CN112706355A - Shell forming system and shell forming method - Google Patents
Shell forming system and shell forming method Download PDFInfo
- Publication number
- CN112706355A CN112706355A CN201911024515.4A CN201911024515A CN112706355A CN 112706355 A CN112706355 A CN 112706355A CN 201911024515 A CN201911024515 A CN 201911024515A CN 112706355 A CN112706355 A CN 112706355A
- Authority
- CN
- China
- Prior art keywords
- glass fiber
- insert
- hot
- mold
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000003365 glass fiber Substances 0.000 claims abstract description 41
- 238000007731 hot pressing Methods 0.000 claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 238000001746 injection moulding Methods 0.000 claims abstract description 14
- 238000000465 moulding Methods 0.000 claims description 8
- 239000005401 pressed glass Substances 0.000 claims description 4
- 238000010112 shell-mould casting Methods 0.000 claims 2
- 239000011094 fiberboard Substances 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C45/14221—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
- B29C51/082—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C2045/14237—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
- B29C2045/14245—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity using deforming or preforming means outside the mould cavity
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A hot pressing mould of a shell forming system is used for forming a shell of a product. The shell forming system further comprises an outer mold heating device, the outer mold heating device is used for heating a plurality of preset parts of a glass fiber plate to respective preset temperatures, the hot pressing mold is used for hot pressing the glass fiber plate heated outside the mold into a preset shape, the hot pressing mold is provided with a pouring system, and the pouring system is used for performing injection molding during hot pressing so that the edge of the glass fiber plate subjected to hot pressing is combined with plastic to form a shell with the preset shape. The invention also provides a shell forming method.
Description
Technical Field
The present invention relates to the field of product forming technology, and more particularly, to a housing forming system and a housing forming method.
Background
The housing of the electronic product is generally formed by plastic injection molding and aluminum alloy machining or die casting. The shell formed by the plastic part has low cost, but in order to obtain better appearance, the shell needs to be baked with varnish, the baking varnish pollutes the environment, and the strength of the shell formed by the plastic part is poor. The housing formed of aluminum alloy has good strength and appearance, but is expensive.
Disclosure of Invention
In view of the above, it is desirable to provide a low-cost, high-strength and environment-friendly housing forming system and a housing forming method.
The shell forming system is used for forming a shell of a product, the shell forming system comprises a hot-pressing mold, the shell forming system further comprises an outer mold heating device, the outer mold heating device is used for heating a plurality of preset parts of a glass fiber plate to respective preset temperatures, the hot-pressing mold is used for hot-pressing the glass fiber plate heated outside the mold into a preset shape, the hot-pressing mold is provided with a pouring system, and the pouring system is used for injection molding during hot pressing so that the edge of the hot-pressed glass fiber plate is combined with plastic to form the shell of the preset shape.
A method of forming a housing comprising the steps of: heating a plurality of preset parts of a glass fiber plate to respective preset temperatures by an external mold heating device; placing the glass fiber board heated by the external mold heating device in a core insert of a hot-pressing mold; closing a female die core of the hot-pressing die on the male die core to hot-press the glass fiber board into a preset shape; and performing injection molding through an injection molding system on a hot-pressing mold during hot pressing, so that the edges of the glass fiber board subjected to hot pressing are combined with the plastic to form a shell with a preset shape.
According to the shell forming system and the shell forming method, the glass fiber board is subjected to hot pressing and injection molding during hot pressing, so that the edge of the glass fiber board is combined with plastic to form the shell.
Drawings
FIG. 1 is a schematic view of a skin molding system.
Fig. 2 is an exploded view of the hot press mold of fig. 1.
Fig. 3 is an exploded view of the hot press mold of fig. 2 in another orientation.
Fig. 4 is a perspective view of the housing of fig. 3 in one embodiment.
Fig. 5 is a perspective view of the housing of fig. 4 in another orientation.
Fig. 6 is a flow chart of a method of forming a housing.
Description of the main elements
|
20 |
|
30 |
Mold |
40 |
Hot-pressing die | 50 |
|
32 |
Female die |
52 |
|
54 |
|
56 |
Through |
58 |
Fixed |
60 |
Molding insert | 62 |
Threaded |
64 |
Pouring |
66 |
Marking | 68 |
|
70 |
Shell forming method | S401-S404 |
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
It is to be understood that the terminology used in the embodiments of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the description of the invention and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. Furthermore, the terms "first," "second," and the like in the description and in the claims, as well as in the drawings, are used for distinguishing between different objects and not necessarily for describing a particular order. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Referring to fig. 1-5, a housing forming system 20 for forming a housing 30 of a product is provided. The housing forming system 20 includes an external heating device 40 and a hot press mold 50. The mold heating device 40 is configured to heat a plurality of predetermined portions of a glass fiber plate 32 to respective predetermined temperatures, and the predetermined temperatures corresponding to the plurality of predetermined portions may be different. If the position of the edge of the glass fiber plate 32 requiring deformation is heated to 130 degrees, the position of the plane of the glass fiber plate 32 not requiring deformation is heated to 80 degrees. The hot pressing mold 50 is used for hot pressing the glass fiber plate 32 heated outside the mold into a predetermined shape, and performing injection molding during the hot pressing so that the edge of the hot pressed glass fiber plate 32 is combined with the plastic 70 to form the housing 30 with a predetermined shape.
