CN112657805B - A kind of nanowire-fluorocarbon composite coating and preparation method thereof - Google Patents
A kind of nanowire-fluorocarbon composite coating and preparation method thereof Download PDFInfo
- Publication number
- CN112657805B CN112657805B CN202011391451.4A CN202011391451A CN112657805B CN 112657805 B CN112657805 B CN 112657805B CN 202011391451 A CN202011391451 A CN 202011391451A CN 112657805 B CN112657805 B CN 112657805B
- Authority
- CN
- China
- Prior art keywords
- coating
- nanowire
- fluorocarbon
- copper
- composite coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 156
- 239000011248 coating agent Substances 0.000 title claims abstract description 145
- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000002070 nanowire Substances 0.000 claims abstract description 91
- 239000000758 substrate Substances 0.000 claims abstract description 66
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 33
- 238000000151 deposition Methods 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 87
- 239000010949 copper Substances 0.000 claims description 82
- 229910052802 copper Inorganic materials 0.000 claims description 82
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 50
- 239000000243 solution Substances 0.000 claims description 43
- 238000009713 electroplating Methods 0.000 claims description 27
- 238000005507 spraying Methods 0.000 claims description 26
- 229910052757 nitrogen Inorganic materials 0.000 claims description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 12
- 239000008367 deionised water Substances 0.000 claims description 11
- 229910021641 deionized water Inorganic materials 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 239000002904 solvent Substances 0.000 claims description 10
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 9
- 238000007747 plating Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- PEVJCYPAFCUXEZ-UHFFFAOYSA-J dicopper;phosphonato phosphate Chemical compound [Cu+2].[Cu+2].[O-]P([O-])(=O)OP([O-])([O-])=O PEVJCYPAFCUXEZ-UHFFFAOYSA-J 0.000 claims description 7
- 239000011148 porous material Substances 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 5
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 3
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 2
- 238000004140 cleaning Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 230000008021 deposition Effects 0.000 abstract description 5
- 239000000428 dust Substances 0.000 abstract description 4
- 238000010248 power generation Methods 0.000 abstract description 4
- 238000010612 desalination reaction Methods 0.000 abstract description 3
- 239000013535 sea water Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000003491 array Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 12
- 239000007921 spray Substances 0.000 description 12
- 238000009833 condensation Methods 0.000 description 8
- 230000005494 condensation Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 238000012546 transfer Methods 0.000 description 8
- 239000000945 filler Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000011049 filling Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 239000002042 Silver nanowire Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 230000003075 superhydrophobic effect Effects 0.000 description 4
- 238000001039 wet etching Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002105 nanoparticle Substances 0.000 description 2
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 2
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 2
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910001961 silver nitrate Inorganic materials 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 244000137852 Petrea volubilis Species 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 1
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002114 nanocomposite Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Images
Landscapes
- Laminated Bodies (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
技术领域technical field
本发明涉及功能性材料表面和强化传热技术领域,具体而言,尤其涉及一种纳米线-氟碳复合涂层及其制备方法。特别涉及:利用高导热材料对氟碳涂层进行改性,制备复合涂层,可以提高涂层有效导热性能和疏水性能和与基底的结合力,从而提高换热器的传热性能和防积灰性能。The invention relates to the technical field of functional material surface and heat transfer enhancement, in particular, to a nanowire-fluorocarbon composite coating and a preparation method thereof. In particular: the use of high thermal conductivity materials to modify fluorocarbon coatings to prepare composite coatings can improve the effective thermal conductivity and hydrophobic properties of the coating and the bonding force with the substrate, thereby improving the heat transfer performance and anti-pilling of the heat exchanger. Ash performance.
背景技术Background technique
目前,在石油化工、发电、制冷等诸多领域中,换热器都是必不可少的设备。但是,在应用过程中,大部分设备的冷凝模式为膜状冷凝,所形成的厚液膜极大的影响了传热性能。此外,由于换热器长期运行后,表面会附着污垢,灰尘等污染物,进而进一步影响换热器的性能。为了有效提高设备的安全性和经济性,改性换热表面并降低其表面能,实现长期稳定的滴状冷凝,是提高换热器传热性能及防止积灰的关键。At present, heat exchangers are essential equipment in many fields such as petrochemical industry, power generation, refrigeration and so on. However, in the application process, the condensation mode of most equipment is film condensation, and the formed thick liquid film greatly affects the heat transfer performance. In addition, due to the long-term operation of the heat exchanger, dirt, dust and other pollutants will adhere to the surface, which further affects the performance of the heat exchanger. In order to effectively improve the safety and economy of the equipment, modifying the heat exchange surface and reducing its surface energy to achieve long-term stable droplet condensation is the key to improving the heat transfer performance of the heat exchanger and preventing fouling.
