CN112670030A - Multi-strand wire binding system and wire binding process for cable production - Google Patents

Multi-strand wire binding system and wire binding process for cable production Download PDF

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Publication number
CN112670030A
CN112670030A CN202011464364.7A CN202011464364A CN112670030A CN 112670030 A CN112670030 A CN 112670030A CN 202011464364 A CN202011464364 A CN 202011464364A CN 112670030 A CN112670030 A CN 112670030A
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shaft
rotating
driven
rotate
worm
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CN112670030B (en
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不公告发明人
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Zhangjiagang Sanfeng Mechanical & Electrical Development Co ltd
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Individual
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Manufacturing & Machinery (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a multi-strand wire binding system for cable production, which comprises a base, wherein a supporting plate and a mounting plate are respectively and fixedly mounted at the top of the base, the mounting plate is positioned on one side of the supporting plate, a clamping assembly is connected onto the supporting plate in a sliding manner, a lifting assembly is rotatably connected onto one side of the top of the base and is in transmission connection with the clamping assembly, a wire binding assembly is rotatably connected onto the top of one side of the mounting plate, an installation box is fixedly mounted on the other side of the top of the base, a driven shaft is rotatably connected onto the inner wall of one side of the installation box, and one end of the driven shaft extends to the outer side of the installation box and is in. The invention can realize automatic wire bundling, can adjust the tightness of the wire bundling, can be adapted to different cables, and can simultaneously wind the cable after the wire bundling is finished, so the technical scheme has good practicability and convenience.

Description

Multi-strand wire binding system and wire binding process for cable production
Technical Field
The invention relates to the technical field of cable production, in particular to a multi-strand wire binding system and a wire binding process for cable production.
Background
The copper wire bundle machine is equipment for twisting a plurality of single copper wires together according to specified models so as to meet the requirement of electricity bearing and facilitate the coating of plastics or rubber. The traditional wire binding machine is matched with a pay-off rack of the wire binding machine for use.
When the existing wire bundling machine bundles wires, the following defects still exist, and 1, after the wire bundling is finished, a take-up machine is required to store the wires, so that the use is not convenient; 2. when the wire is bundled, the tightness of the bundled wire cannot be conveniently adjusted; 3. in order to solve the above problems, the present invention provides a multi-strand wire-binding system and a wire-binding process for cable production, which are used to store a wire after wire-binding on a winding shaft.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a multi-strand wire bundling system and a wire bundling process for cable production, wherein the multi-strand wire bundling system can realize automatic winding, can adjust the tightness and can uniformly wind a lead on a winding shaft.
The invention provides a multi-strand wire binding system for cable production, which comprises a base, wherein a supporting plate and a mounting plate are respectively fixedly mounted at the top of the base, the mounting plate is positioned at one side of the supporting plate, a clamping component is connected on the supporting plate in a sliding manner, a lifting component is rotatably connected at one side of the top of the base and is in transmission connection with the clamping component, a wire binding component is rotatably connected at the top of one side of the mounting plate, a mounting box is fixedly mounted at the other side of the top of the base, a driven shaft is rotatably connected on the inner wall of one side of the mounting box, one end of the driven shaft extends to the outer side of the mounting box and is in transmission connection with the wire binding component, a driving motor is fixedly mounted at the top of the base, an output shaft of the driving motor extends into the mounting box and is in transmission connection with the driven shaft, a power shaft is, and the power shaft is in transmission connection with the lifting assembly and the clamping assembly respectively.
Further, fixed mounting has the connecting cover that is located the install bin on driving motor's the output shaft, sliding connection has the driving shaft in the connecting cover, and the one end of driving shaft extends to in the install bin, all fixed cover is equipped with pinion, well gear and gear wheel on driving shaft and the driven shaft, and be located pinion, well gear and the gear wheel on the driving shaft respectively with be located gear wheel, well gear and the pinion swing joint on the driven shaft.
Further, it is equipped with the slide that is located the install bin to rotate the cover on the driving shaft, and one side of slide has seted up the shifting chute, sliding connection has the cardboard in the shifting chute, fixed mounting has the locating plate on the opposite side inner wall of install bin, and equidistant three constant head tank of having seted up in one side of locating plate, the cardboard clamps with three constant head tank activity respectively, one side fixed mounting of cardboard has the installation pole, and the one end of installation pole extends to the install bin in, one side fixed mounting of installation pole has the push rod, the slide opening has been seted up on one side inner wall of install bin, and the one end of push rod runs through the slide opening and extends to the outside of install bin, the opposite side fixed mounting of cardboard has compression spring, and compression spring's one end and one side inner wall fixed connection of shifting.
Further, the wire bundling component comprises a rotating cover which is rotatably connected to one side of the mounting plate, a mounting ring is fixedly mounted in the rotating cover, a plurality of supporting shafts are fixedly mounted on one side of the mounting ring at equal intervals, a wire bundling plate is fixedly mounted in the rotating cover, a plurality of through holes are formed in the wire bundling plate at equal intervals, a plurality of jacks are formed in the inner wall of the rotating cover at equal intervals, the jacks correspond to the supporting shafts respectively, the through holes correspond to the jacks respectively, a gear ring which is positioned on one side of the mounting ring is fixedly sleeved on the rotating cover, a transmission shaft is rotatably connected to the mounting plate, a driving gear is fixedly mounted at one end of the transmission shaft and meshed with the gear ring, a second worm wheel is fixedly mounted at the other end of the transmission shaft, a rotating shaft is rotatably connected to the other side of the mounting plate, and a first worm is fixedly, first worm meshes with the second worm wheel mutually, the bottom fixed mounting of pivot has first worm wheel, the fixed cover of one end of driven shaft is equipped with the second worm, the second worm meshes with first worm wheel mutually.
