CN112706304A - Gypsum board edge sealing and cutting automatic tracking system and method - Google Patents
Gypsum board edge sealing and cutting automatic tracking system and method Download PDFInfo
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- CN112706304A CN112706304A CN202011307942.6A CN202011307942A CN112706304A CN 112706304 A CN112706304 A CN 112706304A CN 202011307942 A CN202011307942 A CN 202011307942A CN 112706304 A CN112706304 A CN 112706304A
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- gap
- detection unit
- gypsum board
- cutting
- cutter cylinder
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 79
- 239000010440 gypsum Substances 0.000 title claims abstract description 79
- 238000007789 sealing Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 83
- 238000012856 packing Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
Abstract
The embodiment of the application discloses a gypsum board edge sealing and cutting automatic tracking system and a method, wherein the system comprises a main control unit, a gypsum board detection unit, a cutting following unit and a gap detection unit, wherein the gypsum board detection unit, the cutting following unit and the gap detection unit are respectively connected with the main control unit; the gypsum board detection unit is used for detecting whether a gypsum board exists or not; the cutting following unit is arranged to drive the cutter cylinder and the gap detection unit to move when the gypsum board detection unit detects that a gypsum board exists; the gap detection unit is arranged to detect a gap for cutting; the main control unit is arranged to control the cutting following unit to stop running when the gap detection unit detects a gap, and control the cutter cylinder to cut off the edge sealing belt at the gap. Through this embodiment scheme, avoided the cutter to prick into the gypsum board, reduced the banding area residual volume, saved the banding area to make the appearance packing of gypsum board more pleasing to the eye.
Description
Technical Field
The invention relates to a gypsum board edge sealing and cutting technology, in particular to an automatic gypsum board edge sealing and cutting tracking system and method.
Background
The existing three-control edge sealing and cutting technology for gypsum boards always has two problems:
1. the baffle skin falls off, and the cutter pricks into the gypsum board, so that the gypsum board is damaged and cannot be used;
2. the barrier skin is too thick, and a small amount of residues still remain after the edge sealing belt is cut off by a cutter, so that the packaging attractiveness of the gypsum board is influenced.
Disclosure of Invention
The embodiment of the application provides a gypsum board edge sealing and cutting automatic tracking system and method, which can avoid a cutter from pricking a gypsum board, reduce the residual amount of an edge sealing belt, save the edge sealing belt and enable the appearance package of the gypsum board to be more attractive.
The embodiment of the application provides a gypsum board banding cuts off automatic tracking system can include: the gypsum board cutting device comprises a main control unit, and a gypsum board detection unit, a cutting following unit and a gap detection unit which are respectively connected with the main control unit;
the gypsum board detection unit is used for detecting whether a gypsum board exists or not;
the cutting following unit is arranged to drive the cutter cylinder and the gap detection unit to move when the gypsum board detection unit detects that a gypsum board exists;
the gap detection unit is arranged to detect a gap for cutting;
the main control unit is arranged to control the cut-off following unit to stop running when the gap detection unit detects the gap, and control the cutter cylinder to cut off the edge sealing belt at the gap.
In an exemplary embodiment of the present application, the main control unit may be further configured to:
and controlling the cut-off following unit to drive the gap detection unit to move a preset distance in a preset direction so that the gap detection unit detects whether the gap exists in the preset distance in the preset direction.
In an exemplary embodiment of the present application, the main control unit may be further configured to:
when the gap detection unit detects that the gap exists in the preset distance in the preset direction, the cutter cylinder is controlled to cut off the edge sealing belt at the gap;
and when the gap detection unit detects that the gap does not exist within the preset distance in the preset direction, the cutter cylinder is kept not to act and an alarm is given.
In an exemplary embodiment of the present application, the cut-off following unit may be further configured to:
and after the edge sealing belt is cut off at the gap by the cutter cylinder, the cutter cylinder is driven to return to the starting point.
In an exemplary embodiment of the present application, the gypsum board detection unit may be disposed above the cut-off following unit; and/or the presence of a gas in the gas,
the gypsum board detection unit may be a first laser photoelectric sensor.
In an exemplary embodiment of the present application, the cut-off following unit may include: a stepping motor, a slideway and a slideway platform; the cutter cylinder and the gap detection unit are movably arranged on the slideway platform;
the slideway platform is positioned on the slideway;
the stepping motor is connected with the slide platform to drive the slide platform to move along the slide.
In an exemplary embodiment of the present application, the gap detection unit may be a second laser photosensor.
