CN112706280B - Split type die-entering process for inner leaf wallboard reinforcing steel bars and outer leaf wallboard reinforcing steel bars of assembled type heat-insulation outer-hanging wallboard - Google Patents

Split type die-entering process for inner leaf wallboard reinforcing steel bars and outer leaf wallboard reinforcing steel bars of assembled type heat-insulation outer-hanging wallboard Download PDF

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Publication number
CN112706280B
CN112706280B CN202011414958.7A CN202011414958A CN112706280B CN 112706280 B CN112706280 B CN 112706280B CN 202011414958 A CN202011414958 A CN 202011414958A CN 112706280 B CN112706280 B CN 112706280B
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China
Prior art keywords
steel bars
rotating
split type
plate
wallboards
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CN202011414958.7A
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CN112706280A (en
Inventor
王聿暐
朱欢劼
陆彬
赵斌
周孝华
卢耀武
周思埼
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Suzhou Liangpu Energy Saving New Materials Co.,Ltd.
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Suzhou Liangpu Dwelling House Industrial Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Building Environments (AREA)

Abstract

The invention aims to solve the problem of poor stability of the existing manufactured reinforced wallboard, and discloses a split type mold-entering process for inner and outer leaf wallboard reinforcing steel bars of an assembled heat-insulation external wallboard. The invention is convenient to pour the reinforcing steel frame, realizes the stable die filling of the inner and outer wallboards, enables the poured wallboards to be more stable and improves the manufacturing quality of the wallboards.