Further, clamping component includes the connecting plate of sliding connection in the backup pad, the connecting plate is connected with the lift module transmission, one side fixed mounting of connecting plate has the mounting bracket, and rotates on the bottom inner wall of mounting bracket and be connected with the installation axle, the installation axle is connected with the power shaft transmission, the top of mounting bracket is rotated and is connected with the screw rod, and threaded connection has the thread plate on the screw rod, bottom one side of thread plate is rotated and is connected with the bracing piece, and in the bottom of bracing piece extended to the mounting bracket, the bottom of bracing piece and the equal fixed mounting in top of installation axle have the (holding) chuck, and two (holding).
Further, the top of the base is rotatably connected with a rotating rod, the top of the base is rotatably connected with a first rotating shaft, a third worm wheel is fixedly sleeved on the rotating rod, a third worm wheel is fixedly sleeved on the first rotating shaft, a third worm is fixedly sleeved on the first rotating shaft, the third worm wheel is meshed with the third worm in the axial direction, a second bevel gear is fixedly sleeved on one end of the first rotating shaft and the power shaft, and the two second bevel gears are meshed with each other, the inner wall of the bottom of the mounting rack is rotatably connected with a rotating pipe, the top end of the rotating rod extends into the rotating tube and is fixedly provided with a connecting disc, the inner walls of the two sides of the rotating tube are both fixedly provided with a limiting strip, and the both sides of connection pad have all been seted up spacing mouthful, and two spacing strips slide the adaptation with two spacing mouths respectively, be connected with same drive belt on the rotating tube with installation hub drive.
Further, lifting unit is including rotating the support column of connection at the base top, the top fixed mounting of support column has the driving roller, the driving roller is connected with the connecting plate transmission, the cover is equipped with the shift ring on the driving roller, and the opposite side fixed connection of shift ring and connecting plate, set up the ring channel that is the slope setting on the driving roller, and fixed mounting has the fender axle on one side inner wall of shift ring, the one end that keeps off the axle extends to in the ring channel and is connected with the inner wall transmission of ring channel, the support column is connected with the power shaft transmission.
Further, the top of base is rotated and is connected with the second axis of rotation, and all fixes the cover and be equipped with the third bevel gear on the one end of second axis of rotation and the power shaft, and two third bevel gears mesh mutually, fixed cover is equipped with the fourth worm wheel on the support column, and fixed cover is equipped with the fourth worm in the second axis of rotation, the fourth worm wheel meshes with the fourth worm mutually.
Furthermore, first bevel gears are fixedly mounted at one end of the power shaft and an output shaft of the driving motor, and the two first bevel gears are meshed with each other.
The bunching process of the multi-strand bunching system for cable production comprises the following steps:
s1, firstly, respectively clamping a plurality of take-up shafts wound with wires on corresponding support shafts, wherein the take-up shafts can rotate after being installed, so that the wires can be conveniently released, then placing a take-up reel for winding after wire binding is finished on a chuck plate positioned below, then rotating a screw to drive a threaded plate to move downwards, and driving a support rod to move downwards when the threaded plate moves downwards until the two chuck plates can tightly clamp the take-up reel, then respectively penetrating the plurality of wires through corresponding through holes, and fixedly connecting one end of each wire to the take-up reel;
s2, the driving shaft can be driven to transversely move by moving the push rod, when the driving shaft moves, the pinion, the middle gear and the large gear on the driving shaft can be respectively meshed with the large gear, the middle gear and the pinion on the driven shaft, so that the driven shaft can rotate at low speed, medium speed and high speed, then the rotating cover can rotate at low speed, medium speed and high speed through transmission, when the rotating cover rotates at low speed, the binding wire can be molded in a loose state, when the binding wire is at medium speed, the tightness is lifted, when the binding wire is at high speed, the binding wire can be molded in a high tightness, after the position of the driving shaft is adjusted, the push rod can be released, and the compression spring in a stressed state can push the clamping plate to move into a corresponding positioning groove, so that the driving shaft is positioned;
s3, the driving shaft can be driven to rotate by starting the driving motor, the driven shaft can be driven to rotate when the driving shaft rotates, the rotating shaft can be driven to rotate by the second worm and the first worm wheel when the driven shaft rotates, then the transmission shaft can be driven to rotate by the transmission of the first worm and the second worm wheel, and the rotating cover can be driven to rotate by the driving gear and the gear ring when the transmission shaft rotates, so that the bunch plate can rotate, and the winding of the multi-strand wire is realized;
s4, when the driving motor is started, the power shaft can be driven to rotate through the two first bevel gears, when the power shaft rotates, the first rotating shaft can be driven to rotate through the two second bevel gears, at the moment, the rotating rod can be driven to rotate through the transmission of the third worm and the third worm gear, when the rotating rod rotates, the rotating pipe can be driven to rotate, at the moment, the mounting shaft can be driven to rotate under the transmission action of the transmission belt, at the moment, the take-up reel can rotate, and the wire after the wire bunching is finished can be wound on the take-up reel;
s5, when the power shaft rotated, two third bevel gears of accessible can drive the second axis of rotation and rotate, when the second axis of rotation rotated, the transmission effect of accessible fourth worm and fourth worm wheel down can drive the support column and rotate, when the support column rotated, can make the driving roller rotate, this moment under the transmission effect of ring channel and fender axle, can drive the vertical reciprocating motion of shifting ring, so can make the take-up reel carry out vertical reciprocating motion, can realize that the wire is even around establishing on the take-up reel.
