CN112662141A - Preparation method of flame-retardant hydrolysis-resistant PBT material - Google Patents

Preparation method of flame-retardant hydrolysis-resistant PBT material Download PDF

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CN112662141A
CN112662141A CN202011435710.9A CN202011435710A CN112662141A CN 112662141 A CN112662141 A CN 112662141A CN 202011435710 A CN202011435710 A CN 202011435710A CN 112662141 A CN112662141 A CN 112662141A
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flame
retardant
hydrolysis
preparation
resistant
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翟红波
杨振枢
韦洪屹
黄金鹏
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Suzhou Polymer New Materials Technology Co Ltd
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Suzhou Polymer New Materials Technology Co Ltd
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Abstract

The invention provides a preparation method of a flame-retardant hydrolysis-resistant PBT material. The preparation steps are as follows: putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h; uniformly mixing the dried PBT resin, 10% of flame retardant, 3% of antimony powder, 1-2% of hydrolysis resistant agent and other processing aids in a high-speed mixer; extruding and granulating the mixed materials, wherein the extrusion temperature is 220-240 ℃, the rotating speed of a host is 350rpm, 20-30% of metal fibers are added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃; and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material. The flame-retardant hydrolysis-resistant PBT material prepared by the invention has the advantages of good mechanical property, good flame-retardant effect and strong hydrolysis resistance.

