CN112691637A - Adsorbent for transformer oil and preparation method thereof - Google Patents

Adsorbent for transformer oil and preparation method thereof Download PDF

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Publication number
CN112691637A
CN112691637A CN202011528357.9A CN202011528357A CN112691637A CN 112691637 A CN112691637 A CN 112691637A CN 202011528357 A CN202011528357 A CN 202011528357A CN 112691637 A CN112691637 A CN 112691637A
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Prior art keywords
adsorbent
transformer oil
preparation
metal impurities
acid solution
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CN202011528357.9A
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钱艺华
赵耀洪
盘思伟
范圣平
王青
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Electric Power Research Institute of Guangdong Power Grid Co Ltd
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Electric Power Research Institute of Guangdong Power Grid Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/12Naturally occurring clays or bleaching earth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28002Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their physical properties

Abstract

The application belongs to the technical field of oil purification for transformers. The application provides an adsorbent for transformer oil and a preparation method thereof, wherein a natural clay adsorbent is used as a raw material, and after the natural clay adsorbent is sequentially treated by an acid solution and a thioglycollic acid solution, the prepared adsorbent for transformer oil has a larger specific surface area, and the adsorption effect on metal impurities is enhanced. The preparation method disclosed by the application has the advantages that on one hand, the phenomenon that the performance of the transformer oil is affected by metal impurities dissolved out of an adsorption system is avoided, on the other hand, the technical problem that in the prior art, the adsorption capacity of the adsorbent for the transformer oil to the metal impurities is weak is solved, and the preparation method has the advantages of easiness in obtaining raw materials and simplicity in preparation process. The adsorbent for transformer oil prepared by the preparation method has no metal impurities dissolved out among layers, has a removal rate of iron, copper and other metal impurities close to 100%, and has a great application prospect in the field of purification of metal impurities in transformer oil.

