a first rotating rod 45 is fixedly mounted on an output shaft of the telescopic cylinders 44, one side of the first rotating rod 45 is connected with a connecting frame 46 in a rotating mode, the connecting frame 46 is connected with one side of the corresponding overturning shaft 37 in a rotating mode, when the overturning shaft 37 needs to be pushed to overturn, the telescopic cylinders 44 are started at the moment, the telescopic cylinders 44 can push the first rotating rod 45 to move, the first rotating rod 45 can push the overturning shaft 37 to overturn by utilizing the connecting frame 46, and then the effect of pushing the overturning shaft 37 to rotate is achieved.
A spraying process of a multi-azimuth spraying system based on glass bottle production comprises the following steps:
s1, when the glass bottles 9 need to be sprayed, a plurality of glass bottles 9 can be stored in the storage pipe 16 at this time, and the glass bottles 9 in the storage pipe 16 can slide downwards under the action of gravity, so that the glass bottle 9 positioned at the lowest position can fall into the feeding pipe 11, at this time, the driving motor 12 is started, the driving disk 13 can be driven by the driving motor 12 to rotate, the rotating driving disk 13 can pull the pushing column 18 to move in a reciprocating manner under the interlocking action of the first interlocking rod 14 and the second interlocking rod 15, the pushing column 18 moving in a reciprocating manner can push the glass bottles 9 to move by the pushing block 19, when the glass bottles 9 are pushed into the discharging pipe 17, the glass bottles can fall into the positioning holes 8 at the top of the conveying belt 7 along the discharging pipe 17, at this moment, the rotating motor 4 is started, so as to drive the conveying belt 7 to rotate, and thereby the glass bottles 9 can be uninterruptedly thrown to the outer side of the conveying belt 7, in addition, in the process that the glass bottles 9 move on the conveyer belt 7, the positioning holes 8 are used for improving the moving stability of the glass bottles 9;
s2: when a plurality of glass bottles 9 move to the lower part of the spraying component, the rotation of the conveyor belt 7 is stopped at this time, the glass bottles 9 need to be sprayed, at this time, the stepping motor 22 is started, the stepping motor 22 drives the connecting disc 24 to rotate, the connecting disc 24 drives the bump 25 to rotate in the rotating process, one end of the bump 25 penetrates through the bar-shaped hollowed-out plate 27, so that the bar-shaped hollowed-out plate 27 can be driven to longitudinally slide, the bar-shaped hollowed-out plate 27 drives the return frame 26 to longitudinally move, the return frame 26 is connected with the spraying component, so that the spraying component is driven to longitudinally move, the spraying pipe 31 is sleeved on the outer side of the corresponding glass bottle 9 in the moving-down process of the spraying component, when the spraying component moves to the lowest height, the liquid pump 32 is started at this time, the liquid pump 32 sprays the coating in the storage tank 28 through the spraying pipe 31, and a plurality of spraying heads 3102 are annularly arranged on the spraying pipe 31, the outer side of the glass bottle 9 can be sprayed without dead corners, and the glass bottle 9 can be sprayed from bottom to top comprehensively in the process of moving the spraying assembly upwards;
s3, after the spraying assembly finishes spraying the outer side of the glass bottle 9, the two telescopic air cylinders 44 are started, the telescopic air cylinders 44 can push the first rotating rod 45 to move transversely, the first rotating rod 45 can push the turnover shaft 37 to rotate, the turnover shaft 37 can drive the drying box 39 to turn over, the turning drying box 39 rotates ninety degrees anticlockwise, the two drying boxes 39 can be moved to the two sides of the glass bottle 9 which is finished by spraying, the hot air blower 41 and the electric heating wire net 42 are started, the electric heating wire net 42 can heat the space in the L-shaped cavity 40, the hot air blower 41 can blow hot air, meanwhile, the hot air blower 41 can blow out the hot air generated in the L-shaped cavity 40 through the hot air holes 43, and the dried glass bottle 9 sprayed by the drying box 39 is dried conveniently;
s4, after the sprayed glass bottles 9 are dried, the conveyer belt 7 is started to rotate, the dried glass bottles 9 can be put into the drying box 39 one by one, then the band-type brake motor 3601 is started, the band-type brake motor 3601 drives the gear 3602 to rotate, the gear 3602 is meshed with the arc-shaped gear 3604, the middle rotary seat 3603 can be driven to turn over, the turned-over middle rotary seat 3603 can convey the dried glass bottles 9 to the top of the material discharging assembly 47, and the material discharging assembly 47 can convey the glass bottles 9 to the next production process.
