CN112686645A - Civil intelligent ship manufacturing factory - Google Patents
Civil intelligent ship manufacturing factory Download PDFInfo
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- CN112686645A CN112686645A CN202110077454.9A CN202110077454A CN112686645A CN 112686645 A CN112686645 A CN 112686645A CN 202110077454 A CN202110077454 A CN 202110077454A CN 112686645 A CN112686645 A CN 112686645A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 68
- 238000012544 monitoring process Methods 0.000 claims abstract description 217
- 238000007689 inspection Methods 0.000 claims abstract description 108
- 238000010276 construction Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims description 57
- 238000004891 communication Methods 0.000 claims description 51
- 229910000831 Steel Inorganic materials 0.000 claims description 41
- 239000010959 steel Substances 0.000 claims description 41
- 238000003466 welding Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 20
- 238000003754 machining Methods 0.000 claims description 18
- 238000004458 analytical method Methods 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 15
- 238000004140 cleaning Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000007494 plate polishing Methods 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000007405 data analysis Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 238000007619 statistical method Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 17
- 238000005516 engineering process Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a civil intelligent ship manufacturing factory, which comprises an intelligent monitoring platform and an intelligent production platform; the intelligent monitoring platform is connected with the intelligent production platform; the intelligent monitoring platform also comprises a ship block construction intelligent monitoring and managing system for controlling the ship block construction, a ship factory production service equipment intelligent monitoring and managing system for controlling ship factory production service equipment, a ship product matching equipment intelligent monitoring and managing system for controlling ship product matching equipment, a ship body inspection intelligent monitoring and managing system for inspecting the ship body and an outfitting inspection intelligent monitoring and managing system for inspecting the outfitting; the intelligent production platform comprises a factory-wide robot network cooperation management system for performing cooperation control on the factory-wide robot during working; the factory ensures the efficiency of the ship manufacturing factory in production, reduces the pollution to the living environment, and greatly reduces or even stops the production accidents caused by human factors.
Description
Technical Field
The invention relates to the technical field of ship engineering in ship and ocean engineering, in particular to a civil intelligent ship manufacturing factory.
Background
With the rapid development of big data and automation technology, the development of each technical field tends to be more intelligent, and the technology of the intelligent shipyard is rising rapidly, the intelligent shipyard automatically senses and obtains information and data in the aspects of internal operation and external series of matched process flows of the shipyard by using technical means such as sensors, communication, internet of things, internet and the like, and the intelligently operated shipyard is realized in the aspects of shipbuilding, inspection and the like based on computer technology, automation technology and big data processing and analyzing technology, so that the shipyard is more systematic, quicker and more intelligent.
China has become the first major shipbuilding country in the world, but is still not a strong shipbuilding country. From three major indexes, China has become the first shipbuilding large country in the world with real name. From the competitive point of view, japan and korea are still leading in terms of quality, efficiency, and the like, and china overtakes the time-to-date. Therefore, China continues to make efforts.
In the context of the big data era, shipbuilding intelligence has become an inevitable trend in the development of the field of shipbuilding. This requires that we must make intelligent changes to the shipbuilding, i.e. to the shipyard.
In addition, in the face of the world situation, green and environment-friendly manufacturing is increasingly required, and meanwhile, a quick and convenient manufacturing mode is required, however, the proposal of the concept of the intelligent shipyard can certainly solve the series of problems.
In addition, at present to shipyard staff, the bottom operational environment is abominable, and the big scheduling problem of noise can't be solved, and this type of problem can be solved greatly to the appearance of wisdom mill. The intelligent factory adopts intelligent monitoring and communication system, carries out all-round management to the shipyard, and many work can be accomplished by intelligent robot completely. The shipyard forms an intelligent shipyard together with an intelligent communication and monitoring system through an intelligent robot.
