CN112700979B - Metallized film capacitor winding machine - Google Patents
Metallized film capacitor winding machine Download PDFInfo
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- CN112700979B CN112700979B CN202011541036.2A CN202011541036A CN112700979B CN 112700979 B CN112700979 B CN 112700979B CN 202011541036 A CN202011541036 A CN 202011541036A CN 112700979 B CN112700979 B CN 112700979B
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- 238000004804 winding Methods 0.000 title claims abstract description 33
- 239000003990 capacitor Substances 0.000 title claims abstract description 29
- 239000011104 metalized film Substances 0.000 title claims abstract description 25
- 230000000670 limiting effect Effects 0.000 claims abstract description 52
- 239000000428 dust Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 239000010408 film Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 3
- 230000032258 transport Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/02—Machines for winding capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a metallized film capacitor winding machine, and particularly relates to the technical field of winding machines, which comprises a bottom plate, wherein a vertical plate is fixedly connected to one side of the top end of the bottom plate, a top plate is fixedly connected to the top end of the vertical plate, a cutting mechanism is arranged at the top end of the top plate, two sides of the vertical plate are fixedly connected with a workbench, a conveying mechanism is arranged inside the workbench, support legs are fixedly connected to two sides of the bottom end of the workbench, a dust removing mechanism is arranged at one side of the bottom end of the workbench, and a clamping and limiting mechanism is arranged at one side of the top end of the workbench. When the telescopic sleeve rod type article clamping device is used, after articles are conveyed to a designated position, a worker places the articles between the clamping blocks, the hydraulic cylinder is started, and the hydraulic cylinder drives the telescopic sleeve rod to perform opposite stamping, so that the articles are clamped and limited, the articles are convenient to wind, the telescopic sleeve rod type article clamping device is suitable for clamping and limiting articles with different specifications and sizes, and the applicability of the device is improved.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a winding machine for a metallized film capacitor.
Background
At present, a capacitor is a main element forming an electronic circuit, a film capacitor is manufactured by overlapping two ends of a plastic film and a metal foil, and is generally wound into a cylindrical shape, so that a winding machine is required in the production and processing process of the metallized film capacitor, and the existing winding machine for the metallized film capacitor still has the problems of complex winding structure, multiple working procedures and more troublesome operation, thereby reducing the production speed of products.
In the process of implementing the invention, the inventor finds that at least the following problems in the prior art are not solved:
(1) the traditional metallized film capacitor winding machine has complex winding structure, multiple working procedures and troublesome operation, thereby reducing the production speed of products;
(2) the traditional metallized film capacitor winding machine generally adopts a stamping mode to connect a blade to cut off an adhesive tape, and after the traditional metallized film capacitor winding machine is used for a long time, an air cylinder is easy to leak air, so that the cutting safety is influenced;
(3) the traditional metallized film capacitor winding machine is inconvenient for clamping and limiting the capacitor, and influences the processing efficiency of equipment;
(4) the traditional metallized film capacitor winding machine is inconvenient to clean dust on a film, and the dust in the air is adsorbed on the film to influence the processing quality;
(5) traditional metallized film capacitor winder carries article not convenient to, generally takes to place by the staff, wastes time and energy.
Disclosure of Invention
The invention aims to provide a metallized film capacitor winding machine, which solves the problems of complicated winding structure, multiple working procedures and troublesome operation in the prior art, thereby reducing the production speed of products.
In order to achieve the purpose, the invention provides the following technical scheme: a metallized film capacitor winding machine comprises a bottom plate, wherein a vertical plate is fixedly connected to one side of the top end of the bottom plate, a top plate is fixedly connected to the top end of the vertical plate, a cutting mechanism is arranged at the top end of the top plate, a workbench is fixedly connected to two sides of the vertical plate, a conveying mechanism is arranged inside the workbench, support legs are fixedly connected to two sides of the bottom end of the workbench, a dust removing mechanism is arranged on one side of the bottom end of the workbench, a clamping and limiting mechanism is arranged on one side of the top end of the workbench, a through hole is fixedly connected to the inside of the vertical plate, and winding mechanisms are arranged on two sides of the through hole;
winding mechanism includes driving motor, driving motor fixed connection is at the opposite side on bottom plate top, driving motor's output passes through the second rotation wheel fixed connection of coupling and one side bottom, the second rotates the wheel and is provided with four groups and sets up the corner all around at the through-hole respectively, the outside that the wheel was rotated to the second is provided with spacing belt, the opposite side that the wheel was rotated to the second runs through in the inside of riser and extends to one side of first rotation wheel through the connecting piece, be provided with hollow disc between the first rotation wheel, the both sides and the top and the bottom of hollow disc are provided with spacing runner respectively, one side fixedly connected with guide roll of hollow disc.
