CN112717907B - gamma-Al with nano sheet piling hollow spherical structure 2 O 3 Catalyst support material and method for producing the same - Google Patents

gamma-Al with nano sheet piling hollow spherical structure 2 O 3 Catalyst support material and method for producing the same Download PDF

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CN112717907B
CN112717907B CN201911029571.7A CN201911029571A CN112717907B CN 112717907 B CN112717907 B CN 112717907B CN 201911029571 A CN201911029571 A CN 201911029571A CN 112717907 B CN112717907 B CN 112717907B
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gamma
nano
spherical structure
hollow spherical
water
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CN112717907A (en
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陈丽华
孙晓芳
刘思明
侯月新
雷坤皓
苏宝连
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Wuhan University of Technology WUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • B01J35/51
    • B01J35/60
    • B01J35/61

Abstract

The invention discloses a gamma-Al with a nano-sheet stacked hollow spherical structure 2 O 3 Catalyst support materials and methods of making the same. The carrier material is of a hollow spherical structure formed by stacking curled nano sheets, and has macropores and mesopores. The preparation method comprises the following steps: 1. dissolving aluminum sec-butoxide in toluene to obtain a clear solution I;2. taking an organic solvent which is insoluble or slightly soluble in water and has a density similar to that of water, adding water and stirring uniformly to obtain a mixed solution II; 3. quickly dripping the clarified solution I into the mixed solution II before small water drops are gathered together to obtain a mixed solution III, standing, washing with alcohol, filtering, drying and burning to obtain the gamma-Al with the hollow spherical structure of the nano-sheet stacking sphere 2 O 3 Catalyst support material. The carrier material has the advantages of large specific surface area, good mobility of spherical structure, easy loading of active molecules, rich pore canal structure, good catalytic performance, simple and convenient preparation process, mild reaction conditions and high repetition rate, and is suitable for popularization and use.

