CN112679547A - Preparation method of oil-soluble carboxylic acid complex - Google Patents

Preparation method of oil-soluble carboxylic acid complex Download PDF

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CN112679547A
CN112679547A CN202110016221.8A CN202110016221A CN112679547A CN 112679547 A CN112679547 A CN 112679547A CN 202110016221 A CN202110016221 A CN 202110016221A CN 112679547 A CN112679547 A CN 112679547A
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carboxylic acid
oil
soluble carboxylic
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李艳娜
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Luoyang Connason New Energy Technology Co ltd
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Abstract

The invention relates to the technical field of petrochemical industry, in particular to a preparation method of an oil-soluble carboxylic acid complex. The present invention produces novel oil-soluble carboxylic acid complexes by the direct reaction of molybdenum compounds with carboxylic acids in the presence of organic amines with removal of water at specific elevated temperatures, and is particularly suitable for use as hydrogenation catalysts. A key feature of the process is the removal of free water during the reaction, which includes any water that may be initially present, as well as water that may be formed during the reaction. The present invention has advantages of improving oil solubility and high molybdenum content of carboxylic acid complex catalyst, providing stable dissolved molybdenum, not generating solid precipitation due to decomposition, thereby improving and enhancing oil-soluble carboxylic acid complex preparation and productivity.

