CN112709072B - Heating warm-keeping knitted fabric and preparation method thereof - Google Patents

Heating warm-keeping knitted fabric and preparation method thereof Download PDF

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CN112709072B
CN112709072B CN202011520670.8A CN202011520670A CN112709072B CN 112709072 B CN112709072 B CN 112709072B CN 202011520670 A CN202011520670 A CN 202011520670A CN 112709072 B CN112709072 B CN 112709072B
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heating
fabric
warm
keeping
hollow glass
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CN112709072A (en
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俞柏松
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Hangzhou Aohua Textile Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/327Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
    • D06M15/333Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/395Isocyanates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • D06M15/09Cellulose ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/285Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The application relates to the field of knitted fabrics, in particular to a heating and warm-keeping knitted fabric, which contains a heating and warm-keeping coating, wherein the heating and warm-keeping coating is prepared from the following raw materials in parts by weight: polyvinyl alcohol: 20-50 parts of a solvent; film-forming auxiliary agent: 10-15 parts; far infrared master batch: 10-25 parts; antioxidant: 0.03-1 part; deionized water: 60-80 parts; the far infrared master batch is aluminum-doped zinc oxide/hollow glass bead composite powder. The heating warm-keeping knitted fabric has the heating function and the heat insulation function, so that the fabric has a more excellent warm-keeping effect.

Description

Heating warm-keeping knitted fabric and preparation method thereof
Technical Field
The application relates to the field of knitted fabrics, in particular to a heating and warm-keeping knitted fabric and a preparation method thereof.
Background
The knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and interlooping the loops. The weave structure of the knitted fabric enables the knitted fabric to have good elasticity and extensibility, and the fabric is soft and good in air permeability. At present, some functional knitted fabrics appear in the market, have special effects of radiation protection, sterilization, fire prevention, heat insulation and the like, particularly have heating, warm keeping and heat preservation effects, are wide in application range and large in market demand, and are widely researched.
For example, a production process of an intelligent heating knitted fabric is disclosed in the chinese patent application with the application number of cn201510581480.x, and belongs to the technical field of textile processes. The application comprises the steps of uniformly mixing polyester fiber master batches and far infrared ore powder master batches, sequentially performing drum drying, melt spinning, forming, winding and barrel dropping, bundling, drafting, cutting and packaging, spinning, weaving and grey cloth finished product processes, and preparing the thermal underwear through a garment processing process, wherein the polyester fiber emits far infrared rays through far infrared emission particles dispersed in the polyester fiber to provide heat insulation and health promotion effects.
In view of the above-mentioned related technologies, the applicant believes that the far infrared mineral powder is doped into the fiber, which improves the heat retention performance of the fabric less, and cannot achieve a good heat retention effect.
Content of application
In order to solve the problem that far infrared mineral powder is doped into fibers to improve the heat preservation effect of the fabric to a small extent in the related art, the application provides the heating and heat preservation knitted fabric and the preparation method thereof, and the prepared fabric has more excellent heat preservation performance.
In a first aspect, the application provides a heating and warm-keeping knitted fabric, which adopts the following technical scheme:
the heating and warm keeping knitted fabric is provided with a heating and warm keeping coating, and the heating and warm keeping coating is prepared from the following raw materials in parts by weight:
polyvinyl alcohol: 20-50 parts of a solvent;
film-forming auxiliary agent: 10-15 parts;
far infrared master batch: 10-25 parts;
antioxidant: 0.03-1 part;
deionized water: 60-80 parts;
the far infrared master batch is aluminum-doped zinc oxide/hollow glass bead composite powder.
By adopting the technical scheme, the aluminum-doped zinc oxide/hollow glass bead composite powder is adopted in the heating and warm-keeping coating, so that the far infrared heating function of the fabric is enhanced, the heat-insulating property of the fabric is improved, and the warm-keeping effect of the fabric is effectively improved.