Description

Split type die-entering process for inner leaf wallboard reinforcing steel bars and outer leaf wallboard reinforcing steel bars of assembled type heat-insulation outer-hanging wallboard
Technical Field
The invention relates to the field of assembled wallboards, in particular to a split type mold-entering process for reinforcing steel bars of an inner leaf wallboard and an outer leaf wallboard of an assembled heat-insulation external wallboard.
Background
The reinforced concrete plate-shaped member for building assembly, referred to as a wallboard or a wall plate, is processed and manufactured in a prefabrication plant (field) or a building site. The assembled large-plate building is built by adopting the wall plates, the factory and mechanical construction degree can be improved, the field wet operation is reduced, the field labor is saved, the seasonal influence is overcome, and the building construction period is shortened.
In order to reduce the time of on-site assembly, the wallboard is prefabricated, but in the processing, because the reinforcing mesh needs to be embedded into the wallboard, the following phenomena can occur in the existing pouring process: the thickness on top layer is difficult about making the reinforcing bar net, can cause the wallboard unevenness of pouring simultaneously, also makes the wallboard pour inhomogeneously simultaneously, mostly pours in addition the manual work, also wastes time and energy when pouring, consequently, the split type income mould technology of outer leaf wallboard reinforcing bar solves prior art's not enough in the urgent need design assembled heat preservation externally-hanging wallboard.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a split type mold-entering process for the reinforcing steel bars of the inner and outer leaf wallboards of the assembled type heat-insulation outer-hanging wallboard.
The invention is realized by the following technical scheme:
a split type mold-entering process for inner and outer leaf wall plate reinforcing steel bars of an assembled heat-preservation outer wall plate adopts a mold-entering device comprising a support plate and a reinforcing steel bar frame, wherein a support rod is welded on the right side surface of the support plate, a bottom plate is welded on the right end of the support rod, universal wheels are uniformly arranged on the right side surface of the bottom plate, a first frame is welded on the upper side of the right side surface of the support plate, a first motor is fixedly arranged on the right end of the first frame, a turntable is arranged in the middle of the first motor, a second rotating block is welded on the lower side of the left side surface of the support plate, a first rotating block is sleeved outside the second rotating block, a rotating shaft is connected between the first rotating block and the second rotating block, a rotating plate is welded on the left side surface of the first rotating block, a pull rope is connected between the rotating plate and the turntable, a second frame is symmetrically welded on the upper surface of the rotating plate, and a second motor is fixedly arranged on the upper end of the second frame, the novel gear rack is characterized in that a gear is mounted in the middle of the second motor, a sliding frame is symmetrically sleeved in the rotating plate, racks corresponding to the gear are welded on the side face of the sliding frame, a spiral spring is sleeved on the side wall of the sliding frame, a limiting block is mounted on the top end of the spiral spring, a pushing plate is fixedly mounted at the lower end of the sliding frame, a knocking block is uniformly welded on the lower side face of the pushing plate, a rotating rod is uniformly sleeved in the rotating plate, a belt pulley is fixedly sleeved on the surface of the rotating rod, a belt is sleeved between the belt pulleys, a third motor is mounted at the top end of the leftmost rotating rod, a supporting frame is fixedly mounted between the third motor and the rotating plate, a nut is sleeved at the lower end of the rotating rod, a control piece is arranged in the middle of the rotating rod, a sleeve ring is included in the control piece, a pull rod is sleeved in the sleeve ring, and a second fastening screw is mounted between the pull rod and the sleeve ring, the lower end face of the lantern ring is welded with a connecting block, and a third fastening screw is arranged between the connecting block and the pull rod.
Preferably, the first rotating block and the second rotating block are both of a U-shaped structure, and are hinged with each other.
Preferably, the pull rope is made of a steel wire rope and is fixedly connected with the rotating plate.
Preferably, the rotating plate has an L-shaped configuration and is provided with a groove in which the carriage slides.
Preferably, the gear is a sector gear, and the gear is meshed with the rack.
Preferably, the tie rods are in sliding fit with the collars, and the tie rods are in threaded fit with the reinforcing steel bar frames.
Preferably, the collar is fitted with a rotating rod sleeve.
Preferably, the side surface of the rotary disc is provided with a groove corresponding to the pull rope.
Compared with the prior art, the invention has the beneficial effects that:
the invention can conveniently move the device through the arrangement of the universal wheels, can finish the pouring of the wall plate at different positions, realize the entering of the reinforcing steel bar into the mould, can adjust the angle of the rotating plate through the control of the first motor, thereby controlling the entering and the exiting of the reinforcing steel bar frame into and from the concrete pool, replacing the manual work for pouring the concrete on the reinforcing steel bar frame, can use the rotating rod to rotate through the driving of the third motor, can accelerate the sinking of thicker particles and impurities of the concrete through the rotation of the rotating rod, and further ensure that the concrete poured on the reinforcing steel bar frame is more uniform and more compact, can control the rising height of the reinforcing steel bar frame through the adjustment of the pull rod, thereby fully pouring the reinforcing steel bar frame, can drive the knocking block to repeatedly knock the reinforcing steel bar frame through the driving of the second motor, realize the vibration of the reinforcing steel bar frame, and ensure that the concrete poured in the reinforcing steel bar frame is vibrated, further increasing the stability of the wallboard. The invention is convenient to pour the reinforcing steel frame, realizes the stable die filling of the inner and outer wallboards, enables the poured wallboards to be more stable and improves the manufacturing quality of the wallboards.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged view of the control member of the present invention.
Fig. 3 is a side view of the shaft of the present invention engaged with the first rotating block.
Description of reference numerals: A. control piece, 1, first rotating block, 2, rotating shaft, 3, second rotating block, 4, first fastening screw, 5, handle, 6, support rod, 7, bottom plate, 8, universal wheel, 9, support plate, 10, first motor, 11, rotating disc, 12, first frame, 13, pull rope, 14, second frame, 15, second motor, 16, gear, 17, rack, 18, sliding frame, 19, limit block, 20, spiral spring, 21, belt, 22, third motor, 23, rotating rod, 24, belt pulley, 25, support frame, 26, rotating plate, 27, reinforcing frame, 28, nut, 29, push plate, 30, knocking block, 31, second fastening screw, 32, pull rod, 33, pull ring, 34, collar, 35, connecting block, 36, third fastening screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
a split type mold-entering process for inner and outer leaf wall plate reinforcing steel bars of an assembled heat-preservation outer wall plate adopts a mold-entering device comprising a supporting plate 9 and a reinforcing steel bar frame 27, wherein a supporting rod 6 is welded on the right side surface of the supporting plate 9, a bottom plate 7 is welded on the right end of the supporting rod 6, universal wheels 8 are uniformly arranged on the right side surface of the bottom plate 7, a first frame 12 is welded on the upper side of the right side surface of the supporting plate 9, a first motor 10 is fixedly arranged on the right end of the first frame 12, a rotary table 11 is arranged in the middle of the first motor 10, a second rotary block 3 is welded on the lower side of the left side surface of the supporting plate 9, a first rotary block 1 is sleeved outside the second rotary block 3, a rotary shaft 2 is connected between the first rotary block 1 and the second rotary block 3, a rotary plate 26 is welded on the left side surface of the first rotary block 1, a pull rope 13 is connected between the rotary plate 26 and the rotary table 11, a second frame 14 is symmetrically welded on the upper surface of the rotary plate 26, the upper end of the second rack 14 is fixedly provided with a second motor 15, the middle of the second motor 15 is provided with a gear 16, the rotating plate 26 is symmetrically sleeved with a sliding frame 18, the sliding frame 18 is welded on the side surface with a rack 17 corresponding to the gear 16, the sliding frame 18 is sleeved with a spiral spring 20, the top end of the spiral spring 20 is provided with a limit block 19, the lower end of the sliding frame 18 is fixedly provided with a push plate 29, the lower side surface of the push plate 29 is uniformly welded with a knocking block 30, the rotating plate 26 is uniformly sleeved with a rotating rod 23, the surface of the rotating rod 23 is fixedly sleeved with a belt pulley 24, a belt 21 is sleeved between the belt pulleys 24, the leftmost top end of the rotating rod 23 is provided with a third motor 22, a support frame 25 is fixedly arranged between the third motor 22 and the rotating plate 26, the lower end of the rotating rod 23 is sleeved with a nut 28, and the middle part of the rotating rod 23 is provided with a control element A, the control member A comprises a lantern ring 34 inside, a pull rod 32 is sleeved inside the lantern ring 34, a second fastening screw 31 is installed between the pull rod 32 and the lantern ring 34, a connecting block 35 is welded on the lower end face of the lantern ring 34, and a third fastening screw 36 is installed between the connecting block 35 and the pull rod 32.
The first rotating block 1 and the second rotating block 3 are both of U-shaped structures and are hinged with each other.
The pull rope 13 is made of a steel wire rope and is fixedly connected with the rotating plate 26.
The rotating plate 26 has an L-shaped configuration and is provided with a slot for sliding the carriage 18.
The gear 16 is a sector gear, and the gear 16 is meshed and matched with the rack 17.
The tie rods 32 are slidably engaged with the collars 34 and the tie rods 32 are threadedly engaged with the reinforcing bar frame 27.
The collar 34 is sleeve-fitted with the rotary rod 23.
The side surface of the rotary disk 11 is provided with a groove corresponding to the pull rope 13.
The operation steps are as follows: firstly, the device is rotated by 90 degrees according to the state shown in the figure to enable the universal wheels 8 to contact the ground, then the handle 5 is held, the device is moved to the position where a wallboard needs to be poured, namely the position near a concrete pool, the reinforcing steel frame 27 is installed according to the mode shown in the figure, the reinforcing steel frame 27 is blocked through the lower screw cap 28, meanwhile, the supporting plate 9 is fixedly installed through the first fastening screw 4, electric appliances of the device are all connected with a nearby power supply, the switch of the first motor 10 is controlled, the rotating plate 26 is pulled through the pull rope 13, the angle of the rotating plate 26 is adjusted, the reinforcing steel frame 27 is deeply inserted into the concrete pool, the position of the reinforcing steel frame 27 is adjusted through adjusting the control part A, then the first motor 10 is reversely rotated to enable the reinforcing steel frame 27 to be lifted to the position separated from the concrete in the concrete pool, at the moment, open the switch with second motor 15 and third motor 22, third motor 22 can drive rotary rod 23 and rotate, rotation through rotary rod 23 can subside impurity such as rubble in the concrete pond, homogeneity when guaranteeing concrete placement, second motor 15 can drive gear 16 and rotate simultaneously, and then can use and strike piece 30 and beat reinforcing bar frame 27 repeatedly, has played the effect of vibrating, improves the quality of the wallboard of pouring, has realized the income mould of reinforcing bar.
The present embodiment is only for explaining the present invention, and not for limiting the present invention, and those skilled in the art can make modifications without inventive contribution to the present embodiment as needed after reading the present specification, but all of which are protected by patent law within the scope of the claims of the present invention.