Description

Preparation method of oil-soluble carboxylic acid complex
Technical Field
The invention relates to the technical field of petrochemical industry, in particular to a preparation method of an oil-soluble carboxylic acid complex.
Background
At present, with the decreasing of conventional petroleum resources and the increasing maturity of heavy oil extraction technologies, the production of crude oil tends to be heavy and inferior. The refining and chemical enterprises face the problem of lightening a large amount of domestic inferior heavy oil and imported inferior heavy oil. Meanwhile, the requirements of environmental protection indexes are considered, the quality of gasoline and diesel oil is controlled, and the requirement of producing clean fuel is met. The slurry bed hydrocracking technology can process the inferior heavy oil raw material with high metal content, high carbon residue and high sulfur, has high conversion rate and high light oil yield, and accords with the excellent process for improving the development trend of resource utilization rate.
The research on the hydrocracking technology of heavy oil slurry bed is carried out by various foreign companies, mainly including EST process of ENI company in Italy, HDHPLUS-SHP process developed by Intepep in Venezuela and Axens in France, VRSH process developed by Chevron company, VCC process developed by KBR and BP company, Uniflex process of UOP company and (HCAT/HC3) process of Headwater company. The key point of the development of the heavy oil slurry bed hydrocracking process lies in the continuous progress of a high-quality hydrogenation catalyst, wherein the oil-soluble catalyst can be effectively dissolved in a heavy raw material, has an excellent hydrogenation effect, can effectively inhibit coking, and is an ideal catalyst.
Therefore, the oil-soluble catalyst is gradually a hot point of research, and how to obtain the oil-soluble catalyst with simple preparation method and high activity is a technical problem which needs to be solved urgently in the field.
Disclosure of Invention
In order to overcome the disadvantages and shortcomings of the prior art, the present invention aims to provide a method for preparing an oil-soluble carboxylic acid complex.
The purpose of the invention is realized by the following technical scheme: a process for preparing oil-soluble carboxylic acid complex features that the molybdenum compound and carboxylic acid are directly reacted at high temp in the presence of organic amine as catalyst while removing water from the reaction mixture.
The molybdenum compound adopted by the invention is at least one of ammonium molybdate, molybdic acid, molybdenum trioxide, molybdic anhydride and molybdenum chloride; the ammonium molybdate is at least one of ammonium mono-molybdate, ammonium dimolybdate and ammonium paramolybdate. In a preferred embodiment of the invention, ammonium molybdate is used together with molybdic acid.
Carboxylic acids contemplated by the present invention are carboxylic acids containing 4 to 30 carbon atoms, including fatty acids, alicyclic acids, and aromatic acids. The fatty acid may be a short chain fatty acid having 2 to 6 carbon atoms, such as butyric acid, isobutyric acid, valeric acid, caproic acid, and the like; or medium chain fatty acids having 7 to 11 carbon atoms, such as caprylic acid, capric acid, sebacic acid, and the like; or long chain fatty acids containing 12 to 30 carbon atoms, such as oleic acid, linoleic acid, palmitic acid, non-biodiesel, linolenic acid, lauric acid, palmitic acid, tetracarbonic acid, tricarbonic acid, and the like. The alicyclic acid is an alicyclic acid having 4 to 12 carbon atoms, such as cyclohexanoic acid, cyclodecanoic acid, cyclododecanoic acid, and the like. The aromatic acid is an aromatic acid having 7 to 14 carbon atoms and may contain one or two fused rings, wherein the carboxyl group may or may not be attached to the ring, such as benzoic acid, 1-naphthoic acid, 2-naphthoic acid, o-tolylacetic acid, m-tolylacetic acid, p-tolylacetic acid, phenylacetic acid, 1-naphthylacetic acid, 2-naphthylacetic acid, phenylbutyric acid, and the like.
The structural formula of the organic amine adopted by the invention is as follows:
Figure BDA0002886852880000021
wherein each of R1, R2, and R3 is independently selected from hydrogen, an unsubstituted or substituted alkyl group of 1 to 10 carbon atoms, and an unsubstituted or substituted aryl group of 6 to 12 carbon atoms; and at least one of R1, R2, and R3 is not hydrogen.
The above organic amine is preferably each of R1, R2 and R3 is independently selected from hydrogen or unsubstituted alkyl groups, such as methyl, ethyl, propyl, butyl, pentyl, hexyl and the like. Particularly preferred are tertiary alkylamines, wherein each alkyl group contains 1 to 4 carbon atoms. Illustrative are aliphatic amines such as n-hexylamine, triethylamine, diethylamine, dibutylamine, tributylamine, hexamethylenediamine, etc., and aromatic amines such as aniline, diphenylamine, triphenylamine, benzylamine, dibenzylamine, etc.; cyclic amines such as pyridine, alpha-pyridine, piperidine and the like may also be used in the process of the present invention. The molar ratio of carboxylic acid to organic amine is 1: 0.05-1.0, preferably 1: 0.1-0.5.
As previously mentioned, the removal of water is a key feature of the process for the preparation of the oil-soluble carboxylic acid complexes of the present invention. If the reaction is carried out without removing water, a very long reaction time may be required in preparing the oil-soluble carboxylic acid complex, and more importantly, the stability of the resulting oil-soluble carboxylic acid complex may not be achieved. However, while water removal appears to be necessary, the manner in which the water is removed is not important. Thus, during this preliminary reaction, any known technique may be used to remove the water. Water can be removed from the reaction mixture and the reaction time to form the desired oil-soluble carboxylic acid complex can be significantly reduced, with particularly desirable approaches involving the use of gas purges, including molecular oxygen-containing gases (e.g., air) or inert gases (e.g., nitrogen), in conventional fashion. It is particularly preferred to use a molecular oxygen-containing gas, such as purge air, which not only removes water from the reaction mixture, but also maintains the dissolved molybdenum in its higher oxidation state, thereby allowing for a higher molybdenum content in the resulting oil-soluble carboxylic acid complex. In the absence of sufficient oxygen or air, molybdenum is reduced to form dark blue colloidal solutions that can be oxidized by air or molecular oxygen-containing gases at reaction temperatures. Generally, an amount of oxygen sufficient to reoxidize the reduced lower molybdenum of the reduced molybdenum compound to hexavalent molybdenum may be used.