Preferably, the aluminum-doped zinc oxide/hollow glass bead composite powder is prepared according to the following steps:
s101, adding hollow glass beads and hydroxypropyl cellulose into deionized water, performing ultrasonic treatment for 10-15 min, and fully dispersing to obtain a suspension;
s102, dropwise adding a pH regulator into the suspension, controlling the pH of the suspension to be 2-4, and then adding Zn (CH) at the rotating speed of 1000-1200 rpm3C0O)2.2H20 and Al (NO)3)3.9H20, stirring for 7-10 h, heating to 70-90 ℃, and continuing stirring for 5-6 h to obtain gel;
and S103, aging the gel at a constant temperature of 105-125 ℃ for 10-12 h, taking out, sequentially washing with alcohol and water, filtering, drying, and calcining at a temperature of 600-700 ℃ for 3-4 h to obtain the aluminum-doped zinc oxide/hollow glass microsphere composite powder.
By adopting the technical scheme, the hollow glass beads are hollow spheres, and the closed small holes are formed in the hollow glass beads, so that the heat transfer inside and outside the fabric can be effectively reduced, and the heat insulation and warm keeping effects of the fabric are improved. Meanwhile, the aluminum-doped zinc oxide film is prepared on the surfaces of the hollow glass bead particles by adopting a sol-gel method, and the zinc oxide film can absorb heat radiation of a human body and feed back to the human body in a far infrared mode due to the far infrared effect, so that the loss of heat of the human body is reduced, the blood circulation of the human body is promoted, and the heating and warm-keeping effects are realized. In the high-temperature heating process, aluminum is doped into zinc oxide lattices, so that the zinc oxide lattices are distorted, the reflectivity of the oxide film layer to far infrared rays is favorably improved, and the warm-keeping effect is further improved.
Preferably, the hollow glass microspheres are mixed with (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) The weight ratio of (5) to (10) is 100.
By adopting the technical scheme, (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) The doping amount of the zinc oxide film is too low, an aluminum-doped zinc oxide film which fully coats the hollow glass beads cannot be formed, and the infrared reflectivity is small; when (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) The doping amount of the hollow glass beads is too high, the thickness of the doped zinc oxide film is gradually increased, the volume of the hollow glass beads is gradually increased, the specific surface area is reduced, the reflection effect on infrared rays is not improved, and the heat preservation effect is reduced.
Preferably, in step S102, Zn (CH)3C0O)2.2H20 and Al (NO)3)3.9H2The molar ratio of 0 is 20 (3-5).
By adopting the technical scheme, Al (NO)3)3.9H2If the doping amount of 0 is too low, the aluminum content of the doped zinc oxide film is insufficient, and the infrared reflection effect on the zinc oxide film is not obvious; when Al (NO)3)3.9H2The 0 doping amount is too high, and excessive aluminum causes the lattice defect area of the oxide film to be too large, so that the reflection effect on infrared rays is reduced, and the warm-keeping effect is reduced.
Preferably, the heating and warm-keeping coating further comprises 20-30 parts of polyisocyanate.
By adopting the technical scheme, the polyvinyl alcohol is used as an adhesive in the coating, and the coating is easy to fall off after the fabric is washed by water due to poor water resistance. The polyisocyanate adopted by the application can be crosslinked with polyvinyl alcohol, so that the water resistance of the heating and warm-keeping coating is improved, the aluminum-doped zinc oxide/hollow glass bead composite powder is not easy to fall off after being washed, and the effect duration of the warm-keeping effect of the fabric is prolonged.
Preferably, the heating and warm-keeping coating further comprises 1-3 parts of a defoaming agent, and the defoaming agent is polydimethylsiloxane.
Through adopting above-mentioned technical scheme, polyisocyanate not only can take place the cross-linking reaction with polyvinyl alcohol, still can react with water and produce a large amount of carbon dioxide gas, influence the bonding strength on cold-proof coating that generates heat and the surface fabric, through adding dimethyl siloxane, not only have the defoaming effect, can also improve the cold-proof coating that generates heat and the bonding strength of surface fabric, the effect that the extension surface fabric keeps warm is long.
Preferably, the film-forming assistant consists of carboxymethyl cellulose and nonionic polyacrylamide in a weight ratio of (3-5): 1.
