CN112709402A - Floor with slope, formula and preparation method - Google Patents
Floor with slope, formula and preparation method Download PDFInfo
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- CN112709402A CN112709402A CN202011542936.9A CN202011542936A CN112709402A CN 112709402 A CN112709402 A CN 112709402A CN 202011542936 A CN202011542936 A CN 202011542936A CN 112709402 A CN112709402 A CN 112709402A
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- floor
- module
- slope
- edge
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
- C08K13/02—Organic and inorganic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Abstract
The invention provides a floor with a slope, a formula and a preparation method, wherein the floor is an oil pressure LVT floor, the edge of the floor close to the floor is in a slope shape, and the thickness of the floor at the edge of the floor shows a trend that the thickness of the floor is gradually reduced from the center to the edge. Above-mentioned take floor on slope, because of its edge has the slope structure, whole concatenation back beautifully spend higher.
Description
Technical Field
The invention relates to a floor, in particular to a floor with a slope.
Background
The floor is a common material for modern decoration, the surface of the common floor is a plane or has concave-convex lines, wherein the floor with the concave-convex lines has the anti-skid function, and has better decoration effect compared with the plane floor.
However, the existing floor with concave-convex lines is planar at the edge part of the floor, so that the floor is provided with a plane at the joint after being spliced, and the overall rendering effect of the floor is poor.
Traditional floor can't make unsmooth effect at the edge, has comparatively comprehensive reason, mainly includes following several:
the prior formula is single, the process is simple, the product has poor fluidity and low process precision in the manufacturing process, and the product cannot be supported at the edge to form concave-convex texture.
Disclosure of Invention
The invention aims to provide a floor with a slope, which is used for solving the technical problem of poor overall presentation effect caused by the fact that the joint of the traditional floor is a plane.
In order to achieve the above purpose, the invention provides the following technical scheme:
the floor with the slope is an oil pressure LVT floor, the edge of the floor close to the floor is in a slope shape, and the thickness of the floor at the edge of the floor shows a trend that the thickness of the floor becomes thinner gradually from the center to the edge.
Further, in the invention, the width of the slope at the edge of the floor is 6.8-7 mm, and the depth of the slope is 1-1.3 mm.
The invention provides a formula of a floor with a slope, which comprises an upper layer structure, a middle layer structure and a lower layer structure, wherein each layer structure comprises main materials of polyvinyl chloride and calcium carbonate, the mass ratio of the polyvinyl chloride to the calcium carbonate in the upper layer structure is 1: 2.5-2.8, the mass ratio of the polyvinyl chloride to the calcium carbonate in the middle layer structure is 1: 3.2-3.6, and the mass ratio of the polyvinyl chloride to the calcium carbonate in the lower layer structure is 1: 1.2-1.5.
Further, in the invention, the floor also comprises auxiliary agents of dioctyl terephthalate and a calcium zinc stabilizer; wherein the upper layer and the middle layer comprise 35 kg-42 kg of dioctyl terephthalate, and the lower layer comprises 28 kg-31 kg of dioctyl terephthalate; the content of the calcium-zinc stabilizer is 2 kg-4 kg; the content of the auxiliary agent is based on the content of polyvinyl chloride per hundred kilograms.
The invention also provides a preparation method of the floor with the slope, which comprises the steps of adopting the formula of the floor with the slope, and compacting an upper layer structure, a middle layer structure and a lower layer structure into a whole floor board in an oil pressure mode;
the whole floor board comprises a first floor module and a second floor module which are arranged at intervals, the width of the first floor module is the width of a standard single floor, and the width of the second floor module is the width for splicing the single floors;
the joints of the first floor module and the second floor module are in a slope shape, and in each first floor module and each second floor module, the thickness of the floor board at the edge of the floor board is gradually reduced from the center to the edge;
and cutting the whole sheet of the plate, wherein the cutting position is the middle position of the second floor module, and the second floor module is divided into lock catch parts used as the first floor module.
Further, in the present invention, the first floor module has a bottom surface width of 182mm and a surface width of 181mm, the second floor module has a bottom surface width of 10mm and a surface width of 9mm, and a joint of 1mm is provided at a junction of the surfaces of the first floor module and the second floor module.
Further, in the invention, the oil pressure temperature is 140-160 ℃ in the oil pressure process, and the total time is 60-80 min; and the following 4 sections of pressure are set according to the sequence in the oil pressure process, which are respectively as follows:
in the 1 st stage, the pressure is 4MPa to 6 MPa;
in the 2 nd section, the pressure is 6MPa to 10 MPa;
in the 3 rd stage, the pressure is 10 MPa-13 MPa;
and in the 4 th stage, the pressure is 13-17 MPa.