Description

Preparation method of flame-retardant hydrolysis-resistant PBT material
Technical Field
The invention relates to the field of new materials, and particularly relates to a preparation method of a flame-retardant hydrolysis-resistant PBT material.
Background
Polybutylene terephthalate (PBT) is one of five common engineering plastics, is crystalline thermoplastic polyester, has the characteristics of excellent mechanical strength, heat resistance, electric insulativity, processability, chemical solvent resistance and the like, and is widely applied to the fields of electronic and electric appliances, automobiles and the like. With the increasingly wide application of the PBT material, the requirements on various properties of the material are higher and higher, and the flame-retardant reinforced modified PBT material is one of the main modification directions in the market at present and can be used in a plurality of industries such as automobiles, illumination, household appliances, electronics and electricity. However, because the PBT resin is a polyester material and contains ester bonds in molecules, the PBT resin is very easy to hydrolyze in a humid environment above the glass transition temperature of the PBT resin, so that the performance of the PBT resin is greatly reduced, and the use of the PBT resin is greatly limited, so that the improvement of the hydrolysis resistance of the PBT material has great research value.
During the processing of modified plastics, the interface between various additives such as flame retardants, mechanical reinforcing components, etc. and the resin also affects the hydrolysis resistance of the material. Therefore, the PBT material which has good flame retardance and hydrolysis resistance and keeps the mechanical property has important significance.
Disclosure of Invention
The technical problem to be solved is as follows: the invention aims to provide a preparation method of a flame-retardant hydrolysis-resistant PBT material, and the prepared material has good mechanical property, good flame-retardant effect and strong hydrolysis resistance.
The technical scheme is as follows: a preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of flame retardant, 3% of antimony powder, 1-2% of hydrolysis resistant agent and other processing aids in a high-speed mixer;
(3) extruding and granulating the mixed materials, wherein the extrusion temperature is 220-240 ℃, the rotating speed of a host is 350rpm, 20-30% of metal fibers are added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
Further, the flame retardant is a modified sodium alginate flame retardant or a modified magnesium hydroxide flame retardant.
Further, the metal fiber is one or a compound of more than two of stainless steel fiber, aluminum fiber, copper fiber, nickel fiber and copper alloy fiber.
Further, the preparation method of the modified sodium alginate flame retardant comprises the following steps:
1) adding a polyethylene glycol solution with the mass fraction of 0.02% into a sodium alginate solution with the mass fraction of 0.02%, and uniformly mixing;
2) adding calcium chloride solution to form a film, and repeatedly washing with sodium chloride solution;
3) and naturally drying to obtain the modified sodium alginate flame retardant.
Further, the preparation method of the modified magnesium hydroxide flame retardant comprises the following steps:
1) taking 200mL of magnesium nitrate solution and 200mL of sodium hydroxide solution respectively, wherein the concentration ratio of magnesium nitrate to sodium hydroxide is 1: 2;
2) mixing a magnesium nitrate solution and PEG6000, adding into a crystallization reactor, stirring, and then dropwise adding a sodium hydroxide solution for 30 min;
3) after the dripping is finished, stirring and filtering are continuously carried out, and filter cakes are washed for 3-4 times by deionized water;
4) washing with anhydrous ethanol for 1-2 times, drying at 120 deg.C for 2-3 hr, and grinding to obtain modified magnesium hydroxide fire retardant.
Further, the other processing aids are antioxidants, lubricants and ultraviolet-resistant agents.
Has the advantages that:
1. the modified sodium alginate flame retardant or the modified magnesium hydroxide flame retardant is adopted, so that the UL94 flame retardant grade is kept at V-0, and the mechanical property is kept unchanged.
2. The invention adopts the mechanical property of the metal fiber reinforced material, wherein the effect of the stainless steel fiber is the best.
3. The sodium alginate is a high molecular linear polymer which is formed by connecting alpha-L-guluronic acid and beta-D-mannuronic acid through 1-4 glycosidic bonds and consists of GG, MM and GM segments with different proportions. After the modified sodium alginate is modified, the viscosity of the sodium alginate is increased, when the temperature is increased, the internal structure of the sodium alginate is changed, hydroxyl-OH and oxygen are broken to form a group structure without a certain shape, the sodium alginate and the hydroxyl-OH are easy to adhere to each other, and the modified sodium alginate has a good flame retardant effect.
Detailed Description
Example 1
A preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of modified sodium alginate flame retardant, 3% of antimony powder, 1% of hydrolysis resistant agent, antioxidant, lubricant and ultraviolet resistant agent in a high-speed mixer;
(3) extruding and granulating the mixed materials, wherein the extrusion temperature is 220 ℃, the rotating speed of a main machine is 350rpm, 20 percent of stainless steel fiber is added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
The preparation method of the modified sodium alginate flame retardant comprises the following steps:
1) adding a polyethylene glycol solution with the mass fraction of 0.02% into a sodium alginate solution with the mass fraction of 0.02%, and uniformly mixing;
2) adding calcium chloride solution to form a film, and repeatedly washing with sodium chloride solution;
3) and naturally drying to obtain the modified sodium alginate flame retardant.
Example 2
A preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of modified sodium alginate flame retardant, 3% of antimony powder, 1.5% of hydrolysis resistant agent, antioxidant, lubricant and ultraviolet resistant agent in a high-speed mixer;