The invention has the following advantages:
1. in the invention: firstly, respectively clamping a plurality of take-up shafts wound with wires on corresponding support shafts, wherein the take-up shafts can rotate after being installed, so that the wires can be conveniently released;
2. in the invention: the driving shaft can be driven to transversely move by moving the push rod, when the driving shaft moves, the pinion, the middle gear and the large gear on the driving shaft can be respectively meshed with the large gear, the middle gear and the pinion on the driven shaft, so that the driven shaft can be kept to rotate at low speed, medium speed and high speed, then the rotating cover can be driven to rotate at low speed, medium speed and high speed, when the rotating cover rotates at low speed, the binding wire can be molded in a loose state, when the binding wire is at medium speed, the tightness is improved, when the binding wire is at high speed, the binding wire can be molded at high tightness, after the position of the driving shaft is adjusted, the push rod can be released, and the compression spring in a stressed state can push the clamping plate to move into the corresponding positioning groove to position the driving shaft;
3. in the invention: the driving shaft can be driven to rotate by starting the driving motor, the driven shaft can be driven to rotate at the moment when the driving shaft rotates, the rotating shaft can be driven to rotate by the second worm and the first worm wheel when the driven shaft rotates, then the transmission shaft can be driven to rotate by the transmission of the first worm and the second worm wheel, and the rotating cover can be driven to rotate by the driving gear and the gear ring when the transmission shaft rotates, so that the bunching disc can rotate, and the winding of multi-strand wires is realized;
4. in the invention: when the driving motor is started, the power shaft can be driven to rotate through the two first bevel gears, when the power shaft rotates, the first rotating shaft can be driven to rotate through the two second bevel gears, at the moment, the rotating rod can be driven to rotate through the transmission of the third worm and the third worm gear, when the rotating rod rotates, the rotating pipe can be driven to rotate, at the moment, the mounting shaft can be driven to rotate under the transmission action of the transmission belt, at the moment, the take-up reel can rotate, and then the wire after the wire bundling is finished can be wound on the take-up reel;
5. in the invention: when the power shaft rotates, the second rotating shaft can be driven to rotate through the two third bevel gears, when the second rotating shaft rotates, the supporting columns can be driven to rotate under the transmission action of the fourth worm and the fourth worm gear, when the supporting columns rotate, the driving rollers can rotate, and at the moment, under the transmission action of the annular groove and the blocking shafts, the moving ring can be driven to do longitudinal reciprocating motion, so that the take-up reel can do longitudinal reciprocating motion, and the wires can be uniformly wound on the take-up reel;
the invention can realize automatic wire bundling, can adjust the tightness of the wire bundling, can be adapted to different cables, and can simultaneously wind the cable after the wire bundling is finished, so the technical scheme has good practicability and convenience.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a top view of the internal structure of the mounting box of the present invention;
FIG. 3 is a schematic structural view of part A of FIG. 2 according to the present invention;
FIG. 4 is a top view of the connection structure of the driving motor, the first rotating shaft and the second power shaft according to the present invention;
FIG. 5 is a front view of the structure of part B of FIG. 4;
FIG. 6 is a side view of the connecting structure of the rotating shaft and the transmission shaft according to the present invention;
FIG. 7 is a front view of the internal structure of the rotating mask of the present invention;
FIG. 8 is a side view of the rotating cap and mounting ring attachment structure of the present invention;
FIG. 9 is a side view of the rotating mask and driveshaft connection of the present invention;
fig. 10 is a three-dimensional view of a beam wire tray structure of the present invention;
FIG. 11 is a top view of the rotating tube and mounting shaft connection of the present invention;
FIG. 12 is a three-dimensional view of the drive roller configuration of the present invention;
FIG. 13 is a side view of the drive roller and shift ring attachment structure of the present invention;
FIG. 14 is a schematic structural view of part C of FIG. 1 according to the present invention;
fig. 15 is a schematic structural view of part D of fig. 1 according to the present invention.