Example two: as shown in fig. 15, the present embodiment is different from the first embodiment in that: material subassembly 47 is arranged including arranging material seat 4701, the bar transportation groove has been seted up at the top of arranging material seat 4701, it is connected with a plurality of transportation rollers 4702 to rotate on the bottom inner wall of transportation groove, and a plurality of transportation rollers 4702 transmission are connected, two revolving cylinder 4704 that one side fixedly connected with symmetry of arranging material seat 4701 set up, it is connected with two live-rollers 4703 that the symmetry set up to rotate on the bottom inner wall of bar transportation groove, and live-rollers 4703 and transportation rollers 4702 transmission are connected, fixed mounting has second sprocket 4706 on one side centre of a circle position of live-rollers 4703, fixed mounting has first sprocket 4705 on revolving cylinder 4704's the output shaft, the outside cover of first sprocket 4705 and live-rollers 4703 is equipped with same chain.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a diversified paint finishing based on glass bottle production which characterized in that: comprises a mounting seat (1), the top of the mounting seat (1) is rotatably provided with two driving rollers (2) which are symmetrically arranged, one side of the mounting seat (1) is provided with a driving component for driving the two driving rollers (2) to rotate simultaneously, the outer side of the two driving rollers (2) is in transmission connection with the same conveying belt (7), a plurality of glass bottles (9) are arranged at the top of the conveying belt (7) at equal intervals, a plurality of positioning holes (8) which are arranged at equal intervals are formed in the outer side of the top of the conveying belt (7), the positioning holes (8) are matched with the glass bottles (9), the top of the mounting seat (1) is fixedly provided with a supporting rod (10), one side of the supporting rod (10) is fixedly provided with a feeding pipe (11), the top of the feeding pipe (11) is fixedly provided with a communicated material storage pipe (16), the bottom of the feeding pipe (11) is fixedly provided with a feeding pipe (17) which, the feeding device is characterized in that a pushing column (18) is connected in the feeding pipe (11) in a sliding mode, a pushing block (19) is fixedly connected to one side of the pushing column (18), a U-shaped groove is formed in one side of the pushing block (19), an arc-shaped rubber pad (48) is fixedly installed on the inner wall of one side of the U-shaped groove, a reciprocating pulling assembly for pulling the pushing column (18) to move transversely is arranged on one side of the supporting rod (10), a strip-shaped groove (20) is formed in one side of the feeding pipe (11), a welding rod (21) is fixedly installed at the top of the mounting seat (1), a stepping motor (22) is fixedly installed at one side of the welding rod (21), a connecting disc (24) is fixedly installed on an output shaft of the stepping motor (22), a convex block (25) is fixedly installed on the position, deviating from the circle center, of the connecting disc, the limiting box is characterized in that a return frame (26) is connected to the limiting box (23) in a sliding mode, limiting holes (33) are formed in the two sides of the limiting box (23), the return frame (26) penetrates through the limiting holes (33) and is connected with the limiting holes (33) in a sliding mode, a limiting assembly is fixedly connected to the top of the return frame (26), the bottom of the material storage pipe (16) extends to the position below the limiting box (23), a strip-shaped hollow plate (27) is fixedly installed in the return frame (26), a convex block (25) is fixedly installed on the position, deviating from the circle center, of the stepping motor (22), one end of the convex block (25) penetrates through the strip-shaped hollow plate (27), a spraying assembly is fixedly connected to the bottom of the return frame (26), a transfer assembly (36) is fixedly installed on one side of the mounting seat (1), the transfer assembly (36) is located on one side of the conveying belt (7), and a material discharging assembly (47) is fixedly installed on the top, the both sides of mount pad (1) all rotate and have trip shaft (37), the one end fixedly connected with dead lever (38) of trip shaft (37), the one end fixedly connected with stoving case (39) of dead lever (38), L shape chamber (40) have been seted up in stoving case (39), a plurality of hot-blast holes (43) have been seted up on the one side inner wall of L shape chamber (40), one side fixedly connected with air heater (41) of stoving case (39), air heater (41) and L shape chamber (40) are linked together, the equal fixed connection in both sides of mount pad (1) is with promoting trip shaft (37) pivoted promotion subassembly.