By adopting the technical scheme, the carboxymethyl cellulose can fully wet the aluminum-doped zinc oxide/hollow glass bead composite powder, so that the dispersibility of the aluminum-doped zinc oxide/hollow glass bead composite powder is improved; the nonionic polyacrylamide can reduce the flow resistance of the composite powder particles and is beneficial to improving the dispersibility of the aluminum-doped zinc oxide/hollow glass bead composite powder.
In conclusion, by the matching of the carboxymethyl cellulose and the nonionic polyacrylamide, the dispersibility of the aluminum-doped zinc oxide/hollow glass bead composite powder in the coating is improved, the load rate of the aluminum-doped zinc oxide/hollow glass bead composite powder on the fabric is further improved, and the heat preservation effect of the fabric is finally improved.
In a second aspect, the application provides a preparation method of a heating and warm-keeping knitted fabric, which adopts the following technical scheme:
a preparation method of a heating warm-keeping knitted fabric comprises the following steps:
s201, soaking the fabric in the heating and warm keeping coating at a bath ratio of 1: 30-1: 50 for 30-50 min to obtain a soaked fabric;
s202, taking out the impregnated fabric and rolling, wherein the pressure between rollers of a padder is 0.1-0.2 MPa, and the rolling allowance of the impregnated fabric after rolling is 80-90%, so as to obtain a rolled fabric;
s203, drying the rolled fabric at the temperature of 80-90 ℃ for 5-10 min to obtain a dried fabric with the water content of less than 0.5%;
s204, placing the dried fabric at the temperature of 120-130 ℃ for damp-heat setting for 2-5 min to obtain the heating and warm-keeping fabric.
By adopting the technical scheme, after the fabric is finished by the soaking-rolling-drying-wet heat setting process, the heating and warm-keeping coating can be fully loaded on the spinning fibers of the fabric and in the gaps of the spinning fibers of the fabric so as to block heat dissipation, realize the infrared radiation heating effect and finally obviously improve the heating and warm-keeping performance of the knitted fabric.
In summary, the present application has the following beneficial effects:
1. because the aluminum-doped zinc oxide/hollow glass bead composite powder is adopted, the fabric has the functions of heat insulation and heat preservation, has a certain far infrared effect, and can promote the rise of the body temperature of a human body, so that the fabric has the effects of heating and keeping warm.
2. In the application, polyisocyanate and polydimethylsiloxane are preferably adopted to promote the heating and warm-keeping coating to be crosslinked, so that the compactness of a coating film is improved, and the water resistance of the fabric is enhanced.
3. In the application, carboxymethyl cellulose and nonionic polyacrylamide are preferably adopted, so that the dispersion of the aluminum-doped zinc oxide/hollow glass bead composite powder is promoted, the load rate of the aluminum-doped zinc oxide/hollow glass bead composite powder on the fabric is effectively improved, and the heating and warm-keeping effects of the fabric are finally improved.
Detailed Description
The present application will be described in further detail with reference to examples.
Preparation example of aluminum-doped zinc oxide/hollow glass bead composite powder
Preparation example 1, an aluminum-doped zinc oxide/hollow glass bead composite powder was prepared according to the following steps:
s101, adding hollow glass beads and hydroxypropyl cellulose into deionized water, and carrying out ultrasonic treatment for 10min at the ultrasonic frequency of 20KHz to promote the hollow glass beads to be fully dispersed in the deionized water to obtain a suspension;
s102, dropwise adding citric acid into the suspension, adjusting the pH of the suspension to 3, and then adding Zn (CH) at the rotating speed of 1000rpm3C0O)2.2H20 and Al (NO)3)3.9H20, stirring for 9 hours, heating to 80 ℃, and continuing stirring for 6 hours to obtain gel; and S103, placing the gel at the temperature of 110 ℃ for constant-temperature aging for 12h, taking out, sequentially washing with alcohol and water, filtering, drying, and calcining at the temperature of 600 ℃ for 3h to obtain the aluminum-doped zinc oxide/hollow glass bead composite powder.
In step S102, the hollow glass beads and (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) The weight ratio of (A) to (B) is 100: 6; zn (CH)3C0O)2.2H20 and Al (NO)3)3.9H2The molar ratio of 0 is 20: 4.