Description

During nano-sheet stackinggamma-Al of hollow sphere structure 2 O 3 Catalyst support material and method for producing the same
Technical Field
The invention relates to a gamma-Al 2 O 3 The technical field of catalyst carrier materials, in particular to a gamma-Al with a nano-sheet stacked hollow spherical structure 2 O 3 Catalyst support materials and methods of making the same.
Background
Heretofore, the use of catalysts to obtain clean fuels by hydrogenation of heavy oils has been one of the most mature and effective methods. Catalyst support materials currently put into commercial production are known to include alumina, activated carbon, aluminosilicate, and the like. In heterogeneous catalysis, alumina, especially gamma-Al 2 O 3 Is widely used as catalyst and catalyst carrier or carrier, accounting for more than 70% of the industrial supported catalyst carrier. While when gamma-Al 2 O 3 When the catalyst has mesoporous, macroporous and other pore structures, the specific surface area is increased, the adsorptivity is enhanced, and the catalytic performance is further improved. In addition, the advantages and disadvantages of the alumina catalytic performance are not only determined by the specific surface area and the pore size, but also by the special morphology thereof, and the morphology of the alumina prepared at present only has a sphere, a rod or a sheet shape. The nano-sheet alumina has large specific surface area, has good diffusion effect on reaction molecules, and is beneficial to improving the catalytic performance of the reaction molecules.
Shi (Zongbo Shi, wenqian Jiao, li Chen, peng Wu. Microporus and Mesoporous Materials (2016) 253-261) et Al synthesized a flower-like hierarchical pore gamma-Al 2 O 3 The nano-sheet thickness of the carrier material is only 1-5 nm, the nano-sheet with high specific surface area and large aperture is regular and ordered, and the cracking activity of the carrier material on massive TIPB is obviously superior to that of industrial gamma-Al 2 O 3 . However, the preparation process uses the Bayer stone as a precursor, and a high-temperature phase transformation stage is needed, so that the preparation period is relatively long and the operation is complex.
Therefore, development of a method for preparing nano-particles with high specific surface area at low cost and high efficiency is neededgamma-Al in rice flake morphology 2 O 3 The carrier material can effectively improve and control the pore channel property of the alumina carrier material.
Disclosure of Invention
The invention aims to provide gamma-Al with a nano-sheet stacked hollow spherical structure 2 O 3 The catalyst carrier has a hollow spherical structure, the spherical structure is formed by stacking nano sheets, and the catalyst carrier has macropores and mesopores, so that the catalytic efficiency and selectivity of the catalyst can be effectively enhanced, the one-step liquid drop method is adopted, the operation is simple and convenient, the reaction condition is mild, and the repetition rate is high, thereby being suitable for popularization and use.
In order to achieve the above purpose, the invention adopts the following technical scheme:
provides gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 The catalyst carrier material is a hollow spherical structure formed by stacking curled nano sheets and has macropores and mesopores.
According to the scheme, the spherical diameter in the hollow spherical structure is 400-700 nm; the thickness of the nano-sheet is 1-4 nm.
According to the scheme, the size of the macropores is 50-500 nm, and the size of the mesopores is 2-50 nm.
Provides gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 A method for preparing a catalyst support material comprising the steps of:
1) Dissolving aluminum sec-butoxide in toluene to obtain a clear solution I;
2) Adding water into an organic solvent which is insoluble or slightly soluble in water and has a density similar to that of water, and stirring uniformly to obtain a mixed solution II, wherein the density of the organic solvent is 0.9-1.1 g/cm 3
3) Quickly dripping the clarified solution I obtained in the step 1) into the mixed solution II obtained in the step 2) before the small water drops are gathered together to obtain a mixed solution III;
4) Standing the mixed solution III obtained in the step 3), washing with alcohol, filtering, and drying to obtain a white precipitate precursor;
5) Burning the white precipitate precursor obtained in the step 4)Firing to obtain gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 Catalyst support material.
In the scheme, the mass concentration of the aluminum sec-butoxide solution is 95%.
In the scheme, the molar ratio of toluene to aluminum sec-butoxide in the step 1) is (0.6-2.3): 1; preferably, the molar ratio of toluene to aluminum sec-butoxide is (1 to 1.7): 1.
In the above scheme, the organic solvent in step 2) is aniline or acetophenone.
In the scheme, the volume ratio of the organic solvent to the water in the step 2) is (17-19) (1-3).
In the scheme, the molar ratio of the aluminum sec-butoxide in the step 1) to the water in the step 2) is 1 (12-15).
In the scheme, the stirring time in the step 2) is 5-10 min.
In the above scheme, the standing temperature of the step 4) is 15-25 ℃.
In the scheme, the standing time in the step 4) is 2-3 h.
In the scheme, the drying temperature in the step 4) is 40-100 ℃ and the drying time is 18-24 h.
In the scheme, the firing temperature in the step 5) is 500-700 ℃ and the firing time is 3-5 h.
In the invention, aluminum sec-butoxide is dispersed and dissolved in toluene, then organic solvent which is insoluble or slightly soluble in water and has the density close to that of water is selected to be mixed with water, water is uniformly dispersed in the organic solvent, then toluene solution of aluminum sec-butoxide is rapidly added before the water in the organic solvent is condensed, aluminum sec-butoxide is contacted with a small amount of water drops to generate hydrolysis to obtain AOOH nano particles, the AOOH nano particles cannot be condensed and spread outwards to generate straight pore channels under the action of surrounding mixed solution, and spontaneously gather together to form solid pellets, after washing the solid pellets with alcohol, crystallization and growth are started in the drying process to form curled nano sheets, the nano sheets are mutually piled to form a hollow spherical structure, and then the gamma-Al nano sheet piled hollow spherical structure is obtained through burning 2 O 3 Catalyst support material. The obtained gamma-Al 2 O 3 The catalyst carrier material is formed by crimpingThe hollow spherical structure formed by stacking the nano sheets has macropores and mesopores, wherein the macropores are cavities and inter-sphere pores in the spherical structure, and the mesopores are formed by stacking the curled nano sheets.