Disclosure of Invention
According to the problems in the prior art, the invention discloses a civil intelligent ship manufacturing factory, which comprises an intelligent monitoring platform and an intelligent production platform, wherein the intelligent monitoring platform is connected with the intelligent production platform through a communication network; the intelligent monitoring platform is connected with the intelligent production platform;
the intelligent monitoring platform further comprises a ship block construction intelligent monitoring and managing system for controlling the ship block construction, a ship factory production service equipment intelligent monitoring and managing system for controlling ship factory production service equipment, a ship product matching equipment intelligent monitoring and managing system for controlling ship product matching equipment, a ship body inspection intelligent monitoring and managing system for inspecting the ship body and an outfitting inspection intelligent monitoring and managing system for inspecting the outfitting;
the intelligent production platform comprises a factory-wide robot network cooperation management system for performing cooperation control on the factory-wide robot during working;
the ship body subsection construction intelligent monitoring management system comprises a steel pretreatment process monitoring module for monitoring a steel pretreatment process, a steel plate machining process lineation cutting process monitoring module for monitoring a steel plate machining process lineation cutting process, a pipe machining process monitoring module for monitoring a pipe machining process, an assembly process monitoring module for monitoring an assembly process, a precutting process monitoring module for monitoring a precutting process, a subsection assembly welding process monitoring module for monitoring a subsection assembly welding process, a subsection coating monitoring module for monitoring a subsection coating process and an in-dock large folding process monitoring module for monitoring an in-dock large folding process;
the intelligent monitoring management system for the shipyard production service equipment comprises intelligent carrying equipment, intelligent assembling equipment, intelligent hoisting equipment, intelligent anti-corrosion equipment, intelligent cleaning equipment, intelligent power equipment, intelligent heating equipment, an intelligent slipway, an intelligent dock, an intelligent wharf and informatization monitoring equipment;
the intelligent monitoring and management system for the ship product matching equipment comprises a matching manufacturer state intelligent tracking module for tracking the state of a matching manufacturer, an intelligent tracking module entering a shipyard for intelligently tracking the state of the matching manufacturer, host equipment, spare parts thereof, a remote control system, shafting equipment, propellers thereof, a generator, large auxiliary equipment of a boiler, bridge building equipment, a bridge deck thereof, small auxiliary equipment, a centralized control platform thereof, comprehensive alarm equipment, a display platform thereof, navigation, communication and remote sensing equipment, and deck equipment and rudder system equipment;
the intelligent monitoring and management system for the ship product matching equipment comprises a ship product management module which can provide statistical analysis, technical support management, document management and a harmful substance list and has an auxiliary function;
the ship product management system comprises a system function submodule, a system management submodule, a personnel management submodule for personnel management, a role management subsystem for role management, a code management submodule for code management and a data synchronization submodule, and a man-machine interaction access submodule for communication between a shipowner and a shipyard;
the intelligent monitoring and management system for ship hull inspection comprises a steel plate cutting intelligent inspection module for intelligently inspecting steel plate cutting, a steel plate polishing intelligent inspection module for performing intelligent inspection on steel plate polishing, a subsection small-assembly intelligent inspection module for performing subsection small-assembly intelligent inspection, a subsection large-assembly intelligent inspection module for performing subsection large-assembly intelligent inspection, an intelligent cabin equipment body function inspection module for intelligently inspecting the functions of the cabin equipment body, a deck equipment body function intelligent inspection module for intelligently inspecting the functions of the deck equipment body, a bridge equipment body function intelligent inspection module for intelligently inspecting the function of the bridge equipment body, the intelligent steel plate coating inspection module is used for intelligently inspecting steel plate coating and the intelligent steel plate welding inspection module is used for intelligently inspecting steel plate welding;
the outfitting inspection intelligent monitoring management system comprises a main machine equipment body function intelligent inspection module for main machine equipment body inspection, a small auxiliary machine equipment body function intelligent inspection module for small auxiliary machine equipment body inspection, a large auxiliary machine equipment body function intelligent inspection module for large auxiliary machine equipment body inspection, a pipeline body function intelligent inspection module for pipeline body function inspection, a shafting equipment body function intelligent inspection module for shafting equipment body function inspection, a full-equipment pilot intelligent inspection module for full-equipment pilot inspection and a full-equipment mooring intelligent inspection module for full-equipment mooring inspection;
the whole plant robot network cooperation management system comprises a carrying robot for carrying, a cutting robot for cutting, a polishing robot for polishing, a welding robot for welding, a derusting robot for derusting, a spraying robot for spraying, a hoisting robot for hoisting, a marking robot for marking, a palletizing robot for palletizing, a cleaning robot for cleaning, a robot for preventing robot and a warehousing robot for warehousing.