Preparation example 2, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that, in step S102, hollow glass microspheres were mixed with (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) In a weight ratio of 100: 5.
Preparation example 3, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that, in step S102, hollow glass microspheres were mixed with (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) In a weight ratio of 100: 3.
Preparation example 4, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that, in step S102, hollow glass microspheres were mixed with (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) In a weight ratio of 100: 8.
Preparation example 5, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that, in step S102, hollow glass microspheres were mixed with (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) In a weight ratio of 100: 10.
Preparation example 6, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that, in step S102, hollow glass microspheres were mixed with (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) In a weight ratio of 100: 12.
Preparation example 7, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that Zn (CH) was used in step S1023C0O)2.2H20 and Al (NO)3)3.9H2The molar ratio of 0 is 20: 4.
Preparation example 8, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that Zn (CH) was used in step S1023C0O)2.2H20 and Al (NO)3)3.9H2The molar ratio of 0 is 20: 3.
Preparation example 9, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that Zn (CH) was used in step S1023C0O)2.2H20 and Al (NO)3)3.9H2The molar ratio of 0 is 20: 5.
Preparation example 10, an aluminum-doped zinc oxide/hollow glass microsphere composite powder, was different from preparation example 1 in that hydroxypropylcellulose was not added in step S101.
Preparation example of heating and warming coating
Preparation example 11, a heating and warm-keeping coating, was prepared according to the following steps:
uniformly mixing the film forming auxiliary agent and the far infrared master batch, adding the mixture into deionized water, then adding polyvinyl alcohol and an antioxidant, and uniformly stirring to prepare the heating and warm-keeping coating; wherein the far infrared master batch is the aluminum-doped zinc oxide/hollow glass bead composite powder prepared in the preparation example 1.
Preparation example 12, a heating and warming coating, differs from preparation example 11 in that the far infrared master batch is the aluminum-doped zinc oxide/hollow glass microsphere composite powder prepared for preparation example 2.
Preparation example 13, a heating and warming coating, differs from preparation example 11 in that the far infrared master batch is the aluminum-doped zinc oxide/hollow glass microsphere composite powder prepared for preparation example 3.
Preparation example 14, a heating and warm-keeping coating, differs from preparation example 11 in that the far infrared mother particles are the aluminum-doped zinc oxide/hollow glass bead composite powder prepared for preparation example 4.
Preparation example 15, a heating and warm-keeping coating, differs from preparation example 11 in that the far infrared master batch is the aluminum-doped zinc oxide/hollow glass bead composite powder prepared for preparation example 5.
Preparation example 16, a heating and warming coating, differs from preparation example 11 in that the far infrared master batch is the aluminum-doped zinc oxide/hollow glass bead composite powder prepared in preparation example 6.
Preparation example 17, a heating and warm-keeping coating, differs from preparation example 11 in that the far infrared mother particles are the aluminum-doped zinc oxide/hollow glass bead composite powder prepared for preparation example 7.
Preparation example 18, a heating and warm-keeping coating, differs from preparation example 11 in that the far infrared mother particles are the aluminum-doped zinc oxide/hollow glass bead composite powder prepared for preparation example 8.
Preparation example 19, a heating and warm-keeping coating, differs from preparation example 11 in that the far infrared master batch is the aluminum-doped zinc oxide/hollow glass bead composite powder prepared for preparation example 9.
Preparation example 20, a heating and warming coating, differs from preparation example 11 in that the far infrared master batch is the aluminum-doped zinc oxide/hollow glass bead composite powder prepared for preparation example 10.
Preparation examples 21 to 28, which are different from preparation example 11 in that the selection of each component and the corresponding content thereof are shown in table 1.
TABLE 2 selection of Components and their respective amounts (. kg.) for preparation 11 and preparations 21-28
Figure BDA0002849361900000061
Preparation example 29, a heat-generating and warm-keeping coating, was different from preparation example 11 in that hollow glass beads were used instead of the aluminum-doped zinc oxide/hollow glass bead composite powder prepared in preparation example 1.