Has the advantages that:
the technical scheme of the invention provides a floor with a slope, the edge of the floor is provided with a slope structure, and the floor is high in attractiveness after being integrally spliced;
the core of the floor structure is that a new floor processing technology is needed, and the floor processing of the invention adopts an oil pressure technology to carry out pressure forming on three-layer structures with different raw material proportions.
The raw material proportion is designed according to the slope structure of the edge of the floor, and the following points are mainly considered: curved surfaces of flooring, particularly curved edges, require materials with excellent internal filling properties and materials with high surface bond strength, while the underlying material requires sufficient stiffness to support the middle and upper layers. Therefore, a relatively soft middle layer material is needed to enable the surface of the floor to be bent without breaking, and the middle layer material and the upper layer material with high fitting strength are matched to enable the surface texture to be clear and not easy to warp. The invention realizes different performances of each layer by adjusting the main material ratio of the upper layer, the middle layer and the lower layer. In addition, the continuous height fluctuation appears on the whole width of the floor, and the air bubbles are easily generated at the fluctuation position during the oil pressure in the ratio, so the oil pressure, the temperature and the time are required to be adjusted, the oil pressure is gradually increased and is higher than the pressure of the traditional oil pressure floor, and the time is also properly prolonged, so the air bubble amount in the floor is controlled.
Through the change of the components and the change of the oil pressure process, the performance of the material is improved, and a high-precision die is matched, so that a concave-convex structure is formed at the edge of the floor.
It should be understood that all combinations of the foregoing concepts and additional concepts described in greater detail below can be considered as part of the inventive subject matter of this disclosure unless such concepts are mutually inconsistent.
The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description taken in conjunction with the accompanying drawings. Additional aspects of the present invention, such as features and/or advantages of exemplary embodiments, will be apparent from the description which follows, or may be learned by practice of specific embodiments in accordance with the teachings of the present invention.
Drawings
The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of various aspects of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a sectional view of a long-side chamfer;
FIG. 2 is a cross-sectional view of a short side chamfer;
in the figures, the meaning of the reference numerals is as follows:
a first floor module 1, a first ramp 2, a cutting point 3, a second floor module 4, a second ramp 5, a connecting seam 6.
Detailed Description
In order to better understand the technical content of the present invention, specific embodiments are described below with reference to the accompanying drawings.
In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any one implementation. In addition, some aspects of the present disclosure may be used alone, or in any suitable combination with other aspects of the present disclosure.
Summary of the application
As described in the background, the existing floor has a planar structure at the edge portion, which results in poor appearance after the whole floor is spliced.
In view of the above technical problems, the technical solution provided by the present application has the following general idea:
the floor with the slope is an oil pressure LVT floor, the edge of the floor close to the floor is in a slope shape, and the thickness of the floor at the edge of the floor shows a trend that the thickness of the floor becomes thinner gradually from the center to the edge. The slope at the edge of the floor enables the floor to be in a concave-convex mode at the joint after being spliced, and enables the floor to be good in overall presenting effect.
Having thus described the general principles of the present application, various non-limiting embodiments thereof will now be described in detail with reference to the accompanying drawings.
The entire floor panel obtained by the oil pressure manner has a size width of 1000mm and a length of 1372.28mm, and is divided into 5 individual sheet-shaped floor panels by cutting in a length direction.
As shown in fig. 1 and 2, wherein fig. 1 is a cross section perpendicular to the longitudinal direction of the floor panel, and fig. 2 is a cross section parallel to the longitudinal direction of the floor panel.
Specifically, taking fig. 1 as an example, fig. 1 has a plurality of first floor modules 1 and second floor modules 4, and the first floor modules 1 and the second floor modules 4 are arranged at intervals. The first floor module 1 is a main body part of a single floor, the second floor module 4 is a lock catch part of each floor after being cut, and the cutting position is the middle position of the second floor module, namely the position of a cutting point in the drawing, so that the second floor module is divided into 2 parts to respectively form a complete sheet floor together with the connected first floor modules.
The first floor module width is the standard monolithic floor width, and the second floor module width is the width for monolithic floor concatenation. As shown in the figure, the width of the bottom surface of the first floor module is 182mm, the width of the surface is 181mm, the width of the bottom surface of the second floor module is 10mm, the width of the surface is 9mm, and the joints of the first floor module and the second floor module at the surface are provided with 1 mm.
The joints of the first and second floor modules are slope-shaped, and the thickness of the floor board at the edges of the floor board in each of the first and second floor modules is gradually thinner from the center to the edges. As shown in the figure, the two sides of the first floor module are provided with first slopes, the two sides of the second floor module are provided with second slopes, the slope surfaces of the first slopes and the second slopes are gradually reduced from the center to the edge of the floor module where the first slopes and the adjacent second slopes are located, and therefore the connecting seam where the first slopes and the adjacent second slopes are connected is the position where the thickness of the whole sheet of plate is the thinnest.
