CN112697438B - Device and method for measuring pitch-phase angle-speed of turboprop engine based on sound wheel - Google Patents

Device and method for measuring pitch-phase angle-speed of turboprop engine based on sound wheel Download PDF

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CN112697438B
CN112697438B CN202011542906.8A CN202011542906A CN112697438B CN 112697438 B CN112697438 B CN 112697438B CN 202011542906 A CN202011542906 A CN 202011542906A CN 112697438 B CN112697438 B CN 112697438B
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teeth
tooth
propeller
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罗连潭
黄向华
张天宏
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Nanjing University of Aeronautics and Astronautics
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
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    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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Abstract

本发明涉及基于音轮的涡桨发动机桨距‑相角‑转速测量装置及方法,属于航空涡桨发动机控制领域。本发明公开的测量装置包括:音轮(6)、磁感探头(7)和信号处理模块(9),所述音轮(6)耦接到螺旋桨上,所述磁感探头(7)能响应所述音轮(6)上的多个常规齿(1)、第一标记齿(2)和第二标记齿(3)的通过而产生信号,所述信号处理模块(9)能基于信号脉冲的特定延迟、特定时间和预期延迟,来分别确定螺旋桨的桨距、相角和转速。通过采用质量和常规齿(1)相等的人字形标记齿,即可以测量桨距,又可以作为相角的参考位置,而且两个对称齿具有磁电探测信号互补修正和减少不平衡度的作用,克服了随机的相角参考位置和振动噪声对测量的影响,提高了测量精度、灵敏度和工作稳定性。

Figure 202011542906

The invention relates to a turboprop engine pitch-phase angle-speed measuring device and method based on a sound wheel, and belongs to the field of aviation turboprop engine control. The measuring device disclosed by the invention comprises: a sound wheel (6), a magnetic induction probe (7) and a signal processing module (9), the sound wheel (6) is coupled to the propeller, and the magnetic induction probe (7) can A signal is generated in response to the passage of a plurality of conventional teeth (1), first marking teeth (2) and second marking teeth (3) on the tone wheel (6), the signal processing module (9) being capable of generating signals based on the The specific delay, specific time and expected delay of the pulses are used to determine the pitch, phase angle and rotational speed of the propeller, respectively. By adopting the chevron-shaped marking tooth whose quality is equal to that of the conventional tooth (1), the pitch can be measured and the reference position of the phase angle can be used, and the two symmetrical teeth have the functions of complementary correction of magnetoelectric detection signals and reduction of unbalance , overcome the impact of random phase angle reference position and vibration noise on the measurement, and improve the measurement accuracy, sensitivity and working stability.

Figure 202011542906

Description

基于音轮的涡桨发动机桨距-相角-转速测量装置及方法Device and method for measuring pitch-phase angle-speed of turboprop engine based on sound wheel

技术领域technical field

本发明涉及基于音轮的涡桨发动机桨距-相角-转速测量装置及方法,属于航空涡桨发动机控制领域。The invention relates to a turboprop engine pitch-phase angle-speed measuring device and method based on a sound wheel, and belongs to the field of aviation turboprop engine control.

背景技术Background technique

航空发动机控制系统朝着由单变量控制到多变量控制的方向发展,如何在增加传感器测量参数数量的同时不增加传感器的数量,以增加飞机控制系统的安全性和减轻飞机重量,这就对单传感器的多参数测量上提出很高的要求。而现代涡轮螺旋桨飞机的控制,多采用的就是多变量的控制系统,其需要实时测量螺旋桨的桨距、相角和转速,让飞机平稳飞行。Aeroengine control systems are developing from single variable control to multivariable control. How to increase the number of sensors to measure parameters without increasing the number of sensors to increase the safety of the aircraft control system and reduce the weight of the aircraft. High requirements are placed on the multi-parameter measurement of the sensor. The control of modern turboprop aircraft mostly uses a multivariable control system, which needs to measure the pitch, phase angle and rotational speed of the propeller in real time to allow the aircraft to fly smoothly.

目前国内在涡桨发动机的桨距、相角和转速测量方面多是分开独立的传感器,例如公布号为CN105486220A的专利,公开了一种桨距测量装置,其采用电涡流传感器,用于检测其与被测体在桨叶桨距角度变化时相对应的位移变化转换为电信号输出给发动机控制盒,最终进行信号处理仅能算出桨距;现有技术中有通过测速电机测量转速的方法,即采集转速传感器测速电机交流电压信号,其频率与发动机转速成正比,通过测量交流信号的频率或周期可以得到转子转速,但不能进行其余两个参数的测量;再如,在航空发动机一般采用的转速传感器中,带有音轮的磁电式转速传感器具有结构简单且精度高的特点,应用最为广泛,但是目前能实现的也仅是转速的测量上,在涡桨发动机螺旋桨相角的测量方面还处于试验阶段,国内有提出通过在音轮上镶嵌高磁材料进行标记相角参考位置的方法,这样能实现双参数的测量,但存在转子不平衡问题,需进行平衡配重。At present, the domestic propeller pitch, phase angle and rotational speed measurement of the turboprop engine are mostly separate and independent sensors. For example, the patent publication number CN105486220A discloses a propeller pitch measuring device, which adopts an eddy current sensor for detecting its The displacement change corresponding to the change of the blade pitch angle of the measured object is converted into an electrical signal and output to the engine control box, and finally the signal processing can only calculate the pitch; in the prior art, there is a method of measuring the rotational speed through the speed measuring motor. That is to collect the AC voltage signal of the speed sensor speed measuring motor, and its frequency is proportional to the engine speed. The rotor speed can be obtained by measuring the frequency or period of the AC signal, but the other two parameters cannot be measured; Among the speed sensors, the magnetoelectric speed sensor with a sound wheel has the characteristics of simple structure and high precision, and is the most widely used, but what can be realized at present is only the measurement of the speed. In the measurement of the propeller phase angle of the turboprop engine It is still in the experimental stage. In China, a method of marking the reference position of the phase angle by embedding high-magnetic materials on the sound wheel has been proposed, which can realize the measurement of two parameters, but there is a problem of rotor imbalance, and a balance counterweight is required.