当前,在换热器表面使用较多的涂层主要是环氧树脂类涂料和氟碳涂料,其中,Teflon PFA氟碳涂料(简称PFA)因其具有优异的化学惰性,热稳定性,良好的抗沾污特性,已广泛应用于防腐、防粘润滑处理等方面。由于PFA涂层的表面能较低,本征接触角可达110°以上,可实现稳定的滴状冷凝。但是由于PFA属于有机高分子材料,与导热性能良好的金属相比,其导热系数较低,仅为0.2~0.3W/m·K;并且为了实现长效稳定的滴状冷凝,采用的涂层一般较厚,带来的附加热阻较大。At present, the most commonly used coatings on the surface of heat exchangers are epoxy resin coatings and fluorocarbon coatings. Among them, Teflon PFA fluorocarbon coatings (PFA for short) have excellent chemical inertness, thermal stability, good Anti-fouling properties, has been widely used in anti-corrosion, anti-stick lubrication treatment and so on. Due to the low surface energy of the PFA coating, the intrinsic contact angle can reach more than 110°, and stable droplet condensation can be achieved. However, since PFA is an organic polymer material, its thermal conductivity is lower than that of metals with good thermal conductivity, only 0.2 to 0.3 W/m·K; and in order to achieve long-term and stable droplet condensation, the coating used Generally thicker, resulting in greater additional thermal resistance.
通常,目前的研究大多采用共混法在氟碳涂料中加入高导热性能的填料来提高涂层的导热系数,如金属颗粒、石墨烯等。专利CN 200510047351.9公开了一种利用铁、铜等纳米颗粒提高氟碳涂层导热系数的方法,涂层有效导热系数可提高至0.3~1.5W/m·K。采用共混法时,纳米颗粒在涂层中呈现随机分散分布,无法沿着热流方向排布形成有效的传热通道。并且,当填料含量提高到一定值时,会大大影响涂料的固化成膜性能,导致结合力从0级降低至1~2级;并且所添加的高表面能颗粒会降低氟碳涂层的疏水性,不利于滴状冷凝的发生。因此,为了更有效的提高涂层的导热性能,需要开发一种能定向排布的导热网络、并且使导热网络与基底紧密结合的方法。Usually, the current research mostly adopts the blending method to add high thermal conductivity fillers in fluorocarbon coatings to improve the thermal conductivity of the coatings, such as metal particles, graphene, etc. Patent CN 200510047351.9 discloses a method for improving the thermal conductivity of fluorocarbon coating by utilizing iron, copper and other nanoparticles, and the effective thermal conductivity of the coating can be increased to 0.3-1.5W/m·K. When the blending method is used, the nanoparticles are randomly dispersed in the coating and cannot be arranged along the heat flow direction to form an effective heat transfer channel. Moreover, when the filler content increases to a certain value, it will greatly affect the curing film-forming properties of the coating, resulting in a reduction in the bonding force from grade 0 to
发明内容SUMMARY OF THE INVENTION
根据上述提出的现有的强化涂层的导热的技术中,大多采用共混法,但填料颗粒在涂层中呈随机分散分布,无法沿着热流方向排布形成有效的传热通道,并且不与基底结合,大大影响复合涂层与基底的结合力;当填料含量提高到一定值时,会大大影响涂料的固化成膜性能,导致结合力从0级降低至1~2级;并且所添加的高表面能颗粒会降低氟碳涂层的疏水性,不利于滴状冷凝的发生的技术问题,而提供一种纳米线-氟碳复合涂层及其制备方法。本发明主要通过将该定向排布的纳米线作为导热网络预制在基底上,并通过氟碳涂层的成膜工艺,从而构建出纳米线-氟碳复合涂层,该纳米复合涂层可以显著提升换热器的换热性能,并减缓换热器的积灰,可应用于烟道气余热回收、发电、海水淡化和电子器件热管理等工业系统中。According to the above-mentioned existing technologies for enhancing the thermal conductivity of coatings, most of them use the blending method, but the filler particles are randomly dispersed in the coating, and cannot be arranged along the direction of heat flow to form an effective heat transfer channel, and there is no Combined with the substrate, it greatly affects the bonding force between the composite coating and the substrate; when the filler content increases to a certain value, it will greatly affect the cured film-forming properties of the coating, resulting in a reduction of the bonding force from 0 to 1 to 2; and the added The high surface energy particles can reduce the hydrophobicity of the fluorocarbon coating, which is not conducive to the technical problem of droplet condensation, and provides a nanowire-fluorocarbon composite coating and a preparation method thereof. The present invention mainly constructs nanowire-fluorocarbon composite coating by prefabricating the directionally-arranged nanowires as a thermally conductive network on a substrate, and through the film-forming process of the fluorocarbon coating, and the nanocomposite coating can significantly improve the Improve the heat exchange performance of the heat exchanger and slow down the fouling of the heat exchanger, which can be used in industrial systems such as flue gas waste heat recovery, power generation, seawater desalination and thermal management of electronic devices.
本发明采用的技术手段如下:The technical means adopted in the present invention are as follows:
一种纳米线-氟碳复合涂层,所述纳米线-氟碳复合涂层是由纳米线阵列和氟碳涂层组成的复合结构,氟碳涂层直接喷涂在纳米线阵列表面上;A nanowire-fluorocarbon composite coating, the nanowire-fluorocarbon composite coating is a composite structure composed of a nanowire array and a fluorocarbon coating, and the fluorocarbon coating is directly sprayed on the surface of the nanowire array;
所述纳米线阵列为定向排布的高导热纳米线网络,所述纳米线阵列的高度为5~30μm;The nanowire array is a directionally arranged high thermal conductivity nanowire network, and the height of the nanowire array is 5-30 μm;
所述氟碳涂层的厚度为5~50μm。The thickness of the fluorocarbon coating is 5-50 μm.
进一步地,所述纳米线为铜纳米线、银纳米线、铁纳米线或镍纳米线。Further, the nanowires are copper nanowires, silver nanowires, iron nanowires or nickel nanowires.