Preferably, the second rotating wheel is fixedly connected with the first rotating wheel through a connecting piece, and the diameter of the second rotating wheel is larger than that of the first rotating wheel.
Preferably, shutdown mechanism comprises first servo motor, spacing cover piece, hydraulic telescoping rod, cutting blade, spacing and gag lever post, first servo motor fixed connection is in one side on roof top, the top fixed connection of coupling ware and gag lever post is passed through to first servo motor's output, the bottom activity of gag lever post is cup jointed in the inside of spacing cover piece, spacing cover piece sets up the below at the roof, the bottom fixedly connected with hydraulic telescoping rod of spacing cover piece, hydraulic telescoping rod's outside is provided with spacing, and one side fixed connection of spacing is in one side on riser top, hydraulic telescoping rod's bottom fixedly connected with cutting blade.
Preferably, an eccentric structure is formed between the limiting rod and the limiting sleeve block.
Preferably, centre gripping stop gear comprises supporting seat, hydraulic cylinder, grip block and flexible loop bar, the supporting seat is provided with two sets ofly and respectively fixed connection at the both ends of workstation top one side, the one end fixedly connected with hydraulic cylinder of supporting seat, hydraulic cylinder's output and flexible loop bar fixed connection, the one end fixedly connected with grip block of flexible loop bar.
Preferably, the clamping blocks are semicircular, and the clamping blocks are symmetrically distributed about the vertical center line of the vertical plate.
Preferably, the dust removal mechanism comprises a collection box, a collection groove, a support plate, a guide pipe, a fan, a suction nozzle, a corrugated pipe and a dust removal plate, the support plate is fixedly connected to one side of the bottom end of the support leg, the collection box is fixedly connected to the top end of the support plate, the collection groove is arranged at the bottom end inside the collection box, the dust removal plate is fixedly connected to the bottom end inside the collection groove, the guide pipe penetrates through one side inside the collection box, the corrugated pipe is fixedly connected to the top end of the guide pipe, the suction nozzle is fixedly connected to the top end of the corrugated pipe, and the fan is arranged on one side outside the guide pipe.
Preferably, the bellows is telescopic, the width of the inside of the collecting tank being greater than the width of the outside of the collecting tank.
Preferably, conveying mechanism comprises carrying running roller, connecting band, connection runner, second servo motor and connection belt, the connecting band is provided with two sets ofly and sets up respectively in the inside both sides of workstation, be provided with the multiunit between the connecting band and carry the running roller, the both ends of carrying the running roller set up in the connecting band, the transport running roller of one side with be connected belt fixed connection, the bottom of connecting the belt sets up on connecting the runner, it sets up the one end at second servo motor to connect the runner, second servo motor's output passes through the coupling ware and is connected runner fixed connection, second servo motor fixed connection is at the opposite side of stabilizer blade bottom.
Preferably, the conveying rollers are provided with a plurality of groups, and the conveying rollers are arranged among the connecting belts at equal intervals.