In the figure: 1-base, 2-support plate, 3-mounting plate, 4-rotating cage, 5-mounting ring, 6-support shaft, 7-drive shaft, 8-toothed ring, 9-drive gear, 10-rotating shaft, 11-first worm, 12-first worm gear, 13-mounting box, 14-second worm, 15-drive motor, 16-second worm gear, 17-driven shaft, 18-bundle disk, 19-drive shaft, 20-slide plate, 21-pinion, 22-middle gear, 23-bull gear, 24-connecting cage, 25-push rod, 26-moving groove, 27-catch plate, 28-mounting rod, 29-compression spring, 30-positioning plate, 31-positioning groove, 32-power shaft, 33-a first bevel gear, 34-a mounting bracket, 35-a rotating rod, 36-a third worm gear, 37-a third worm gear, 38-a fourth worm gear, 39-a support column, 40-a fourth worm gear, 41-a moving ring, 42-a transmission roller, 43-a first rotating shaft, 44-a second bevel gear, 45-a second rotating shaft, 46-a mounting shaft, 47-a chuck plate, 48-a connecting disc, 49-a limiting bar, 50-a rotating tube, 51-a transmission belt, 52-a screw rod, 53-a threaded plate, 54-a supporting rod, 55-an annular groove, 56-a blocking shaft and 57-a connecting plate.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
the first embodiment is as follows: as shown in fig. 1-10, a multi-strand wire binding system for cable production comprises a base 1, a support plate 2 and a mounting plate 3 are respectively fixedly mounted on the top of the base 1, the mounting plate 3 is located on one side of the support plate 2, a clamping assembly is slidably connected onto the support plate 2, a lifting assembly is rotatably connected onto one side of the top of the base 1, the lifting assembly is in transmission connection with the clamping assembly, a wire binding assembly is rotatably connected onto the top of one side of the mounting plate 3, a mounting box 13 is fixedly mounted on the other side of the top of the base 1, a driven shaft 17 is rotatably connected onto the inner wall of one side of the mounting box 13, one end of the driven shaft 17 extends to the outer side of the mounting box 13 and is in transmission connection with the wire binding assembly, a driving motor 15 is fixedly mounted on the top of the base 1, an output shaft of the driving motor 15 extends into the mounting box 13, and the power shaft 32 is in transmission connection with an output shaft of the driving motor 15, and the power shaft 32 is in transmission connection with the lifting assembly and the clamping assembly respectively.
In the invention, a connecting cover 24 positioned in a mounting box 13 is fixedly arranged on an output shaft of a driving motor 15, a driving shaft 19 is connected in the connecting cover 24 in a sliding manner, one end of the driving shaft 19 extends into the mounting box 13, a pinion 21, a middle gear 22 and a large gear 23 are fixedly sleeved on the driving shaft 19 and a driven shaft 17 respectively, and the pinion 21, the middle gear 22 and the large gear 23 positioned on the driving shaft 19 are movably meshed with the large gear 23, the middle gear 22 and the pinion 21 positioned on the driven shaft 17 respectively.
In the invention, a sliding plate 20 positioned in an installation box 13 is rotatably sleeved on a driving shaft 19, a moving groove 26 is formed in one side of the sliding plate 20, a clamping plate 27 is connected in the moving groove 26 in a sliding manner, a positioning plate 30 is fixedly installed on the inner wall of the other side of the installation box 13, three positioning grooves 31 are formed in one side of the positioning plate 30 at equal intervals, the clamping plate 27 is movably clamped with the three positioning grooves 31 respectively, an installation rod 28 is fixedly installed on one side of the clamping plate 27, one end of the installation rod 28 extends into the installation box 13, a push rod 25 is fixedly installed on one side of the installation rod 28, a sliding hole is formed in the inner wall of one side of the installation box 13, one end of the push rod 25 penetrates through the sliding hole and extends to the outer side of the installation box 13, a compression spring 29 is fixedly installed on the other side.
In the invention, the wire binding component comprises a rotating cover 4 which is rotatably connected with one side of a mounting plate 3, a mounting ring 5 is fixedly arranged in the rotating cover 4, a plurality of supporting shafts 6 are fixedly arranged at equal intervals on one side of the mounting ring 5, a wire binding disc 18 is fixedly arranged in the rotating cover 4, a plurality of through holes are arranged on the wire binding disc 18 at equal intervals, a plurality of jacks are arranged at equal intervals on the inner wall of the rotating cover 4 and respectively correspond to the plurality of supporting shafts 6, a gear ring 8 which is positioned on one side of the mounting ring 5 is fixedly sleeved on the rotating cover 4, a transmission shaft 7 is rotatably connected on the mounting plate 3, a driving gear 9 is fixedly arranged at one end of the transmission shaft 7, the driving gear 9 is meshed with the gear ring 8, a second worm wheel 16 is fixedly arranged at the other end of the transmission shaft 7, and a rotating shaft 10 is rotatably connected on the, the rotating shaft 10 is fixedly sleeved with a first worm 11, the first worm 11 is meshed with a second worm wheel 16, the bottom end of the rotating shaft 10 is fixedly provided with a first worm wheel 12, one end of the driven shaft 17 is fixedly sleeved with a second worm 14, and the second worm 14 is meshed with the first worm wheel 12.