Specifically, in order to take account of the concave-convex effect of the slope and the integrity of the floor, the slope of the floor cannot be too large or too small. As shown in the figure, the width of the slope at the edge of the floor is 6.8-7 mm, and the depth of the slope is 1-1.3 mm. In a specific embodiment of the invention, a ramp width of 6.92mm and a ramp depth of 1.2mm are recommended.
More in detail, the joint of the upper surface of the first floor module and the slope is in fillet transition, and the seam is also designed to be in fillet transition, so that the whole plate is convenient to demould and is not easy to break.
The floor with the modeling needs to be manufactured by matching the following floor raw materials and an oil pressure process.
Specifically, the floor comprises an upper layer structure, a middle layer structure and a lower layer structure, wherein each layer structure comprises main materials of polyvinyl chloride and calcium carbonate, the mass ratio of the polyvinyl chloride to the calcium carbonate in the upper layer structure is 1: 2.5-2.8, the mass ratio of the polyvinyl chloride to the calcium carbonate in the middle layer structure is 1: 3.2-3.6, and the mass ratio of the polyvinyl chloride to the calcium carbonate in the lower layer structure is 1: 1.2-1.5.
In the above-described embodiments, since the surface of the finally-manufactured floor, particularly the edge, needs to be curved, a material having excellent internal filling performance and a material having high surface adhesion strength are required, and the material of the lower layer needs to have sufficient hardness to support the middle layer and the upper layer. Therefore, a relatively soft middle layer material is needed to enable the surface of the floor to be bent without breaking, and the middle layer material and the upper layer material with high fitting strength are matched to enable the surface texture to be clear and not easy to warp. The invention realizes different performances of each layer by adjusting the main material ratio of the upper layer, the middle layer and the lower layer. In addition, the continuous height fluctuation appears on the whole width of the floor, and the air bubbles are easily generated at the fluctuation position during the oil pressure in the ratio, so the oil pressure, the temperature and the time are required to be adjusted, the oil pressure is gradually increased and is higher than the pressure of the traditional oil pressure floor, and the time is also properly prolonged, so the air bubble amount in the floor is controlled. Table 1 shows the pressure, time and temperature parameters of the conventional product and the product of the present application.
TABLE 1
According to the preparation method of the floor with the slope, the whole floor board is extruded in an oil pressure mode by adopting the formula of the floor with the slope;
the whole floor board comprises a first floor module and a second floor module which are arranged at intervals, the width of the first floor module is the width of a standard single floor, and the width of the second floor module is the width for splicing the single floors;
the joints of the first floor module and the second floor module are in a slope shape, and in each first floor module and each second floor module, the thickness of the floor board at the edge of the floor board is gradually reduced from the center to the edge;
and cutting the whole sheet of the plate, wherein the cutting position is the middle position of the second floor module, and the second floor module is divided into lock catch parts used as the first floor module.
The floor prepared by the formula and the process can obtain the floor with higher flexibility, thereby being beneficial to edge forming. As shown in table 2, a number of products were tested for flexibility, and in table 2, the sloped flooring of the present invention is referred to as "circular arc" in the template type embossing, and by comparison of table 2, the flexibility of the flooring of the present invention is generally on a scale of 1 to 2, while the flexibility of the conventional products is generally on a scale of 3 to 4.
TABLE 2
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention should be determined by the appended claims.
Claims (7)
1. A take floor on slope which characterized in that: the floor is an oil pressure LVT floor, the edge of the floor close to the floor is in a slope shape, and the thickness of the floor at the edge of the floor is gradually reduced from the center to the edge.
2. The ramped floor of claim 1, wherein: the width of the slope at the edge of the floor is 6.8-7 mm, and the depth of the slope is 1-1.3 mm.
3. The formula of the floor with the slope is characterized in that: the floor comprises an upper layer structure, a middle layer structure and a lower layer structure, wherein each layer structure comprises main materials of polyvinyl chloride and calcium carbonate, the mass ratio of the polyvinyl chloride to the calcium carbonate in the upper layer structure is 1: 2.5-2.8, the mass ratio of the polyvinyl chloride to the calcium carbonate in the middle layer structure is 1: 3.2-3.6, and the mass ratio of the polyvinyl chloride to the calcium carbonate in the lower layer structure is 1: 1.2-1.5.