Compared with the prior art, the invention has the beneficial effects that: the metallized film capacitor winding machine has the advantages that the winding structure is simple, the production speed of products is increased, the film can be conveniently cut, the structure is simple, the use efficiency of equipment is improved, the capacitor can be conveniently clamped and limited, the processing efficiency of the equipment is ensured, the dust on the film can be conveniently cleaned, meanwhile, the cut scraps can be collected and cleaned, the object can be conveniently conveyed, the work burden is reduced, and the time and the labor are saved;
(1) by arranging the driving motor, the second rotating wheel, the limiting belt, the first rotating wheel, the hollow disc, the limiting rotating wheel and the guide roller, when in use, the driving motor is started, the driving motor drives the second rotating wheel to rotate through the coupling, the second rotating wheels are connected through the limiting belt, so that the second rotating wheels at the four corners are driven to rotate simultaneously, the second rotating wheel is fixedly connected with the first rotating wheel through a connecting piece, the first rotating wheel is driven to rotate along with the rotation of the second rotating wheel, the hollow disc is arranged between the first rotating wheels, so that the hollow disc can rotate to operate, the limiting rotating wheels are arranged at the periphery of the hollow disc, the limiting function is realized, the use stability is ensured, the guide roller is driven to rotate, the film arranged at the guide roller is stretched and wound on an article by a worker, the article can be conveniently wound, and the structure is simple, the operation of workers is facilitated, and the working efficiency of the equipment is improved;
(2) when the device is used, after the articles are wound, the first servo motor is started, the first servo motor drives the limiting rod to rotate through the coupler, the bottom of the limiting rod is movably sleeved inside the limiting sleeve block so as to drive the limiting sleeve block to move up and down, the hydraulic telescopic rod is connected to the bottom of the limiting sleeve block, after the limiting sleeve block moves downwards to a proper position, the hydraulic telescopic rod is started, the cutting blade at the bottom is driven to extend downwards by the hydraulic telescopic rod, the film can be quickly cut off, after the articles are wound, the film can be circularly cut off by repeating the steps, and the use efficiency of the device is improved;
(3) by arranging the supporting seat, the hydraulic cylinder, the clamping blocks and the telescopic sleeve rod, when the device is used, after articles are conveyed to a designated position, a worker places the articles between the clamping blocks, the hydraulic cylinder is started, and the hydraulic cylinder drives the telescopic sleeve rod to perform opposite stamping, so that the articles are clamped and limited, the device is convenient to roll the articles, is suitable for clamping and limiting the articles with different specifications and sizes, and improves the applicability of the device;
(4) by arranging the collecting tank, the supporting plate, the guide pipe, the fan, the suction nozzle, the corrugated pipe and the dust removing plate, when the dust collecting device is used, the fan is started, the fan cleans surrounding dust through the suction nozzle, the suction nozzle is fixedly connected with the corrugated pipe, the corrugated pipe can change the direction and the angle of the suction nozzle, after the dust is guided into the guide pipe, the bottom of the guide pipe is connected with the collecting tank, so that the dust is guided into the collecting tank, the dust removing plate is connected with the collecting tank, the dust is conveniently adsorbed by the dust removing plate, the dust is prevented from being adsorbed on a film, the quality of product processing is influenced, meanwhile, waste materials generated in the cutting process can be collected, the flying of the dust generated in the operation is reduced, and the environmental protection performance of the device is improved;
(5) through being provided with the transport running roller, the connecting band, connect the runner, second servo motor and connection belt, during the use, start second servo motor, second servo motor drives and connects the runner rotation, connect the runner and carry and connect through connecting the belt between the running roller, thereby it rotates to drive the transport running roller, it is provided with the outside to carry the running roller, and link together through the connecting band between the transport running roller, along with a set of rotation of carrying the running roller, thereby it carries the rotation of running roller to drive whole group, treat the product of processing and carry appointed position after, obtain processing completion back, place the product on carrying the running roller again, carry next procedure with the product, the time of staff's time of taking has been saved, the efficiency of product processing has been improved.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic representation of a front view of a riser of the present invention;
FIG. 3 is a schematic rear view of a riser of the present invention;
FIG. 4 is a schematic side view of the retainer block of the present invention;
FIG. 5 is a schematic view of the sectional top view of the collection box of the present invention;
fig. 6 is a schematic top view of the conveying roller of the present invention.