The embodiment of the application provides a gypsum board edge sealing and cutting automatic tracking method, which can comprise the following steps:
detecting whether a gypsum board exists;
when the gypsum board is detected, the cutter cylinder and the gap detection unit are driven to move;
detecting a gap for cutting by the gap detecting unit;
and when the gap detection unit detects the gap, the cutter cylinder and the gap detection unit are controlled to stop moving, and the cutter cylinder is controlled to cut off the edge sealing belt at the gap.
In an exemplary embodiment of the present application, the method may further include:
and driving the gap detection unit to move a preset distance in a preset direction, so that the gap detection unit detects whether the gap exists in the preset distance in the preset direction.
In an exemplary embodiment of the present application, the method may further include:
when the gap detection unit detects that the gap exists in the preset distance in the preset direction, the cutter cylinder is controlled to cut off the edge sealing belt at the gap; after the edge sealing belt is cut off at the gap by the cutter cylinder, the cutter cylinder is driven to return to the starting point;
and when the gap detection unit detects that the gap does not exist within the preset distance in the preset direction, the cutter cylinder is kept not to act and an alarm is given.
Compared with the prior art, the gypsum board cutting device can comprise a main control unit, and a gypsum board detection unit, a cutting following unit and a gap detection unit which are respectively connected with the main control unit; the gypsum board detection unit is used for detecting whether a gypsum board exists or not; the cutting following unit is arranged to drive the cutter cylinder and the gap detection unit to move when the gypsum board detection unit detects that a gypsum board exists; the gap detection unit is arranged to detect a gap for cutting; the main control unit is arranged to control the cut-off following unit to stop running when the gap detection unit detects the gap, and control the cutter cylinder to cut off the edge sealing belt at the gap. Through this embodiment scheme, avoided the cutter to prick into the gypsum board, reduced the banding area residual volume, saved the banding area to make the appearance packing of gypsum board more pleasing to the eye.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. Other advantages of the present application may be realized and attained by the instrumentalities and combinations particularly pointed out in the specification and the drawings.
Drawings
The accompanying drawings are included to provide an understanding of the present disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the examples serve to explain the principles of the disclosure and not to limit the disclosure.
FIG. 1 is a block diagram of an automatic gypsum board edge sealing and cutting tracking system according to an embodiment of the present disclosure;
FIG. 2 is a flowchart of an automatic gypsum board edge sealing and cutting tracking method according to an embodiment of the present disclosure;
fig. 3 is a schematic view of an automatic gypsum board edge sealing and cutting tracking method according to an embodiment of the present application.
Detailed Description
The present application describes embodiments, but the description is illustrative rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or instead of any other feature or element in any other embodiment, unless expressly limited otherwise.
The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique inventive concept as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other inventive aspects to form yet another unique inventive aspect, as defined by the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not limited except as by the appended claims and their equivalents. Furthermore, various modifications and changes may be made within the scope of the appended claims.
Further, in describing representative embodiments, the specification may have presented the method and/or process as a particular sequence of steps. However, to the extent that the method or process does not rely on the particular order of steps set forth herein, the method or process should not be limited to the particular sequence of steps described. Other orders of steps are possible as will be understood by those of ordinary skill in the art. Therefore, the particular order of the steps set forth in the specification should not be construed as limitations on the claims. Further, the claims directed to the method and/or process should not be limited to the performance of their steps in the order written, and one skilled in the art can readily appreciate that the sequences may be varied and still remain within the spirit and scope of the embodiments of the present application.
The embodiment of the present application provides a gypsum board banding cuts off automatic tracking system 1, as shown in fig. 1, can include: the gypsum board cutting device comprises a main control unit 11, and a gypsum board detection unit 12, a cutting following unit 13 and a gap detection unit 14 which are respectively connected with the main control unit 11;
the gypsum board detection unit 12 is configured to detect whether a gypsum board exists;
the cutting following unit 13 is arranged to drive the cutter cylinder 2 and the gap detection unit 14 to move when the gypsum board detection unit 12 detects that a gypsum board exists;
the gap detection unit 14 configured to detect a gap for cutting;
the main control unit 11 is configured to control the cut-off following unit 13 to stop running when the gap detection unit 14 detects the gap, and control the cutter cylinder 2 to cut off the edge sealing belt at the gap.
In an exemplary embodiment of the present application, the gypsum board detection unit 12 may be disposed above the cut-off following unit 13; and/or the presence of a gas in the gas,
the gypsum board detection unit 12 may be a first laser photosensor.
In the exemplary embodiment of the present application, one laser photoelectric sensor (a first laser photoelectric sensor for starting the cut-off following unit 13) may be installed one meter above the cutter cylinder, and when the first laser photoelectric sensor senses that the gypsum board is present, a board signal may be sent to the main control unit 11, and the main control unit 11 triggers the cut-off following unit 13 to operate according to the board signal.