Preparation example 30, a heating and warm-keeping coating, differs from preparation example 11 in that no aluminum-doped zinc oxide/hollow glass bead composite powder is added.
Examples
Example 1, a heating and warming knitted fabric, the selection of each component and the corresponding content of each component are shown in table 1, and is prepared according to the following steps:
s201, soaking the fabric in the heating and warm-keeping coating prepared in the preparation example 11 at a bath ratio of 1:30 for 50min to prepare a soaked fabric;
s202, taking out the impregnated fabric and rolling, wherein the pressure between rollers of a padder is 0.2MPa, and the rolling allowance of the impregnated fabric after rolling is 90 percent to obtain a rolled fabric;
s203, drying the rolled fabric at the temperature of 80 ℃ for 10min to obtain a dried fabric with the water content of 0.3%;
and S204, placing the dried fabric at the temperature of 120 ℃ for damp-heat setting for 3min to obtain the heating and warm-keeping fabric.
The fabric in the step S201 is prepared by weaving semi-hollow crimped polyester yarns with the linear density of 300D, and the gram weight of the fabric is 200g per square meter.
Example 2 is different from example 1 in that, in step S201, the heat-generating and warm-keeping coating material prepared in preparation example 12 is used instead of the heat-generating and warm-keeping coating material prepared in preparation example 11.
Example 3 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 13 is used instead of the heating and warming paint prepared in preparation example 11.
Example 4 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 14 is used instead of the heating and warming paint prepared in preparation example 11.
Example 5 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 15 is used instead of the heating and warming paint prepared in preparation example 11.
Example 6 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 16 is used instead of the heating and warming paint prepared in preparation example 11.
Example 7 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 17 is used instead of the heating and warming paint prepared in preparation example 11.
Example 8 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 18 is used instead of the heating and warming paint prepared in preparation example 11.
Example 9 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 19 is used instead of the heating and warming paint prepared in preparation example 11.
Example 10 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 20 is used instead of the heating and warming paint prepared in preparation example 11.
Example 11 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 21 is used instead of the heating and warming paint prepared in preparation example 11.
Example 12 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 22 is used instead of the heating and warming paint prepared in preparation example 11.
Example 13 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 23 is used instead of the heating and warming paint prepared in preparation example 11.
Example 14, a heating and warming knitted fabric, which is different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 24 was used instead of the heating and warming paint prepared in preparation example 11.
Example 15 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 25 is used instead of the heating and warming paint prepared in preparation example 11.
Example 16 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 26 is used instead of the heating and warming paint prepared in preparation example 11.
Example 17 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 27 is used instead of the heating and warming paint prepared in preparation example 11.
Example 18 is a heating and warming knitted fabric different from example 1 in that, in step S201, the heating and warming paint prepared in preparation example 28 is used instead of the heating and warming paint prepared in preparation example 11.
Comparative example
Comparative example 1, a heating and warming knitted fabric, which is different from example 1 in that in step S201, the heating and warming coating prepared in preparation example 29 is used instead of the heating and warming coating prepared in preparation example 11.
Comparative example 2, a heating and warm-keeping fabric is prepared according to the following steps:
(1) the preparation of the raw materials comprises adding far infrared ore powder master batch into polyester fiber master batch, stirring and mixing uniformly, wherein the far infrared ore powder accounts for 5% of the total content.
(2) And (3) drum drying, namely drying the mixture for 8.5 hours at 170 ℃ by using a vacuum drum dryer to evaporate moisture in the mixture and on the surface of the mixture, simultaneously sucking by using a vacuum pump, and finishing drying when the moisture content in the vacuum drum dryer is measured to be 120ppm to dry the mixture.
(3) Melt spinning, namely heating and melting the dried mixture in a screw extruder to obtain a molten mixture; the mixture enters a spinning box to be filtered to remove part of solid impurities; after the pressure in the spinning box is uniform, the spinning box passes through a metering pump and enters a plurality of layers of filter screens to pass through, so that pure polyester slurry is obtained; the pure polyester slurry is sprayed out of a plurality of hollow filaments through a spinneret plate to obtain a filament bundle, the linear density of the hollow filaments is 1.2D, the screw temperature of a screw extruder is 270 ℃, and the temperature in a spinning box is 280 ℃.