(3) extruding and granulating the mixed materials, wherein the extrusion temperature is 230 ℃, the rotating speed of a main machine is 350rpm, 25 percent of aluminum fiber is added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
The preparation method of the modified sodium alginate flame retardant comprises the following steps:
1) adding a polyethylene glycol solution with the mass fraction of 0.02% into a sodium alginate solution with the mass fraction of 0.02%, and uniformly mixing;
2) adding calcium chloride solution to form a film, and repeatedly washing with sodium chloride solution;
3) and naturally drying to obtain the modified sodium alginate flame retardant.
Example 3
A preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of modified sodium alginate flame retardant, 3% of antimony powder, 2% of hydrolysis resistant agent, antioxidant, lubricant and ultraviolet resistant agent in a high-speed mixer;
(3) extruding and granulating the mixed material, wherein the extrusion temperature is 240 ℃, the rotating speed of a main machine is 350rpm, 30 percent of copper fiber is added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
The preparation method of the modified sodium alginate flame retardant comprises the following steps:
1) adding a polyethylene glycol solution with the mass fraction of 0.02% into a sodium alginate solution with the mass fraction of 0.02%, and uniformly mixing;
2) adding calcium chloride solution to form a film, and repeatedly washing with sodium chloride solution;
3) and naturally drying to obtain the modified sodium alginate flame retardant.
Example 4
A preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of modified magnesium hydroxide flame retardant, 3% of antimony powder, 1% of hydrolysis resistant agent, antioxidant, lubricant and ultraviolet resistant agent in a high-speed mixer;
(3) extruding and granulating the mixed material, wherein the extrusion temperature is 220 ℃, the rotating speed of a main machine is 350rpm, 20 percent of nickel fiber is added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
The preparation method of the modified magnesium hydroxide flame retardant comprises the following steps:
1) taking 200mL of magnesium nitrate solution and 200mL of sodium hydroxide solution respectively, wherein the concentration ratio of magnesium nitrate to sodium hydroxide is 1: 2;
2) mixing a magnesium nitrate solution and PEG6000, adding into a crystallization reactor, stirring, and then dropwise adding a sodium hydroxide solution for 30 min;
3) after the dropwise addition, stirring and filtering are continued, and a filter cake is washed for 3 times by deionized water;
4) washing with anhydrous ethanol for 1 time, drying at 120 deg.C for 2 hr, and grinding to obtain modified magnesium hydroxide fire retardant.
Example 5
A preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of modified magnesium hydroxide flame retardant, 3% of antimony powder, 1.5% of hydrolysis resistant agent, antioxidant, lubricant and ultraviolet resistant agent in a high-speed mixer;
(3) extruding and granulating the mixed material, wherein the extrusion temperature is 230 ℃, the rotating speed of a main machine is 350rpm, 25 percent of copper alloy fiber is added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
The preparation method of the modified magnesium hydroxide flame retardant comprises the following steps:
1) taking 200mL of magnesium nitrate solution and 200mL of sodium hydroxide solution respectively, wherein the concentration ratio of magnesium nitrate to sodium hydroxide is 1: 2;
2) mixing a magnesium nitrate solution and PEG6000, adding into a crystallization reactor, stirring, and then dropwise adding a sodium hydroxide solution for 30 min;
3) after the dropwise addition, stirring and filtering are continued, and a filter cake is washed for 4 times by deionized water;
4) washing with anhydrous ethanol for 2 times, drying at 120 deg.C for 2.5h, and grinding to obtain modified magnesium hydroxide fire retardant.
Example 6
A preparation method of a flame-retardant hydrolysis-resistant PBT material comprises the following steps:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of modified magnesium hydroxide flame retardant, 3% of antimony powder, 2% of hydrolysis resistant agent, antioxidant, lubricant and ultraviolet resistant agent in a high-speed mixer;
(3) extruding and granulating the mixed materials, wherein the extrusion temperature is 240 ℃, the rotating speed of a main machine is 350rpm, 30 percent of stainless steel fiber is added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
The preparation method of the modified magnesium hydroxide flame retardant comprises the following steps:
1) taking 200mL of magnesium nitrate solution and 200mL of sodium hydroxide solution respectively, wherein the concentration ratio of magnesium nitrate to sodium hydroxide is 1: 2;
2) mixing a magnesium nitrate solution and PEG6000, adding into a crystallization reactor, stirring, and then dropwise adding a sodium hydroxide solution for 30 min;
3) after the dropwise addition, stirring and filtering are continued, and a filter cake is washed for 4 times by deionized water;
4) washing with anhydrous ethanol for 2 times, drying at 120 deg.C for 3 hr, and grinding to obtain modified magnesium hydroxide fire retardant.
And (3) performance testing:
the tensile property IS tested according to IS0527/2, and the tensile rate IS 50 mm/min; the bending performance IS tested according to IS0178, the bending rate IS 2mm/min, and the span wei IS 64 mm; notched impact strength tests were carried out in accordance with ISO 180.
The hydrolysis resistance of the material is tested by adopting an accelerated hydrolysis experiment method, the PBT material obtained by injection molding is immersed in a digital display constant temperature water bath kettle filled with water, the temperature of the water bath kettle is regulated to be constant at 85 ℃, and sampling is carried out after 10 days for carrying out related performance tests. The retention rate of the mechanical properties of the material after water boiling is calculated according to the following formula.
Figure BDA0002828039130000051
The properties of the examples are as follows:
Figure BDA0002828039130000052