A process for bundling a multi-strand bundling system for cable production, comprising the steps of:
s1, firstly, respectively clamping a plurality of take-up shafts wound with wires on corresponding support shafts 6, wherein the take-up shafts can rotate after being installed, so that the wires can be conveniently released, then placing a take-up reel for winding after wire binding is finished on a chuck 47 positioned below, then rotating a screw 52 to drive a threaded plate 53 to move downwards, and when the threaded plate 53 moves downwards, driving a support rod 54 to move downwards until the two chucks 47 can tightly clamp the take-up reel, then respectively penetrating the plurality of wires through corresponding through holes, and fixedly connecting one end of each wire to the take-up reel;
s2, the driving shaft 19 is driven to move transversely by moving the push rod 25, when the driving shaft 19 moves, the pinion 21, the middle gear 22 and the large gear 23 on the driving shaft 19 can be respectively engaged with the large gear 23, the middle gear 22 and the pinion 21 on the driven shaft 17, so that the driven shaft 17 can keep rotating at low speed, middle speed and high speed, then the rotating cover 4 can rotate at low speed, middle speed and high speed by transmission, when the rotating cover 4 rotates at low speed, the bunched yarns can be molded in a loose state, when the bunched yarns are molded at middle speed, the loose degree can be lifted, when the bunched yarns are molded at high speed, when the bunched yarns are molded at high tightness, after the position adjustment of the driving shaft 19 is completed, the push rod 25 can be released, the compression spring 29 in a stressed state can push the clamping plate 27 to move to the corresponding positioning groove 31, the driving shaft 19 is positioned;
s3, the driving shaft 19 can be driven to rotate by starting the driving motor 15, when the driving shaft 19 rotates, the driven shaft 17 can be driven to rotate, when the driven shaft 17 rotates, the rotating shaft 10 can be driven to rotate through the second worm 14 and the first worm wheel 12, then the transmission shaft 7 can be driven to rotate through the transmission of the first worm 11 and the second worm wheel 16, when the transmission shaft 7 rotates, the rotating cover 4 can be driven to rotate through the driving gear 9 and the gear ring 8, so that the wire bundling plate 18 can rotate, and the winding of multi-strand wires is realized;
s4, when the driving motor 15 is started, the power shaft 32 can be driven to rotate through the two first bevel gears 33, when the power shaft 32 rotates, the first rotating shaft 43 can be driven to rotate through the two second bevel gears 44, at the moment, the rotating rod 35 can be driven to rotate through the transmission of the third worm 37 and the third worm wheel 36, when the rotating rod 35 rotates, the rotating pipe 50 can be driven to rotate, at the moment, the mounting shaft 46 can be driven to rotate under the transmission action of the transmission belt 51, at the moment, the take-up reel can rotate, and the wire after wire bundling is finished can be wound onto the take-up reel;
s5, when the power shaft 32 rotates, the second rotating shaft 45 can be driven to rotate by the two third bevel gears, when the second rotating shaft 45 rotates, the supporting column 39 can be driven to rotate under the transmission action of the fourth worm 38 and the fourth worm wheel 40, when the supporting column 39 rotates, the driving roller 42 can rotate, at the moment, under the transmission action of the annular groove 55 and the blocking shaft 56, the moving ring 41 can be driven to do longitudinal reciprocating motion, so that the take-up reel can do longitudinal reciprocating motion, and the uniform winding of the lead on the take-up reel can be realized.
Example two: as shown in fig. 11-15, a multi-strand wire-bundling system and wire-bundling process for cable production, the present embodiment is different from the first embodiment in that: the clamping assembly comprises a connecting plate 57 which is connected to the supporting plate 2 in a sliding manner, the connecting plate 57 is in transmission connection with the lifting assembly, an installation frame 34 is fixedly installed on one side of the connecting plate 57, an installation shaft 46 is connected to the inner wall of the bottom of the installation frame 34 in a rotating manner, the installation shaft 46 is in transmission connection with the power shaft 32, a screw 52 is connected to the top of the installation frame 34 in a rotating manner, a thread plate 53 is connected to the screw 52 in a threaded manner, a supporting rod 54 is connected to one side of the bottom of the thread plate 53 in a rotating manner, the bottom end of the supporting rod 54 extends into the installation frame 34, chuck plates 47 are fixedly installed at the bottom end of the supporting rod 54 and the top end of the installation shaft 46, the two chuck plates 47 are matched with each other, a rotating rod 35 is connected to the top of the base, a third worm 37 is fixedly sleeved on the first rotating shaft 43, the third worm wheel 36 is meshed with the third worm 37 in the opposite direction, a second bevel gear 44 is fixedly sleeved on one end of the first rotating shaft 43 and the power shaft 32, the two second bevel gears 44 are meshed with each other, a rotating pipe 50 is rotatably connected on the inner wall of the bottom of the mounting frame 34, the top end of the rotating rod 35 extends into the rotating pipe 50 and is fixedly provided with a connecting disc 48, limiting strips 49 are fixedly arranged on the inner walls of the two sides of the rotating pipe 50, limiting ports are formed on the two sides of the connecting disc 48, the two limiting strips 49 are respectively matched with the two limiting ports in a sliding manner, the rotating pipe 50 and the mounting shaft 46 are in transmission connection with a same transmission belt 51, the lifting assembly comprises a supporting column 39 rotatably connected on the top of the base 1, a transmission roller 42 is fixedly arranged on the top end of the supporting column 39, the transmission roller 42, the movable ring 41 is fixedly connected with the other side of the connecting plate 57, the driving roller 42 is provided with an inclined annular groove 55, a blocking shaft 56 is fixedly mounted on the inner wall of one side of the movable ring 41, one end of the blocking shaft 56 extends into the annular groove 55 and is in transmission connection with the inner wall of the annular groove 55, the supporting column 39 is in transmission connection with the power shaft 32, the top of the base 1 is rotatably connected with a second rotating shaft 45, third bevel gears are fixedly sleeved on one end of the second rotating shaft 45 and the power shaft 32 and are engaged with each other, a fourth worm wheel 40 is fixedly sleeved on the supporting column 39, a fourth worm 38 is fixedly sleeved on the second rotating shaft 45 and is engaged with the fourth worm 38, a first bevel gear 33 is fixedly mounted on one end of the power shaft 32 and the output shaft of the driving motor 15, and the two first bevel gears 33 are engaged with each other.