Further, the intelligent communication and monitoring system of the whole factory is used for managing and monitoring the communication of the whole factory, the steel pretreatment process monitoring module, the steel plate machining process monitoring scribing and cutting process monitoring module, the pipe machining process monitoring module, the small assembling process monitoring module, the pre-closing process monitoring module, the segmented welding process monitoring module, the segmented coating process monitoring module and the dock closing process monitoring module are used for monitoring through the intelligent communication and monitoring system of the whole factory, and meanwhile, information feedback is carried out, so that the intelligent control of the segmented construction process is realized.
Furthermore, the intelligent monitoring and management system for the shipyard production service equipment monitors and controls the whole shipyard production service equipment through factory-wide intelligent communication and a monitoring system, feeds back information and performs intelligent control.
Furthermore, in the intelligent monitoring and management system for the ship product matching equipment, under the state of a matching manufacturer, the intelligent tracking of the production and quality states of the matching manufacturer of the matching equipment, the intelligent tracking of order information of the matching equipment and the intelligent tracking of the state of the matching equipment sent from the matching manufacturer are carried out by the management system, and the intelligent tracking under the state needs to meet the requirement that the manufacturer installs a product production informatization compatible monitoring system of the matching manufacturer; in a state of entering a shipyard, the management system carries out intelligent tracking on the installation and debugging states of matched equipment in the shipyard, intelligent tracking on the running and testing quality states of the matched equipment in the shipyard and intelligent tracking on the maintenance state of the matched equipment entering the shipyard, wherein the intelligent tracking in the state needs to meet the information monitoring system of an internal warehouse of the shipyard and field installation equipment.
Further, still including the informationization big data module who carries out information integration, the ship product is supporting to be equipped the wisdom monitoring management system and is carried out data acquisition and data analysis through the informationization big data module that the ship product was equipped, and then monitors and track each process.
Further, the intelligent communication of whole factory and monitored control system still include the analysis module that carries out the analysis after gathering, monitoring, scanning and information collection are carried out through intelligent communication of whole factory and monitored control system to hull inspection wisdom monitoring management system to feed back information, analysis module carries out the analysis to information collection.
Furthermore, the outfitting inspection intelligent monitoring management system monitors, scans and acquires information through a whole-plant intelligent communication and monitoring system, the information is fed back, and the analysis module analyzes the acquired information.
Further, the system also comprises a production data module for recording production data; the plant robot network cooperation system management system controls various robots to work through the production data module and collects data during working.
Furthermore, the whole-plant intelligent communication and monitoring system comprises a robot network cooperation module and an intelligent communication and monitoring module which perform all-around control work;
the intelligent communication and monitoring module comprises a monitoring probe and a communication transmission module;
the communication transmission module mainly comprises an information transmitting submodule, an information 5G receiving submodule, a firewall, a submodule for intelligently monitoring and managing shipyards and supporting process flows, and a submodule for systematically storing and storing information.
Furthermore, the system also comprises a 5G receiving module which is used for transferring the information out of order through the base station and directly transferring the information when receiving the information.