综上所述,这些采用多参数多传感器测量的方法会增加传感器硬件设备和连接线路的相互干扰,这在对飞机重量和安全性要求十分苛刻的航空领域是十分忌讳的,就迫切需要一个高精度的桨距、相角和转速三个参数同时测量的无多传感器相互干扰的测量装置。To sum up, these multi-parameter and multi-sensor measurement methods will increase the mutual interference of sensor hardware equipment and connection lines, which is very taboo in the aviation field where the weight and safety requirements of aircraft are very strict, and there is an urgent need for a high-performance A measurement device that measures the three parameters of pitch, phase angle and rotational speed simultaneously without multi-sensor mutual interference.

发明内容Contents of the invention

本发明的目的在于提供一种基于音轮的涡桨发动机桨距-相角-转速测量装置及方法,旨在实现仅仅使用带音轮的磁电式传感器就能实现桨距、相角和转速的高精度和灵敏度的测量,并且该音轮结构具有很好的静动平衡特性。The purpose of the present invention is to provide a turboprop engine pitch-phase angle-rotational speed measuring device and method based on a sound wheel, aiming to realize the pitch, phase angle and rotational speed by using only a magnetic sensor with a sound wheel. High precision and sensitivity measurement, and the sound wheel structure has good static and dynamic balance characteristics.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

基于音轮的涡桨发动机桨距-相角-转速测量装置,包括:音轮、磁感探头和信号处理模块,所述音轮包括设置在音轮的外周向表面上的周向均匀隔开的多个常规齿和设置在外表面上的第一标记齿和第二标记齿,所述第一标记齿和第二标记齿在周向位置上分别更靠近其相邻的某两个常规齿,并且用第一标记齿和第二标记齿的顶角分界线位置表示螺旋桨的初相角参考位置,所述的第一标记齿和第二标记齿的顶角位置表示为螺旋桨的桨距参考位置,所述音轮构造成在涡桨发动机的操作期间同螺旋桨一同旋转和轴向运动;A turboprop engine pitch-phase angle-speed measuring device based on a sound wheel, comprising: a sound wheel, a magnetic induction probe and a signal processing module, the sound wheel includes circumferentially evenly spaced holes arranged on the outer circumferential surface of the sound wheel a plurality of conventional teeth and a first marking tooth and a second marking tooth arranged on the outer surface, the first marking tooth and the second marking tooth are respectively closer to certain two adjacent conventional teeth in the circumferential direction, And the initial phase angle reference position of the propeller is represented by the apex angle boundary position of the first mark tooth and the second mark tooth, and the apex angle position of the first mark tooth and the second mark tooth is represented as the pitch reference position of the propeller , the tone wheel is configured to rotate and move axially with the propeller during operation of the turboprop engine;

所述磁感探头,固定到发动机静止部件上,其与所述音轮相邻并且构造成用于响应所述常规齿和所述标记齿的通过而产生信号,所述信号包括多个信号脉冲,所述多个信号脉冲的出现时序对应于在音轮的旋转期间所述多个常规齿、第一标记齿和第二标记齿的通过时序;the magnetic induction probe, affixed to a stationary part of the engine, adjacent to the tone wheel and configured to generate a signal comprising a plurality of signal pulses in response to passage of the regular tooth and the marker tooth , the occurrence timing of the plurality of signal pulses corresponds to the passing timing of the plurality of regular teeth, the first marking teeth and the second marking teeth during the rotation of the tone wheel;

所述信号处理模块,其耦接到所述磁感探头用于获得所述信号,并且构造成用于:The signal processing module, which is coupled to the magnetic induction probe for obtaining the signal, is configured for:

基于所述多个信号脉冲来确定预期延迟,所述预期延迟表示所述多个常规齿的时间间隔;determining an expected delay based on the plurality of signal pulses, the expected delay representing the time interval of the plurality of regular teeth;

从所述多个信号脉冲内识别与所述第一标记齿相关联的第一特定脉冲,所述特定脉冲具有比所述预期延迟更短的延迟;identifying a first specific pulse associated with the first marking tooth from within the plurality of signal pulses, the specific pulse having a delay shorter than the expected delay;

基于第一特定脉冲,来确定与其相连续出现的所述第二标记齿相关联的第二特定脉冲的特定延迟,所述特定延迟表示所述第一和第二特定脉冲的时间间隔;determining, based on the first specific pulse, a specific delay of a second specific pulse associated with said second marking tooth which occurs consecutively thereto, said specific delay representing the time interval between said first and second specific pulses;

基于与所述第一标记齿和第二标记齿相关联的所述第一和第二特定脉冲的特定延迟,来确定螺旋桨某一轴向位置的所述第一标记齿和第二标记齿的周向距离,一般取第一标记齿和第二标记齿的顶角位置为0桨距,故所述周向距离可根据第一标记齿和第二标记齿的角度关系换算成螺旋桨的桨距;Determining the first and second marking teeth for a certain axial position of the propeller based on a specific delay of said first and second specific pulses associated with said first and second marking teeth The circumferential distance generally takes the apex angle position of the first marking tooth and the second marking tooth as 0 pitch, so the circumferential distance can be converted into the pitch of the propeller according to the angular relationship between the first marking tooth and the second marking tooth ;

基于第一特定脉冲和第二特定脉冲产生的第一和第二特定时间的时间平均值,来确定当前数据采集时刻,磁感探头相对第一标记齿和第二标记齿的顶角分界线位置的相角,即螺旋桨的相角,消除了只使用一个标记斜齿带来的随机参考位置和振动噪声对相角测量精度的误差;Based on the time average of the first and second specific times generated by the first specific pulse and the second specific pulse, determine the current data acquisition moment, the position of the apex angle boundary line of the magnetic sensor probe relative to the first marking tooth and the second marking tooth The phase angle of the propeller, that is, the phase angle of the propeller, eliminates the error of the random reference position and vibration noise caused by only one marked helical tooth on the phase angle measurement accuracy;

以及基于所述的预期延迟,进行螺旋桨转速的计算。And based on said expected delay, a calculation of propeller speed is performed.