The working principle is as follows: firstly, a plurality of take-up shafts wound with wires are respectively clamped on corresponding support shafts 6, and the take-up shafts can rotate after being installed, so that the wires can be conveniently released, then a take-up reel for winding after wire binding is finished is placed on a chuck plate 47 positioned below, then a screw 52 can be rotated to drive a thread plate 53 to move downwards, when the thread plate 53 moves downwards, a support rod 54 can be driven to move downwards until the two chuck plates 47 can tightly clamp the take-up reel, then the wires respectively penetrate through corresponding through holes, one end of each wire is fixedly connected to the take-up reel, the drive shaft 19 can be driven to move transversely by moving a push rod 25, and when the drive shaft 19 moves, a pinion 21, a middle gear 22 and a bull gear 23 on the drive shaft 19 can be respectively and the bull gear 23 on the driven shaft 17, The middle gear 22 is engaged with the pinion 21, so that the driven shaft 17 can rotate at a low speed, a medium speed and a high speed, then the rotating cover 4 can rotate at a low speed, a medium speed and a high speed through transmission, when the rotating cover 4 rotates at a low speed, the binding wire can be molded in a loose state, when the binding wire is molded at a medium speed, the tightness can be improved, when the binding wire is molded at a high speed, when the position of the driving shaft 19 is adjusted, the push rod 25 can be released, the compression spring 29 in a stressed state can push the clamping plate 27 to move into the corresponding positioning groove 31 to position the driving shaft 19, the driving shaft 19 can be driven to rotate by starting the driving motor 15, when the driving shaft 19 rotates, the driven shaft 17 can be rotated, when the driven shaft 17 rotates, the rotating shaft 10 can be driven to rotate by the second worm 14 and the first worm wheel 12, then, the transmission shaft 7 can be driven to rotate through the transmission of the first worm 11 and the second worm wheel 16, when the transmission shaft 7 rotates, the rotating cover 4 can be driven to rotate through the driving gear 9 and the toothed ring 8, so that the wire bundling disc 18 can rotate, and multi-strand wires can be wound, when the driving motor 15 is started, the power shaft 32 can be driven to rotate through the two first bevel gears 33, when the power shaft 32 rotates, the first rotating shaft 43 can be driven to rotate through the two second bevel gears 44, at the same time, the rotating rod 35 can be driven to rotate through the transmission of the third worm 37 and the third worm wheel 36, when the rotating rod 35 rotates, the rotating pipe 50 can be driven to rotate, at the same time, the mounting shaft 46 can be driven to rotate under the transmission action of the transmission belt 51, at the same time, the take-up disc can rotate, the wire after the wire binding is finished can be wound on a take-up reel, when the power shaft 32 rotates, the second rotating shaft 45 can be driven to rotate by the two third bevel gears, when the second rotating shaft 45 rotates, the supporting column 39 can be driven to rotate by the transmission action of the fourth worm 38 and the fourth worm wheel 40, when the supporting column 39 rotates, the driving roller 42 can rotate, and at this time, under the driving action of the annular groove 55 and the blocking shaft 56, the moving ring 41 can be driven to reciprocate longitudinally, so that the take-up reel can do longitudinal reciprocating motion, and the lead can be uniformly wound on the take-up reel, therefore, the technical scheme can realize automatic wire bundling, and can adjust the elasticity of binding to this can the different cables of adaptation, can carry out the rolling to the cable after the binding simultaneously, consequently this technical scheme has good practicality and convenience.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The multi-strand wire bundling system for cable production comprises a base (1) and is characterized in that a supporting plate (2) and a mounting plate (3) are fixedly mounted at the top of the base (1) respectively, the mounting plate (3) is located on one side of the supporting plate (2), a clamping component is connected onto the supporting plate (2) in a sliding mode, a lifting component is rotatably connected onto one side of the top of the base (1) and is in transmission connection with the clamping component, a wire bundling component is rotatably connected onto the top of one side of the mounting plate (3), a mounting box (13) is fixedly mounted on the other side of the top of the base (1), a driven shaft (17) is rotatably connected onto the inner wall of one side of the mounting box (13), one end of the driven shaft (17) extends to the outer side of the mounting box (13) and is in transmission connection with the wire bundling component, a driving motor (15) is fixedly mounted at, and the output shaft of the driving motor (15) extends into the installation box (13) and is in transmission connection with the driven shaft (17), the top of the base (1) is rotatably connected with a power shaft (32), the power shaft (3) is in transmission connection with the output shaft of the driving motor (15), and the power shaft (32) is in transmission connection with the lifting assembly and the clamping assembly respectively.