By adopting the technical scheme, the civil intelligent ship manufacturing factory provided by the invention is based on a whole-factory intelligent communication and monitoring system (satellite), and realizes intelligent information collection, analysis, decision and control of the ship manufacturing factory by applying advanced informatization technology, real-time data transmission and collection, remote monitoring and tracking, digital modeling capability, remote control, detectors and the like, so that the efficiency of the ship manufacturing factory in production is better ensured, the pollution to living environment is reduced, and production accidents caused by human factors are greatly reduced or even eliminated.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a diagram of a civil intelligent shipbuilding plant;
FIG. 2 is a diagram of an intelligent monitoring and management system for the sectional construction of a ship body;
FIG. 3 is a diagram of an intelligent monitoring and management system for a shipyard production service facility;
FIG. 4 is a diagram of an intelligent monitoring and management system for the equipment associated with a marine product;
FIG. 5 is a diagram of a marine product management system;
FIG. 6 is a diagram of an intelligent monitoring and management system for ship inspection;
FIG. 7 is a diagram of an outfitting inspection intelligent monitoring and management system;
FIG. 8 is a diagram of a plant-wide robot network collaboration system management system;
FIG. 9 is a diagram of a plant-wide intelligent communication and monitoring system.
Detailed Description
In order to make the technical solutions and advantages of the present invention clearer, the following describes the technical solutions in the embodiments of the present invention clearly and completely with reference to the drawings in the embodiments of the present invention:
FIG. 1 is a diagram of a civil intelligent ship manufacturing plant, which includes an intelligent monitoring platform and an intelligent production platform; the intelligent monitoring platform is connected with the intelligent production platform;
the intelligent monitoring platform further comprises a ship block construction intelligent monitoring and managing system for controlling the ship block construction, a ship factory production service equipment intelligent monitoring and managing system for controlling ship factory production service equipment, a ship product matching equipment intelligent monitoring and managing system for controlling ship product matching equipment, a ship body inspection intelligent monitoring and managing system for inspecting the ship body and an outfitting inspection intelligent monitoring and managing system for inspecting the outfitting;
the ship body subsection building intelligent monitoring management system, the shipyard production service equipment intelligent monitoring management system, the ship product matching equipment intelligent monitoring management system, the ship body inspection intelligent monitoring management system and the outfitting inspection intelligent monitoring management system are all indirectly connected with the intelligent monitoring platform;
the intelligent production platform comprises a factory-wide robot network cooperation management system for performing cooperation control on the factory-wide robot during working;
the whole plant robot network cooperation management system is directly connected with the intelligent production platform;
the intelligent monitoring platform and the intelligent production platform are controlled and managed by a whole-plant intelligent communication and monitoring system;
FIG. 2 is a diagram of an intelligent monitoring and management system for the sectional construction of a ship body; the ship body subsection construction intelligent monitoring management system comprises a steel pretreatment process monitoring module for monitoring a steel pretreatment process, a steel plate machining process lineation cutting process monitoring module for monitoring a steel plate machining process lineation cutting process, a pipe machining process monitoring module for monitoring a pipe machining process, an assembly process monitoring module for monitoring an assembly process, a precutting process monitoring module for monitoring a precutting process, a subsection assembly welding process monitoring module for monitoring a subsection assembly welding process, a subsection coating monitoring module for monitoring a subsection coating process, an in-dock large folding process monitoring module for monitoring an in-dock large folding process and the like;
fig. 3 is a diagram of a smart monitoring and management system for a shipyard production service facility, which includes an intelligent handling facility, an intelligent splicing facility, an intelligent hoisting facility, an intelligent corrosion prevention facility, an intelligent cleaning facility, an intelligent power facility, an intelligent heating facility, an intelligent slipway, an intelligent dock, an information-based monitoring facility, and the like;