所述音轮的结构,包括齿、圆筒和通孔,所述音轮的厚度要大于等于桨距的变化范围,故采用具有一定厚度的圆筒形音轮结构,以减少音轮的重量,所述的多个常规齿在周向上平行排布,并都平行音轮的轴线,所述的通孔用于套在螺旋桨的转轴上,同螺旋桨一同转动和轴向运动,所述第一标记齿和第二标记齿的体积和质量都设置成与其余任意一个常规齿的一半,并且第一标记齿和第二标记齿与周向排布的常规齿的平行线成相同的a°角,这两个对称齿形成互补差动双增益灵敏度,具有磁电探测信号互补修正和减少不平衡度的作用,从而提高测量精度、灵敏度和转子静动平衡特性,不存在因为标记齿的特殊结构和特殊的高磁材料而进行音轮的转子静动平衡配重问题。The structure of the sound wheel includes teeth, a cylinder and a through hole, and the thickness of the sound wheel is greater than or equal to the variation range of the pitch, so a cylindrical sound wheel structure with a certain thickness is adopted to reduce the weight of the sound wheel , the plurality of conventional teeth are arranged in parallel in the circumferential direction, and are all parallel to the axis of the tone wheel. The through hole is used to be sleeved on the rotating shaft of the propeller, and rotates and moves axially with the propeller. The first The volume and quality of the marking tooth and the second marking tooth are set to be half of that of any other conventional tooth, and the first marking tooth and the second marking tooth form the same angle a° with the parallel line of the conventional teeth arranged in the circumferential direction , the two symmetrical teeth form a complementary differential double-gain sensitivity, which has the functions of complementary correction of the magnetoelectric detection signal and reduction of unbalance, thereby improving the measurement accuracy, sensitivity and static and dynamic balance characteristics of the rotor. There is no special structure of the marking teeth And the static and dynamic balance of the rotor of the tone wheel is carried out with special high magnetic materials.

所述的基于音轮的涡桨发动机桨距-相角-转速测量装置,其特征在于,所述的信号处理模块包括:信号调理电路、F/D转换电路和嵌入式片上可编程系统,所述信号调理电路将磁感探头接入,并有第一连接端和第二连接端,第一连接端直接连接嵌入式片上可编程系统,并通过总线接口发送数据出去;第二连接端先连接F/D转换电路,再连接嵌入式片上可编程系统,最后通过总线接口发送数据出去。The described sound wheel-based turboprop engine pitch-phase angle-speed measuring device is characterized in that the signal processing module includes: a signal conditioning circuit, an F/D conversion circuit and an embedded on-chip programmable system, so The above-mentioned signal conditioning circuit connects the magnetic sensor probe, and has a first connection end and a second connection end. The first connection end is directly connected to the embedded on-chip programmable system, and sends data out through the bus interface; the second connection end is first connected to The F/D conversion circuit is connected to the embedded on-chip programmable system, and finally the data is sent out through the bus interface.

所述的基于音轮的涡桨发动机桨距-相角-转速测量装置的测量方法,其特征在于,包括如下过程:The measuring method of the turboprop propeller pitch-phase angle-speed measuring device based on the sound wheel is characterized in that it comprises the following process:

音轮和螺旋桨耦合在一起,同发动机一起工作,磁感探头响应到所述音轮的外周向表面上的周向均匀隔开的多个常规齿、第一标记齿和第二标记齿的通过而产生相关联的脉冲信号,并传输到所述的信号处理模块,所述信号处理模块将从磁感探头采集的所述多个脉冲信号进行去噪声、放大整形、限幅和滤除负电压的处理,从而得到正的方波信号,所述的方波信号经所述信号调理电路的第一连接端直接传送到嵌入式片上可编程系统,所述嵌入式片上可编程系统可以利用软件编写的特定功能的代码,从方波信号中读取上升沿时间或下降沿时间进行数据处理和存储,读出所述的的预期延迟、特定延迟、以及第一和第二特定时间的均值,进而计算出当前数据采集时刻的桨距、相角和转速;所述的方波信号也可经所述信号调理电路的第二连接端先传输到F/D转换电路,并在F/D转换电路将方波信号的频率量转换成转速的数字量,最后传送到嵌入式片上可编程系统,所述的转速、桨距和相角通过总线接口发送出去。The tone wheel and the propeller are coupled together to work with the motor, and the magnetic induction probe responds to the passage of a plurality of uniformly spaced conventional teeth, first index teeth and second index teeth on the outer peripheral surface of the tone wheel Generate associated pulse signals and transmit them to the signal processing module, the signal processing module will perform denoising, amplification and shaping, clipping and filtering negative voltage on the multiple pulse signals collected from the magnetic sensor probe processing, thereby obtaining a positive square wave signal, the square wave signal is directly transmitted to the embedded on-chip programmable system through the first connection end of the signal conditioning circuit, and the embedded on-chip programmable system can be programmed by software The specific function code reads the rising edge time or falling edge time from the square wave signal for data processing and storage, reads the expected delay, specific delay, and the average value of the first and second specific times, and then Calculate the pitch, phase angle and rotating speed of the current data acquisition moment; the square wave signal can also be transmitted to the F/D conversion circuit through the second connection end of the signal conditioning circuit, and in the F/D conversion circuit The frequency of the square wave signal is converted into the digital quantity of the rotational speed, and finally transmitted to the embedded on-chip programmable system, and the said rotational speed, pitch and phase angle are sent out through the bus interface.