The hot press mold 50 includes a cavity 52 and a core 54. The cavity insert 52 is provided with a plurality of first heating members 56 and a plurality of first temperature sensing members (not shown). The first temperature sensing elements sense temperatures of a plurality of portions of the cavity insert 52. The first heating member 56 is an oil pipe. The oil pipes are communicated with the oil cylinder, and heat a plurality of portions of the female mold core 52 to respective corresponding preset temperatures, so that the portions of the glass fiber plate 32 in the hot-pressing mold 50 are kept within corresponding preset temperature ranges, and the glass fiber plate 32 placed on the male mold core 54 is hot-pressed to form a three-dimensional curved surface on the glass fiber plate 32.
The core insert 54 is formed with a through hole 58, a fixing block 60 is fixed in the through hole 58, and a second heating element (not shown) and a second temperature sensing element (not shown) are disposed in the fixing block 60. The second heating member is used to heat the fixing block 60 to a prescribed temperature. The second temperature sensing member is used for sensing the temperature of the fixed block 60. A molding insert 62 is fixed to an end of the fixing block 60 opposite to the cavity 52, and the molding insert 62 extends out of the core 54 and is used for forming a mark 68 on the glass fiber plate 32 when the glass fiber plate 32 between the core 54 and the cavity 52 is hot-pressed when heated to a predetermined temperature. The mark 68 is a trademark or a product serial number, etc. In one embodiment, a plurality of threaded holes 64 are formed on the opposite sides of the fixing block 60 and the core insert 54 from the cavity insert 52, and a plurality of screws are screwed into the threaded holes 64 of the fixing block 60 and the core insert 54 to fix the fixing block 60 in the through hole 58. The molding insert 62 is fixed to the fixing block 60 by a positioning pin.
The core insert 54 further forms a casting system 66 for injection molding when the hot pressing mold 50 performs hot pressing on the glass fiber plate 32, so that the edge of the hot pressed glass fiber plate 32 is combined with the plastic 70 to form the housing 30 with a preset shape.
Fig. 6 is a flowchart illustrating a method for forming a housing 30 according to the present invention. The method of forming the housing 30 includes the following steps.
Step S401: predetermined portions of a glass fiber sheet 32 are heated to respective predetermined temperatures by an external mold heating device 40. The preset temperatures corresponding to the preset parts are different.
Step S402: the glass fiber sheet 32 heated by the mold external heating device 40 is placed in a core insert 54 of a hot press mold 50.
Step S403: the cavity 52 of the hot pressing mold 50 is closed to the core 54, so that the glass fiber sheet 32 is hot pressed into a predetermined shape. The preset shape is a three-dimensional curved surface. In one embodiment, when the cavity 52 is clamped on the core 54 and the glass fiber sheet 32 is hot pressed, a mark 68 is formed on the glass fiber sheet 32, and the mark 68 is a trademark or a product serial number.
Step S404: the injection molding is performed by an injection molding system on the hot pressing mold 50 during the hot pressing, so that the edges of the glass fiber plate 32 subjected to the hot pressing are combined with the plastic 70 to form the housing 30 with a predetermined shape.
The housing forming system 20 and the housing 30 forming method form the housing 30 by hot-pressing the glass fiber plate 32 and performing injection molding during the hot-pressing so that the edge of the glass fiber plate 32 is combined with the plastic 70, and since the glass fiber plate 32 has high strength and low cost, and the surface thereof can be directly used as the appearance surface of a product, a post-processing paint spraying process is not required, the formed housing 30 also has the advantages of high strength, environmental protection, low cost and the like.
It will be appreciated by those skilled in the art that the above embodiments are illustrative only and not intended to be limiting, and that suitable modifications and variations to the above embodiments are within the scope of the disclosure provided that the invention is not limited thereto.