In the figure: 1. a top plate; 2. a cutting mechanism; 201. a first servo motor; 202. a limiting sleeve block; 203. a hydraulic telescopic rod; 204. a cutting blade; 205. a limiting frame; 206. a limiting rod; 3. a limiting rotating wheel; 4. a hollow disc; 5. a guide roller; 6. a clamping and limiting mechanism; 601. a supporting seat; 602. a hydraulic cylinder; 603. a clamping block; 604. a telescopic loop bar; 7. a dust removal mechanism; 701. a collection box; 702. collecting tank; 703. a support plate; 704. a conduit; 705. a fan; 706. a suction nozzle; 707. a bellows; 708. a dust removal plate; 8. a first rotating wheel; 9. a vertical plate; 10. a base plate; 11. a drive motor; 12. a support leg; 13. a conveying mechanism; 1301. a conveying roller; 1302. a connecting belt; 1303. connecting a rotating wheel; 1304. a second servo motor; 1305. connecting a belt; 14. a work table; 15. a limiting belt; 16. a second rotating wheel; 17. and a through hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: referring to fig. 1-6, a metallized film capacitor winder comprises a bottom plate 10, wherein a vertical plate 9 is fixedly connected to one side of the top end of the bottom plate 10, a top plate 1 is fixedly connected to the top end of the vertical plate 9, a cutting mechanism 2 is arranged at the top end of the top plate 1, a workbench 14 is fixedly connected to two sides of the vertical plate 9, a conveying mechanism 13 is arranged inside the workbench 14, support legs 12 are fixedly connected to two sides of the bottom end of the workbench 14, a dust removing mechanism 7 is arranged at one side of the bottom end of the workbench 14, a clamping and limiting mechanism 6 is arranged at one side of the top end of the workbench 14, a through hole 17 is fixedly connected to the inside of the vertical plate 9, and winding mechanisms are arranged at two sides of the through hole 17;
referring to fig. 1-6, a winding machine for a metallized film capacitor further comprises a winding mechanism, the winding mechanism comprises a driving motor 11, the driving motor 11 is fixedly connected to the other side of the top end of a bottom plate 10, the type of the driving motor 11 can be Y90S-2, the output end of the driving motor 11 is fixedly connected with a second rotating wheel 16 at the bottom end of one side through a shaft connector, the second rotating wheel 16 is provided with four groups and is respectively arranged at the peripheral corners of a through hole 17, a limiting belt 15 is arranged outside the second rotating wheel 16, the other side of the second rotating wheel 16 penetrates through the interior of a vertical plate 9 through a connecting piece and extends to one side of a first rotating wheel 8, a hollow disc 4 is arranged between the first rotating wheels 8, limiting rotating wheels 3 are respectively arranged at the two sides, the top end and the bottom end of the hollow disc 4, and a guide roller 5 is fixedly connected to one side of the hollow disc 4;
the second rotating wheel 16 is fixedly connected with the first rotating wheel 8 through a connecting piece, and the diameter of the second rotating wheel 16 is larger than that of the first rotating wheel 8;
specifically, as shown in fig. 1 and 3, a driving motor 11 is started, the driving motor 11 drives a second rotating wheel 16 to rotate through a coupling, the second rotating wheels 16 are connected through a limiting belt 15, thereby driving the second rotating wheels 16 at the four corners to rotate simultaneously, the second rotating wheels 16 are fixedly connected with the first rotating wheels 8 through connecting pieces, the first rotating wheels 8 are driven to rotate along with the rotation of the second rotating wheels 16, the hollow disc 4 is arranged between the first rotating wheels 8, the hollow disc 4 is rotated, the limit rotating wheel 3 is arranged around the hollow disc 4, which plays the role of limiting and ensures the stability of use, thereby drive guide roll 5 rotatory, the film that guide roll 5 department set up is by the tensile winding of staff on article, is convenient for to the article coiling, simple structure, and the staff's of being convenient for operation has improved the work efficiency of equipment.