进一步地,所述氟碳涂层由喷涂氟碳涂料形成,所述氟碳涂料为Teflon-PFA、PTFE涂料或FEVE涂料。Further, the fluorocarbon coating is formed by spraying a fluorocarbon coating, and the fluorocarbon coating is Teflon-PFA, PTFE coating or FEVE coating.
本发明还提供了一种纳米线-氟碳复合涂层的制备方法,通过控制纳米线的结构形貌和氟碳涂料的成型工艺,在氟碳涂料中形成连通的纳米线网络;纳米线高度为5~30μm,所喷涂氟碳涂料的厚度为5~50μm;The invention also provides a method for preparing a nanowire-fluorocarbon composite coating. By controlling the structure and morphology of the nanowire and the forming process of the fluorocarbon coating, a connected nanowire network is formed in the fluorocarbon coating; the height of the nanowire is The thickness of the sprayed fluorocarbon coating is 5-50 μm;
该方法包括以下步骤:The method includes the following steps:
步骤1:将打磨后的铜基板分别用丙酮、乙醇和去离子水超声清洗,将铜基板、多孔阳极氧化铝模板、浸满电镀液的滤纸、连接对电极的铜片依次用夹子固定,在铜基板和铜片之间施加恒定电势进行电镀,使多孔阳极氧化铝模板与铜基板紧密连接,同时,一层短的铜纳米线阵列附着在铜基板上;Step 1: ultrasonically clean the polished copper substrate with acetone, ethanol and deionized water, respectively, and fix the copper substrate, porous anodized aluminum template, filter paper soaked with electroplating solution, and copper sheet connected to the counter electrode with clips in turn. A constant potential is applied between the copper substrate and the copper sheet for electroplating, so that the porous anodized aluminum template is closely connected with the copper substrate, and at the same time, a layer of short copper nanowire arrays is attached to the copper substrate;
步骤2:之后,将滤纸、铜片和夹子取下,并将连接的多孔阳极氧化铝模板与铜基板浸入电镀液中进行电镀0.5~5h;沉积铜纳米线阵列后,通过在NaOH溶液中进行溶解模板,获得独立的铜纳米线阵列;Step 2: After that, remove the filter paper, copper sheets and clips, and immerse the connected porous anodized aluminum template and copper substrate in the electroplating solution for electroplating for 0.5-5 hours; Dissolve the template to obtain an independent copper nanowire array;
步骤3:将氟碳涂料中加入N,N-二甲基乙酰胺溶剂调节粘度至50~500mPa·s,对步骤2中制备的纳米线阵列表面进行空气喷涂,控制喷涂压力为0.1~0.6MPa,喷涂时间为5~50s;Step 3: Add N,N-dimethylacetamide solvent to the fluorocarbon coating to adjust the viscosity to 50-500mPa·s, and spray the surface of the nanowire array prepared in step 2 with air, and control the spraying pressure to be 0.1-0.6MPa , the spraying time is 5 to 50s;
步骤4:将喷涂氟碳涂料后的纳米线阵列在氮气保护条件下进行程序升温加热,平均升温速率为3~10℃/min,升温至120℃时恒温20~70min,最后在250~450℃时恒温10~50min,之后在氮气的保护下自然冷却,获得纳米线-氟碳复合涂层。Step 4: The nanowire array after spraying the fluorocarbon coating is heated with a programmed temperature under nitrogen protection. The average heating rate is 3-10°C/min. At a constant temperature of 10-50 min, and then naturally cooled under the protection of nitrogen to obtain a nanowire-fluorocarbon composite coating.
进一步地,所述多孔氧化铝模板的孔径在50~300nm之间,孔间距在100~500nm之间。Further, the pore diameter of the porous alumina template is between 50 and 300 nm, and the pore spacing is between 100 and 500 nm.
进一步地,所述纳米线为铜纳米线、银纳米线、铁纳米线或镍纳米线。Further, the nanowires are copper nanowires, silver nanowires, iron nanowires or nickel nanowires.
进一步地,所述电镀液的成分为焦磷酸铜、硫酸铜水溶液,硝酸银溶液,硫酸铁溶液,氯化镍或硫酸镍水溶液,质量分数为3%~20%。Further, the components of the electroplating solution are copper pyrophosphate, copper sulfate aqueous solution, silver nitrate solution, iron sulfate solution, nickel chloride or nickel sulfate aqueous solution, and the mass fraction is 3% to 20%.
进一步地,所述氟碳涂料为Teflon-PFA、PTFE涂料或FEVE涂料。Further, the fluorocarbon coating is Teflon-PFA, PTFE coating or FEVE coating.
进一步地,所述调节粘度的溶剂为N,N-二甲基乙酰胺、N,N-二甲基甲酰胺、N-甲基吡咯烷酮或二甲基亚砜。Further, the solvent for adjusting the viscosity is N,N-dimethylacetamide, N,N-dimethylformamide, N-methylpyrrolidone or dimethylsulfoxide.
进一步地,所述多孔氧化铝模板溶解剂为NaOH溶液、KOH溶液、HCl溶液或H2SO4溶液。Further, the porous alumina template dissolving agent is NaOH solution, KOH solution, HCl solution or H 2 SO 4 solution.