Compared with the prior art, the invention has the beneficial effects that:
1. the gamma-Al with the nano-sheet stacking hollow spherical structure provided by the invention 2 O 3 The catalyst carrier material is of a hollow spherical structure formed by stacking curled nano sheets, the existence of the curled nano sheets greatly increases the specific surface area of the material, the spherical structure has good flowing property, can be more fully contacted with reaction fluid, and active molecules can be more easily and uniformly loaded on the surface of the spherical carrier, so that the catalytic performance is improved. In addition, the catalyst carrier material has macropores and mesopores, so that the pore canal attribute of the carrier material is enriched, the flow and diffusion properties of reactant molecules are improved, and the catalytic performance is further improved.
2. The invention adopts a one-step liquid drop method, has simple and convenient operation, mild reaction conditions, easy control and high repetition rate, and is suitable for popularization and use.
Drawings
FIG. 1 shows the precursor AlOOH and the gamma-Al of the nano-sheet stacked hollow spherical structure prepared at a standing temperature of 15℃in example 1 of the present invention 2 O 3 Wide angle diffraction XRD pattern of the catalyst support material.
FIG. 2 shows γ -Al of nano-sheet stacked hollow spherical structure obtained in example 1 of the present invention 2 O 3 SEM electron microscope pictures of catalyst carrier material, pictures a and b are respectively gamma-Al prepared at a standing temperature of 15 ℃ and 25 DEG C 2 O 3
FIG. 3 shows the gamma-Al of the nano-sheet stacked hollow spherical structure obtained at a standing temperature of 15℃in example 1 of the present invention 2 O 3 TEM electron microscopy of the catalyst support material, with the magnifications of figures a and b increasing in sequence.
FIG. 4 shows γ -Al of nano-sheet stacked hollow spherical structure obtained in example 2 of the present invention 2 O 3 Nitrogen adsorption curve of the catalyst support material.
FIG. 5 shows the embodiment of the present inventiongamma-Al of nano-sheet stacked hollow spherical structure prepared in example 2 2 O 3 Pore size distribution curve of catalyst support material.
FIG. 6 shows gamma-Al of the nano-sheet stacked hollow spherical structure obtained in example 3 of the present invention 2 O 3 SEM electron microscope pictures of catalyst carrier material, pictures a, b and c are respectively gamma-Al prepared at oven temperature of 40 ℃, 80 ℃ and 100 DEG C 2 O 3
FIG. 7 shows the production of gamma-Al in comparative example 1 of the present invention 2 O 3 SEM electron microscopy of the catalyst support material.
FIG. 8 shows the production of gamma-Al in comparative example 2 of the present invention 2 O 3 SEM electron microscopy of the catalyst support material.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples, but the content of the present invention is not limited to the following examples only.
In the following examples, the reagents described are all commercially available chemical reagents unless specifically indicated.
Example 1
gamma-Al with nano sheet piling hollow spherical structure 2 O 3 The preparation method of the catalyst carrier material comprises the following steps:
1) 1ml of toluene is added into aluminum sec-butoxide (2 g,97wt percent, relative density ρ=0.97), and the mixture is stirred uniformly to obtain aluminum sec-butoxide toluene solution;
2) Adding 2ml of deionized water into aniline (18 ml,99.5wt% and relative density ρ=1.02), stirring until the deionized water is uniformly dispersed in the aniline to obtain a mixed solution, then quickly dripping the aluminum sec-butoxide toluene solution in the step 1) into the mixed solution before water molecules are condensed, immediately generating white precipitate, and standing for 3 hours at 15 ℃ or 25 ℃ to obtain white precipitate I;
3) Washing the white precipitate I obtained in the step 2) by ethanol, then washing by deionized water, and continuing washing by deionized water until the white precipitate I does not react any more to obtain a white precipitate II;
4) The white precipitate II is filtered by suction,the product obtained by suction filtration is put into a 60 ℃ oven, kept stand for 24 hours and fully dried to obtain white powder (AlOOH precursor), the white powder is put into a muffle furnace and burnt for 4 hours at a high temperature of 550 ℃ to obtain the gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 Catalyst support material.
FIG. 1 shows the precursor AlOOH and the burnt gamma-Al obtained at a standing temperature of 15℃in this example 2 O 3 Wide angle diffraction XRD pattern of the catalyst support material. Before firing, characteristic peaks of AlOOH are shown, and gamma-Al is shown after firing 2 O 3 The characteristic peaks of (2) are both free of other impurity peaks, which indicates that the synthesis is pure phase.
FIG. 2 shows the gamma-Al obtained in the example of the present invention 2 O 3 SEM electron microscope image of catalyst carrier material, wherein image a and image b are respectively gamma-Al prepared at standing temperature 15 ℃ and 25 DEG C 2 O 3 . The resulting gamma-Al can be seen in the figure 2 O 3 The catalyst carrier material is nano-sheet stacked sphere, the diameter of the sphere is 400-700 nm, the size of the macropores is 50-500 nm, the size of the mesopores is 2-50 nm, and the thickness of the nano-sheet is about 1-4 nm; the reaction temperature is 15 ℃ and 25 ℃ and can prepare nano-sheet stacked spherical gamma-Al 2 O 3
FIG. 3 shows the result of the gamma-Al obtained at a resting temperature of 15℃in the examples of the present invention 2 O 3 TEM electron microscope pictures of the catalyst carrier material under different magnifications, and the magnifications of the pictures a and b are sequentially increased; from the figure, it can be seen that macropores are mainly composed of spherical internal cavities and inter-spherical voids, and mesopores are mainly formed by stacking curled nano-sheets.
Example 2
gamma-Al with nano sheet piling hollow spherical structure 2 O 3 The preparation method of the catalyst carrier material comprises the following steps:
1) 1ml of toluene is added into aluminum sec-butoxide (2 g,97wt percent, relative density ρ=0.97), and the mixture is stirred uniformly to obtain aluminum sec-butoxide toluene solution;