2. The multi-orientation spraying system based on glass bottle production as claimed in claim 1, wherein: drive assembly includes rotating electrical machines (4) of fixed mounting in mount pad (1) one side, fixed mounting has action wheel (5) on the output shaft of rotating electrical machines (4), fixed mounting has from driving wheel (3) on the one side centre of a circle position of driving roller (2), action wheel (5) and two outside covers from driving wheel (3) are equipped with same belt (6).
3. The multi-orientation spraying system based on glass bottle production as claimed in claim 1, wherein: reciprocating pulling subassembly includes driving motor (12) of fixed mounting in bracing piece (10) one side, fixed mounting has driving-disc (13) on the output shaft of driving motor (12), fixed mounting has first interlock pole (14) on the one side centre of a circle position of driving-disc (13), the one end of first interlock pole (14) is rotated and is connected with second interlock pole (15), the other end of second interlock pole (15) and the outside rotation connection that promotes post (18).
4. The multi-orientation spraying system based on glass bottle production as claimed in claim 1, wherein: material discharging component (47) is including row material seat (4701), the bar conveying groove has been seted up at the top of row material seat (4701), it is connected with a plurality of transportation rollers (4702) to rotate on the bottom inner wall of conveying groove, and a plurality of transportation rollers (4702) transmission are connected, two revolving cylinder (4704) that one side fixedly connected with symmetry of row material seat (4701) set up, it is connected with two live-rollers (4703) that the symmetry set up to rotate on the bottom inner wall of bar conveying groove, and live-rollers (4703) and transportation rollers (4702) transmission are connected, fixed mounting has second sprocket (4706) on one side centre of a circle position of live-rollers (4703), fixed mounting has first sprocket (4705) on the output shaft of revolving cylinder (4704), the outside cover of first sprocket (4705) and live-rollers (4703) is equipped with same chain.
5. The multi-orientation spraying system based on glass bottle production as claimed in claim 1, wherein: spacing subassembly includes two guide bars (34) that the symmetry at time of returning shape frame (26) top set up, and two guide bars (34) run through spacing case (23) and with spacing case (23) sliding connection, the outside cover of guide bar (34) is equipped with supporting spring (35), the top of supporting spring (35) and the top inner wall fixed connection of spacing case (23), the bottom of supporting spring (35) and the top fixed connection who returns shape frame (26).
6. The multi-orientation spraying system based on glass bottle production as claimed in claim 1, wherein: the spraying assembly comprises a storage tank (28) fixedly mounted at the bottom of the return frame (26), a plurality of communicating pipes (29) which are fixedly connected to the bottom of the storage tank (28) and communicated with each other are fixedly connected to the bottom of the communicating pipes (29), a plurality of connected pipes (30) which are communicated with each other are fixedly connected to the bottom of the communicating pipes (29), spraying pipes (31) which are communicated with each other are arranged in the connected pipes (30), and a liquid pump (32) for controlling opening and closing is arranged on the outer side of each communicating pipe (29).
7. The multi-azimuth spraying system based on glass bottle production of claim 6, wherein: the spraying pipe (31) comprises a return pipe (3101), the return pipe (3101) is communicated with the connecting pipe (30), and a plurality of communicated spraying heads (3102) are fixedly arranged on the inner wall of the spraying pipe (31) in an annular shape.
8. The multi-orientation spraying system based on glass bottle production as claimed in claim 1, wherein: the transfer assembly (36) comprises a band-type brake motor (3601) fixedly mounted on one side of a mounting seat (1), a gear (3602) is fixedly mounted on an output shaft of the band-type brake motor (3601), one side of the mounting seat (1) is rotatably connected with a middle rotating seat (3603), an arc-shaped gear (3604) is fixedly mounted on the outer side of the middle rotating seat (3603), the gear (3602) is meshed with the arc-shaped gear (3604), and a middle rotating groove is formed in the top of the middle rotating seat (3603).
9. The multi-azimuth spraying system based on glass bottle production according to claim 1, wherein the pushing assembly comprises telescopic cylinders (44) respectively fixed on two sides of the mounting base (1), a first rotating rod (45) is fixedly mounted on an output shaft of each telescopic cylinder (44), one side of each first rotating rod (45) is rotatably connected with a connecting frame (46), and each connecting frame (46) is rotatably connected with one side of a corresponding overturning shaft (37).