Alternatively, the water may be removed by using a dehydrating agent (e.g., calcium chloride, sodium sulfate, magnesium sulfate, calcium sulfate, etc.) or by using an azeotropic agent. Any entrainer that is inert to the reaction itself may be used in this process. Suitable entrainers include benzene or aralkyl compounds such as lower alkyl benzenes having 1 to 3 alkyl side chains (each alkyl side chain having 1 to 4 carbon atoms, e.g. ethylbenzene, xylene and cumene; or alkyl side chains having 5 to 12 carbon atoms, e.g. hexane, octane and decane). The amount of entrainer required depends on the amount of water to be removed and varies from system to system, and can be readily determined by one skilled in the art. In general, it may not be necessary to completely remove all of the water present or that may have formed during the reaction, the amount of water removed depending on the desired molybdenum content in the carboxylic acid complex produced and the reaction time. The higher the molybdenum content of the carboxylic acid complex produced in the reaction, the greater the amount of water that needs to be removed, and the removal of almost all the water present or formed during the reaction is the optimal condition for obtaining the highest molybdenum content; thus, the water content is not more than 1%, usually about 0.5%, and preferably as low as 0.1% or less, depending on the mass of the reaction mixture.
The molybdenum compound, carboxylic acid and organic amine may generally be reacted in the presence of an inert solvent, which is typically present with one or more of the foregoing entrainers. However, such solvents are not required when the carboxylic acid and the organic amine used are liquid at the reaction temperature.
The reaction temperature of the molybdenum compound and the carboxylic acid in the presence of the organic amine is controlled to be about 150 ℃ and 250 ℃. In a preferred aspect thereof, the reaction is carried out at a temperature of about 170 ℃ and 220 ℃, particularly between about 185 ℃ and 210 ℃. Any minimum temperature that provides the desired reaction may be used, but temperatures above about 250 ℃ are not recommended because the carboxylic acid complex is susceptible to thermal decomposition at this temperature, forming a solution that is not completely homogeneous, and therefore, does not form a stable solution. It is particularly convenient to use atmospheric pressure, but pressures above or below atmospheric pressure may be used if desired. Shorter reaction times may be employed as the temperature is increased, although in general, reaction times in the range of about 2 to 36 hours (preferably 10 to 24 hours) or more will be sufficient to produce the desired oil-soluble carboxylic acid complex.
The molar ratio of carboxylic acid to molybdenum compound is 1:4 to 12, and preferably between about 1:6 to 8 (on a molar basis). In general, the oil-soluble carboxylic acid complex of the present invention obtained by the above-described method may contain molybdenum in an amount of about 5 to 15% by weight, based on the mass of the composition.
The invention has the beneficial effects that: the present invention produces novel oil-soluble carboxylic acid complexes by the direct reaction of molybdenum compounds with carboxylic acids in the presence of organic amines with removal of water at specific elevated temperatures, and is particularly suitable for use as hydrogenation catalysts. A key feature of the process is the removal of free water during the reaction, which includes any water that may be initially present, as well as water that may be formed during the reaction.
The present invention has advantages of improving oil solubility of carboxylic acid complex and high molybdenum content, providing stable dissolved molybdenum, not generating solid precipitation due to decomposition, thereby improving and enhancing preparation and productivity of oil-soluble carboxylic acid complex.
Detailed Description
The present invention will be further described with reference to the following examples for facilitating understanding of those skilled in the art, and the description of the embodiments is not intended to limit the present invention.
Example 1
A mixture of 5.5 parts of ammonium molybdate, 18.5 parts of naphthenic acid and 4.0 parts of tri-n-butylamine was heated at 200 ℃ for 10 hours while continuously stirring the contents thereof and removing water formed during the reaction, thereby obtaining an oil-soluble carboxylic acid complex. 20ml of ethylbenzene was added to the carboxylic acid complex prepared above to obtain a homogeneous solution containing 6% of molybdenum. This solution does not form a precipitate even after being left in the air for one month.
Comparative example 1
A mixture of 5.5 parts ammonium molybdate and 22.5 parts naphthenic acid was heated to 200 c and stirring was continued for 10 hours while removing the water formed during the reaction. When 20ml of ethylbenzene was added to the carboxylic acid complex prepared above, a large amount of precipitate was formed. After filtering the precipitate, the molybdenum content of the solution was about 35% by weight, and when the solution was left in air for one month, a large amount of sludge precipitate was formed.
Examples 2 to 9
The oil-soluble carboxylic acid complexes of the following examples were prepared by using the corresponding 4.0 parts of organic amines listed in the following table, instead of the tri-n-butylamine used in example 1. The reaction conditions for preparing these carboxylic acid complexes were the same as in example 1 except that tri-n-butylamine was replaced with other organic amines.
Examples Organic amine Product characteristics of solution diluted with 20ml ethylbenzene
2 Di-n-butylamine Homogeneous phase
3 N-hexylamine Homogeneous phase
4 Hexamethylene diamine Slight precipitation
5 Aniline Homogeneous phase
6 Diphenylamine Homogeneous phase
7 Triphenylamine Homogeneous phase
8 Benzylamine Homogeneous phase
9 Dibenzylamine Homogeneous phase
As can be seen from the above table, the present invention is advantageous in that the oil solubility and high molybdenum content of the carboxylic acid complex are improved, stable dissolved molybdenum is provided, solid precipitation due to decomposition is not generated, and thus the preparation and productivity of the oil-soluble carboxylic acid complex are improved and enhanced.
The above-described embodiments are preferred implementations of the present invention, and the present invention may be implemented in other ways without departing from the spirit of the present invention.