FIG. 4 is a diagram of a smart monitoring and management system for a marine product complete equipment, which includes an intelligent tracking module for tracking the state of the complete equipment, an intelligent tracking module for intelligently tracking the state of the complete equipment after entering a shipyard, a main equipment and spare parts thereof, a remote control system, a shafting equipment and a propeller thereof, a generator, a boiler main auxiliary equipment, a bridge equipment and a driving platform thereof, a small auxiliary equipment and a centralized control platform thereof, a comprehensive alarm equipment and a display platform thereof, a navigation device and a remote sensing device, and a deck equipment and a rudder system equipment;
under the state of a matching manufacturer, the management system can carry out intelligent tracking on the production and quality states of the matching manufacturer of the matching equipment, intelligent tracking on order information of the matching equipment and intelligent tracking on the state of the matching equipment sent from the matching manufacturer, and the intelligent tracking under the state needs to meet the requirement that the manufacturer installs a product production informatization compatible monitoring system of the matching manufacturer. Under the state of entering a shipyard, the management platform can carry out intelligent tracking on the installation and debugging states of matched equipment in the shipyard, intelligent tracking on the running test quality state of the matched equipment in the shipyard and intelligent tracking on the maintenance state of the matched equipment entering the shipyard, wherein the intelligent tracking under the state needs to meet the information monitoring system of an internal warehouse of the shipyard and field installation equipment. In the intelligent monitoring management platform for the ship product matching equipment, data acquisition and data analysis are performed through informationized big data software of the ship product equipment, so that each process is monitored and tracked, and the intelligent monitoring management platform can timely respond to emergency situations.
The intelligent monitoring and management system for the ship product matching equipment comprises a ship product management module which can provide statistical analysis, technical support management, document management and a harmful substance list and has an auxiliary function;
FIG. 5 is a diagram of a ship product management system including a system function sub-module, a system management sub-module, a personnel management sub-module for performing personnel management, a role management sub-system for performing role management, a code management sub-module for performing code management, and a data synchronization sub-module, and a man-machine interaction access sub-module for communication between a shipowner and a shipyard;
FIG. 6 is a diagram of an intelligent monitoring and management system for ship inspection, which comprises an intelligent inspection module for steel plate cutting for intelligent inspection, a steel plate polishing intelligent inspection module for performing intelligent inspection on steel plate polishing, a subsection small-assembly intelligent inspection module for performing subsection small-assembly intelligent inspection, a subsection large-assembly intelligent inspection module for performing subsection large-assembly intelligent inspection, an intelligent cabin equipment body function inspection module for intelligently inspecting the functions of the cabin equipment body, a deck equipment body function intelligent inspection module for intelligently inspecting the functions of the deck equipment body, a bridge equipment body function intelligent inspection module for intelligently inspecting the function of the bridge equipment body, the intelligent steel plate coating inspection module is used for intelligently inspecting steel plate coating and the intelligent steel plate welding inspection module is used for intelligently inspecting steel plate welding;
fig. 7 is a diagram of an outfitting inspection intelligent monitoring management system, which includes a main machine equipment body function intelligent inspection module for main machine equipment body inspection, a small auxiliary machine equipment body function intelligent inspection module for small auxiliary machine equipment body inspection, a large auxiliary machine equipment body function intelligent inspection module for large auxiliary machine equipment body inspection, a pipeline body function intelligent inspection module for pipeline body function inspection, a shafting equipment body function intelligent inspection module for shafting equipment body function inspection, a full-equipment pilot mooring intelligent inspection module for full-equipment pilot mooring inspection, and a full-equipment mooring intelligent inspection module for full-equipment mooring inspection;
fig. 8 is a diagram of a system for managing a factory-wide robot network collaboration system, which includes a transfer robot for carrying, a cutting robot for cutting, a polishing robot for polishing, a welding robot for welding, a rust removing robot for removing rust, a spraying robot for spraying, a lifting robot for lifting, a scribing robot for scribing, a palletizing robot for palletizing, a cleaning robot for cleaning, a robot for preventing robot and a warehousing robot for warehousing.