所述的特定功能的代码,通过设置和标记齿尺寸相关的阈值e能使得算法具有很好的鲁棒性,并且考虑到数据采集时刻不一定是特定脉冲产生的时刻,故需要实时存储最新时刻的预期延迟、特定延迟、以及第一和第二特定时间的均值,螺旋桨的桨距、相角和转速具有如下的计算步骤:The code for the specific function mentioned above can make the algorithm have good robustness by setting the threshold e related to the size of the marking tooth, and considering that the data collection time is not necessarily the time when a specific pulse is generated, it is necessary to store the latest time in real time The expected delay, the specific delay, and the average of the first and second specific times, the pitch, phase angle and rotational speed of the propeller have the following calculation steps:

步骤1:初设能够识别出第一特定脉冲的阈值e,常规齿齿数Z,齿顶圆半径R;Step 1: Initially set the threshold e that can identify the first specific pulse, the number of conventional teeth Z, and the radius R of the addendum circle;

步骤2:获取三个连续方波信号的上升沿时刻T1、T2、T3Step 2: Obtain rising edge times T 1 , T 2 , and T 3 of three continuous square wave signals;

步骤3:进行逻辑运算|(T2-T1)-(T3-T2)|<e,如果是真的话,存储预期延迟TA=T3-T2,假的话返回步骤2;Step 3: Perform logical operation |(T 2 -T 1 )-(T 3 -T 2 )|<e, if true, store expected delay T A =T 3 -T 2 , if false, return to step 2;

步骤4:获取三个连续方波信号的上升沿时刻T1、T2、T3Step 4: Obtain rising edge times T 1 , T 2 , and T 3 of three continuous square wave signals;

步骤5:进行逻辑运算|TA-(T2-T1)|>e,真的话,存储特定延迟TC=T3-T2,第一特定时间和第二特定时间的时间均值TS=(T2+T3)/2,假的话返回步骤4;Step 5: Perform logical operation |T A -(T 2 -T 1 )|>e, if true, store the specific delay T C =T 3 -T 2 , the time mean value T S of the first specific time and the second specific time =(T 2 +T 3 )/2, if false, return to step 4;

步骤6:是否执行数据采集指令,真的话,获取当前执行指令时刻时间TN,并进行如下计算,桨距=π·R·TC/{(Z+1)·TA·tan(a°)},相角=360·(TN-TS)/{(Z+1)·TA)},转速n=60/{(Z+1)·TA},最后结束,假的话返回步骤2。Step 6: Whether to execute the data acquisition instruction, if true, obtain the time T N of the current execution instruction time, and perform the following calculation, pitch = π·R· TC /{(Z+1)· TA ·tan(a° )}, phase angle=360·(T N -T S )/{(Z+1)·T A )}, speed n=60/{(Z+1)·T A }, end at last, return if false step2.

与现有技术相比,本发明的优势是:实现了仅仅使用带音轮的磁电式传感器就能从磁感探头响应的多个脉冲信号中识别出周向均匀隔开的多个常规齿和设置在外表面上的第一标记齿和第二标记齿相关联的脉冲信号,从而通过信号处理模块确定预期延迟、特定延迟、以及第一和第二特定时间的均值,最终实现转速、相角和桨距三参数的测量,该带有人字形标记齿的质量近似均布的圆筒形音轮结构具有很好的轻质量的转子静动平衡特性,不存在因为标记齿的特殊结构和特殊的高磁材料而进行音轮的转子静动平衡配重问题,从而简化了制造工序降低了成本;以及其对称的第一和第二标记齿形成互补差动双增益灵敏度,具有磁电探测信号互补修正的作用,克服了单标记斜齿随机的相角参考位置和振动噪声对测量精度的影响,提高了测量精度、灵敏度和工作稳定性,所以该装置在桨距、相角和转速三参数测量的同时既保证了测量精度,又降低了加工制造的难度。Compared with the prior art, the advantage of the present invention is that only using a magnetic sensor with a sound wheel can identify a plurality of conventional teeth evenly spaced in the circumferential direction from a plurality of pulse signals responded by the magnetic sensor probe. The pulse signal associated with the first marking tooth and the second marking tooth arranged on the outer surface, so as to determine the expected delay, specific delay, and the average value of the first and second specific time through the signal processing module, and finally realize the rotation speed, phase angle And the measurement of the three parameters of the pitch, the cylindrical sound wheel structure with herringbone marking teeth with approximately uniform mass has good static and dynamic balance characteristics of the rotor with light weight, and there is no special structure of the marking teeth and special The static and dynamic balance of the rotor of the sound wheel is made of high-magnetic materials, thereby simplifying the manufacturing process and reducing the cost; and its symmetrical first and second marking teeth form complementary differential double-gain sensitivity, with complementary magnetoelectric detection signals The function of correction overcomes the influence of the random phase angle reference position and vibration noise of the single-mark helical gear on the measurement accuracy, and improves the measurement accuracy, sensitivity and work stability. At the same time, it not only ensures the measurement accuracy, but also reduces the difficulty of processing and manufacturing.

附图说明Description of drawings

图1为本发明的结构立体图和左视图。Fig. 1 is a structural perspective view and a left view of the present invention.

图2为本发明的信号处理模块结构图。Fig. 2 is a structural diagram of the signal processing module of the present invention.

图3为本发明的脉冲信号和螺旋桨某一轴向位置上的周向齿形展开对应图。Fig. 3 is a corresponding diagram of the pulse signal of the present invention and the circumferential tooth profile development at a certain axial position of the propeller.

图4为本发明的脉冲信号调理成方波信号的示意图。Fig. 4 is a schematic diagram of conditioning a pulse signal into a square wave signal according to the present invention.

图5为本发明的特定功能代码的逻辑流程图。Fig. 5 is a logic flow diagram of specific function codes of the present invention.