Claims (8)

1. The utility model provides a split type income mould technology of leaf wallboard reinforcing bar in assembled heat preservation externally-hung wallboard, the income mould device of adoption includes backup pad (9) and reinforcing bar frame (27), its characterized in that: the support plate is characterized in that a support rod (6) is welded on the right side face of the support plate (9), a bottom plate (7) is welded on the right end of the support rod (6), universal wheels (8) are evenly installed on the right side face of the bottom plate (7), a first rack (12) is welded on the upper side of the right side face of the support plate (9), a first motor (10) is fixedly installed at the right end of the first rack (12), a turntable (11) is installed in the middle of the first motor (10), a second rotating block (3) is welded on the lower side of the left side face of the support plate (9), a first rotating block (1) is sleeved outside the second rotating block (3), a rotating shaft (2) is connected between the first rotating block (1) and the second rotating block (3), a rotating plate (26) is welded on the left side face of the first rotating block (1), a pull rope (13) is connected between the rotating plate (26) and the turntable (11), and a second rack (14) is symmetrically welded on the upper surface of the rotating plate (26), second frame (14) upper end fixed mounting has second motor (15), second motor (15) mid-mounting has gear (16), the inside symmetrical cover of rotor plate (26) has carriage (18), carriage (18) side welding has rack (17) that correspond with gear (16), carriage (18) lateral wall cover has coil spring (20), stopper (19) are installed on coil spring (20) top, carriage (18) lower extreme fixed mounting has push pedal (29), push pedal (29) downside evenly welds and strikes piece (30), the inside even cover of rotor plate (26) has rotary rod (23), rotary rod (23) fixed cover in surface is equipped with belt pulley (24), belt (21) has been cup jointed between belt pulley (24), leftmost rotary rod (23) top is equipped with third motor (22), fixed mounting has support frame (25) between third motor (22) and rotor plate (26), rotary rod (23) lower extreme cover is equipped with nut (28), rotary rod (23) middle part is equipped with control (A), control (A) inside includes lantern ring (34), the inside cover of lantern ring (34) has pull rod (32), be equipped with second fastening screw (31) between pull rod (32) and the lantern ring (34), the end face welding has connecting block (35) under the lantern ring (34), be equipped with third fastening screw (36) between connecting block (35) and pull rod (32).
2. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the first rotating block (1) and the second rotating block (3) are both of U-shaped structures and are hinged with each other.
3. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the pull rope (13) is made of a steel wire rope and is fixedly connected with the rotating plate (26).
4. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the rotating plate (26) is of an L-shaped structure and is provided with a groove for sliding the sliding frame (18).
5. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the gear (16) is a sector gear, and the gear (16) is meshed and matched with the rack (17).
6. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the pull rod (32) is in sliding fit with the lantern ring (34), and the pull rod (32) is in threaded fit with the steel bar frame (27).
7. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the collar (34) is in sleeve fit with the rotating rod (23).
8. The split type die-casting process for the steel bars of the inner and outer leaf wallboards of the assembled heat-insulation externally-hung wallboard according to claim 1, characterized in that: the side surface of the rotary disc (11) is provided with a groove corresponding to the pull rope (13).
CN202011414958.7A 2020-12-08 2020-12-08 Split type die-entering process for inner leaf wallboard reinforcing steel bars and outer leaf wallboard reinforcing steel bars of assembled type heat-insulation outer-hanging wallboard Active CN112706280B (en)