Example 2: the cutting mechanism 2 comprises a first servo motor 201, a limit sleeve block 202, a hydraulic telescopic rod 203, a cutting blade 204, a limit frame 205 and a limit rod 206, wherein the first servo motor 201 is fixedly connected to one side of the top end of the top plate 1, the type of the first servo motor 201 can be ACM, the output end of the first servo motor 201 is fixedly connected with the top end of the limit rod 206 through a shaft connector, the bottom end of the limit rod 206 is movably sleeved inside the limit sleeve block 202, the limit sleeve block 202 is arranged below the top plate 1, the bottom end of the limit sleeve block 202 is fixedly connected with the hydraulic telescopic rod 203, the type of the hydraulic telescopic rod 203 can be SC200, the limit frame 205 is arranged outside the hydraulic telescopic rod 203, one side of the limit frame 205 is fixedly connected to one side of the top end of a vertical plate 9, and the bottom end of the hydraulic telescopic rod 203 is fixedly connected with the cutting blade 204;
an eccentric structure is formed between the limiting rod 206 and the limiting sleeve block 202;
specifically, as shown in fig. 1 and 4, after the winding of the article is completed, the first servo motor 201 is started, the first servo motor 201 drives the limit rod 206 to rotate through the coupler, because the bottom of the limit rod 206 is movably sleeved inside the limit sleeve block 202, the limit sleeve block 202 is driven to move up and down, and the bottom of the limit sleeve block 202 is connected with the hydraulic telescopic rod 203, after the limit sleeve block 202 moves downwards to a proper position, the hydraulic telescopic rod 203 is started, the hydraulic telescopic rod 203 drives the cutting blade 204 at the bottom to stretch downwards, the film can be cut off rapidly, after the winding of the article is completed, the film can be cut off circularly by repeating the steps, and the use efficiency of the device is increased.
Example 3: the clamping and limiting mechanism 6 comprises a supporting seat 601, a hydraulic cylinder 602, clamping blocks 603 and telescopic sleeve rods 604, wherein the supporting seat 601 is provided with two groups and is respectively and fixedly connected with two ends of one side of the top end of the workbench 14, one end of the supporting seat 601 is fixedly connected with the hydraulic cylinder 602, the type of the hydraulic cylinder 602 can be SC, the output end of the hydraulic cylinder 602 is fixedly connected with the telescopic sleeve rods 604, one end of the telescopic sleeve rods 604 is fixedly connected with the clamping blocks 603, the clamping blocks 603 are semicircular, and the clamping blocks 603 are symmetrically distributed about the vertical center line of the vertical plate 9;
specifically, as shown in fig. 1 and 2, after the articles are conveyed to the designated positions, the worker places the articles between the clamping blocks 603, the hydraulic cylinder 602 is started, and the hydraulic cylinder 602 drives the telescopic rods 604 to perform opposite stamping, so that the articles are clamped and limited, the articles are convenient to wind, the device is suitable for clamping and limiting the articles of different specifications, and the applicability of the device is improved.
Example 4: the dust removing mechanism 7 comprises a collecting box 701, a collecting tank 702, a supporting plate 703, a guide pipe 704, a fan 705, a suction nozzle 706, a corrugated pipe 707 and a dust removing plate 708, wherein the supporting plate 703 is fixedly connected to one side of the bottom end of the supporting leg 12, the top end of the supporting plate 703 is fixedly connected with the collecting box 701, the bottom end inside the collecting box 701 is provided with the collecting tank 702, the bottom end inside the collecting tank 702 is fixedly connected with the dust removing plate 708, the guide pipe 704 penetrates through one side inside the collecting box 701, the top end of the guide pipe 704 is fixedly connected with the corrugated pipe 707, the corrugated pipe 707 has elasticity, the width inside the collecting box 701 is larger than the width outside the collecting tank 702, the top end of the corrugated pipe 707 is fixedly connected with the suction nozzle 706, one side outside the guide pipe 704 is provided with the fan 705, and the model of the fan 705 can be SF;
specifically, as shown in fig. 1 and 5, the fan 705 is started, the fan 705 cleans surrounding dust through the suction nozzle 706, the suction nozzle 706 is fixedly connected with the corrugated pipe 707, the corrugated pipe 707 can change the direction and the angle of the suction nozzle 706, after the dust is guided into the inside of the guide pipe 704, the bottom of the guide pipe 704 is connected with the collection box 701, so that the dust is guided into the inside of the collection tank 702, the inside of the collection tank 702 is connected with the dust removal plate 708, the dust removal plate 708 is convenient for adsorbing the dust, the dust is prevented from being adsorbed on a thin film, the quality of product processing is affected, meanwhile, waste materials generated in the cutting process can be collected, the flying of the dust generated in the operation process is reduced, and the environmental protection performance of the equipment is improved.