Furthermore, the factory also comprises a factory-wide intelligent communication and monitoring system for managing and monitoring factory-wide communication, wherein the steel pretreatment process monitoring module, the steel plate machining process monitoring scribing and cutting process monitoring module, the pipe machining process monitoring module, the small assembly process monitoring module, the pre-closing process monitoring module, the segmented welding process monitoring module, the segmented coating process monitoring module and the dock-inside large-closing process monitoring module are used for monitoring through the factory-wide intelligent communication and monitoring system, and information feedback is carried out at the same time, so that the intelligent control of the segmented construction process is realized.
Furthermore, the whole-plant intelligent communication and monitoring system adopts a satellite;
further, the intelligent monitoring and management system for the shipyard production service equipment carries out supervision through factory-wide intelligent communication and monitoring system, feeds back information, and carries out intelligent control, namely, intelligent carrying equipment, intelligent assembling equipment, intelligent hoisting equipment, intelligent anti-corrosion equipment, intelligent cleaning equipment, intelligent power equipment, intelligent heating equipment, intelligent berth, intelligent dock, intelligent wharf and information monitoring equipment are monitored through the intelligent monitoring and management system for the shipyard production service equipment.
Furthermore, the factory also comprises an informationized big data module for information integration, and the intelligent monitoring and management system for the ship product matching equipment performs data acquisition and data analysis through the informationized big data module for the ship product equipment, so that each process is monitored and tracked.
Fig. 9 intelligent communication and monitored control system of whole factory is shown, intelligent communication and monitored control system of whole factory still include the analysis module that carries out the analysis after gathering, monitoring, scanning and information collection are carried out through intelligent communication of whole factory and monitored control system to hull inspection wisdom monitoring management system to feedback information, analysis module carries out the analysis to information collection.
Furthermore, the outfitting inspection intelligent monitoring management system monitors, scans and acquires information through a whole-plant intelligent communication and monitoring system, the information is fed back, and the analysis module analyzes the acquired information.
Further, the factory also comprises a production data module for recording production data; the plant robot network cooperation system management system controls various robots to work through the production data module and collects data during working.
Furthermore, the whole-plant intelligent communication and monitoring system comprises a robot network cooperation module and an intelligent communication and monitoring module which perform all-around control work;
the intelligent communication and monitoring module comprises a monitoring probe and a communication transmission module;
the communication transmission module mainly comprises an information transmitting submodule, an information 5G receiving submodule, a firewall, a submodule for intelligently monitoring and managing shipyards and supporting process flows, and a submodule for systematically storing and storing information.
Further, the ship body inspection intelligent monitoring management system and the outfitting inspection intelligent monitoring management system belong to ship inspection, and after the work of each process of a ship is finished, the two intelligent monitoring system platforms carry out intelligent monitoring management on the whole ship and summarize and transmit inspection data.
Furthermore, the ship factory production service equipment intelligent monitoring management system and the ship product matching equipment intelligent monitoring management system both belong to ship outfitting equipment, ship matching product distribution, assembly and testing and operation of the ship factory production equipment are monitored and managed by the two intelligent management platforms, and meanwhile, a series of data are collected and analyzed by means of whole factory intelligent communication and the monitoring system, and instructions are issued.