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CN202011414958.7A CN112706280B (en) 2020-12-08 2020-12-08 Split type die-entering process for inner leaf wallboard reinforcing steel bars and outer leaf wallboard reinforcing steel bars of assembled type heat-insulation outer-hanging wallboard

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CN202011414958.7A CN112706280B (en) 2020-12-08 2020-12-08 Split type die-entering process for inner leaf wallboard reinforcing steel bars and outer leaf wallboard reinforcing steel bars of assembled type heat-insulation outer-hanging wallboard

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CN112706280B true CN112706280B (en) 2022-08-16

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1564310A1 (en) * 1988-06-20 1990-05-15 Предприятие П/Я М-5921 Device for placing reinforcement bars into mould rest
JPH1119912A (en) * 1997-07-03 1999-01-26 Shimizu Corp Manufacture of pc plate
CN107972171A (en) * 2018-01-10 2018-05-01 长沙风正未来环保科技有限公司 A kind of concrete preparation system
CN207552933U (en) * 2017-06-20 2018-06-29 山东恒堃机械有限公司 Reinforced mesh entirety mould-entering device
CN108214852A (en) * 2017-12-30 2018-06-29 长沙风正未来环保科技有限公司 A kind of concrete prepares the device that pours into the mold
KR20200002390A (en) * 2018-06-29 2020-01-08 삼성물산 주식회사 Double-Wall Precast Pannel Manufacturing Method Using Tilting Concrete Form
CN211440537U (en) * 2019-10-10 2020-09-08 北京好运达智创科技有限公司 Automatic mould device of going into of three template steel reinforcement cages

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8069519B2 (en) * 2008-12-10 2011-12-06 Bumen James H Bridge decking panel with fastening systems and method for casting the decking panel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1564310A1 (en) * 1988-06-20 1990-05-15 Предприятие П/Я М-5921 Device for placing reinforcement bars into mould rest
JPH1119912A (en) * 1997-07-03 1999-01-26 Shimizu Corp Manufacture of pc plate
CN207552933U (en) * 2017-06-20 2018-06-29 山东恒堃机械有限公司 Reinforced mesh entirety mould-entering device
CN108214852A (en) * 2017-12-30 2018-06-29 长沙风正未来环保科技有限公司 A kind of concrete prepares the device that pours into the mold
CN107972171A (en) * 2018-01-10 2018-05-01 长沙风正未来环保科技有限公司 A kind of concrete preparation system
KR20200002390A (en) * 2018-06-29 2020-01-08 삼성물산 주식회사 Double-Wall Precast Pannel Manufacturing Method Using Tilting Concrete Form
CN211440537U (en) * 2019-10-10 2020-09-08 北京好运达智创科技有限公司 Automatic mould device of going into of three template steel reinforcement cages

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Address after: No.999, Xingang Road, Fuqiao Town, Taicang City, Suzhou City, Jiangsu Province

Patentee after: Suzhou Liangpu Energy Saving New Materials Co.,Ltd.

Address before: No.999, Xingang Road, Fuqiao Town, Taicang City, Suzhou City, Jiangsu Province

Patentee before: SUZHOU LIANGPU DWELLING HOUSE INDUSTRIAL Co.,Ltd.