Example 5: the conveying mechanism 13 is composed of two groups of conveying rollers 1301, a connecting belt 1302, connecting rollers 1303, a second servo motor 1304 and a connecting belt 1305, the connecting belt 1302 is provided with two groups of conveying rollers 1301 which are respectively arranged at two sides inside the workbench 14, multiple groups of conveying rollers 1301 are arranged between the connecting belts 1302, the conveying rollers 1301 are arranged in multiple groups, the conveying rollers 1301 are arranged between the connecting belts 1302 at equal intervals, two ends of each conveying roller 1301 are arranged in the connecting belt 1302, the conveying rollers 1301 at one side are fixedly connected with the connecting belt 1305, the bottom end of each connecting belt 1305 is arranged on the connecting rollers 1303, the connecting rollers 1303 are arranged at one end of the second servo motor 1304, the output end of the second servo motor 1304 is fixedly connected with the connecting rollers 1303 through a shaft connector, the second servo motor 1304 is fixedly connected to the other side of the bottom end of the supporting leg 12, and the model of the second servo motor 1304 can be ASD-A2;
specifically, as shown in fig. 1, fig. 2, fig. 3 and fig. 6, the second servo motor 1304 is started, the second servo motor 1304 drives the connecting runner 1303 to rotate, the connecting runner 1303 and the conveying roller 1301 are connected through the connecting belt 1305, so as to drive the conveying roller 1301 to rotate, the conveying roller 1301 is provided with an external part, the conveying rollers 1301 are connected together through the connecting belt 1302, the conveying rollers 1301 are rotated along with one group of conveying rollers 1301, so as to drive the whole group of conveying rollers 1301 to rotate, after the product to be processed is conveyed to a specified position, the product is placed on the conveying roller 1301 after the processing is completed, the product is conveyed to the next program, the time taken by the worker is saved, and the efficiency of product processing is improved.
The working principle is as follows: when the invention is used, firstly, the driving motor 11 is started, the driving motor 11 drives the second rotating wheels 16 to rotate through the shaft connector, the second rotating wheels 16 are connected through the limiting belt 15, thereby driving the second rotating wheels 16 at the four corners to rotate simultaneously, the second rotating wheels 16 are fixedly connected with the first rotating wheels 8 through connecting pieces, the first rotating wheels 8 are driven to rotate along with the rotation of the second rotating wheels 16, the hollow disc 4 is arranged between the first rotating wheels 8, the hollow disc 4 is rotated, the limit rotating wheel 3 is arranged around the hollow disc 4, which plays the role of limiting and ensures the stability of use, thereby drive guide roll 5 rotatory, the film that guide roll 5 department set up is by the tensile winding of staff on article, is convenient for to the article coiling, simple structure, and the staff's of being convenient for operation has improved the work efficiency of equipment.
Secondly, after article coiling is accomplished, start first servo motor 201, first servo motor 201 drives gag lever post 206 through the coupling and rotates, because the bottom activity of gag lever post 206 cup joints the inside at spacing sleeve piece 202, thereby drive spacing sleeve piece 202 and reciprocate, and be connected with hydraulic telescoping rod 203 in the bottom of spacing sleeve piece 202, after spacing sleeve piece 202 moves down to suitable position, start hydraulic telescoping rod 203, hydraulic telescoping rod 203 drives the cutting blade 204 of bottom to stretch out and draw back downwards, can cut off the film fast, after article coiling is accomplished, repeat above-mentioned step and can circulate and cut off the film, the availability factor of equipment has been increased.
Then, after the article is conveyed to the designated position, the worker places the article between the clamping blocks 603, the hydraulic cylinder 602 is started, and the hydraulic cylinder 602 drives the telescopic sleeve rod 604 to perform opposite stamping, so that the article is clamped and limited, the article is convenient to wind, the device is suitable for clamping and limiting articles with different specifications and sizes, and the applicability of the device is improved.
Afterwards, start fan 705, fan 705 clears up the dust on every side through suction nozzle 706, suction nozzle 706 and bellows 707 fixed connection, bellows 707 can change the direction and the angle of suction nozzle 706, with the inside back of dust leading-in pipe 704, the bottom of pipe 704 is connected with collecting box 701, thereby lead-in the inside of collecting tank 702 with the dust, the internal connection of collecting tank 702 has dust removal board 708, dust removal board 708 is convenient for adsorb the dust, prevent that the dust from adsorbing on the film, influence the quality of product processing, can collect the waste material that produces in the cutting process simultaneously, the dust that produces when having reduced the operation flies upward, the environmental protection nature of equipment has been improved.