Description

Adsorbent for transformer oil and preparation method thereof
Technical Field
The application belongs to the technical field of oil purification for transformers, and particularly relates to an adsorbent for transformer oil and a preparation method thereof.
Background
The transformer oil has the characteristics of strong insulativity and good cooling property, and can play the roles of insulation, heat dissipation and arc extinction in the transformer. But along with transformer oil's ageing and pollution, can produce products such as acid and corrosive sulfur for metal components such as iron core and copper parts suffer the corruption in the transformer, and metallic impurity gets into transformer oil with the free state, thereby influences transformer oil's insulating nature and cooling nature, and transformer oil quality's reduction has undoubtedly buried great potential safety hazard to transformer and even whole power system's safe operation. Therefore, the treatment of metal impurities in transformer oil is not very gentle.
At present, the method for removing the metal impurities in the transformer oil is mainly an adsorption method, and the adsorption method generally has the advantages of low cost, high efficiency, easy industrialization and the like, and is suitable for the field of removing and purifying the metal impurities in the transformer oil. However, the existing adsorbing materials, such as activated clay, silica-alumina polymer, etc., are very easy to introduce other metal impurities during the removing process, such as a small amount of Na between activated clay layers+、Mg2+The oil is dissolved in the transformer oil during purification, and has negative influence on the transformer oil. In addition, in transformer oil, metal copper is widely used due to good conductivity, and metals such as iron and aluminum in the transformer are common metal materials in the transformer, and are partially dissolved in the transformer oil after multiple operations, so that the performance of the transformer oil is seriously affected.
Disclosure of Invention
In view of this, the application provides an adsorbent for transformer oil and a preparation method thereof, which can realize simultaneous and efficient adsorption of various metal impurities.
The specific technical scheme of the application is as follows:
the application provides a preparation method of an adsorbent for transformer oil, which comprises the following steps:
s1: washing and filtering a natural clay adsorbent in an acid solution;
s2: and stirring, filtering and drying the adsorbent obtained in the step S1 in an organic acid solution to obtain the adsorbent for the transformer oil.
In this application, adopt natural clay adsorbent as the raw materials, after acid solution and organic acid solution are handled in proper order, the adsorbent for transformer oil that the preparation obtained has bigger specific surface area, the reinforcing is to metallic impurity's adsorption. The preparation method disclosed by the application has the advantages that on one hand, the phenomenon that the performance of the transformer oil is affected by metal impurities dissolved out of an adsorption system is avoided, on the other hand, the technical problem that in the prior art, the adsorption capacity of the adsorbent for the transformer oil to the metal impurities is weak is solved, and the preparation method has the advantages of easiness in obtaining raw materials and simplicity in preparation process. The carboxyl in the organic acid solution and the hydroxyl in the adsorbent modified by the acidic solution are used for esterification bonding, so that the affinity effect of the adsorbent on metal ions and the adsorption effect of the pore structure on the metal ions are greatly enhanced.
Preferably, the acidic solution comprises one or more of hydrochloric acid, sulfuric acid and phosphoric acid;
the organic acid solution is a thioglycollic acid solution.
Preferably, the concentration of the solute in the acidic solution is 0.1-2 mol/L, and more preferably 0.5 mol/L;
the concentration of solute in the organic acid solution is 0.1-2 mol/L, and more preferably 1 mol/L.
Preferably, in the acidic solution, the molar ratio of the hydrochloric acid to the sulfuric acid is 1 (1-5), and the molar ratio of the hydrochloric acid to the phosphoric acid is 1 (1-6). More preferably, the molar ratio of hydrochloric acid to sulfuric acid is 1:3 and the molar ratio of hydrochloric acid to phosphoric acid is 1: 4.
Preferably, the dosage ratio of the natural clay adsorbent to the acidic solution in S1 is 1 g: (20-100) ml, more preferably 1 g: 50 ml;
the dosage ratio of the natural clay adsorbent to the organic acid solution in the S2 is 1 g: (30-100) ml, more preferably 1 g: 50 ml.
Preferably, the natural clay adsorbent is selected from at least one of attapulgite, vermiculite and montmorillonite. More preferably, the natural clay adsorbent is attapulgite.
Preferably, the washing in S1 is performed in an ultrasonic environment;
the time of the ultrasonic treatment is 1-4 h, more preferably 2h, and the frequency is 20-100 kHz, more preferably 50 kHz.
In the application, the adsorbent is ultrasonically washed in an acid solution, the specific surface area of the adsorbent can be increased, the adsorption effect of metal impurities among the adsorbents is effectively promoted, and compared with the existing acid leaching heating method, the metal impurity residue in the transformer oil is reduced.
Preferably, the stirring temperature in S2 is room temperature, the rotation speed is 60-200 r/min, more preferably 100r/min, and the time is 3-6 h, more preferably 4 h.
Preferably, the drying temperature in S2 is 80-120 ℃, more preferably 100 ℃, and the time is 6-12 h, more preferably 8 h.
The application also provides an adsorbent for transformer oil, which is prepared by the preparation method.
In the application, the adsorbent for transformer oil prepared by the preparation method has no metal impurities dissolved out from the interlayer, the removal rate of the metal impurities such as iron and copper is close to 100%, and the adsorbent has a great application prospect in the field of purification of the metal impurities in the transformer oil.
In summary, the application provides an adsorbent for transformer oil and a preparation method thereof. The natural clay adsorbent is used as a raw material and is sequentially treated by an acid solution and an organic acid solution, so that the prepared adsorbent for the transformer oil has a larger specific surface area, and the adsorption effect on metal impurities is enhanced. The preparation method disclosed by the application has the advantages that on one hand, the phenomenon that the performance of the transformer oil is affected by metal impurities dissolved out of an adsorption system is avoided, on the other hand, the technical problem that in the prior art, the adsorption capacity of the adsorbent for the transformer oil to the metal impurities is weak is solved, and the preparation method has the advantages of easiness in obtaining raw materials and simplicity in preparation process. The adsorbent for transformer oil prepared by the preparation method has no metal impurities dissolved out among layers, has a removal rate of iron, copper and other metal impurities close to 100%, and has a great application prospect in the field of purification of metal impurities in transformer oil.
