CN112657938A - Automatic surface rust removal treatment all-in-one machine for H-shaped steel - Google Patents
Automatic surface rust removal treatment all-in-one machine for H-shaped steel Download PDFInfo
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- CN112657938A CN112657938A CN202011406745.XA CN202011406745A CN112657938A CN 112657938 A CN112657938 A CN 112657938A CN 202011406745 A CN202011406745 A CN 202011406745A CN 112657938 A CN112657938 A CN 112657938A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to the technical field of steel processing, in particular to an automatic H-shaped steel surface rust removal treatment integrated machine, which comprises a liquid storage tank and a plurality of ultrasonic generators arranged at the bottom of the liquid storage tank, wherein a material discharge port is formed in the lower part of one surface of the liquid storage tank, which is far away from a liquid discharge pipe, a collection box fixedly connected with the liquid storage tank and used for collecting sediments is arranged outside the material discharge port, a movable bottom plate is arranged at the bottom in the liquid storage tank, a slot is arranged at one side, close to the liquid discharge pipe, of the bottom of the liquid storage tank, an inserting plate is inserted in the slot, two first magnet blocks are arranged on the upper surface of the inserting plate, and two second magnet blocks which correspond to and are mutually exclusive with the first magnet blocks are arranged on the lower surface: the sediment is gathered at one end of the liquid storage tank, so that the personnel are prevented from moving back and forth, the labor intensity is reduced, and the sediment cleaning efficiency is improved.
Description
Technical Field
The invention relates to an automatic surface rust removal treatment integrated machine for H-shaped steel, and belongs to the technical field of steel processing.
Background
The H-shaped steel is one of various types of steel, is an economic section efficient section with more optimized section area distribution and more reasonable strength-weight ratio, and is named because the section is the same as the English letter 'H'. At present, when removing rust to H shaped steel surface, often utilize the ultrasonic wave to wash, utilize the ultrasonic wave to remove rust to H shaped steel clearance in-process, solid-state debris such as iron rust on H shaped steel surface deposit in the reservoir bottom, for being convenient for place H shaped steel, the length of reservoir is longer, so when the deposit of clearance deposit bottom in the reservoir, need progressively clear up along the length direction of reservoir, cleaning efficiency is low, and personnel make a round trip to move, increase intensity of labour.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic surface rust removal treatment all-in-one machine for H-shaped steel, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: an automatic surface rust cleaning all-in-one of H shaped steel, includes the reservoir and installs a plurality of supersonic generator in the liquid storage tank bottom, the fluid-discharge tube is installed to a reservoir side lower part position, the fluid-discharge tube keeps away from the one end installation stop valve of reservoir, the one side lower part position that the reservoir deviates from the fluid-discharge tube has seted up the bin outlet, the bin outlet outside is equipped with the collection box that is used for collecting the precipitate with reservoir fixed connection, surface mounting has the detachable lid on the collection box, surface mounting has the blowoff valve under the collection box, bottom mounting has movable bottom plate in the reservoir, the soft rubber piece that the U type form was pasted in activity bottom plate upper surface edge, the soft rubber piece is pasted with the liquid storage tank mutually through glue, the reservoir bottom is close to one side of fluid-discharge tube and is installed the slot, the insert plate, the picture peg upper surface mounting has two first magnet pieces, movable bottom plate lower surface mounting has two second magnet pieces that are corresponding and repel each other with first magnet piece, the one side that movable bottom plate is close to the bin outlet is the inclined plane.
Two support plates are symmetrically installed at the bottom of the liquid storage tank, and a strip-shaped plate with an installation hole is fixedly connected to the lower portion of one side face of each support plate.
The movable bottom plate is characterized in that a plurality of support rods which are arranged along the width direction of the liquid storage tank and used for supporting H-shaped steel are uniformly arranged on the upper surface of the movable bottom plate, a plurality of cylinders are arranged on the lower surface of each support rod at equal intervals, vertically-arranged support rods are inserted into the cylinders, and the lower ends of the support rods are fixedly connected with the movable bottom plate.
The rubber pad is arranged on the upper surface of the support rod, a plurality of rubber raised heads are uniformly fixed on one surface of the rubber pad facing the support rod, a plurality of insertion holes matched with the rubber raised heads are formed in the upper surface of the support rod at equal intervals, and the rubber raised heads are inserted into the insertion holes.