Finally, start second servo motor 1304, second servo motor 1304 drives and connects the runner 1303 rotatory, connect through connecting belt 1305 between runner 1303 and the transport roller 1301, thereby it rotates to drive transport roller 1301, transport roller 1301 is provided with the outside, and link together through connecting band 1302 between the transport roller 1301, along with the rotation of a set of transport roller 1301, thereby it transports the rotation of roller 1301 to drive whole group, treat the product of processing and carry appointed position after, obtain the processing completion back, place the product again on transport roller 1301, carry next procedure with the product, the time of staff's time of taking has been saved, the efficiency of product processing has been improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. A metallized film capacitor winder comprising a base plate (10), characterized by: a vertical plate (9) is fixedly connected to one side of the top end of the bottom plate (10), a top plate (1) is fixedly connected to the top end of the vertical plate (9), a cutting mechanism (2) is arranged at the top end of the top plate (1), a workbench (14) is fixedly connected to two sides of the vertical plate (9), a conveying mechanism (13) is arranged inside the workbench (14), support legs (12) are fixedly connected to two sides of the bottom end of the workbench (14), a dust removing mechanism (7) is arranged on one side of the bottom end of the workbench (14), a clamping and limiting mechanism (6) is arranged on one side of the top end of the workbench (14), a through hole (17) is fixedly connected to the inside of the vertical plate (9), and winding mechanisms are arranged on two sides of the through hole (17);
the winding mechanism comprises a driving motor (11), the driving motor (11) is fixedly connected to the other side of the top end of the bottom plate (10), the output end of the driving motor (11) is fixedly connected with a second rotating wheel (16) at the bottom end of one side through a shaft connector, the second rotating wheels (16) are provided with four groups and are respectively arranged at the four corners of the through hole (17), a limiting belt (15) is arranged outside the second rotating wheel (16), the other side of the second rotating wheel (16) penetrates through the inner part of the vertical plate (9) through a connecting piece and extends to one side of the first rotating wheel (8), a hollow disc (4) is arranged between the first rotating wheels (8), two sides, the top end and the bottom end of the hollow disc (4) are respectively provided with a limiting rotating wheel (3), one side of the hollow disc (4) is fixedly connected with a guide roller (5);
the cutting mechanism (2) consists of a first servo motor (201), a limit sleeve block (202), a hydraulic telescopic rod (203), a cutting blade (204), a limit frame (205) and a limit rod (206), the first servo motor (201) is fixedly connected with one side of the top end of the top plate (1), the output end of the first servo motor (201) is fixedly connected with the top end of the limiting rod (206) through a shaft connector, the bottom end of the limiting rod (206) is movably sleeved inside the limiting sleeve block (202), the limiting sleeve block (202) is arranged below the top plate (1), the bottom end of the limiting sleeve block (202) is fixedly connected with a hydraulic telescopic rod (203), a limiting frame (205) is arranged outside the hydraulic telescopic rod (203), one side of the limiting frame (205) is fixedly connected with one side of the top end of the vertical plate (9), the bottom end of the hydraulic telescopic rod (203) is fixedly connected with a cutting blade (204).
2. The metallized film capacitor winder as claimed in claim 1, wherein: the second rotating wheel (16) is fixedly connected with the first rotating wheel (8) through a connecting piece, and the diameter of the second rotating wheel (16) is larger than that of the first rotating wheel (8).
3. The metallized film capacitor winder as claimed in claim 1, wherein: an eccentric structure is formed between the limiting rod (206) and the limiting sleeve block (202).
4. The metallized film capacitor winder as claimed in claim 1, wherein: centre gripping stop gear (6) comprise supporting seat (601), hydraulic cylinder (602), grip block (603) and flexible loop bar (604), supporting seat (601) are provided with two sets ofly and respectively fixed connection at the both ends of workstation (14) top one side, the one end fixedly connected with hydraulic cylinder (602) of supporting seat (601), the output and flexible loop bar (604) fixed connection of hydraulic cylinder (602), the one end fixedly connected with grip block (603) of flexible loop bar (604).
5. The metallized film capacitor winder as claimed in claim 4, wherein: the clamping blocks (603) are semicircular, and the clamping blocks (603) are symmetrically distributed around the vertical center line of the vertical plate (9).