(4) Forming, winding and barrel dropping: the preliminary forming is carried out by water supply and oil application of an oil feeding disc, so that the moisture content of the tows and the air are balanced; cooling and forming by circular blowing to obtain formed tows; and (3) intensively feeding the dispersed formed tows into a filament containing barrel by a tractor, wherein the temperature of circular blowing is 19 ℃, and the speed of the circular blowing is 8.0 m/s.
(5) Bundling: and (3) annularly combining a plurality of formed tows in the filament containing barrel through a filament guide frame and a filament guide to form a bundled tow with uniform thickness and tension.
(6) Drafting: and (3) sequentially stretching the bunched filament bundle by a first drafting machine, a drafting bath, a second drafting machine, a heating box and a third drafting machine, wherein the total drafting multiple is 2.6 times, and thus obtaining the secondary formed filament bundle.
(7) Cutting and packaging: spraying an oiling agent on the tows through an oil spraying mist machine to obtain oiling tows; and 6-8 kg of oil is used for each ton of heat setting tows, the secondary forming tows are cut into 38-40 mm short fibers, and the short fibers are packaged into raw cotton, wherein the weight of each package is about 300 kg.
(8) Spinning: and spinning the raw cotton into finished yarn with the specification of 30d through a textile process.
(9) Weaving: the fabric is woven by a knitting machine, 5% of spandex fabric is added into the fabric, and the fabric is woven into the thermal fabric with the weight of 200g per square meter.
Comparative example 3, a heating and warming knitted fabric, which is different from example 1 in that in step S201, the heating and warming coating prepared in preparation example 30 is used instead of the heating and warming coating prepared in preparation example 11.
Performance test
Test 1: the test sample for the heat retention property of the heating and heat retention knitted fabric comprises: 3 test pieces each having a size of 30 cm. times.30 cm were cut from the fabrics of examples 1 to 18 and comparative examples 1 to 3.
The test method comprises the following steps: referring to a testing device of a 'flat plate constant temperature difference heat dissipation method' in a method A of GB/T11048-1989, a test sample is covered on a test board, the temperature of the test board, a bottom plate and a surrounding protective plate is controlled to be 36 ℃ by electric heating, and the constant temperature is kept in a power-on and power-off mode, so that the heat of the test board can be dissipated only in the direction of the test sample. In addition, an infrared lamp with a power of 100W was placed on the base plate to simulate infrared rays radiated to the outside of the human body, and the heat-retaining rate of the sample was calculated to measure the heating time required for the test plate to maintain a constant temperature for a certain period of time, and the test results are shown in table 2.
Table 2 test results of the thermal performance of the heating and warming knitted fabric
Figure BDA0002849361900000091
Test 2: the test method for the far infrared performance of the heating and warming knitted fabric comprises the following steps: referring to the 'far infrared irradiation temperature rise test' in GB/T30127-2013, the test steps are as follows:
(1) adjusting the distance between the sample rack and the far infrared radiation lamp to be 500mm, and aligning the far infrared lamp to the position of the open hole of the sample rack;
(2) clamping the humidity-adjusted sample in a sample rack;
(3) starting the temperature measuring device, and recording the initial temperature T of the surface center position of the irradiated area of the sampleO
(4) And (5) starting a far infrared radiation lamp, irradiating for 30S, and recording the surface temperature T of the central position of the surface of the irradiated area of the sample.
(5) The steps b, c, d were repeated and each sample was tested three times. The average of three temperature increases for each sample was taken as the experimental result, and the test results are shown in table 3.