Further: the factory also comprises a 5G receiving module which is used for transferring information through the base station in an unordered mode and directly transferring the information when receiving the information.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A civil intelligent ship manufacturing factory is characterized in that: comprises an intelligent monitoring platform and an intelligent production platform; the intelligent monitoring platform is connected with the intelligent production platform;
the intelligent monitoring platform further comprises a ship block construction intelligent monitoring and managing system for controlling the ship block construction, a ship factory production service equipment intelligent monitoring and managing system for controlling ship factory production service equipment, a ship product matching equipment intelligent monitoring and managing system for controlling ship product matching equipment, a ship body inspection intelligent monitoring and managing system for inspecting the ship body and an outfitting inspection intelligent monitoring and managing system for inspecting the outfitting;
the intelligent production platform comprises a factory-wide robot network cooperation management system for performing cooperation control on the factory-wide robot during working;
the ship body subsection construction intelligent monitoring management system comprises a steel pretreatment process monitoring module for monitoring a steel pretreatment process, a steel plate machining process lineation cutting process monitoring module for monitoring a steel plate machining process lineation cutting process, a pipe machining process monitoring module for monitoring a pipe machining process, an assembly process monitoring module for monitoring an assembly process, a precutting process monitoring module for monitoring a precutting process, a subsection assembly welding process monitoring module for monitoring a subsection assembly welding process, a subsection coating monitoring module for monitoring a subsection coating process and an in-dock large folding process monitoring module for monitoring an in-dock large folding process;
the intelligent monitoring management system for the shipyard production service equipment comprises intelligent carrying equipment, intelligent assembling equipment, intelligent hoisting equipment, intelligent anti-corrosion equipment, intelligent cleaning equipment, intelligent power equipment, intelligent heating equipment, an intelligent slipway, an intelligent dock, an intelligent wharf and informatization monitoring equipment;
the intelligent monitoring and management system for the ship product matching equipment comprises a matching manufacturer state intelligent tracking module for tracking the state of a matching manufacturer, an intelligent tracking module entering a shipyard for intelligently tracking the state of the matching manufacturer, host equipment, spare parts thereof, a remote control system, shafting equipment, propellers thereof, a generator, large auxiliary equipment of a boiler, bridge building equipment, a bridge deck thereof, small auxiliary equipment, a centralized control platform thereof, comprehensive alarm equipment, a display platform thereof, navigation, communication and remote sensing equipment, and deck equipment and rudder system equipment;
the intelligent monitoring and management system for the ship product matching equipment comprises a ship product management module which can provide statistical analysis, technical support management, document management and a harmful substance list and has an auxiliary function;
the ship product management system comprises a system function submodule, a system management submodule, a personnel management submodule for personnel management, a role management subsystem for role management, a code management submodule for code management and a data synchronization submodule, and a man-machine interaction access submodule for communication between a shipowner and a shipyard;
the intelligent monitoring and management system for ship hull inspection comprises a steel plate cutting intelligent inspection module for intelligently inspecting steel plate cutting, a steel plate polishing intelligent inspection module for performing intelligent inspection on steel plate polishing, a subsection small-assembly intelligent inspection module for performing subsection small-assembly intelligent inspection, a subsection large-assembly intelligent inspection module for performing subsection large-assembly intelligent inspection, an intelligent cabin equipment body function inspection module for intelligently inspecting the functions of the cabin equipment body, a deck equipment body function intelligent inspection module for intelligently inspecting the functions of the deck equipment body, a bridge equipment body function intelligent inspection module for intelligently inspecting the function of the bridge equipment body, the intelligent steel plate coating inspection module is used for intelligently inspecting steel plate coating and the intelligent steel plate welding inspection module is used for intelligently inspecting steel plate welding;
the outfitting inspection intelligent monitoring management system comprises a main machine equipment body function intelligent inspection module for main machine equipment body inspection, a small auxiliary machine equipment body function intelligent inspection module for small auxiliary machine equipment body inspection, a large auxiliary machine equipment body function intelligent inspection module for large auxiliary machine equipment body inspection, a pipeline body function intelligent inspection module for pipeline body function inspection, a shafting equipment body function intelligent inspection module for shafting equipment body function inspection, a full-equipment pilot intelligent inspection module for full-equipment pilot inspection and a full-equipment mooring intelligent inspection module for full-equipment mooring inspection;
the whole plant robot network cooperation management system comprises a carrying robot for carrying, a cutting robot for cutting, a polishing robot for polishing, a welding robot for welding, a derusting robot for derusting, a spraying robot for spraying, a hoisting robot for hoisting, a marking robot for marking, a palletizing robot for palletizing, a cleaning robot for cleaning, a robot for preventing robot and a warehousing robot for warehousing.