Specifically, the position department of movable bottom plate installation second magnet piece has seted up first recess, the second magnet piece is fixed in first recess, two second recesses have been seted up to the picture peg upper surface, first magnet piece is installed in the second recess.
Specifically, all seted up the bar groove on two vertical sides in the slot, the bar inslot is pasted and is had the rubber strip of laminating mutually with the picture peg surface, the handle is installed to the picture peg in the one side intermediate position in the slot outside.
Specifically, the lid upside is equipped with the support plate, surface mounting has the air pump on the support plate, the air pump is given vent to anger the end and is installed the air feed pipe, the one end that the air pump was kept away from to the air feed pipe extends to and collects the box inner bottom, collect one side that the extension board was kept away from to the box lower surface and install the backup pad.
Specifically, surface mounting has the rectangle frame under the lid, the outer surface mounting of rectangle frame has the rubber frame that laminates mutually with the box inner surface of collecting, the one end that the lid is close to the reservoir is passed through hinge and reservoir hinge and is connected, the one side upper portion position that the collection box deviates from the reservoir is fixed with the connecting strip, the one end that the reservoir was kept away from to the lid is passed through bolt and connecting strip fixed connection.
The invention has the beneficial effects that:
1. according to the H-shaped steel automatic surface rust removal all-in-one machine, the U-shaped rubber strip is arranged between the movable bottom plate and the inner wall of the liquid storage tank, so that the movable bottom plate is movably connected with the liquid storage tank, the movable bottom plate can move in the deformation range of the rubber strip conveniently, and meanwhile, the movable bottom plate can prevent solid impurities such as rust and the like from falling to the lower side of the movable bottom plate.
2. According to the H-shaped steel automatic surface rust removal all-in-one machine, when the sediment deposited at the bottom in the liquid storage tank needs to be cleaned, the inserting plate is inserted into the inserting groove until the first magnet block and the second magnet block are aligned, then under the action of the repulsive force of the first magnet block and the second magnet block, one end, far away from the discharge port, of the movable bottom plate tilts upwards, the movable bottom plate is inclined at the moment, the sediment deposited on the movable bottom plate slides to the discharge port along the movable bottom plate under the action of self gravity, and then the sediment falls into the temporary storage space formed by the collection box and the box cover through the discharge port, so that the sediment is collected at one end of the liquid storage tank, the situation that people walk back and forth is avoided, the labor intensity is reduced, and the efficiency of cleaning the sediment is improved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of an automatic surface rust removal treatment integrated machine for H-shaped steel of the invention;
FIG. 2 is a transverse sectional view of a movable bottom plate and a liquid storage tank in the H-shaped steel automatic surface rust removal treatment all-in-one machine of the invention;
FIG. 3 is a longitudinal sectional view of a movable bottom plate and a liquid storage tank in the H-shaped steel automatic surface rust removal treatment all-in-one machine of the invention;
FIG. 4 is a schematic view of the assembly of a second magnet block and a movable bottom plate in the H-shaped steel automatic surface rust removal treatment all-in-one machine of the invention;
FIG. 5 is a perspective view of a slot in the automatic surface rust removing treatment integrated machine for H-shaped steel of the present invention;
FIG. 6 is a schematic view of the assembly of a rubber pad and a support rod in the H-shaped steel automatic surface rust removal treatment all-in-one machine of the invention;
FIG. 7 is a sectional view of a box cover in the H-shaped steel automatic surface rust removing all-in-one machine of the invention;
FIG. 8 is a top view of a rubber sheet in the automatic surface rust removal treatment all-in-one machine for H-shaped steel of the invention;
in the figure: 1. liquid storage tank, 2, liquid discharge pipe, 3, stop valve, 4, first magnet block, 5, handle, 6, insertion plate, 7, slot, 8, ultrasonic generator, 9, support plate, 10, strip-shaped plate, 11, blow-off valve, 12, support plate, 13, collection box, 14, connecting strip, 15, box cover, 16, air supply pipe, 17, support plate, 18, air pump, 19, movable bottom plate, 20, rubber sheet, 21, support rod, 22, support rod, 23, rubber pad, 24, cylinder, 25, inclined plane, 26, discharge port, 27, first groove, 28, second magnet block, 29, rubber strip, 30, rubber raised head, 31, insertion hole, 32, rectangular frame, 33 and rubber frame.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1 to 8, the present invention provides a technical solution: the utility model provides an automatic surface rust cleaning all-in-one of H shaped steel, includes reservoir 1 and installs a plurality of supersonic generator 8 in reservoir 1 bottom, and the fluid-discharge tube 2 is installed to 1 side lower part position in reservoir, and the one end installation stop valve 3 of reservoir 1 is kept away from to fluid-discharge tube 2, opens behind the stop valve 3, is used for the rust cleaning liquid of rust cleaning in the reservoir 1 of being convenient for discharge.