图中:1-常规齿、2-第一标记齿、3-第二标记齿、4-圆筒、5-通孔、6-音轮、7-磁感探头、8-导线、9-信号处理模块、10-总线接口。In the figure: 1-regular tooth, 2-first marking tooth, 3-second marking tooth, 4-cylinder, 5-through hole, 6-tone wheel, 7-magnetic sensor probe, 8-wire, 9-signal Processing module, 10-bus interface.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1,本发明实施例中,基于音轮的涡桨发动机桨距-相角-转速测量装置,包括:音轮6、磁感探头7和信号处理模块9,所述音轮包括设置在所述音轮的外周向表面上的周向均匀隔开的多个常规齿1和设置在外表面上的第一标记齿2和第二标记齿3,所述第一标记齿2和第二标记齿3在周向位置上分别更靠近其相邻某两个常规齿1,并且用第一标记齿2和第二标记齿3的顶角分界线位置表示螺旋桨的初相角参考位置,所述的第一标记齿2和第二标记齿3的顶角位置表示为螺旋桨的桨距参考位置,所述音轮6构造成在涡桨发动机的操作期间同螺旋桨一同沿着“E”向旋转和“F”向轴向运动;Please refer to Fig. 1, in the embodiment of the present invention, the turboprop engine pitch-phase angle-speed measurement device based on sound wheel, comprises: sound wheel 6, magnetic induction probe 7 and signal processing module 9, and described sound wheel comprises setting On the outer circumferential surface of the tone wheel, a plurality of conventional teeth 1 evenly spaced in the circumferential direction and the first marking teeth 2 and the second marking teeth 3 arranged on the outer surface, the first marking teeth 2 and the second marking teeth Marking teeth 3 are closer to two adjacent conventional teeth 1 in the circumferential direction, and the initial phase angle reference position of the propeller is represented by the apex angle boundary position of the first marking tooth 2 and the second marking tooth 3, so The apex angle positions of the first index tooth 2 and the second index tooth 3 described above are indicated as the pitch reference position of the propeller, and the tone wheel 6 is configured to rotate together with the propeller along the "E" direction during the operation of the turboprop engine. and "F" move axially;

所述音轮的结构,包括齿、圆筒4和通孔5,所述的音轮齿结构,其特征在于,所述的音轮厚度要大于等于桨距的变化范围,故采用具有一定厚度的圆筒形音轮结构,以减少音轮的重量,所述的多个常规齿1在周向上平行排布,并都平行音轮6的轴线,同样平行于“D”线,所述的通孔用于套在螺旋桨的转轴上,同螺旋桨一同沿着“E”向旋转和“F”向轴向运动,所述第一标记齿2和第二标记齿3的体积和质量都设置成与其余任意一个常规齿1的一半,并且第一标记齿2和第二标记齿3与“D”线成相同的a°角,这两个对称齿形成互补差动双增益灵敏度,具有磁电探测信号互补修正和减少不平衡度的作用,不存在因为标记齿的特殊结构和特殊的高磁材料而进行音轮的转子静动平衡配重问题,从而提高测量精度、灵敏度和转子静动平衡特性。The structure of the tone wheel comprises teeth, cylinder 4 and through hole 5, and the structure of the tone wheel teeth is characterized in that the thickness of the tone wheel is greater than or equal to the variation range of the pitch, so it is adopted to have a certain thickness. Cylindrical sound wheel structure, in order to reduce the weight of the sound wheel, the plurality of conventional teeth 1 are arranged in parallel in the circumferential direction, and all parallel to the axis of the sound wheel 6, also parallel to the "D" line, the said The through hole is used to be sleeved on the rotating shaft of the propeller, and together with the propeller to rotate in the "E" direction and move axially in the "F" direction, the volume and quality of the first marking tooth 2 and the second marking tooth 3 are set to It is half of any other regular tooth 1, and the first marking tooth 2 and the second marking tooth 3 are at the same a° angle with the "D" line, these two symmetrical teeth form complementary differential double gain sensitivity, with magnetoelectric The function of detection signal complementary correction and reduction of unbalance degree does not exist due to the special structure of the marking tooth and the special high magnetic material to carry out the static and dynamic balance of the rotor of the sound wheel, thereby improving the measurement accuracy, sensitivity and static and dynamic balance of the rotor characteristic.

请参阅图3,所述磁感探头7,固定到发动机静止部件上,其与所述音轮6相邻并且构造成用于响应所述常规齿1和所述标记齿的通过而产生信号,所述信号包括多个信号脉冲,所述多个信号脉冲的出现时序对应于在所述音轮6的旋转期间所述多个常规齿1、第一标记齿2和第二标记齿3的通过时序,当螺旋桨带动音轮旋转时,音轮的齿峰和齿谷将引起音轮到永久磁铁间隙δ的变化,从而使永久磁铁组成的磁路中磁通量发生变化,当齿峰第一侧面靠近磁感探头时,磁阻减小,磁通量的导数为正,从而产生一个信号脉冲;齿峰顶面的间隙一样,故不会产生感应电压,电压为0;当齿峰第二侧面靠近磁感探头时,磁阻增加,磁通量的导数为负,从而产生一个反方向的信号脉冲;Referring to FIG. 3 , the magnetic sensor probe 7 is fixed to the stationary part of the engine, adjacent to the tone wheel 6 and configured to generate a signal in response to the passage of the conventional tooth 1 and the marking tooth, Said signal comprises a plurality of signal pulses whose timing of occurrence corresponds to the passage of said plurality of regular teeth 1 , first marking teeth 2 and second marking teeth 3 during rotation of said tone wheel 6 Timing, when the propeller drives the sound wheel to rotate, the tooth peaks and tooth valleys of the sound wheel will cause the change of the gap δ between the sound wheel and the permanent magnet, so that the magnetic flux in the magnetic circuit composed of permanent magnets will change. When the first side of the tooth peak approaches When the magnetic induction probe is used, the reluctance decreases, and the derivative of the magnetic flux is positive, thereby generating a signal pulse; the gap between the top surface of the tooth peak is the same, so no induced voltage is generated, and the voltage is 0; when the second side of the tooth peak is close to the magnetic induction When the probe is used, the reluctance increases, and the derivative of the magnetic flux is negative, thereby generating a signal pulse in the opposite direction;

请参阅图2,所述的基于音轮的涡桨发动机桨距-相角-转速测量装置,其特征在于,所述的信号处理模块9,具体实施时去掉F/D转换电路,包括:信号调理电路和嵌入式片上可编程系统,所述信号调理电路将磁感探头7接入,输出直接连接嵌入式片上可编程系统,并通过总线接口发送数据出去。Please refer to Fig. 2, described turboprop engine pitch-phase angle-speed measuring device based on sound wheel, it is characterized in that, described signal processing module 9, removes F/D conversion circuit during specific implementation, comprises: signal The conditioning circuit and the embedded on-chip programmable system, the signal conditioning circuit connects the magnetic sensor probe 7, the output is directly connected to the embedded on-chip programmable system, and sends data out through the bus interface.