Table 3 far infrared performance test results of heating warm-keeping knitted fabric
Figure BDA0002849361900000092
And (3) analyzing test results:
(1) by combining examples 1-17 and comparative examples 1-3 and table 2, it can be seen that the heating and warm-keeping coating prepared by adopting the aluminum-doped zinc oxide/hollow glass bead composite powder can effectively improve the warm-keeping performance of the fabric. The reason for this is probably that the hollow glass bead particles have hollow pores, the interior of the hollow glass bead particles contains static air, and the static air is loaded on the surface of the fabric, so that the heat conduction function of the fabric can be reduced, and the heat preservation effect can be achieved; meanwhile, an aluminum-doped zinc oxide film layer is formed on the surface of the hollow glass bead by a sol-gel method, so that a far infrared effect can be generated, heat radiated outwards by a human body can be absorbed, far infrared rays are reflected, the heating effect is achieved, and the heat preservation performance of the fabric is further improved.
(2) As can be seen by combining examples 1-6 with tables 2 and 3, the weight of the hollow glass microspheres added was compared to (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) The weight ratio of the two is within the range of 100 (5-10), and the prepared heating and warm-keeping fabric has good heat preservation performance. The reason for this may be that (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) When the doping amount is too low, an aluminum-doped zinc oxide film which fully coats the hollow glass beads cannot be formed, and the infrared reflectivity is low; when (Zn (CH)3C0O)2.2H20/Al(NO3)3.9H20) The doping amount of the zinc oxide film is too high, the thickness of the zinc oxide film is gradually increased, the volume of the hollow glass beads is gradually increased, the specific surface area is reduced, the infrared reflectivity is reduced, and finally the heat preservation effect of the fabric is reduced.
(3) As can be seen by combining examples 7-9 with tables 2 and 3, when Zn (CH) is added3C0O)2.2H20 and Al (NO)3)3.9H2When the molar ratio of 0 to 20 (3-5), the prepared heating and warm-keeping fabric has good heat preservation performance. The reason may be that the aluminum doping amount in the oxide film is too low, and the infrared reflectivity of the oxide film is affected; when Al (NO)3)3.9H2The 0 doping amount is too high, and the excessive aluminum causes the lattice defect area of the oxide film to be too large, so that the reflectivity of infrared rays is reduced, and the heat preservation effect of the fabric is reduced.
(4) In example 10, when the aluminum-doped zinc oxide/hollow glass bead composite powder is prepared, hydroxypropyl cellulose is not added, and the heat retention performance of the prepared fabric is reduced to some extent. The reason for this may be that the non-addition of hydroxypropyl cellulose causes the decrease in wettability and the uneven dispersion of the hollow glass beads, and the decrease in the density of an oxide film formed on the surface thereof causes the decrease in infrared reflectance, and finally causes the decrease in the heat retention effect of the fabric.
(5) By combining examples 11-12 and examples 13-15 with Table 2, it can be seen that the thermal insulation performance of the fabric can be effectively improved by using the carboxymethyl cellulose and the nonionic polyacrylamide as the film forming auxiliary agent. The carboxymethyl cellulose can fully wet the aluminum-doped zinc oxide/hollow glass bead composite powder, the nonionic polyacrylamide can reduce the flow resistance among particles of the composite powder, and the carboxymethyl cellulose and the nonionic polyacrylamide are matched to improve the dispersibility of the aluminum-doped zinc oxide/hollow glass bead composite powder, so that the load rate of the aluminum-doped zinc oxide/hollow glass bead composite powder on the fabric is improved, and the heat preservation effect of the fabric is improved.
Test 3: water resistance test of heating and warming knitted fabric
Test samples: the heat-generating and warm-keeping knitted fabrics prepared in examples 11 to 18.
The test method comprises the following steps: after soaking the sample in water at 2 ℃ for 30 days, the sample was dried under 50 ℃ under a hot base condition, and then the heat retention rate of the test was measured according to the test method in test 1, and the test results are shown in table 4.