Detailed Description
In order to make the objects, features and advantages of the present application more obvious and understandable, the technical solutions in the embodiments of the present application are clearly and completely described, and it is obvious that the embodiments described below are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The reagents and starting materials used in the examples of the present application are commercially available.
Example 1
(1) Carrying out ultrasonic washing on 1g of attapulgite in 50ml of a mixed solution of 0.0625mol/L hydrochloric acid, 0.1875mol/L sulfuric acid and 0.25mol/L phosphoric acid, wherein the ultrasonic frequency is 50kHz, the ultrasonic time is 2 hours, and filtering to obtain an acid modified adsorbent;
(2) adding the acid modified adsorbent into 50ml of 1mol/L thioglycollic acid solution, and stirring at the stirring speed of 100r/min at normal temperature for reacting for 4 hours to obtain the sulfhydryl modified adsorbent;
(3) filtering the sulfydryl modified adsorbent, and drying at 100 ℃ for 8 hours to obtain a finished product.
Respectively adding 1g of attapulgite, 1g of acid modified adsorbent and 1g of finished product into a wide-mouth bottle filled with 50ml of old oil containing metal impurities such as iron, copper and the like, carrying out oil bath at a constant temperature of 60 ℃, stirring for 2 hours, filtering and collecting filtrate, and carrying out metal content test, dielectric loss factor test and volume resistivity test.
Example 2
(1) Carrying out ultrasonic washing on 0.5g of attapulgite and 0.5g of montmorillonite in 70ml of a mixed solution of 0.0625mol/L hydrochloric acid, 0.2mol/L sulfuric acid and 0.25mol/L phosphoric acid, wherein the ultrasonic frequency is 60kHz, and the ultrasonic time is 1.5h, and filtering to obtain an acid modified adsorbent;
(2) adding the acid modified adsorbent into 60ml of 0.2mol/L thioglycollic acid solution, and stirring at the stirring speed of 150r/min at normal temperature for reaction for 3 hours to obtain the sulfhydryl modified adsorbent;
(3) filtering the sulfydryl modified adsorbent, and drying at 110 ℃ for 9 hours to obtain a finished product.
Respectively adding 0.5g of attapulgite, 0.5g of montmorillonite, 1g of acid modified adsorbent and 1g of finished product into a wide-mouth bottle filled with 50ml of old oil containing metal impurities such as iron, copper and the like, carrying out oil bath at a constant temperature of 60 ℃, stirring for 2h, filtering and collecting filtrate, and carrying out metal content test, medium loss factor test and volume resistivity test.
Example 3
(1) Carrying out ultrasonic washing on 1g of vermiculite in 60ml of a mixed solution of 0.1mol/L hydrochloric acid, 0.3mol/L sulfuric acid and 0.4mol/L phosphoric acid, wherein the ultrasonic frequency is 60kHz, the ultrasonic time is 1h, and filtering to obtain an acid modified adsorbent;
(2) adding the acid modified adsorbent into 50ml of 2mol/L thioglycollic acid solution, and stirring at the stirring speed of 120r/min at normal temperature for 5 hours to obtain the sulfhydryl modified adsorbent;
(3) filtering the sulfydryl modified adsorbent, and drying at 100 ℃ for 9 hours to obtain a finished product.
Respectively adding 1g of vermiculite, 1g of acid modified adsorbent and 1g of finished product into a wide-mouth bottle filled with 50ml of old oil containing metal impurities such as iron, copper and the like, carrying out oil bath at a constant temperature of 60 ℃, stirring for 2 hours, filtering and collecting filtrate, and carrying out metal content test, dielectric loss factor test and volume resistivity test.
Example 4
(1) Ultrasonic washing 0.8g of attapulgite and 0.2g of vermiculite in 60ml of 0.1mol/L hydrochloric acid, 0.3mol/L sulfuric acid and 0.2mol/L phosphoric acid solution, wherein the ultrasonic frequency is 90kHz, and the ultrasonic time is 2 hours, and filtering to obtain an acid modified adsorbent;
(2) adding the acid modified adsorbent into 40ml of 0.5mol/L thioglycollic acid solution, and stirring at the stirring speed of 130r/min at normal temperature for 5 hours to obtain the sulfhydryl modified adsorbent;
(3) filtering the sulfydryl modified adsorbent, and drying at 120 ℃ for 8 hours to obtain a finished product.
Respectively adding 0.8g of attapulgite, 0.2g of vermiculite, 1g of acid modified adsorbent and 1g of finished product into a wide-mouth bottle filled with 50ml of old oil containing metal impurities such as iron, copper and the like, carrying out oil bath at a constant temperature of 60 ℃, stirring for 2h, filtering and collecting filtrate, and carrying out metal content test, medium loss factor test and volume resistivity test.
The transformer oil contains more metal impurities, and the copper content and the iron content in the transformer oil are detected by using a spectrophotometry, taking the metal copper with the largest content and the metal iron which is difficult to remove as examples. The metal content test results of examples 1-4 are shown in tables 1-4 below, wherein the used oil is obtained from the used transformer oil in the same batch.
The test results in tables 1-4 show that the removal rate of the natural adsorbent to metal impurities such as iron and copper is lower than 40%, and part of the metal impurities are dissolved out. The removal rate of the acid modified adsorbent to metal impurities such as iron, copper and the like is close to 70 percent. The removal rate of the finished product prepared by esterifying and bonding carboxyl in thioglycolic acid and hydroxyl in the acid modified adsorbent to metal impurities such as iron and copper is close to 100%, which shows that the adsorbent for transformer oil obtained by the preparation method has stronger adsorption effect on the metal impurities, and other metal impurities cannot be introduced between the adsorbent layers.
Table 1 example 1 test results of adsorbent treatment of used oil
Figure BDA0002851335310000051
Table 2 example 2 test results of adsorbent treatment of used oil
Figure BDA0002851335310000052
Table 3 example 3 test results of adsorbent treatment of used oil
Figure BDA0002851335310000061
Table 4 example 4 test results of adsorbent treatment of used oil
Figure BDA0002851335310000062
The dielectric loss factor and volume resistivity test results of the old transformer oil before and after the old transformer oil is treated by the finished product adsorbent in examples 1-4 are shown in table 5 below, wherein the old transformer oil is obtained from the old transformer oil used in the same batch. The presence of metallic impurities in transformer oil causes an increase in dielectric loss factors and a decrease in volume resistivity in the transformer oil. The test results in table 5 show that the adsorbent prepared by the preparation method of the application has excellent adsorption effect, the dielectric loss factor is remarkably reduced after the old oil of the transformer is purified, the volume resistivity is remarkably increased, and the purification purpose is achieved.
TABLE 5 dielectric loss factor and volume resistivity test results for old transformer oil before and after treatment with the finished adsorbents of examples 1-4
Figure BDA0002851335310000063
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims (10)