2) Adding 2ml of deionized water into acetophenone (18 ml,99.5wt% and relative density ρ=1.03), stirring until the deionized water is uniformly dispersed in the acetophenone to obtain a mixed solution, then quickly dripping the aluminum sec-butoxide toluene solution in the step 1) into the mixed solution before water molecules are condensed, immediately generating white precipitate, and standing for 3 hours at 20 ℃ to obtain white precipitate I;
3) Washing the white precipitate I obtained in the step 2) by ethanol, then washing by deionized water, and continuing washing by deionized water until the white precipitate I does not react any more to obtain a white precipitate II;
4) Filtering the white precipitate II, placing the product obtained by filtering into a 60 ℃ oven, standing for 24 hours, fully drying to obtain white powder (AlOOH precursor), placing the white powder into a muffle furnace, and burning at 550 ℃ for 4 hours to obtain the gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 Catalyst support material.
FIG. 4 shows the production of gamma-Al in the examples of the present invention 2 O 3 The nitrogen adsorption curve of the catalyst support material, wherein the presence of a hysteresis ring indicates that a large number of mesopores are present in the material. FIG. 5 shows the production of gamma-Al in the examples of the present invention 2 O 3 The pore diameter distribution diagram of the catalyst carrier material is that the prepared material has uniform mesopores, and the average pore diameter is between 6.41 nm. The total specific surface area of the sample was 258m 2 Per gram, a total pore volume of 0.57cm 3 /g。
Example 3
gamma-Al with nano sheet piling hollow spherical structure 2 O 3 The preparation method of the catalyst carrier material comprises the following steps:
1) 1ml of toluene is added into aluminum sec-butoxide (2 g,97wt percent, relative density ρ=0.97), and the mixture is stirred uniformly to obtain aluminum sec-butoxide toluene solution;
2) Adding 2ml of deionized water into aniline (18 ml,99.5wt% and relative density ρ=1.02), stirring until the deionized water is uniformly dispersed in the aniline to obtain a mixed solution, then quickly dripping the aluminum sec-butoxide toluene solution in the step 1) into the mixed solution before water molecules are condensed, immediately generating white precipitate, and standing for 3 hours at 20 ℃ to obtain white precipitate I;
3) Washing the white precipitate I obtained in the step 2) by ethanol, then washing by deionized water, and continuing washing by deionized water until the white precipitate I does not react any more to obtain a white precipitate II;
4) Filtering the white precipitate II, drying the product obtained by filtering in an oven at 40 ℃ and 80 ℃ and 100 ℃ for 24 hours to obtain white powder (AlOOH precursor), and burning the white powder in a muffle furnace at 550 ℃ for 4 hours to obtain the gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 Catalyst support material.
FIG. 6 shows the production of gamma-Al in the examples of the present invention 2 O 3 SEM electron microscope pictures of catalyst carrier material, pictures a, b and c are respectively gamma-Al prepared at oven temperature of 40 ℃, 80 ℃ and 100 DEG C 2 O 3 The method comprises the steps of carrying out a first treatment on the surface of the From the figure, the drying temperature of the oven is 40-100 ℃ and the oven is in a nano flaky stacked spherical structure, and the sizes of the spherical structures tend to be consistent along with the increase of the drying temperature.
Comparative example 1
Gamma-Al 2 O 3 A catalyst support material, the method of preparation comprising the steps of:
1) Adding 2ml of deionized water into aniline (18 ml,99.5wt% and relative density ρ=1.02), stirring until the deionized water is uniformly dispersed in the aniline, preparing a mixed solution, then rapidly dropwise adding aluminum sec-butoxide (2 g,97wt% and relative density ρ=0.97) into the mixed solution before water molecules are condensed, immediately generating white precipitate, and standing for 3h at 20 ℃ to obtain white precipitate I;
2) Washing the white precipitate I obtained in the step 1) by ethanol, then washing by deionized water, and continuing washing by deionized water until the white precipitate I does not react any more to obtain a white precipitate II;
3) Filtering the white precipitate II, placing the product obtained by filtering into a 60 ℃ oven, standing for 24 hours, fully drying to obtain white powder (AlOOH precursor), placing the white powder into a muffle furnace, and burning at 550 ℃ for 4 hours to obtain gamma-Al 2 O 3 Catalyst support material.
FIG. 7 shows the production of gamma-Al in this comparative example 2 O 3 SEM (scanning electron microscope) image of catalyst carrier material, and the product morphology can be seen as straight holesThe channel structure is not generated by the nano-sheet stacked spherical structure.
Comparative example 2
Gamma-Al 2 O 3 A catalyst support material, the method of preparation comprising the steps of:
1) 1ml of toluene is added into aluminum sec-butoxide (2 g,97wt percent, relative density ρ=0.97), and the mixture is stirred uniformly to obtain aluminum sec-butoxide toluene solution;
2) Adding 2ml of deionized water into aniline (18 ml,99.5wt% and relative density ρ=1.02), stirring until the deionized water is uniformly dispersed in the aniline to obtain a mixed solution, then quickly dripping the sec-butyl alcohol aluminum toluene solution in the step 1) into the mixed solution before water molecules are condensed, immediately generating white precipitate, and standing for 3 hours at 40 ℃ to obtain white precipitate I;
3) Washing the white precipitate obtained in the step 2) by ethanol, then washing by deionized water, and continuing washing by deionized water until the white precipitate I is reacted vigorously and the white precipitate II is not reacted any more;
4) Filtering the white precipitate II, placing the product obtained by filtering into a 60 ℃ oven, standing for 24 hours, fully drying to obtain white powder I (AlOOH precursor), placing the white powder into a muffle furnace, and burning at 550 ℃ for 4 hours to obtain gamma-Al 2 O 3 Catalyst support material.
FIG. 8 shows the production of gamma-Al in this comparative example 2 O 3 SEM electron microscopy of the catalyst support material shows that the morphology of the product is mostly compact at 40 ℃ and a small amount of nano-sheet structures exist on the bulk, and nano-sheet stacking sphere structures are not prepared.
The foregoing has shown and described the basic principles and advantages of the present invention. Other variations and modifications of the above description will be apparent to those of ordinary skill in the art, and it is not necessary or exhaustive of all embodiments, and thus all obvious variations or modifications that come within the scope of the invention are desired to be protected.