2. The multi-strand wire binding system for cable production according to claim 1, wherein a connecting cover (24) located in the installation box (13) is fixedly installed on an output shaft of the driving motor (15), a driving shaft (19) is connected in the connecting cover (24) in a sliding mode, one end of the driving shaft (19) extends into the installation box (13), a pinion (21), a middle gear (22) and a large gear (23) are fixedly sleeved on the driving shaft (19) and the driven shaft (17), and the pinion (21), the middle gear (22) and the large gear (23) located on the driving shaft (19) are movably meshed with the large gear (23), the middle gear (22) and the pinion (21) located on the driven shaft (17).
3. The multi-strand wire binding system for cable production according to claim 2, wherein the driving shaft (19) is rotatably sleeved with a sliding plate (20) positioned in the installation box (13), a moving groove (26) is formed in one side of the sliding plate (20), a clamping plate (27) is slidably connected in the moving groove (26), a positioning plate (30) is fixedly installed on the inner wall of the other side of the installation box (13), three positioning grooves (31) are formed in one side of the positioning plate (30) at equal intervals, the clamping plate (27) is movably clamped with the three positioning grooves (31), an installation rod (28) is fixedly installed on one side of the clamping plate (27), one end of the installation rod (28) extends into the installation box (13), a push rod (25) is fixedly installed on one side of the installation rod (28), a sliding hole is formed in the inner wall of one side of the installation box (13), and one end of the push rod (25) penetrates through the sliding hole and extends to the outer side of the mounting box (13), a compression spring (29) is fixedly mounted on the other side of the clamping plate (27), and one end of the compression spring (29) is fixedly connected with the inner wall of one side of the moving groove (26).
4. The multi-strand wire binding system for cable production according to claim 1, wherein the wire binding assembly comprises a rotating cover (4) rotatably connected to one side of the mounting plate (3), a mounting ring (5) is fixedly mounted in the rotating cover (4), a plurality of support shafts (6) are fixedly mounted on one side of the mounting ring (5) at equal intervals, a wire binding disc (18) is fixedly mounted in the rotating cover (4), a plurality of through holes are formed in the wire binding disc (18) at equal intervals, a plurality of jacks are formed in the inner wall of the rotating cover (4) at equal intervals and correspond to the plurality of support shafts (6), a plurality of through holes correspond to the plurality of jacks, a gear ring (8) located on one side of the mounting ring (5) is fixedly sleeved on the rotating cover (4), and a transmission shaft (7) is rotatably connected to the mounting plate (3), and the one end fixed mounting of transmission shaft (7) has drive gear (9), drive gear (9) meshes with ring gear (8) mutually, the other end fixed mounting of transmission shaft (7) has second worm wheel (16), and the opposite side of mounting panel (3) rotates and is connected with pivot (10), fixed cover is equipped with first worm (11) on pivot (10), first worm (11) meshes with second worm wheel (16) mutually, the bottom fixed mounting of pivot (10) has first worm wheel (12), the fixed cover of one end of driven shaft (17) is equipped with second worm (14), second worm (14) mesh with first worm wheel (12) mutually.
5. The multi-strand wire harness system for cable production according to claim 1, wherein the clamping assembly comprises a connecting plate (57) slidably connected to the support plate (2), the connecting plate (57) is in transmission connection with the lifting assembly, a mounting frame (34) is fixedly mounted on one side of the connecting plate (57), a mounting shaft (46) is rotatably connected to the inner bottom wall of the mounting frame (34), the mounting shaft (46) is in transmission connection with the power shaft (32), a screw rod (52) is rotatably connected to the top of the mounting frame (34), a thread plate (53) is in threaded connection with the screw rod (52), a support rod (54) is rotatably connected to one side of the bottom of the thread plate (53), the bottom end of the support rod (54) extends into the mounting frame (34), and a chuck (47) is fixedly mounted on the bottom end of the support rod (54) and the top end of the mounting shaft (46), and the two chucks (47) are engaged.
6. The multi-strand wire harness system for cable production according to claim 5, wherein the top of the base (1) is rotatably connected with a rotating rod (35), the top of the base (1) is rotatably connected with a first rotating shaft (43), a third worm wheel (36) is fixedly sleeved on the rotating rod (35), the third worm wheel (36) is fixedly sleeved on the first rotating shaft (43), a third worm (37) is fixedly sleeved on the first rotating shaft (43), the third worm wheel (36) and the third worm (37) are meshed, a second bevel gear (44) is fixedly sleeved on one end of the first rotating shaft (43) and the power shaft (32) and two second bevel gears (44) are meshed, a rotating pipe (50) is rotatably connected on the inner wall of the bottom of the mounting frame (34), and the top end of the rotating rod (35) extends into the rotating pipe (50) and is fixedly provided with a connecting disc (48), equal fixed mounting has spacing strip (49) on the both sides inner wall of rotating tube (50), and the both sides of connection pad (48) have all been seted up spacing mouthful, two spacing strips (49) slide the adaptation with two spacing mouths respectively, rotating tube (50) are gone up and installation axle (46) transmission is connected with same drive belt (51).