Claims (6)

1. the preparation method of the flame-retardant hydrolysis-resistant PBT material is characterized by comprising the following steps of:
(1) putting the PBT resin into a forced air drying oven, and drying at the temperature of 140 ℃ for 4 h;
(2) uniformly mixing the dried PBT resin, 10% of flame retardant, 3% of antimony powder, 1-2% of hydrolysis resistant agent and other processing aids in a high-speed mixer;
(3) extruding and granulating the mixed materials, wherein the extrusion temperature is 220-240 ℃, the rotating speed of a host is 350rpm, 20-30% of metal fibers are added in a side feeding mode, and the granules are dried for 4 hours at the temperature of 140 ℃;
(4) and injection molding by an injection molding machine to obtain the flame-retardant hydrolysis-resistant PBT material.
2. The preparation method of the flame-retardant hydrolysis-resistant PBT material according to claim 1, wherein the flame retardant is a modified sodium alginate flame retardant or a modified magnesium hydroxide flame retardant.
3. The preparation method of the flame-retardant hydrolysis-resistant PBT material according to claim 1, wherein the metal fiber is one or a mixture of two or more of stainless steel fiber, aluminum fiber, copper fiber, nickel fiber and copper alloy fiber.
4. The preparation method of the flame-retardant hydrolysis-resistant PBT material according to claim 2, wherein the preparation method of the modified sodium alginate flame retardant comprises the following steps:
1) adding a polyethylene glycol solution with the mass fraction of 0.02% into a sodium alginate solution with the mass fraction of 0.02%, and uniformly mixing;
2) adding calcium chloride solution to form a film, and repeatedly washing with sodium chloride solution;
3) and naturally drying to obtain the modified sodium alginate flame retardant.
5. The preparation method of the flame-retardant hydrolysis-resistant PBT material according to claim 2, wherein the modified magnesium hydroxide flame retardant is prepared by the following steps:
1) taking 200mL of magnesium nitrate solution and 200mL of sodium hydroxide solution respectively, wherein the concentration ratio of magnesium nitrate to sodium hydroxide is 1: 2;
2) mixing a magnesium nitrate solution and PEG6000, adding into a crystallization reactor, stirring, and then dropwise adding a sodium hydroxide solution for 30 min;
3) after the dripping is finished, stirring and filtering are continuously carried out, and filter cakes are washed for 3-4 times by deionized water;
4) washing with anhydrous ethanol for 1-2 times, drying at 120 deg.C for 2-3 hr, and grinding to obtain modified magnesium hydroxide fire retardant.
6. The method for preparing the flame-retardant hydrolysis-resistant PBT material according to claim 1, wherein the other processing aids are antioxidants, lubricants and anti-UV agents.
CN202011435710.9A 2020-12-10 2020-12-10 Preparation method of flame-retardant hydrolysis-resistant PBT material Pending CN112662141A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN104119648A (en) * 2014-03-31 2014-10-29 东莞市美塑塑料科技有限公司 Hydrolysis-resistant low-shrinkage glass fiber reinforced flame-retardant PBT (Polybutylene Terephthalate) and preparation method thereof
CN110256818A (en) * 2019-04-30 2019-09-20 南通开普乐工程塑料有限公司 A kind of hydrolysis fiber glass reinforced PBT and preparation method thereof

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Application publication date: 20210416