In an exemplary embodiment of the present application, the cut-off following unit 13 may include: a stepping motor, a slideway and a slideway platform; the cutter cylinder 2 and the gap detection unit 14 are movably arranged on the slideway platform;
the slideway platform is positioned on the slideway;
the stepping motor is connected with the slide platform to drive the slide platform to move along the slide.
In an exemplary embodiment of the present application, the cutter cylinder 2 may be fixed to a slide platform of the stepping motor, and the gap detecting unit 14 may be installed above the slide platform to move on the slide together with the cutter cylinder.
In an exemplary embodiment of the present application, the gap detection unit may be a second laser photosensor.
In an exemplary embodiment of the present application, the main control unit 11 may be further configured to:
and controlling the cut-off following unit 13 to drive the gap detection unit 14 to move a preset distance in a preset direction, so that the gap detection unit 14 detects whether the gap exists in the preset distance in the preset direction.
In an exemplary embodiment of the present application, the main control unit 11 may be further configured to:
when the gap detection unit 14 detects that the gap exists in the preset distance in the preset direction, the cutter cylinder 2 is controlled to cut off the edge sealing belt at the gap;
when the gap detection unit 14 detects that the gap does not exist within the preset distance in the preset direction, the cutter cylinder 2 is kept inactive and an alarm is given.
In an exemplary embodiment of the present application, the cut-off following unit 13 may be further configured to:
and after the edge sealing belt is cut off at the gap by the cutter cylinder 2, the cutter cylinder 2 is driven to return to the starting point.
In the exemplary embodiment of the present application, as shown in fig. 3, the cutter cylinder 2 and the second laser photoelectric sensor (for detecting the gap) above the cutter cylinder travel in a preset direction, and when the second laser photoelectric sensor senses the gap at the stop, the stepping motor is controlled to stop running, the cutter cylinder acts to cut off the edge sealing belt, and the stepping motor returns to the zero position (i.e., the starting point). If the second laser photoelectric sensor does not find a gap (possibly caused by the falling of the gear leather) in the set number of steps (such as 10000 steps) of running in the preset direction, the stepping motor returns to the zero position and gives an alarm, and waits for a trigger signal (such as a plate signal) for exciting the first laser photoelectric sensor.
In the exemplary embodiment of the application, because the diameter of the light spot emitted by the laser photoelectric sensor is smaller than 2mm, the thickness of the baffle skin is reduced from the original 10mm to the current 2mm, so that the appearance package of the gypsum board is more attractive, and the edge sealing band is also reduced. Simultaneously, when first laser photoelectric sensor did not find the board gap, cutter cylinder 2 did not move, had reduced the damage of gypsum board to inform the banding post in time to adjust shelves skin simultaneously, reduce the gypsum board and do not seal the edge quantity.
The embodiment of the application provides an automatic tracking method for gypsum board edge sealing and cutting, as shown in fig. 2 and 3, the method may include steps S101 to S104:
s101, detecting whether a gypsum board exists or not;
s102, driving a cutter cylinder and a gap detection unit to move when a gypsum board is detected;
s103, detecting a gap for cutting through the gap detection unit;
s104, when the gap detection unit detects the gap, the cutter cylinder and the gap detection unit are controlled to stop moving, and the cutter cylinder is controlled to cut off the edge sealing belt at the gap.
In an exemplary embodiment of the present application, the method may further include:
and driving the gap detection unit to move a preset distance in a preset direction, so that the gap detection unit detects whether the gap exists in the preset distance in the preset direction.
In an exemplary embodiment of the present application, the method may further include:
when the gap detection unit detects that the gap exists in the preset distance in the preset direction, the cutter cylinder is controlled to cut off the edge sealing belt at the gap; after the edge sealing belt is cut off at the gap by the cutter cylinder, the cutter cylinder is driven to return to the starting point;
and when the gap detection unit detects that the gap does not exist within the preset distance in the preset direction, the cutter cylinder is kept not to act and an alarm is given.
In the exemplary embodiment of the present application, any embodiment of the above system embodiments is applicable to the method embodiment, and details are not repeated here.
It will be understood by those of ordinary skill in the art that all or some of the steps of the methods, systems, functional modules/units in the devices disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. In a hardware implementation, the division between functional modules/units mentioned in the above description does not necessarily correspond to the division of physical components; for example, one physical component may have multiple functions, or one function or step may be performed by several physical components in cooperation. Some or all of the components may be implemented as software executed by a processor, such as a digital signal processor or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as is well known to those of ordinary skill in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, Digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can accessed by a computer. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any information delivery media as known to those skilled in the art.