7. The multi-strand wire harness system for cable production according to claim 1, wherein the lifting assembly comprises a support column (39) rotatably connected to the top of the base (1), a transmission roller (42) is fixedly mounted at the top end of the support column (39), the transmission roller (42) is in transmission connection with a connecting plate (57), a moving ring (41) is sleeved on the transmission roller (42), the moving ring (41) is fixedly connected with the other side of the connecting plate (57), an inclined annular groove (55) is formed in the transmission roller (42), a blocking shaft (56) is fixedly mounted on the inner wall of one side of the moving ring (41), one end of the blocking shaft (56) extends into the annular groove (55) and is in transmission connection with the inner wall of the annular groove (55), and the support column (39) is in transmission connection with the power shaft (32).
8. The multi-strand wire bundling system for cable production according to claim 7, wherein the top of the base (1) is rotatably connected with a second rotating shaft (45), and a third bevel gear is fixedly sleeved on one end of the second rotating shaft (45) and the power shaft (32), two third bevel gears are engaged with each other, a fourth worm gear (40) is fixedly sleeved on the supporting column (39), a fourth worm (38) is fixedly sleeved on the second rotating shaft (45), and the fourth worm gear (40) is engaged with the fourth worm (38).
9. A multi-strand cable harness system for cable production as claimed in claim 1 wherein one end of the power shaft (32) and the output shaft of the drive motor (15) are each fixedly mounted with a first bevel gear (33) and the two first bevel gears (33) mesh.
10. A process for bundling a multi-strand bundle system for cable production according to any of claims 1-9, characterised in that it comprises the steps of:
s1, firstly, respectively clamping a plurality of take-up shafts wound with wires on corresponding support shafts (6), wherein the take-up shafts can rotate after being installed, so that the wires can be conveniently released, then placing a take-up reel for winding after wire bundling is finished on a chuck (47) positioned below, then rotating a screw (52) to drive a thread plate (53) to move downwards, and when the thread plate (53) moves downwards, driving a support rod (54) to move downwards until the two chucks (47) can tightly clamp the take-up reel, then respectively penetrating the plurality of wires through corresponding through holes, and fixedly connecting one end of each wire to the take-up reel;
s2, the driving shaft (19) can be driven to transversely move by moving the push rod (25), when the driving shaft (19) moves, the pinion (21), the middle gear (22) and the large gear (23) on the driving shaft (19) can be respectively meshed with the large gear (23), the middle gear (22) and the pinion (21) on the driven shaft (17), so that the driven shaft (17) can rotate at low speed, medium speed and high speed, then the rotating cover (4) can rotate at low speed, medium speed and high speed through transmission, when the rotating cover (4) rotates at low speed, the binding wire can be molded in a loose state, when the tightness is increased at medium speed, when the binding wire is molded at high speed, when the position of the driving shaft (19) is adjusted, the push rod (25) can be released, the compression spring (29) in a stressed state can push the clamping plate (27) to move into the corresponding positioning groove (31) to position the driving shaft (19);
s3, the driving shaft (19) can be driven to rotate by starting the driving motor (15), when the driving shaft (19) rotates, the driven shaft (17) can be driven to rotate, when the driven shaft (17) rotates, the rotating shaft (10) can be driven to rotate by the second worm (14) and the first worm wheel (12), then the transmission shaft (7) can be driven to rotate through the transmission of the first worm (11) and the second worm wheel (16), and when the transmission shaft (7) rotates, the rotating cover (4) can be driven to rotate through the driving gear (9) and the gear ring (8), so that the wire bundling disc (18) can rotate, and multi-strand wires can be wound;
s4, when the driving motor (15) is started, the power shaft (32) can be driven to rotate through the two first bevel gears (33), when the power shaft (32) rotates, the first rotating shaft (43) can be driven to rotate through the two second bevel gears (44), at the moment, the rotating rod (35) can be driven to rotate through the transmission of the third worm (37) and the third worm wheel (36), when the rotating rod (35) rotates, the rotating tube (50) can be driven to rotate, at the moment, the mounting shaft (46) can be driven to rotate under the transmission action of the transmission belt (51), at the moment, the take-up reel can rotate, and the wire after wire bundling is finished can be wound on the take-up reel;
s5, when power shaft (32) rotated, two third bevel gears of accessible can drive second axis of rotation (45) and rotate, when second axis of rotation (45) rotated, accessible fourth worm (38) and fourth worm wheel (40) transmission effect down can drive support column (39) and rotate, when support column (39) rotated, can make driving roller (42) rotate, at this moment under the transmission effect of ring channel (55) and fender axle (56), can drive shift ring (41) longitudinal reciprocating motion, so can make the take-up reel carry out longitudinal reciprocating motion, can realize that the even winding of wire is established on the take-up reel.
CN202011464364.7A 2020-12-12 2020-12-12 Multi-strand wire binding system and wire binding process for cable production Active CN112670030B (en)

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CN202210090731.4A CN114420380B (en) 2020-12-12 2020-12-12 Cable production wire bundling system and wire bundling process
CN202011464364.7A CN112670030B (en) 2020-12-12 2020-12-12 Multi-strand wire binding system and wire binding process for cable production

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CN116072354A (en) * 2023-03-09 2023-05-05 河北雁翎电缆有限公司 Wire unwinding equipment of wire bundling machine for cable processing

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CN116072354A (en) * 2023-03-09 2023-05-05 河北雁翎电缆有限公司 Wire unwinding equipment of wire bundling machine for cable processing
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