较现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明提供的纳米线-氟碳复合涂层及其制备方法,纳米线在基底上生长,与基底紧密结合,并定向排布,大大提高了氟碳涂层的有效导热系数。相较于现有技术,本发明所制备的复合涂层与基底的结合力能达到0级。相比纯PFA表面,纳米线团聚体形成了大量的凸起结构,接触角从纯PFA的118°提升至复合涂层的152°,达到超疏水状态,能有效的防止应用过程中灰尘及污垢的积累,可有效解决传统换热器涂层导热性差、寿命短等问题。由于铜材高的导热系数,复合涂层热导率可以达到39W/m·K,是纯PFA涂层的150倍。1. The nanowire-fluorocarbon composite coating provided by the present invention and the preparation method thereof, the nanowires grow on the substrate, are closely combined with the substrate, and are arranged in a direction, which greatly improves the effective thermal conductivity of the fluorocarbon coating. Compared with the prior art, the bonding force between the composite coating and the substrate prepared by the present invention can reach grade 0. Compared with the pure PFA surface, the nanowire agglomerates form a large number of convex structures, and the contact angle is increased from 118° of pure PFA to 152° of the composite coating, reaching a super-hydrophobic state, which can effectively prevent dust and dirt during the application process. The accumulation of heat exchangers can effectively solve the problems of poor thermal conductivity and short service life of traditional heat exchanger coatings. Due to the high thermal conductivity of copper, the thermal conductivity of the composite coating can reach 39W/m·K, which is 150 times that of the pure PFA coating.
2、本发明提供的纳米线-氟碳复合涂层及其制备方法,通过控制纳米线高度并调控氟碳涂料的沉积形貌,能有效地调控复合涂层的润湿性。当氟碳涂料完全覆盖在连通的纳米线上时,复合涂层润湿角为118°,复合表面具有一般疏水性;但是通过调控氟碳涂料的沉积形貌,使其仅填充在纳米线的沟槽中,露出纳米线团聚体的大量凸起结构,此时复合涂层的接触角能达到152°,使表面具有超疏水性。2. The nanowire-fluorocarbon composite coating and the preparation method thereof provided by the present invention can effectively control the wettability of the composite coating by controlling the height of the nanowires and regulating the deposition morphology of the fluorocarbon coating. When the fluorocarbon coating is completely covered on the connected nanowires, the wetting angle of the composite coating is 118°, and the composite surface is generally hydrophobic; however, by adjusting the deposition morphology of the fluorocarbon coating, it is only filled on the nanowires In the groove, a large number of protruding structures of nanowire agglomerates are exposed, and the contact angle of the composite coating can reach 152° at this time, making the surface superhydrophobic.
综上,应用本发明的技术方案能够解决现有的强化涂层的导热的技术中,大多采用共混法,但填料颗粒在涂层中呈随机分散分布,无法沿着热流方向排布形成有效的传热通道,并且不与基底结合,大大影响复合涂层与基底的结合力;当填料含量提高到一定值时,会大大影响涂料的固化成膜性能,导致结合力从0级降低至1~2级;并且所添加的高表面能颗粒会降低氟碳涂层的疏水性,不利于滴状冷凝的发生的问题。To sum up, most of the existing technologies for enhancing the thermal conductivity of coatings by applying the technical solutions of the present invention use the blending method, but the filler particles are randomly dispersed in the coating and cannot be arranged along the direction of heat flow to form an effective thermal conductivity. The heat transfer channel of the coating is not combined with the substrate, which greatly affects the bonding force between the composite coating and the substrate; when the filler content increases to a certain value, it will greatly affect the curing and film-forming properties of the coating, resulting in a decrease in the bonding force from grade 0 to
基于上述理由本发明可在发电、石油化工、海水淡化等工业过程领域广泛推广。Based on the above reasons, the present invention can be widely promoted in industrial process fields such as power generation, petrochemical industry, seawater desalination and the like.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明制备金属纳米线-PFA复合涂层的工艺流程图。FIG. 1 is a process flow diagram of the present invention for preparing the metal nanowire-PFA composite coating.
图2为本发明实施例2中利用1#纳米线表面制备的3#纳米线-PFA复合涂层的示意图,其中(a)为1#纳米线表面的示意图,(b)为1#纳米线表面喷涂PFA所制备的3#纳米线-PFA复合涂层的示意图,(c)为(b)中A处的放大图。2 is a schematic diagram of a 3# nanowire-PFA composite coating prepared by utilizing the surface of 1# nanowire in Example 2 of the present invention, wherein (a) is a schematic diagram of the surface of 1# nanowire, and (b) is a 1# nanowire Schematic diagram of the 3# nanowire-PFA composite coating prepared by spraying PFA on the surface, (c) is the enlarged view of A in (b).
图3为本发明实例4中利用2#纳米线表面制备的4#纳米线-PFA复合涂层的示意图,其中(a)为2#纳米线表面的示意图,(b)为2#纳米线表面喷涂PFA所制备的4#纳米线-PFA复合涂层的示意图,(c)为(b)中B处的放大图,(d)为(c)的放大图,(e)为(d)中C处的放大图。3 is a schematic diagram of a 4# nanowire-PFA composite coating prepared by utilizing the surface of 2# nanowires in Example 4 of the present invention, wherein (a) is a schematic diagram of the surface of 2# nanowires, and (b) is the surface of 2# nanowires Schematic diagram of the 4# nanowire-PFA composite coating prepared by spraying PFA, (c) is the enlarged view of B in (b), (d) is the enlarged view of (c), (e) is the middle of (d) Enlarged image at C.