The lower part of one side of the liquid storage tank 1 departing from the liquid discharge pipe 2 is provided with a discharge outlet 26, the outer side of the discharge outlet 26 is provided with a collection box 13 fixedly connected with the liquid storage tank 1 and used for collecting sediments, and the discharge outlet 26 realizes the communication between the collection box 13 and the liquid storage tank 1.
The upper surface of the collecting box 13 is provided with a detachable box cover 15, and the box cover 15 and the collecting box 13 together form a temporary storage space for collecting sediments.
A drain valve 11 is arranged on the lower surface of the collecting box 13, and after the drain valve 11 is opened, the liquid in the collecting box 13 is convenient to drain.
The movable bottom plate 19 is installed at the bottom in the liquid storage tank 1, the U-shaped soft rubber sheet 20 is adhered to the edge of the upper surface of the movable bottom plate 19, the soft rubber sheet 20 is adhered to the liquid storage tank 1 through glue, the U-shaped rubber strip 29 is installed between the movable bottom plate 19 and the inner wall of the liquid storage tank 1, the movable bottom plate 19 is movably connected with the liquid storage tank 1, the movable bottom plate 19 can move in the deformation range of the rubber strip 29 conveniently, and meanwhile, the lower side of the movable bottom plate 19 is prevented from solid sundries such as iron rust and the like.
A slot 7 is arranged at one side of the bottom of the liquid storage tank 1 close to the liquid discharge pipe 2, an inserting plate 6 is inserted in the slot 7, two first magnet blocks 4 are arranged on the upper surface of the inserting plate 6, two second magnet blocks 28 which correspond to and repel the first magnet blocks 4 are arranged on the lower surface of the movable bottom plate 19, when the sediment deposited at the bottom in the liquid storage tank 1 needs to be cleaned, the inserting plate 6 is inserted in the slot 7 until the first magnet blocks 4 and the second magnet blocks 28 are aligned, then under the action of the repulsive force of the first magnet blocks 4 and the second magnet blocks 28, one end of the movable bottom plate 19 far away from the discharge port 26 is upwards tilted, at the moment, the movable bottom plate 19 is inclined, further the sediment deposited on the movable bottom plate 19 slides to the discharge port 26 along the movable bottom plate 19 under the action of the self gravity, and then falls into a temporary storage space formed by the collection box 13 and the box cover 15 through the discharge port 26, the sediment is collected at one end of the liquid storage tank 1, so that the personnel are prevented from moving back and forth, the labor intensity is reduced, and the sediment cleaning efficiency is improved.
The inclined surface 25 is arranged on one surface of the movable bottom plate 19 close to the discharge opening 26, and the inclined surface 25 is processed on the movable bottom plate 19, so that the blocking area of the movable bottom plate 19 to the discharge opening 26 is reduced, and the movable bottom plate 19 is convenient to be inclined.
As an embodiment of the present invention: two supporting plates 9 are symmetrically installed at the bottom of the liquid storage tank 1, a strip-shaped plate 10 with an installation hole is fixedly connected to the lower portion of one side face of each supporting plate 9, the two supporting plates 9 jointly support the liquid storage tank 1, and bolts for fixing the supporting plates 9 are conveniently installed through the design of the strip-shaped plates 10.
As an embodiment of the present invention: a plurality of supporting rods 22 which are used for supporting the H-shaped steel and are arranged along the width direction of the liquid storage tank 1 are uniformly arranged on the upper surface of the movable bottom plate 19, a plurality of cylinders 24 are arranged on the lower surface of each supporting rod 22 at equal intervals, vertically-arranged supporting rods 21 are inserted into the cylinders 24, the lower ends of the supporting rods 21 are fixedly connected with the movable bottom plate 19, the cylinders 24 on the supporting rods 22 are sleeved on the supporting rods 21, the supporting rods 22 are connected in an inserted mode, the H-shaped steel needing rust removal is prevented from being arranged on the supporting rods 22, and therefore balanced supporting of the H-shaped steel is achieved, and the H-shaped steel is prevented from being directly contacted with the movable bottom plate 19 and scratching rubber sheets.