10. The spraying process of the multi-azimuth spraying system based on glass bottle production as claimed in any one of claims 1-9, wherein: it comprises the following steps:
s1, when the glass bottles (9) need to be sprayed, a plurality of glass bottles (9) can be stored in a storage pipe (16) at the moment, the glass bottles (9) in the storage pipe (16) can slide downwards under the action of gravity, so that the glass bottle (9) positioned at the lowest position can fall into a feeding pipe (11), a driving motor (12) is started at the moment, the driving motor (12) can drive a driving disc (13) to rotate, the rotating driving disc (13) can pull a pushing column (18) to move in a reciprocating mode under the linkage action of a first linkage rod (14) and a second linkage rod (15), the pushing column (18) moving in the reciprocating mode can push the glass bottles (9) to move by a pushing block (19), and when the glass bottles (9) are pushed into a discharging pipe (17), the glass bottles can fall into a positioning hole (8) at the top of a conveying belt (7) along the discharging pipe (17), the rotating motor (4) is started at the moment, so that the conveying belt (7) can be driven to rotate, a plurality of glass bottles (9) can be delivered to the outer side of the conveying belt (7) uninterruptedly, and in the process that the glass bottles (9) move on the conveying belt (7), the moving stability of the glass bottles (9) is improved by using the positioning holes (8);
s2: when a plurality of glass bottles (9) move to the lower part of the spraying component, the rotation of the conveying belt (7) is stopped at the moment, the glass bottles (9) need to be sprayed, the stepping motor (22) is started at the moment, the stepping motor (22) can drive the connecting disc (24) to rotate, the connecting disc (24) can drive the convex block (25) to rotate in the rotating process, one end of the convex block (25) penetrates through the strip-shaped hollow plate (27) so as to drive the strip-shaped hollow plate (27) to longitudinally slide, the strip-shaped hollow plate (27) can drive the returning frame (26) to longitudinally move, the returning frame (26) is connected with the spraying component so as to drive the spraying component to longitudinally move, the spraying pipe (31) is sleeved on the outer side of the corresponding glass bottle (9) in the moving-down process of the spraying component, and the liquid pump (32) is started when the spraying component moves to the lowest height, the liquid pump (32) can spray the coating in the storage tank (28) through the spray pipe (31), and a plurality of spray heads (3102) are annularly arranged on the spray pipe (31), so that the outer side of the glass bottle (9) can be sprayed without dead angles, and the glass bottle (9) can be completely sprayed from bottom to top in the upward moving process of the spraying component;
s3, after the spraying assembly finishes spraying the outer side of the glass bottle (9), the two telescopic air cylinders (44) are started, the telescopic air cylinders (44) can push the first rotating rod (45) to move transversely, the first rotating rod (45) can push the turning shaft (37) to rotate, the turning shaft (37) can drive the drying box (39) to turn, after the turning drying box (39) rotates ninety degrees anticlockwise, at this time, the two drying boxes (39) can be moved to the two sides of the glass bottle (9) after the spraying is finished, the hot air blower (41) and the electric heating wire mesh (42) are started, the electric heating wire mesh (42) can heat the space in the L-shaped cavity (40), the hot air blower (41) can blow in hot air, meanwhile, the hot air blower (41) can blow out the hot air generated in the L-shaped cavity (40) through the hot air hole (43), and at the moment, the sprayed glass bottle (9) is dried by using the drying box (39);
s4, after the sprayed glass bottles (9) are dried, the conveyer belt (7) is started to rotate, the dried glass bottles (9) can be put into the drying box (39) one by one, then the band-type brake motor (3601) is started, the band-type brake motor (3601) can drive the gear (3602) to rotate, the gear (3602) is meshed with the arc-shaped gear (3604), the middle rotary seat (3603) can be driven to turn over, the turned middle rotary seat (3603) can convey the dried glass bottles (9) to the top of the discharging assembly (47), and the discharging assembly (47) can convey the glass bottles (9) to the next production process.
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CN113385325A (en) * | 2021-05-18 | 2021-09-14 | 阎慧贞 | Corrosion-resistant new material spraying equipment for metal surface |
CN113926618A (en) * | 2021-10-26 | 2022-01-14 | 四川天马玻璃有限公司 | Multidirectional spraying system and spraying process based on glass bottle production |
CN113926606A (en) * | 2021-10-26 | 2022-01-14 | 四川天马玻璃有限公司 | Fluorine spraying device for glass bottle production |
CN117019497A (en) * | 2023-10-07 | 2023-11-10 | 江苏鑫弘汽车零部件制造有限公司 | Brake block spraying device |
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