2. The civil intelligent shipbuilding plant according to claim 1, further characterized by: the intelligent communication and monitoring system of the whole factory is used for managing and monitoring the communication of the whole factory, the steel pretreatment process monitoring module, the steel plate machining process monitoring, scribing and cutting process monitoring module, the pipe machining process monitoring module, the small assembling process monitoring module, the pre-closing process monitoring module, the segmented welding process monitoring module, the segmented coating process monitoring module and the dock interior large closing process monitoring module are used for monitoring through the intelligent communication and monitoring system of the whole factory, and meanwhile, information feedback is carried out, so that the intelligent control of the segmented construction process is realized.
3. The civil intelligent shipbuilding plant according to claim 2, further characterized by: the intelligent monitoring management system for the shipyard production service equipment monitors and controls the shipyard production service equipment through factory-wide intelligent communication and a monitoring system, feeds back information and performs intelligent control.
4. The civil intelligent shipbuilding plant according to claim 1, further characterized by: the intelligent monitoring and management system for the ship product matching equipment carries out intelligent tracking on the production and quality states of the matching equipment matching manufacturer, intelligent tracking on the order information of the matching equipment and intelligent tracking on the state of the matching equipment sent from the matching manufacturer in the state of the matching manufacturer, wherein the intelligent tracking in the state needs to meet the requirement that the manufacturer installs a product production informatization compatible monitoring system of the matching manufacturer; in a state of entering a shipyard, the management system carries out intelligent tracking on the installation and debugging states of matched equipment in the shipyard, intelligent tracking on the running and testing quality states of the matched equipment in the shipyard and intelligent tracking on the maintenance state of the matched equipment entering the shipyard, wherein the intelligent tracking in the state needs to meet the information monitoring system of an internal warehouse of the shipyard and field installation equipment.
5. The civil intelligent shipbuilding plant according to claim 1, further characterized by: the intelligent ship product monitoring and management system is characterized by further comprising an information big data module for information integration, and the intelligent ship product monitoring and management system is used for carrying out data acquisition and data analysis through the information big data module of the ship product equipment and further monitoring and tracking each process.
6. The civil intelligent shipbuilding plant according to claim 2, further characterized by: the intelligent communication of whole factory and monitored control system include still including the analysis module that carries out the analysis after gathering, hull inspection wisdom monitoring management system carries out control, scanning and information collection through intelligent communication of whole factory and monitored control system to feed back information, analysis module carries out the analysis to information collection.
7. The civil intelligent shipbuilding plant according to claim 2, further characterized by: the outfitting inspection intelligent monitoring management system monitors, scans and acquires information through a whole-plant intelligent communication and monitoring system, feeds back the information, and the analysis module analyzes the acquired information.
8. The civil intelligent shipbuilding plant according to claim 1, further characterized by: the production data module is used for recording production data; the plant robot network cooperation system management system controls various robots to work through the production data module and collects data during working.
9. The civil intelligent shipbuilding plant according to claim 1, further characterized by: the whole-plant intelligent communication and monitoring system comprises a robot network cooperation module and an intelligent communication and monitoring module which perform all-around control work;
the intelligent communication and monitoring module comprises a monitoring probe and a communication transmission module;
the communication transmission module mainly comprises an information transmitting submodule, an information 5G receiving submodule, a firewall, a submodule for intelligently monitoring and managing shipyards and supporting process flows, and a submodule for systematically storing and storing information.
10. The civil intelligent shipbuilding plant according to claim 1, further characterized by: and the 5G receiving module is used for transferring the information out of order through the base station and directly transferring the information when receiving the information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110077454.9A CN112686645B (en) | 2021-01-20 | 2021-01-20 | Civil intelligent ship manufacturing factory |
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