As an embodiment of the present invention: rubber pad 23 is installed on the upper surface of the supporting rod 22, a plurality of rubber raised heads 30 are evenly fixed on one surface of the rubber pad 23 facing the supporting rod 22, a plurality of insertion holes 31 matched with the rubber raised heads 30 are formed in the upper surface of the supporting rod 22 at equal intervals, the rubber raised heads 30 are inserted into the insertion holes 31, the insertion of the rubber pad 23 and the supporting rod 22 is completed, the rubber pad 23 is replaced in the later period, meanwhile, the rubber pad 23 is designed to play a role in protecting the supporting rod 22, and the service life of the supporting rod 22 is prolonged.
As an embodiment of the present invention: the position of the movable bottom plate 19 where the second magnet block 28 is installed is provided with a first groove 27, the second magnet block 28 is fixed in the first groove 27, the upper surface of the inserting plate 6 is provided with two second grooves, the first magnet block 4 is installed in the second grooves, the first groove 27 provides an installation space for the second magnet block 28, and the second grooves provide an installation space for the first magnet block 4.
As an embodiment of the present invention: all seted up the bar groove on two vertical sides in the slot 7, the bar inslot is pasted and is had the rubber strip 29 of laminating mutually with 6 surfaces of picture peg, and the one side intermediate position that picture peg 6 is in the slot 7 outside installs handle 5, with picture peg 6 assign in slot 7 after, picture peg 6 and 29 laminating mutually of rubber strip, increase the stability that 6 ann of picture peg were inserted, install handle 5 on picture peg 6, provide the gripping carrier.
As an embodiment of the present invention: the upside of box cover 15 is equipped with support plate 17, surface mounting has air pump 18 on support plate 17, air pump 18 gives vent to anger the end and installs air supply pipe 16, the one end that air supply pipe 16 kept away from air pump 18 extends to the bottom in collecting box 13, collect the box 13 lower surface and keep away from one side of extension board 9 and install backup pad 12, support plate 17 provides the installation carrier for air pump 18, backup pad 12 plays the effect that supports and collect box 13, improve the stability of collecting box 13 installation, during operation air pump 18, air pump 18 carries the air to collecting box 13 in through air supply pipe 16, play and stir and collect the interior precipitate of box 13, be convenient for make the precipitate mix in the rust cleaning liquid, when opening blowoff valve 11 promptly, the precipitate is discharged along with the rust cleaning liquid.
As an embodiment of the present invention: the lower surface mounting of lid 15 has rectangle frame 32, rectangle frame 32 outer surface mounting has the rubber frame 33 of laminating mutually with collection box 13 internal surface, lid 15 is close to the one end of reservoir 1 and passes through hinge and reservoir 1 hinged joint, collect box 13 and deviate from one side upper portion position fixation of reservoir 1 and have connecting strip 14, the one end that reservoir 1 was kept away from to lid 15 passes through bolt and connecting strip 14 fixed connection, the dismouting of lid 15 and collection box 13 is convenient for in the design of connecting strip 14, lid 15 covers back on collecting box 13, rectangle frame 32 is inserted and is collected in box 13 and rubber frame 33 and collect box 13 inner wall and laminate mutually, play the effect of sealed leak protection liquid.