4. The formulation for a sloped floor, according to claim 3, wherein: the floor also comprises an auxiliary agent of dioctyl terephthalate and a calcium zinc stabilizer; wherein the upper layer and the middle layer comprise 35 kg-42 kg of dioctyl terephthalate, and the lower layer comprises 28 kg-31 kg of dioctyl terephthalate; the content of the calcium-zinc stabilizer is 2 kg-4 kg; the content of the auxiliary agent is based on the content of polyvinyl chloride per hundred kilograms.
5. A preparation method of a floor with a slope is characterized by comprising the following steps: using the formulation of the sloped floor of any of claims 3-4, hydraulically compacting the upper, middle and lower three-layer structure into a single floor sheet;
the whole floor board comprises a first floor module and a second floor module which are arranged at intervals, the width of the first floor module is the width of a standard single floor, and the width of the second floor module is the width for splicing the single floors;
the joints of the first floor module and the second floor module are in a slope shape, and in each first floor module and each second floor module, the thickness of the floor board at the edge of the floor board is gradually reduced from the center to the edge;
and cutting the whole sheet of the plate, wherein the cutting position is the middle position of the second floor module, and the second floor module is divided into lock catch parts used as the first floor module.
6. The method for preparing a sloped floor according to claim 5, wherein: the bottom surface width of first floor module is 182mm, surface width is 181mm, and the bottom surface width of second floor module is 10mm, surface width is 9mm, first floor module and second floor module are provided with 1 mm's seam in the junction on surface.
7. The method for preparing a sloping floor as claimed in claim 5 or 6, wherein: the oil pressure temperature is 140-160 ℃ in the oil pressure process, and the total time is 60-80 min; and the following 4 sections of pressure are set according to the sequence in the oil pressure process, which are respectively as follows:
in the 1 st stage, the pressure is 4MPa to 6 MPa;
in the 2 nd section, the pressure is 6MPa to 10 MPa;
in the 3 rd stage, the pressure is 10 MPa-13 MPa;
and in the 4 th stage, the pressure is 13-17 MPa.
Priority Applications (1)
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CN202011542936.9A CN112709402A (en) | 2020-12-23 | 2020-12-23 | Floor with slope, formula and preparation method |
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CN202011542936.9A CN112709402A (en) | 2020-12-23 | 2020-12-23 | Floor with slope, formula and preparation method |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010021431A1 (en) * | 1999-12-14 | 2001-09-13 | Chen Hao A. | Connecting system for surface coverings |
CN102277947A (en) * | 2011-06-17 | 2011-12-14 | 惠东伟康橡塑制品有限公司 | Sheeted polyvinyl chloride (PVC) flooring with arc angles, production process for same and special die |
US20150375471A1 (en) * | 2013-05-02 | 2015-12-31 | Tower Ipco Company Limited | Floor plank with foam core |
CN106957501A (en) * | 2017-04-05 | 2017-07-18 | 惠州伟康新型建材有限公司 | A kind of hard floor and preparation method thereof |
US20180133922A1 (en) * | 2015-05-11 | 2018-05-17 | Fritz Egger Gmbh & Co. Og | Method for Producing Panels Having Recesses |
CN108316598A (en) * | 2018-01-26 | 2018-07-24 | 东莞美哲塑胶制品有限公司 | Moulding edge floor tile and its manufacturing method |
CN111113916A (en) * | 2020-01-02 | 2020-05-08 | 株洲时代新材料科技股份有限公司 | Rail vehicle arc-shaped floor forming method and rail vehicle arc-shaped floor |
-
2020
- 2020-12-23 CN CN202011542936.9A patent/CN112709402A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010021431A1 (en) * | 1999-12-14 | 2001-09-13 | Chen Hao A. | Connecting system for surface coverings |
CN102277947A (en) * | 2011-06-17 | 2011-12-14 | 惠东伟康橡塑制品有限公司 | Sheeted polyvinyl chloride (PVC) flooring with arc angles, production process for same and special die |
US20150375471A1 (en) * | 2013-05-02 | 2015-12-31 | Tower Ipco Company Limited | Floor plank with foam core |
US20180133922A1 (en) * | 2015-05-11 | 2018-05-17 | Fritz Egger Gmbh & Co. Og | Method for Producing Panels Having Recesses |
CN106957501A (en) * | 2017-04-05 | 2017-07-18 | 惠州伟康新型建材有限公司 | A kind of hard floor and preparation method thereof |
CN108316598A (en) * | 2018-01-26 | 2018-07-24 | 东莞美哲塑胶制品有限公司 | Moulding edge floor tile and its manufacturing method |
CN111113916A (en) * | 2020-01-02 | 2020-05-08 | 株洲时代新材料科技股份有限公司 | Rail vehicle arc-shaped floor forming method and rail vehicle arc-shaped floor |
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Application publication date: 20210427 |