Claims (10)
1. The shell forming system is used for forming a shell of a product and comprises a hot pressing mold and is characterized by further comprising an outer mold heating device, the outer mold heating device is used for heating a plurality of preset parts of a glass fiber board to respective preset temperatures, the hot pressing mold is used for hot pressing the glass fiber board heated outside the mold into a preset shape, the hot pressing mold is provided with a pouring system, and the pouring system is used for performing injection molding during hot pressing so that the edge of the hot pressed glass fiber board is combined with plastic to form the shell of the preset shape.
2. The shell molding system as claimed in claim 1, wherein the hot press mold includes a cavity insert and a core insert, the cavity insert is provided with a plurality of first heating elements and a plurality of first temperature sensing elements, and the plurality of first temperature sensing elements sense temperatures of a plurality of portions of the cavity insert.
3. The skin molding system of claim 2 wherein said first heating element is an oil conduit, and a plurality of said oil conduits are in communication with an oil cylinder.
4. The skin forming system of claim 2, wherein the core insert has a through hole, a fixing block is fixed in the through hole, a second heating element and a second temperature sensing element are disposed in the fixing block, the second heating element is configured to heat the fixing block to a predetermined temperature, the second temperature sensing element is configured to sense the temperature of the fixing block, a forming insert is fixed at an end of the fixing block opposite to the core insert, the forming insert extends out of the core insert and is configured to form a mark on the glass fiber sheet when the glass fiber sheet is heated to the predetermined temperature and placed between the core insert and the core insert.
5. The shell molding system of claim 4, wherein the fixing block and the core insert are formed with a plurality of threaded holes on a side opposite to the cavity insert, and a plurality of screws are screwed into the threaded holes of the fixing block and the core insert to fix the fixing block in the through hole.
6. The skin molding system of claim 4, wherein said molded-in insert is secured to said mounting block by a dowel.
7. A method of forming a housing comprising the steps of:
heating a plurality of preset parts of a glass fiber plate to respective preset temperatures by an external mold heating device;
placing the glass fiber board heated by the external mold heating device in a core insert of a hot-pressing mold;
closing a female die core of the hot-pressing die on the male die core to hot-press the glass fiber board into a preset shape; and
and performing injection molding through an injection molding system on a hot-pressing mold during hot pressing, so that the edges of the glass fiber board subjected to hot pressing are combined with the plastic to form a shell with a preset shape.
8. The method of claim 7, wherein the predetermined temperatures of the predetermined portions are different.
9. The method of claim 7, wherein the cavity insert is assembled to the core insert to form a mark on the glass fiber board when the glass fiber board is hot pressed.
10. The method of molding an enclosure of claim 9 wherein said indicia is a trademark.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911024515.4A CN112706355A (en) | 2019-10-25 | 2019-10-25 | Shell forming system and shell forming method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911024515.4A CN112706355A (en) | 2019-10-25 | 2019-10-25 | Shell forming system and shell forming method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112706355A true CN112706355A (en) | 2021-04-27 |
Family
ID=75541519
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911024515.4A Pending CN112706355A (en) | 2019-10-25 | 2019-10-25 | Shell forming system and shell forming method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112706355A (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1222112A (en) * | 1996-06-17 | 1999-07-07 | 加拿大吉勒特公司 | Method of forming blister pack packaging |
CN102343667A (en) * | 2010-08-05 | 2012-02-08 | 汉达精密电子(昆山)有限公司 | High-pressure film forming die |
CN107042605A (en) * | 2016-02-05 | 2017-08-15 | 汉达精密电子(昆山)有限公司 | The preparation method of thermoplastic composite product and its corresponding product |
TWI628149B (en) * | 2017-10-17 | 2018-07-01 | 海納微加工股份有限公司 | Glass plate 3D curved surface non-contact processing system and method |
CN110167733A (en) * | 2017-01-18 | 2019-08-23 | 本田技研工业株式会社 | Resin molding apparatus |
-
2019
- 2019-10-25 CN CN201911024515.4A patent/CN112706355A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1222112A (en) * | 1996-06-17 | 1999-07-07 | 加拿大吉勒特公司 | Method of forming blister pack packaging |
CN102343667A (en) * | 2010-08-05 | 2012-02-08 | 汉达精密电子(昆山)有限公司 | High-pressure film forming die |
CN107042605A (en) * | 2016-02-05 | 2017-08-15 | 汉达精密电子(昆山)有限公司 | The preparation method of thermoplastic composite product and its corresponding product |
CN110167733A (en) * | 2017-01-18 | 2019-08-23 | 本田技研工业株式会社 | Resin molding apparatus |
TWI628149B (en) * | 2017-10-17 | 2018-07-01 | 海納微加工股份有限公司 | Glass plate 3D curved surface non-contact processing system and method |
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Application publication date: 20210427 |