Claims (10)

1. A method for preparing an oil-soluble carboxylic acid complex, characterized by: the oil-soluble carboxylic acid complex is prepared by directly reacting a molybdenum compound with a carboxylic acid in the presence of an organic amine catalyst at high temperature while removing water from the reaction mixture.
2. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the molybdenum compound is at least one of ammonium molybdate, molybdic acid, molybdenum trioxide, molybdic anhydride and molybdenum chloride; the ammonium molybdate is at least one of ammonium mono-molybdate, ammonium dimolybdate and ammonium paramolybdate.
3. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the carboxylic acid is at least one of a fatty acid, an alicyclic acid and an aromatic acid containing 4 to 30 carbon atoms.
4. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the carboxylic acid is at least one of a short-chain fatty acid having 2 to 6 carbon atoms, a medium-chain fatty acid having 7 to 11 carbon atoms, a long-chain fatty acid having 12 to 30 carbon atoms, an alicyclic acid having 4 to 12 carbon atoms, and an aromatic acid having 7 to 14 carbon atoms.
5. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the short-chain fatty acid is at least one of butyric acid, isobutyric acid, valeric acid and caproic acid; the medium-chain fatty acid is at least one of caprylic acid, capric acid and sebacic acid; the long-chain fatty acid is at least one of oleic acid, linoleic acid, palmitic acid, non-biodiesel, linolenic acid, dodecanoic acid, hexadecanoic acid, tetracarbonic acid and tricarbonic acid; the alicyclic acid is at least one of cyclohexanoic acid, cyclodecanoic acid and cyclododecanoic acid; the aromatic acid is at least one of benzoic acid, 1-naphthoic acid, 2-naphthoic acid, o-methylphenylacetic acid, m-methylphenylacetic acid, p-methylphenylacetic acid, phenylacetic acid, 1-naphthylacetic acid, 2-naphthylacetic acid and phenylbutyric acid.
6. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the organic amine has the structural formula:
Figure FDA0002886852870000011
wherein each of R1, R2, and R3 is independently selected from hydrogen, an unsubstituted or substituted alkyl group of 1 to 10 carbon atoms, and an unsubstituted or substituted aryl group of 6 to 12 carbon atoms; and at least one of R1, R2, and R3 is not hydrogen.
7. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the organic amine has the structural formula:
Figure FDA0002886852870000021
wherein each of R1, R2, and R3 is independently selected from hydrogen or unsubstituted alkyl.
8. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the organic amine includes at least one of n-hexylamine, triethylamine, diethylamine, dibutylamine, tributylamine, hexamethylenediamine, aniline, diphenylamine, triphenylamine, benzylamine, dibenzylamine, pyridine, α -pyridine, and piperidine.
9. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: removing water from the reaction mixture with a dehydrating agent or an azeotropic agent; the dehydrating agent is at least one of calcium chloride, sodium sulfate, magnesium sulfate and calcium sulfate; the entrainer is at least one of ethylbenzene, xylene, cumene, hexane, octane and decane.
10. The method for producing an oil-soluble carboxylic acid complex according to claim 1, wherein: the reaction temperature is 150-250 ℃, and the reaction time is 2-36 h; the molar ratio of the carboxylic acid to the molybdenum compound is 1:4-12, and the molar ratio of the carboxylic acid to the organic amine is 1: 0.05-1.0.
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Cited By (1)

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CN115532309A (en) * 2021-06-30 2022-12-30 中国石油化工股份有限公司 Preparation method and application of oil-soluble catalyst for slurry bed hydrogenation

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Publication number Priority date Publication date Assignee Title
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CN115532309B (en) * 2021-06-30 2023-10-13 中国石油化工股份有限公司 Preparation method and application of oil-soluble catalyst for slurry bed hydrogenation

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