图4为本发明不同表面的接触角示意图,其中(a)为纯PFA表面的接触角示意图,(b)为4#复合涂层的接触角示意图,(c)为3#复合涂层的接触角示意图。Figure 4 is a schematic diagram of the contact angle of different surfaces of the present invention, wherein (a) is a schematic diagram of the contact angle of the pure PFA surface, (b) is a schematic diagram of the contact angle of the 4# composite coating, (c) is the contact angle of the 3# composite coating Corner diagram.
图5为本发明涂层结合力测试后电镜图,其中(a)为2#纳米线表面结合力测试后的结果图,(b)为(a)中D处的放大图,(c)为4#纳米线-PFA复合涂层结合力测试结果图,(d)为(c)中E处的放大图。Fig. 5 is the electron microscope picture after the coating adhesion test of the present invention, wherein (a) is the result of the 2# nanowire surface adhesion test, (b) is the enlarged view of D in (a), (c) is 4# nanowire-PFA composite coating adhesion test results, (d) is the enlarged view of E in (c).
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当清楚,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员己知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任向具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only and not limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.
如图所示,本发明提供了一种纳米线-氟碳复合涂层,所述纳米线-氟碳复合涂层是由纳米线阵列和氟碳涂层组成的复合结构,氟碳涂层直接喷涂在纳米线阵列表面上。As shown in the figure, the present invention provides a nanowire-fluorocarbon composite coating, the nanowire-fluorocarbon composite coating is a composite structure composed of a nanowire array and a fluorocarbon coating, and the fluorocarbon coating directly sprayed on the surface of the nanowire array.
所述纳米线阵列为定向排布的高导热纳米线网络,所述纳米线阵列的高度为5~30μm。The nanowire array is a directionally arranged high thermal conductivity nanowire network, and the height of the nanowire array is 5-30 μm.
所述氟碳涂层的厚度为5~50μm。The thickness of the fluorocarbon coating is 5-50 μm.
优选的,所述纳米线为铜纳米线、银纳米线、铁纳米线或镍纳米线。Preferably, the nanowires are copper nanowires, silver nanowires, iron nanowires or nickel nanowires.
优选的,所述氟碳涂层由喷涂氟碳涂料形成,所述氟碳涂料为Teflon-PFA、PTFE涂料或FEVE涂料。Preferably, the fluorocarbon coating is formed by spraying a fluorocarbon coating, and the fluorocarbon coating is Teflon-PFA, PTFE coating or FEVE coating.
本发明还提供了一种纳米线-氟碳复合涂层的制备方法,通过控制纳米线的结构形貌和氟碳涂料的成型工艺,在氟碳涂料中形成连通的纳米线网络;纳米线高度为5~30μm,所喷涂氟碳涂料的厚度为5~50μm;The invention also provides a method for preparing a nanowire-fluorocarbon composite coating. By controlling the structure and morphology of the nanowire and the forming process of the fluorocarbon coating, a connected nanowire network is formed in the fluorocarbon coating; the height of the nanowire is The thickness of the sprayed fluorocarbon coating is 5-50 μm;
该方法包括以下步骤:The method includes the following steps:
步骤1:将打磨后的铜基板分别用丙酮、乙醇和去离子水超声清洗,将铜基板、多孔阳极氧化铝模板、浸满电镀液的滤纸、连接对电极的铜片依次用夹子固定,在铜基板和铜片之间施加恒定电势进行电镀,使多孔阳极氧化铝模板与铜基板紧密连接,同时,一层短的铜纳米线阵列附着在铜基板上;Step 1: ultrasonically clean the polished copper substrate with acetone, ethanol and deionized water, respectively, and fix the copper substrate, porous anodized aluminum template, filter paper soaked with electroplating solution, and copper sheet connected to the counter electrode with clips in turn. A constant potential is applied between the copper substrate and the copper sheet for electroplating, so that the porous anodized aluminum template is closely connected with the copper substrate, and at the same time, a layer of short copper nanowire arrays is attached to the copper substrate;
步骤2:之后,将滤纸、铜片和夹子取下,并将连接的多孔阳极氧化铝模板与铜基板浸入电镀液中进行电镀0.5~5h;沉积铜纳米线阵列后,通过在NaOH溶液中进行溶解模板,获得独立的铜纳米线阵列;Step 2: After that, remove the filter paper, copper sheets and clips, and immerse the connected porous anodized aluminum template and copper substrate in the electroplating solution for electroplating for 0.5-5 hours; Dissolve the template to obtain an independent copper nanowire array;
步骤3:将氟碳涂料中加入N,N-二甲基乙酰胺溶剂调节粘度至50~500mPa·s,对步骤2中制备的纳米线阵列表面进行空气喷涂,控制喷涂压力为0.1~0.6MPa,喷涂时间为5~50s;Step 3: Add N,N-dimethylacetamide solvent to the fluorocarbon coating to adjust the viscosity to 50-500mPa·s, and spray the surface of the nanowire array prepared in step 2 with air, and control the spraying pressure to be 0.1-0.6MPa , the spraying time is 5 to 50s;
步骤4:将喷涂氟碳涂料后的纳米线阵列在氮气保护条件下进行程序升温加热,平均升温速率为3~10℃/min,升温至120℃时恒温20~70min,最后在250~450℃时恒温10~50min,之后在氮气的保护下自然冷却,获得纳米线-氟碳复合涂层。Step 4: The nanowire array after spraying the fluorocarbon coating is heated with a programmed temperature under nitrogen protection. The average heating rate is 3-10°C/min. At a constant temperature of 10-50 min, and then naturally cooled under the protection of nitrogen to obtain a nanowire-fluorocarbon composite coating.