Claims (10)
1. The utility model provides a gypsum board banding cuts off automatic tracking system which characterized in that includes: the gypsum board cutting device comprises a main control unit, and a gypsum board detection unit, a cutting following unit and a gap detection unit which are respectively connected with the main control unit;
the gypsum board detection unit is used for detecting whether a gypsum board exists or not;
the cutting following unit is arranged to drive the cutter cylinder and the gap detection unit to move when the gypsum board detection unit detects that a gypsum board exists;
the gap detection unit is arranged to detect a gap for cutting;
the main control unit is arranged to control the cut-off following unit to stop running when the gap detection unit detects the gap, and control the cutter cylinder to cut off the edge sealing belt at the gap.
2. The gypsum board edge banding and cutting automatic tracking system of claim 1, wherein said main control unit is further configured to:
and controlling the cut-off following unit to drive the gap detection unit to move a preset distance in a preset direction so that the gap detection unit detects whether the gap exists in the preset distance in the preset direction.
3. The gypsum board edge banding and cutting automatic tracking system of claim 2, wherein said main control unit is further configured to:
when the gap detection unit detects that the gap exists in the preset distance in the preset direction, the cutter cylinder is controlled to cut off the edge sealing belt at the gap;
and when the gap detection unit detects that the gap does not exist within the preset distance in the preset direction, the cutter cylinder is kept not to act and an alarm is given.
4. The automatic gypsum board edge sealing and cutting tracking system of claim 3, wherein the cutting and following unit is further configured to:
and after the edge sealing belt is cut off at the gap by the cutter cylinder, the cutter cylinder is driven to return to the starting point.
5. The automatic gypsum board edge sealing and cutting tracking system of any one of claims 1 to 4,
the gypsum board detection unit is arranged above the cutting following unit; and/or the presence of a gas in the gas,
the gypsum board detection unit is a first laser photoelectric sensor.
6. The automatic gypsum board edge sealing and cutting tracking system according to any one of claims 1 to 4, wherein the cutting and following unit comprises: a stepping motor, a slideway and a slideway platform; the cutter cylinder and the gap detection unit are movably arranged on the slideway platform;
the slideway platform is positioned on the slideway;
the stepping motor is connected with the slide platform to drive the slide platform to move along the slide.
7. The automatic gypsum board edge sealing and cutting tracking system of any one of claims 1 to 4, wherein the gap detection unit is a second laser photoelectric sensor.
8. An automatic tracing method for gypsum board edge sealing and cutting is characterized by comprising the following steps:
detecting whether a gypsum board exists;
when the gypsum board is detected, the cutter cylinder and the gap detection unit are driven to move;
detecting a gap for cutting by the gap detecting unit;
and when the gap detection unit detects the gap, the cutter cylinder and the gap detection unit are controlled to stop moving, and the cutter cylinder is controlled to cut off the edge sealing belt at the gap.
9. The gypsum board edge banding cut automatic tracking method of claim 8, further comprising:
and driving the gap detection unit to move a preset distance in a preset direction, so that the gap detection unit detects whether the gap exists in the preset distance in the preset direction.
10. The gypsum board edge banding cut automatic tracking method of claim 9, further comprising:
when the gap detection unit detects that the gap exists in the preset distance in the preset direction, the cutter cylinder is controlled to cut off the edge sealing belt at the gap; after the edge sealing belt is cut off at the gap by the cutter cylinder, the cutter cylinder is driven to return to the starting point;
and when the gap detection unit detects that the gap does not exist within the preset distance in the preset direction, the cutter cylinder is kept not to act and an alarm is given.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011307942.6A CN112706304A (en) | 2020-11-19 | 2020-11-19 | Gypsum board edge sealing and cutting automatic tracking system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011307942.6A CN112706304A (en) | 2020-11-19 | 2020-11-19 | Gypsum board edge sealing and cutting automatic tracking system and method |
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| CN112706304A true CN112706304A (en) | 2021-04-27 |
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| CN202011307942.6A Pending CN112706304A (en) | 2020-11-19 | 2020-11-19 | Gypsum board edge sealing and cutting automatic tracking system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113333328A (en) * | 2021-07-26 | 2021-09-03 | 井冈山北新建材有限公司 | Device and method for automatically monitoring and screening edge sealing system |
| CN114311054A (en) * | 2021-12-23 | 2022-04-12 | 太仓北新建材有限公司 | High-efficient banding area cut-off system |
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| US20130313235A1 (en) * | 2011-01-31 | 2013-11-28 | Trumpf Laser- Und Systemtechnik Gmbh | Methods and Systems for Separating an Edge Portion of a Workpiece Using a Laser |
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