1. The preparation method of the adsorbent for the transformer oil is characterized by comprising the following steps of:
s1: ultrasonically washing and filtering a natural clay adsorbent in an acid solution;
s2: and stirring, filtering and drying the adsorbent obtained in the step S1 in an organic acid solution to obtain the adsorbent for the transformer oil.
2. The method of claim 1, wherein the acidic solution comprises one or more of hydrochloric acid, sulfuric acid, and phosphoric acid;
the organic acid solution is a thioglycollic acid solution.
3. The preparation method according to claim 1, wherein the concentration of the solute in the acidic solution is 0.1 to 2 mol/L;
the concentration of solute in the organic acid solution is 0.1-2 mol/L.
4. The method according to claim 2, wherein the acidic solution contains hydrochloric acid and sulfuric acid at a molar ratio of 1 (1-5) and phosphoric acid at a molar ratio of 1 (1-6).
5. The method according to claim 1, wherein the amount ratio of the natural clay adsorbent to the acidic solution in S1 is 1 g: (20-100) ml;
the dosage ratio of the natural clay adsorbent to the organic acid solution in the S2 is 1 g: (30-100) ml.
6. The method of claim 1, wherein the natural clay adsorbent is selected from at least one of attapulgite, vermiculite and montmorillonite.
7. The method according to claim 1, wherein the washing in S1 is performed in an ultrasonic environment;
the ultrasonic time is 1-4 h, and the frequency is 20-100 kHz.
8. The preparation method according to claim 1, wherein the stirring in S2 is performed at room temperature and at a rotation speed of 60-200 r/min for 3-6 h.
9. The method according to claim 1, wherein the drying in S2 is carried out at 80-120 ℃ for 6-12 h.
10. An adsorbent for transformer oil, characterized by being prepared by the preparation method of any one of claims 1 to 9.
CN202011528357.9A 2020-12-22 2020-12-22 Adsorbent for transformer oil and preparation method thereof Pending CN112691637A (en)

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CN103055802A (en) * 2012-12-31 2013-04-24 江苏惠达矿业科技有限公司 Method for preparing attapulgite clay palm oil decolorizing agent with oxidation resistance
CN106495174A (en) * 2016-12-02 2017-03-15 中国科学院广州能源研究所 Attapulgite wet method bisgallic acid activation method
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Application publication date: 20210423