优选的,所使用的多孔氧化铝模板的孔径在50~300nm之间,孔间距在100~500nm之间。Preferably, the pore size of the used porous alumina template is between 50 and 300 nm, and the pore spacing is between 100 and 500 nm.
优选的,所采用的纳米线包括但不限于铜纳米线、银纳米线、铁纳米线或镍纳米线等。Preferably, the nanowires used include but are not limited to copper nanowires, silver nanowires, iron nanowires or nickel nanowires.
优选的,所采用的电镀液的成分包括但不限于焦磷酸铜、硫酸铜水溶液,硝酸银溶液,硫酸铁溶液,氯化镍或硫酸镍水溶液等,质量分数为3%~20%。Preferably, the components of the electroplating solution used include but are not limited to copper pyrophosphate, copper sulfate aqueous solution, silver nitrate solution, ferric sulfate solution, nickel chloride or nickel sulfate aqueous solution, etc., and the mass fraction is 3% to 20%.
优选的,所采用的氟碳涂料包括但不限于Teflon-PFA、PTFE涂料或FEVE涂料等。Preferably, the fluorocarbon coating used includes, but is not limited to, Teflon-PFA, PTFE coating or FEVE coating.
优选的,所述调节粘度的溶剂包括但不限于N,N-二甲基乙酰胺、N,N-二甲基甲酰胺、N-甲基吡咯烷酮或二甲基亚砜等。Preferably, the viscosity-adjusting solvent includes, but is not limited to, N,N-dimethylacetamide, N,N-dimethylformamide, N-methylpyrrolidone, dimethylsulfoxide, and the like.
优选的,所采用的多孔氧化铝模板溶解剂包括但不限于NaOH溶液、KOH溶液、HCl溶液或H2SO4溶液等。Preferably, the used porous alumina template dissolving agent includes but is not limited to NaOH solution, KOH solution, HCl solution or H 2 SO 4 solution and the like.
如图1所示为制备金属纳米线-PFA复合涂层的工艺流程图。预测随着喷涂时间增长,PFA涂料厚度逐渐增加。当喷涂较厚时,PFA完全覆盖纳米线结构,复合涂层接触角可以认为是PFA表面的接触角。Figure 1 shows the process flow diagram of preparing the metal nanowire-PFA composite coating. It is predicted that the thickness of PFA coating will gradually increase with the increase of spraying time. When the spraying thickness is thick, the PFA completely covers the nanowire structure, and the contact angle of the composite coating can be regarded as the contact angle of the PFA surface.
实施例1Example 1
本发明的技术方案是:首先利用电化学沉积法在金属基材表面生长一定高度的铜纳米线,再调节涂料的粘度,采用适当的喷涂工艺在纳米线空隙中成膜,在实现稳定长期滴状冷凝的同时解决传热性能差的问题。具体的工艺流程如下:The technical scheme of the present invention is as follows: first, use electrochemical deposition to grow copper nanowires with a certain height on the surface of the metal substrate, then adjust the viscosity of the paint, and use an appropriate spraying process to form a film in the nanowire voids, so as to achieve stable long-term dripping. It solves the problem of poor heat transfer performance while condensing in the form of a condensate. The specific process flow is as follows:
1.基材预处理:用800#和3000#砂纸依次打磨铜基底(铜基板),对铜基底表面进行抛光处理。将抛光后的基材(铜基底)分别用丙酮和乙醇超声清洗,然后用去离子水冲洗。1. Substrate pretreatment: Use 800# and 3000# sandpaper to polish the copper substrate (copper substrate) in turn, and polish the surface of the copper substrate. The polished substrate (copper substrate) was ultrasonically cleaned with acetone and ethanol, respectively, and then rinsed with deionized water.
2.电镀纳米线:将铜基底、多孔氧化铝(PAA)模板、滤纸和连接对电极的铜片按顺序放置并用夹子固定,将滤纸的边缘浸入电镀液中,以确保溶液可以通过毛细作用完全被滤纸吸收,并均匀地分布在PAA模板中。在铜基板和铜片之间施加恒定电势以电镀纳米线。一定时间后,将一层短的铜纳米线阵列附着在铜基板上,且多孔氧化铝模板与铜基板紧密连接。之后,将滤纸、铜片和夹子取下,然后将连接的多孔氧化铝模板和铜基板浸入焦磷酸铜电镀液中进行电镀。采用三电极系统获得不同长度的纳米线,因为它可以更精确地控制电势。带有模板的铜基板被用作工作电极,对电极采用不带模板的铜片,而Ag/AgCl电极被选作参比电极。将电镀时间和施加在工作电极与辅助电极之间的电压调整为相应的值,以实现所需的纳米线长度。2. Electroplating of nanowires: The copper substrate, porous alumina (PAA) template, filter paper and copper sheet connected to the counter electrode are placed in order and fixed with clips, and the edge of the filter paper is immersed in the electroplating solution to ensure that the solution can pass through capillary action completely Absorbed by filter paper and evenly distributed in the PAA template. A constant potential was applied between the copper substrate and the copper sheet to electroplate the nanowires. After a certain period of time, a layer of short copper nanowire arrays was attached to the copper substrate, and the porous alumina template was tightly connected with the copper substrate. After that, the filter paper, copper sheets and clips were removed, and then the connected porous alumina template and copper substrate were immersed in copper pyrophosphate electroplating solution for electroplating. Nanowires of different lengths were obtained using a three-electrode system because it allows for more precise control of the potential. A copper substrate with a template was used as the working electrode, a copper sheet without a template was used for the counter electrode, and an Ag/AgCl electrode was selected as the reference electrode. The plating time and the voltage applied between the working and auxiliary electrodes were adjusted to the corresponding values to achieve the desired nanowire length.