所述信号处理模块9,其耦接到所述磁感探头7用于获得所述信号,并且构造成用于:The signal processing module 9 is coupled to the magnetic induction probe 7 for obtaining the signal, and is configured for:

请参阅图4,所述信号处理模块9中的信号调理电路会对所采集的图4上部的脉冲信号进行去噪声、放大整形、限幅和通过二极管滤除负电压的处理,从而得到图4下部的方波正电压信号;Please refer to FIG. 4, the signal conditioning circuit in the signal processing module 9 will perform denoising, amplification and shaping, limiting and negative voltage filtering through the diode to the pulse signal collected in the upper part of FIG. 4, thereby obtaining FIG. 4 The lower square wave positive voltage signal;

基于所述多个信号脉冲来确定预期延迟,所述预期延迟表示所述多个常规齿1的时间间隔;determining an expected delay based on said plurality of signal pulses, said expected delay representing the time interval of said plurality of regular teeth 1;

从所述多个信号脉冲内识别与所述第一标记齿2相关联的第一特定脉冲,所述特定脉冲具有比所述预期延迟更短的延迟,即TA>TBidentifying, from within said plurality of signal pulses, a first specific pulse associated with said first marking tooth 2, said specific pulse having a delay shorter than said expected delay, i.e. T A > T B ;

基于第一特定脉冲,来确定与其相连续出现的所述第二标记齿3相关联的第二特定脉冲的特定延迟TC,所述特定延迟表示所述第一和第二特定脉冲的时间间隔;Based on the first specific pulse, a specific delay T C of the second specific pulse associated with said second marking tooth 3 occurring consecutively to it is determined, said specific delay representing the time interval of said first and second specific pulse ;

基于与所述第一标记齿2和第二标记齿3相关联的所述第一和第二特定脉冲的特定延迟TC,来确定螺旋桨某一轴向位置的所述第一标记齿2和第二标记齿3的周向距离,一般取第一标记齿2和第二标记齿3的顶角位置为0桨距,故所述周向距离可根据第一标记齿2和第二标记齿3的角度关系换算成螺旋桨的桨距;Based on the specific delay TC of said first and second specific pulses associated with said first marking tooth 2 and second marking tooth 3, said first marking tooth 2 and said second marking tooth 3 at a certain axial position of the propeller are determined The circumferential distance of the second marking tooth 3 generally takes the apex angle position of the first marking tooth 2 and the second marking tooth 3 as 0 pitch, so the circumferential distance can be calculated according to the first marking tooth 2 and the second marking tooth The angle relationship of 3 is converted into the pitch of the propeller;

基于第一特定脉冲和第二特定脉冲产生的第一和第二特定时间的时间平均值,来确定当前数据采集时刻,磁感探头相对第一标记齿2和第二标记齿3的顶角分界线位置的相角,即螺旋桨的相角,消除了只使用一个标记斜齿带来的随机参考位置和振动噪声对相角测量精度的误差;Based on the time average value of the first and second specific times generated by the first specific pulse and the second specific pulse, the current data acquisition moment is determined, and the apex angle of the magnetic induction probe relative to the first marking tooth 2 and the second marking tooth 3 is divided The phase angle at the boundary position, that is, the phase angle of the propeller, eliminates the error of the random reference position and vibration noise on the phase angle measurement accuracy caused by using only one marked helical tooth;

以及基于所述的预期延迟,进行螺旋桨转速的计算。And based on said expected delay, a calculation of propeller speed is performed.

请参阅图2,所述的基于音轮的涡桨发动机桨距-相角-转速测量装置的测量方法,其特征在于,具体实施时去掉F/D转换电路,并包括如下过程:Please refer to Fig. 2, the measuring method of the turboprop propeller pitch-phase angle-rotating speed measurement device based on the described sound wheel, it is characterized in that, during concrete implementation, remove F/D conversion circuit, and comprise following process:

音轮6和螺旋桨耦合在一起,同发动机一起工作,磁感探头7响应到所述音轮的外周向表面上的周向均匀隔开的多个常规齿1、第一标记齿2和第二标记齿3的通过而产生相关联的脉冲信号,并传输到所述的信号处理模块9,所述信号处理模块9将从磁感探头7采集的所述多个脉冲信号进行去噪声、放大整形、限幅和滤除负电压的处理,从而得到方波信号,所述的方波信号经所述信号调理电路直接传送到嵌入式片上可编程系统,所述嵌入式片上可编程系统可以利用软件编写的特定功能的代码,从方波信号中读取上升沿时间或下降沿时间进行数据处理和存储,读出所述的预期延迟、特定延迟、以及第一和第二特定时间的均值,进而计算出当前数据采集时刻的转速、桨距和相角,所述的转速、桨距和相角通过总线接口发送数据出去。The tone wheel 6 and the propeller are coupled together to work together with the motor, and the magnetic induction probe 7 responds to a plurality of conventional teeth 1, the first marking teeth 2 and the second teeth 2 which are evenly spaced in the circumferential direction on the outer peripheral surface of the tone wheel. The passage of the marking tooth 3 generates an associated pulse signal, and transmits it to the signal processing module 9, and the signal processing module 9 performs denoising, amplification and shaping on the multiple pulse signals collected from the magnetic induction probe 7 , clipping and filtering negative voltage processing, thereby obtaining a square wave signal, the square wave signal is directly transmitted to the embedded on-chip programmable system through the signal conditioning circuit, and the embedded on-chip programmable system can use software The code of the specific function written, read the rising edge time or falling edge time from the square wave signal for data processing and storage, read the expected delay, specific delay, and the average value of the first and second specific time, and then Calculate the rotation speed, pitch and phase angle at the current data collection time, and send the data through the bus interface.