The specific implementation mode is as follows: the U-shaped rubber strip 29 is arranged between the movable bottom plate 19 and the inner wall of the liquid storage tank 1 to play a role of movably connecting the movable bottom plate 19 and the liquid storage tank 1, so that the movable bottom plate 19 can move in the deformation range of the rubber strip 29, and simultaneously play a role of preventing solid impurities such as rust and the like from falling on the lower side of the movable bottom plate 19, when the sediment deposited at the bottom in the liquid storage tank 1 needs to be cleaned, the inserting plate 6 is inserted into the inserting groove 7 until the first magnet block 4 is aligned with the second magnet block 28, then under the action of the repulsive force of the first magnet block 4 and the second magnet block 28, one end of the movable bottom plate 19 far away from the discharge port 26 is tilted upwards, at the moment, the movable bottom plate 19 is inclined, further the sediment deposited on the movable bottom plate 19 slides to the discharge port 26 along the movable bottom plate 19 under the action of self gravity, and then falls into a temporary storage space formed by the collection box 13 and the box cover 15, the sediment is collected at one end of the liquid storage tank 1, so that the personnel are prevented from moving back and forth, the labor intensity is reduced, and the sediment cleaning efficiency is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The utility model provides an automatic surface rust cleaning of H shaped steel handles all-in-one, includes reservoir (1) and installs a plurality of supersonic generator (8) in reservoir (1) bottom, its characterized in that: liquid discharge pipe (2) is installed to a side lower part position of liquid storage tank (1), one end installation stop valve (3) of liquid storage tank (1) is kept away from to liquid discharge pipe (2), bin outlet (26) have been seted up to one side lower part position that liquid storage tank (1) deviates from liquid discharge pipe (2), the bin outlet (26) outside is equipped with collection box (13) that are used for collecting the precipitate with liquid storage tank (1) fixed connection, surface mounting has detachable lid (15) on collection box (13), surface mounting has blowoff valve (11) under collection box (13), movable bottom plate (19) are installed to bottom in liquid storage tank (1), flexible bottom plate (19) upper surface edge is pasted and is had the soft rubber piece (20) of U type form, soft rubber piece (20) are pasted mutually with liquid storage tank (1) through glue, slot (7) are installed to one side that liquid storage tank (1) bottom is close to liquid discharge pipe (2), an inserting plate (6) is inserted into the inserting groove (7), two first magnet blocks (4) are mounted on the upper surface of the inserting plate (6), two second magnet blocks (28) which correspond to and are mutually exclusive with the first magnet blocks (4) are mounted on the lower surface of the movable bottom plate (19), and an inclined surface (25) is arranged on one surface, close to the discharge port (26), of the movable bottom plate (19);
two support plates (9) are symmetrically arranged at the bottom of the liquid storage tank (1), and a strip-shaped plate (10) with a mounting hole is fixedly connected to the lower part of one side surface of each support plate (9);
a plurality of supporting rods (22) which are arranged along the width direction of the liquid storage tank (1) and used for supporting H-shaped steel are uniformly arranged on the upper surface of the movable bottom plate (19), a plurality of cylinders (24) are equidistantly arranged on the lower surface of the supporting rods (22), vertically arranged supporting rods (21) are inserted into the cylinders (24), and the lower ends of the supporting rods (21) are fixedly connected with the movable bottom plate (19);
the rubber pad (23) is installed on the upper surface of the support rod (22), a plurality of rubber raised heads (30) are uniformly fixed on one surface, facing the support rod (22), of the rubber pad (23), a plurality of insertion holes (31) matched with the rubber raised heads (30) are formed in the upper surface of the support rod (22) at equal intervals, and the rubber raised heads (30) are inserted into the insertion holes (31).
2. The automatic surface rust removal and treatment integrated machine for the H-shaped steel according to claim 1 is characterized in that: first recess (27) have been seted up to activity bottom plate (19) installation second magnet piece (28) position department, second magnet piece (28) are fixed in first recess (27), two second recesses have been seted up to picture peg (6) upper surface, first magnet piece (4) are installed in the second recess.
3. The automatic surface rust removal and treatment integrated machine for the H-shaped steel according to claim 1 is characterized in that: all seted up the bar groove on two vertical sides in slot (7), the bar inslot is pasted and is had rubber strip (29) of laminating mutually with picture peg (6) surface, picture peg (6) are in the one side intermediate position in the slot (7) outside and are installed handle (5).
4. The automatic surface rust removal and treatment integrated machine for the H-shaped steel according to claim 1 is characterized in that: lid (15) upside is equipped with support plate (17), surface mounting has air pump (18) on support plate (17), air pump (18) are given vent to anger the end and are installed air supply pipe (16), the one end that air pump (18) were kept away from in air supply pipe (16) extends to and collects box (13) bottom in, it installs backup pad (12) to collect one side that box (13) lower surface kept away from extension board (9).
5. The automatic surface rust removal and treatment integrated machine for the H-shaped steel according to claim 1 is characterized in that: lid (15) lower surface mounting has rectangle frame (32), rectangle frame (32) surface mounting has and collects rubber frame (33) that box (13) internal surface laminated mutually, the one end that lid (15) are close to reservoir (1) is passed through the hinge and is connected with reservoir (1) hinge, one side upper portion position that collection box (13) deviate from reservoir (1) is fixed with connecting strip (14), the one end that reservoir (1) was kept away from in lid (15) passes through bolt and connecting strip (14) fixed connection.
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