3.去除模板:沉积铜纳米线阵列后,通过在2mol/L的NaOH溶液中进行湿法蚀刻去除PAA模板,以获得独立的铜纳米线阵列。然后将铜块在去离子水中冲洗,在真空室中干燥。3. Removing the template: After depositing the copper nanowire array, the PAA template was removed by wet etching in a 2 mol/L NaOH solution to obtain an independent copper nanowire array. The copper blocks were then rinsed in deionized water and dried in a vacuum chamber.
4.喷涂氟碳涂料:喷涂前将氟碳涂料中加入N,N-二甲基乙酰胺溶剂调节氟碳涂料粘度至100mPa·s并搅拌24h备用,然后在0.1~0.6MPa气压下进行涂层喷涂,控制喷枪口与基材表面距离20cm;氟碳涂料选用Teflon PFA。4. Spraying fluorocarbon paint: before spraying, add N,N-dimethylacetamide solvent to the fluorocarbon paint to adjust the viscosity of the fluorocarbon paint to 100mPa·s and stir for 24h for standby, and then carry out the coating under the air pressure of 0.1~0.6MPa For spraying, control the distance between the nozzle of the spray gun and the surface of the substrate to be 20cm; Teflon PFA is selected for the fluorocarbon coating.
5.获得纳米线-氟碳复合涂层:在氮气氛围下,烧结固化阶段控制平均升温速率在3~10℃/min,升温至120℃时恒温20~70min,最后在250~450℃时恒温10~50min,然后在氮气保护下缓慢冷却至室温;在120℃时充入适量氮气,保证气流稳定;涂层固化停止充入氮气,使涂层在氮气的保护下自然冷却。5. Obtain the nanowire-fluorocarbon composite coating: in a nitrogen atmosphere, control the average heating rate at 3-10°C/min in the sintering and curing stage, keep the temperature constant for 20-70min when the temperature is raised to 120°C, and finally keep the constant temperature at 250-450°C 10-50min, then slowly cooled to room temperature under nitrogen protection; at 120 ℃, filled with an appropriate amount of nitrogen to ensure stable airflow; after the coating was cured, filled with nitrogen, and allowed the coating to cool naturally under the protection of nitrogen.
在现有的强化涂层的导热的技术中,例如共混法,填料颗粒在涂层总随机分散分布,并且不与基底结合,大大影响复合涂层与基底的结合力,本发明中纳米线在基底上生长,与基底紧密结合,并定向排布,大大提高了氟碳涂层的有效导热系数。相较于现有技术,本发明所制备的复合涂层与基底的结合力能达到0级。相比纯PFA表面,纳米线团聚体形成了大量的凸起结构,接触角从纯PFA的118°提升至复合涂层的152°,达到超疏水状态,能有效的防止应用过程中灰尘及污垢的积累。由于铜材高的导热系数,复合涂层热导率可以达到39W/m K,是纯PFA涂层的150倍。In the existing technology for enhancing the thermal conductivity of the coating, such as the blending method, the filler particles are randomly dispersed and distributed in the coating, and are not combined with the substrate, which greatly affects the bonding force between the composite coating and the substrate. In the present invention, the nanowires It grows on the substrate, is closely combined with the substrate, and is directionally arranged, which greatly improves the effective thermal conductivity of the fluorocarbon coating. Compared with the prior art, the bonding force between the composite coating and the substrate prepared by the present invention can reach grade 0. Compared with the pure PFA surface, the nanowire agglomerates form a large number of convex structures, and the contact angle is increased from 118° of pure PFA to 152° of the composite coating, reaching a super-hydrophobic state, which can effectively prevent dust and dirt during the application process. accumulation. Due to the high thermal conductivity of copper, the thermal conductivity of the composite coating can reach 39W/m K, which is 150 times that of the pure PFA coating.
通过控制纳米线高度并调控氟碳涂料的沉积形貌,能有效地调控复合涂层的润湿性。当氟碳涂料完全覆盖在连通的纳米线上时,复合涂层润湿角为118°,复合表面具有一般疏水性;但是通过调控氟碳涂料的沉积形貌,使其仅填充在纳米线的沟槽中,露出纳米线团聚体的大量凸起结构,此时复合涂层的接触角能达到152°,使表面具有超疏水性。By controlling the height of the nanowires and regulating the deposition morphology of the fluorocarbon coating, the wettability of the composite coating can be effectively regulated. When the fluorocarbon coating is completely covered on the connected nanowires, the wetting angle of the composite coating is 118°, and the composite surface is generally hydrophobic; however, by adjusting the deposition morphology of the fluorocarbon coating, it is only filled on the nanowires In the groove, a large number of protruding structures of nanowire agglomerates are exposed, and the contact angle of the composite coating can reach 152° at this time, making the surface superhydrophobic.