请参阅图5,所述的特定功能的代码,通过设置和标记齿尺寸相关的阈值e能使得算法具有很好的鲁棒性,并且考虑到数据采集时刻不一定是特定脉冲产生的时刻,故需要实时存储最新时刻的预期延迟、特定延迟、以及第一和第二特定时间的均值,螺旋桨的桨距、相角和转速具有如下的计算步骤:Please refer to Figure 5, the code of the specific function described above can make the algorithm have good robustness by setting the threshold e related to the size of the marking tooth, and considering that the data acquisition time is not necessarily the time when a specific pulse is generated, so It is necessary to store the expected delay at the latest moment, the specific delay, and the average value of the first and second specific time in real time. The pitch, phase angle and rotational speed of the propeller have the following calculation steps:

步骤1:初设能够识别出第一特定脉冲的阈值e,常规齿齿数Z,齿顶圆半径R;Step 1: Initially set the threshold e that can identify the first specific pulse, the number of conventional teeth Z, and the radius R of the addendum circle;

步骤2:获取三个连续方波信号的上升沿时刻T1、T2、T3Step 2: Obtain rising edge times T 1 , T 2 , and T 3 of three continuous square wave signals;

步骤3:进行逻辑运算|(T2-T1)-(T3-T2)|<e,如果是真的话,存储预期延迟TA=T3-T2,假的话返回步骤2;Step 3: Perform logical operation |(T 2 -T 1 )-(T 3 -T 2 )|<e, if true, store expected delay T A =T 3 -T 2 , if false, return to step 2;

步骤4:获取三个连续方波信号的上升沿时刻T1、T2、T3Step 4: Obtain rising edge times T 1 , T 2 , and T 3 of three continuous square wave signals;

步骤5:进行逻辑运算|TA-(T2-T1)|>e,真的话,存储特定延迟TC=T3-T2,第一特定时间和第二特定时间的时间均值TS=(T2+T3)/2,假的话返回步骤4;Step 5: Perform logical operation |T A -(T 2 -T 1 )|>e, if true, store the specific delay T C =T 3 -T 2 , the time mean value T S of the first specific time and the second specific time =(T 2 +T 3 )/2, if false, return to step 4;

步骤6:是否执行数据采集指令,真的话,获取当前执行指令时刻时间TN,并进行如下计算,桨距=π·R·TC/{(Z+1)·TA·tan(a°)},相角=360·(TN-TS)/{(Z+1)·TA)},转速n=60/{(Z+1)·TA},最后结束,假的话返回步骤2。Step 6: Whether to execute the data acquisition instruction, if true, obtain the time T N of the current execution instruction time, and perform the following calculation, pitch = π·R· TC /{(Z+1)· TA ·tan(a° )}, phase angle=360·(T N -T S )/{(Z+1)·T A )}, speed n=60/{(Z+1)·T A }, end at last, return if false step2.

本发明的工作原理是:磁感探头7由感应线圈和永磁材料组成,音轮转动过程中会引起音轮到永久磁铁间隙δ的变化,磁阻和间隙大小直接相关,表现在磁通量的时间变化率上,由变化的磁场会产生变化的电流,所以磁感探头7能够响应音轮上多个常规齿1、第一标记齿2和第二标记齿3的通过而产生的相关联的脉冲信号,通过信号处理模块9,计算出预期延迟TA,特定延迟TC,第一和第二特定时间的时间均值TS,进而计算出转速和相角。对于桨距,在音轮的结构上,第一标记齿2和第二标记齿3在不同螺旋桨轴向位置上的间距不同,一般取第一标记齿2和第二标记齿3的顶角位置为0桨距,故可通过三角函数换算计算出桨距大小,The working principle of the present invention is: magnetic induction probe 7 is made up of induction coil and permanent magnet material, can cause the change of sound wheel to permanent magnet gap δ in the process of sound wheel rotation, reluctance and gap size are directly related, manifested in the time of magnetic flux In terms of the rate of change, the changing magnetic field will produce a changing current, so the magnetic induction probe 7 can respond to the associated pulses generated by the passage of a plurality of conventional teeth 1, first marking teeth 2 and second marking teeth 3 on the sound wheel The signal is passed through the signal processing module 9 to calculate the expected delay T A , the specific delay T C , the time mean value T S of the first and second specific times, and then calculate the rotational speed and phase angle. For the pitch, in the structure of the tone wheel, the spacing between the first marking tooth 2 and the second marking tooth 3 at different axial positions of the propeller is different, and the apex angle position of the first marking tooth 2 and the second marking tooth 3 is generally taken is 0 pitch, so the pitch can be calculated by trigonometric function conversion,

功能:可以仅仅使用带音轮的磁电式传感器就能进行螺旋桨的桨距、相角和转速的高精度测量,为涡轮螺旋桨飞机的控制提供传感器的测量参数。Function: It can measure the pitch, phase angle and rotational speed of the propeller with high precision only by using the magnetoelectric sensor with the sound wheel, and provide the measurement parameters of the sensor for the control of the turboprop aircraft.

本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some simple modifications to some of the technical features according to the disclosed technical content without creative work. , equivalent changes and modifications all belong to the scope of the technical solution of the present invention.