6. The metallized film capacitor winder as claimed in claim 1, wherein: the dust removal mechanism (7) is composed of a collection box (701), a collection groove (702), a support plate (703), a guide pipe (704), a fan (705), a suction nozzle (706), a corrugated pipe (707) and a dust removal plate (708), wherein the support plate (703) is fixedly connected to one side of the bottom end of the support leg (12), the top end of the support plate (703) is fixedly connected with the collection box (701), the bottom end inside the collection box (701) is provided with the collection groove (702), the bottom end inside the collection groove (702) is fixedly connected with the dust removal plate (708), the guide pipe (704) penetrates through one side inside the collection box (701), the top end of the guide pipe (704) is fixedly connected with the corrugated pipe (707), the top end of the corrugated pipe (707) is fixedly connected with the suction nozzle (706), and the fan (705) is arranged on one side outside the guide pipe (704).
7. The metallized film capacitor winder as claimed in claim 6, wherein: the bellows (707) is telescopic, and the width inside the collection tank (701) is greater than the width outside the collection tank (702).
8. The winding method of a metallized film capacitor winder as claimed in claim 1, wherein: firstly, a driving motor 11 is started, the driving motor 11 drives a second rotating wheel 16 to rotate through a coupling, the second rotating wheels 16 are connected through a limiting belt 15, so that the second rotating wheels 16 at the corners around are driven to rotate simultaneously, the second rotating wheels 16 are fixedly connected with a first rotating wheel 8 through a connecting piece, the first rotating wheel 8 is driven to rotate along with the rotation of the second rotating wheels 16, a hollow disc 4 is arranged between the first rotating wheels 8, so that the hollow disc 4 rotates to operate, the limiting rotating wheels 3 are arranged around the hollow disc 4, a limiting effect is achieved, the use stability is guaranteed, so that a guide roller 5 is driven to rotate, and a film arranged at the guide roller 5 is stretched and wound on an article by a worker;
secondly, after article coiling is accomplished, start first servo motor 201, first servo motor 201 drives gag lever post 206 through the coupling and rotates, because the bottom activity of gag lever post 206 cup joints the inside at spacing sleeve piece 202, thereby drive spacing sleeve piece 202 and reciprocate, and be connected with hydraulic telescoping rod 203 in the bottom of spacing sleeve piece 202, after spacing sleeve piece 202 moves down to suitable position, start hydraulic telescoping rod 203, hydraulic telescoping rod 203 drives the cutting blade 204 of bottom to stretch out and draw back downwards, can cut off the film fast, after article coiling is accomplished, repeat above-mentioned step and can circulate and cut off the film, the availability factor of equipment has been increased.
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| CN202011541036.2A CN112700979B (en) | 2020-12-23 | 2020-12-23 | Metallized film capacitor winding machine |
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|---|---|---|---|---|
| US4003112A (en) * | 1975-03-25 | 1977-01-18 | Universal Manufacturing Corporation | Automatic capacitor winding machine and method |
| CN109775447A (en) * | 2019-01-24 | 2019-05-21 | 南安市瑞创科技有限公司 | A kind of coil winding machine line device |
| CN211479877U (en) * | 2020-03-17 | 2020-09-11 | 铜陵市科峰电子有限责任公司 | Metallized film winding device for capacitor machining |
| CN112110287A (en) * | 2020-11-23 | 2020-12-22 | 广东安臣锡品制造有限公司 | Automatic winding device for tin welding wires and winding method thereof |
-
2020
- 2020-12-23 CN CN202011541036.2A patent/CN112700979B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4003112A (en) * | 1975-03-25 | 1977-01-18 | Universal Manufacturing Corporation | Automatic capacitor winding machine and method |
| CN109775447A (en) * | 2019-01-24 | 2019-05-21 | 南安市瑞创科技有限公司 | A kind of coil winding machine line device |
| CN211479877U (en) * | 2020-03-17 | 2020-09-11 | 铜陵市科峰电子有限责任公司 | Metallized film winding device for capacitor machining |
| CN112110287A (en) * | 2020-11-23 | 2020-12-22 | 广东安臣锡品制造有限公司 | Automatic winding device for tin welding wires and winding method thereof |
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