Claims (8)

1. Nanometer sheet piling hollow spherical knotStructured gamma-Al 2 O 3 A method for preparing a catalyst support material, comprising the steps of:
1) Dissolving aluminum sec-butoxide in toluene to obtain a clear solution I;
2) Adding water into an organic solvent which is insoluble or slightly soluble in water and has a density similar to that of water, and stirring uniformly to obtain a mixed solution II, wherein the density of the organic solvent is 0.9-1.1 g/cm 3
3) Quickly dripping the clarified solution I obtained in the step 1) into the mixed solution II obtained in the step 2) before the small water drops are gathered together to obtain a mixed solution III;
4) Standing the mixed solution III obtained in the step 3) at 15-25 ℃, washing with alcohol washing water, performing suction filtration, and drying to obtain a white precipitate precursor;
5) Firing the white precipitate precursor obtained in the step 4) to obtain gamma-Al with nano-sheet stacked hollow spherical structure 2 O 3 A catalyst support material; wherein said gamma-Al 2 O 3 The catalyst carrier material is a hollow spherical structure formed by stacking curled nano sheets, and has macropores and mesopores.
2. The method according to claim 1, wherein the organic solvent in the step 2) is aniline or acetophenone; and in the step 4), the drying temperature is 40-100 ℃, and the drying time is 18-24 hours.
3. The preparation method according to claim 1, wherein the molar ratio of toluene to aluminum sec-butoxide in the step 1) is (0.6-2.3): 1; in the step 2), the volume ratio of the organic solvent to the water is (17-19): 1-3.
4. The method according to claim 3, wherein the molar ratio of toluene to aluminum sec-butoxide is 1 to 1.7.
5. The preparation method according to claim 1, wherein the molar ratio of the aluminum sec-butoxide in the step 1) to the water in the step 2) is 1 (12-15).
6. The preparation method according to claim 1, wherein the stirring time in the step 2) is 5-10 min; the standing time in the step 4) is 2-3 hours; the firing temperature in the step 5) is 500-700 ℃, and the firing time is 3-5 h.
7. The preparation method according to claim 1, wherein the spherical diameter in the hollow spherical structure is 400-700 nm; the thickness of the nano sheet is 1-4 nm.
8. The method of claim 1, wherein the γ -Al 2 O 3 In the catalyst carrier material, the size of macropores is 50-500 nm, and the size of mesopores is 2-50 nm.
CN201911029571.7A 2019-10-28 2019-10-28 gamma-Al with nano sheet piling hollow spherical structure 2 O 3 Catalyst support material and method for producing the same Active CN112717907B (en)

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