Claims (3)

1. Turboprop engine pitch-phase angle-rotational speed measuring device based on phonic wheel includes: a tone wheel (6), a magnetic induction probe (7) and a signal processing module (9), wherein the tone wheel comprises a plurality of regular teeth (1) which are uniformly spaced in the circumferential direction and are arranged on the outer circumferential surface of the tone wheel (6), and a first marker tooth (2) and a second marker tooth (3) which are arranged on the outer circumferential surface, the first marker tooth (2) and the second marker tooth (3) are respectively closer to two adjacent regular teeth (1) in the circumferential direction, the vertex angle position of the propeller is represented by the boundary line position of the first marker tooth (2) and the second marker tooth (3), the vertex angle position of the first marker tooth (2) and the second marker tooth (3) is represented by the pitch reference position of the propeller, and the tone wheel is configured to rotate and move axially along with the propeller during the operation of the propeller turboprop; the structure of the sound wheel (6) comprises teeth, a cylinder (4) and a through hole (5), the thickness of the sound wheel is larger than or equal to the variation range of the propeller pitch, the conventional teeth (1) are arranged in parallel in the circumferential direction and are all parallel to the axis of the sound wheel (6), the through hole (5) is used for being sleeved on the rotating shaft of the propeller, the volume and the mass of the first marking tooth (2) and the second marking tooth (3) are all set to be half of that of any one of the other conventional teeth (1), the first marking tooth (2) and the second marking tooth (3) form the same angle of a degrees with the parallel line of the conventional teeth (1) arranged in the circumferential direction, the two symmetrical teeth form complementary differential double-gain sensitivity, and have the effects of complementary correction of magnetoelectric detection signals and reduction of unbalance;
the magnetic induction probe (7), fixed to a stationary part of the engine, is adjacent to the tone wheel and is configured for generating a signal in response to the passage of the conventional teeth (1) and the marking teeth, the signal comprising a plurality of signal pulses, the timing of the occurrence of the plurality of signal pulses corresponding to the timing of the passage of the plurality of conventional teeth (1), the first marking teeth (2) and the second marking teeth (3) during the rotation of the tone wheel (6);
the signal processing module (9) coupled to the magneto inductive probe (7) for obtaining the signal and configured for:
determining an expected delay based on the plurality of signal pulses, the expected delay representing a time interval of the plurality of regular teeth (1);
identifying a first particular pulse associated with the first marker tooth (2) from within the plurality of signal pulses, the first particular pulse having a shorter delay than the expected delay;
determining, based on the first specific pulse, a specific delay of a second specific pulse associated with said second marker tooth (3) with which it occurs consecutively, said specific delay representing the time interval of the first and second specific pulses;
-determining the circumferential distance of said first (2) and second (3) marker teeth for a certain axial position of the propeller based on the specific delays of said first and second specific pulses associated with said first (2) and second (3) marker teeth, taking the apex angle position of the first (2) and second (3) marker teeth as 0 pitch, so that said circumferential distance can be converted to the pitch of the propeller according to the angular relationship of the first (2) and second (3) marker teeth;
determining the current data acquisition time based on the time average value of first and second specific time generated by the first specific pulse and the second specific pulse, wherein the phase angle of the magnetic induction probe relative to the vertex angle boundary line position of the first marking tooth (2) and the second marking tooth (3), namely the phase angle of the propeller;
and calculating the propeller rotation speed based on the expected delay;
the pitch, phase angle and rotation speed of the propeller have the following calculation steps:
step 1: setting a threshold e capable of identifying a first specific pulse, a conventional tooth number Z and a tooth top radius R at first;
step 2: obtaining rising edge time T of three continuous square wave signals 1 、T 2 、T 3
And step 3: perform logical operation | (T) 2 -T 1 )-(T 3 -T 2 ) If true, | < e, store the expected delay T A =T 3 -T 2 If false, returning to the step 2;
and 4, step 4: obtaining rising edge time T of three continuous square wave signals 1 、T 2 、T 3
And 5: perform a logical operation | T A -(T 2 -T 1 ) If true, store a particular delay T C =T 3 -T 2 Time average T of the first specific time and the second specific time S =(T 2 +T 3 ) And/2, if false, returning to the step 4;
step 6: whether to execute the data acquisition instruction, if true, obtaining the time T of the current instruction execution time N And calculated as follows, pitch = π · R · T C /{(Z+1)·T A Tan (a °), phase angle =360 · (T) N -T S )/{(Z+1)·T A ) N =60/{ (Z + 1) · T at a rotational speed A And finally, ending, and if false, returning to the step 2.
2. A pitch-phase angle-speed measuring device of a turboprop-based turboprop according to claim 1, wherein the signal processing module (9) comprises: the magnetic induction probe (7) is accessed into the signal conditioning circuit, and the signal conditioning circuit is provided with a first connecting end and a second connecting end, wherein the first connecting end is directly connected with the embedded on-chip programmable system and sends data out through a bus interface; the second connecting end is connected with the F/D conversion circuit, then connected with the embedded on-chip programmable system and finally sends out data through the bus interface.
3. A method of measuring a pitch-phase angle-rotation speed measuring apparatus of a turboprop based turboprop according to claim 1, comprising the steps of:
the sound wheel (6) and the propeller are coupled together and work together with the engine, the magnetic induction probe (7) responds to the passing of a plurality of regular teeth (1), first marking teeth (2) and second marking teeth (3) which are evenly spaced along the circumferential direction on the outer circumferential surface of the sound wheel to generate associated pulse signals and transmits the pulse signals to the signal processing module (9), the signal processing module (9) carries out the processes of denoising, amplifying, shaping, amplitude limiting and negative voltage filtering on the pulse signals collected from the magnetic induction probe (7) so as to obtain positive square wave signals, the square wave signals are directly transmitted to the embedded on-chip programmable system through the first connecting end of the signal conditioning circuit, the embedded on-chip programmable system can read rising edge time or falling edge time from the square wave signals by using codes with specific functions written by software for data processing and storage, and read out the expected delay, the specific delay and the average value of the first specific time and the second specific time, so as to calculate the rotating speed, the propeller pitch and the phase angle of the current data collection time; the square wave signal can also be transmitted to the F/D conversion circuit through the second connecting end of the signal conditioning circuit, the F/D conversion circuit converts the frequency quantity of the square wave signal into a digital quantity of the rotating speed, and finally the digital quantity is transmitted to the embedded on-chip programmable system, and the rotating speed, the propeller pitch and the phase angle are transmitted out through the bus interface.
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