Table 4 test results of water resistance of the heating warm-keeping knitted fabrics in examples 11 to 18
Figure BDA0002849361900000101
Figure BDA0002849361900000111
(1) By combining examples 11-12 and examples 13-14 with Table 4, it can be seen that the use of carboxymethyl cellulose and nonionic polyacrylamide is beneficial to improving the water resistance of the heat-generating warm-keeping knitted fabric, and the combination effect of the carboxymethyl cellulose and the nonionic polyacrylamide is better. The reason for the coating is probably that the film-forming assistant obtained by mixing the carboxymethyl cellulose and the nonionic polyacrylamide is beneficial to forming a uniform and compact coating on the fabric by the heating and warm-keeping coating, so that the porosity of the coating is reduced, water molecules are not easy to permeate the coating, the coating is damaged, the far infrared master batches are not easy to fall off, and finally the water resistance of the heating and warm-keeping knitted fabric is improved
(2) By combining examples 11-12 and examples 15-14 with Table 4, it can be seen that the use of isocyanate and defoamer is beneficial to improving the water resistance of the heat-generating warm-keeping knitted fabric, and the combination effect of the isocyanate and the defoamer is better. The reason for this is probably that the polyisocyanate can be crosslinked with the polyvinyl alcohol, and the defoaming agent can eliminate the carbon dioxide gas generated by the reaction of the polyisocyanate in water, which is beneficial to improving the compactness of the heating and warm-keeping coating and improving the water resistance of the heating and warm-keeping knitting.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (6)

1. The heating and warm-keeping knitted fabric is characterized in that the heating and warm-keeping knitted fabric contains a heating and warm-keeping coating, and the heating and warm-keeping coating is prepared from the following raw materials in parts by weight:
polyvinyl alcohol: 20-50 parts of a solvent;
film-forming auxiliary agent: 10-15 parts;
far infrared master batch: 10-25 parts;
antioxidant: 0.03-1 part;
polyisocyanate: 20-30 parts of a solvent;
deionized water: 60-80 parts;
the far infrared master batch is aluminum-doped zinc oxide/hollow glass bead composite powder;
the aluminum-doped zinc oxide/hollow glass bead composite powder is prepared by the following steps:
s101, adding hollow glass beads and hydroxypropyl cellulose into deionized water, performing ultrasonic treatment for 10-15 min, and fully dispersing to obtain a suspension;
s102, dropwise adding a pH regulator into the suspension, controlling the pH of the suspension to be 2-4, and then adding Zn (CH) at the rotating speed of 1000-1200 rpm3COO )2.2H2O and Al (NO)3)3.9H2O, stirring for 7-10 h, heating to 70-90 ℃, and continuing stirring for 5-6 h to obtain gel;
and S103, aging the gel at a constant temperature of 105-125 ℃ for 10-12 h, taking out, sequentially washing with alcohol and water, filtering, drying, and calcining at a temperature of 600-700 ℃ for 3-4 h to obtain the aluminum-doped zinc oxide/hollow glass microsphere composite powder.
2. The heating and warming knitted fabric according to claim 1, characterized in that: in the step S102, the hollow glass beads and (Zn (CH)3COO )2.2H2O /Al(NO3)3.9H2O) is 100 (5-10) by weight.
3. The heating and warming knitted fabric according to claim 1, characterized in that: in the step S102, Zn (CH)3COO )2.2H2O and Al (NO)3)3.9H2The molar ratio of O is 20 (3-5).
4. The heating and warming knitted fabric according to claim 3, characterized in that: the raw materials of the heating and warm-keeping coating also comprise 1-3 parts by weight of a defoaming agent, wherein the defoaming agent is polydimethylsiloxane.
5. The heating and warming knitted fabric according to claim 1, characterized in that: the film-forming assistant consists of carboxymethyl cellulose and nonionic polyacrylamide in a weight ratio of (3-5) to 1.
6. A preparation method of the heating and warm-keeping knitted fabric as claimed in any one of claims 1 to 5, characterized by comprising the following steps:
s201, soaking the fabric in the heating and warm keeping coating at a bath ratio of 1: 30-1: 50 for 30-50 min to obtain a soaked fabric;
s202, taking out the impregnated fabric and rolling, wherein the pressure between rollers of a padder is 0.1-0.2 MPa, and the rolling allowance of the impregnated fabric after rolling is 80-90%, so as to obtain a rolled fabric;
s203, drying the rolled fabric at the temperature of 80-90 ℃ for 5-10 min to obtain a dried fabric with the water content of less than 0.5%;
s204, placing the dried fabric at the temperature of 120-130 ℃ for damp-heat setting for 2-5 min to obtain the heating and warm-keeping fabric.
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