实施例2Example 2
构建1#纳米线表面,并喷涂PFA制备3#纳米线-PFA复合涂层,制备步骤如下:用800#和3000#砂纸依次打磨铜基底,对基底表面进行良好的抛光。将打磨后的基材分别用丙酮和乙醇超声清洗,然后用去离子水冲洗。将多孔氧化铝(PAA)模板(型号为450-200)、滤纸和铜片的对电极按顺序放置并用夹子固定,将滤纸的边缘浸入电镀液中,以确保溶液可以通过毛细作用完全被滤纸吸收,并均匀地分布在PAA模板中。在铜基板和对电极之间施加恒定电势以电镀纳米线。电镀1100s后,将一层短的铜纳米线阵列附着在铜基板上。之后,将滤纸、铜片和夹子取下,然后将其余的浸入焦磷酸铜电镀液中进行电镀。电镀时间为0.5~5h。沉积铜纳米线阵列后,通过在2mol/L的NaOH溶液中进行湿法蚀刻去除模板,以获得独立的铜纳米线阵列。然后将铜块在去离子水中冲洗,在真空室中干燥。待喷涂前将PFA中加入N,N-二甲基乙酰胺溶剂调节PFA粘度至100mPa·s并搅拌一夜备用,然后在0.4~0.6MPa下进行喷涂,控制喷枪口与基材表面距离20cm,喷涂时间为5~10s;烧结固化阶段控制平均升温速率在3℃/min,升温至120℃时恒温20min,最后在370℃时恒温30min,然后在氮气保护下缓慢冷却至室温;在120℃时充入氮气,调节充入氮气的速度,使速度适当、气流稳定;涂层固化停止充入氮气,使涂层在氮气的保护下自然冷却。The 1# nanowire surface was constructed, and PFA was sprayed to prepare the 3# nanowire-PFA composite coating. The preparation steps were as follows: the copper substrate was polished with 800# and 3000# sandpapers in turn, and the surface of the substrate was well polished. The ground substrates were ultrasonically cleaned with acetone and ethanol, respectively, and then rinsed with deionized water. The porous alumina (PAA) template (model 450-200), the counter electrode of the filter paper and copper sheet are placed in order and fixed with clips, and the edge of the filter paper is immersed in the plating solution to ensure that the solution can be completely absorbed by the filter paper by capillary action , and evenly distributed in the PAA template. A constant potential was applied between the copper substrate and the counter electrode to electroplate the nanowires. After electroplating for 1100 s, a layer of short copper nanowire arrays was attached to the copper substrate. After that, the filter paper, copper sheets, and clips were removed, and the rest were immersed in a copper pyrophosphate plating solution for electroplating. The electroplating time is 0.5-5h. After depositing the copper nanowire arrays, the template was removed by wet etching in 2 mol/L NaOH solution to obtain freestanding copper nanowire arrays. The copper blocks were then rinsed in deionized water and dried in a vacuum chamber. Before spraying, add N,N-dimethylacetamide solvent to PFA to adjust the viscosity of PFA to 100mPa·s and stir overnight for standby, then spray at 0.4-0.6MPa, control the distance between the nozzle of the spray gun and the surface of the substrate to 20cm, spray The time is 5-10s; in the sintering and solidification stage, the average heating rate is controlled at 3 °C/min, and the temperature is kept constant for 20 minutes at 120 °C, and finally at 370 °C for 30 minutes, and then slowly cooled to room temperature under nitrogen protection; Fill nitrogen, adjust the speed of filling nitrogen, so that the speed is appropriate and the airflow is stable; when the coating is cured, stop filling with nitrogen, and let the coating cool naturally under the protection of nitrogen.
实施例3Example 3
构建2#纳米线表面,并喷涂PFA制备纳米线-PFA复合表面,该实施例与实施例1不同之处在于改变了所用模板的型号,即纳米线的间距,制备步骤如下:用800#和3000#砂纸依次打磨铜基底,对基底表面进行良好的抛光。将打磨后的基材分别用丙酮和乙醇超声清洗,然后用去离子水冲洗。将多孔氧化铝(PAA)模板(型号为450-110)、滤纸和铜片的对电极按顺序放置并用夹子固定,将滤纸的边缘浸入电镀液中,以确保溶液可以通过毛细作用完全被滤纸吸收,并均匀地分布在PAA模板中。在铜基板和对电极之间施加恒定电势以电镀纳米线。电镀1100s后,将一层短的铜纳米线阵列附着在铜基板上。之后,将滤纸、铜片和夹子取下,然后将其余的浸入焦磷酸铜电镀液中进行电镀。电镀时间为0.5~5h。沉积铜纳米线阵列后,通过在2mol/L的NaOH溶液中进行湿法蚀刻去除模板,以获得独立的铜纳米线阵列。然后将铜块在去离子水中冲洗,在真空室中干燥。喷涂前将PFA中加入N,N-二甲基乙酰胺溶剂调节PFA粘度至100mPa·s并搅拌一夜备用,然后在0.4~0.6MPa下进行喷涂,控制喷枪口与基材表面距离20cm,喷涂时间为5~10s;;烧结固化阶段控制平均升温速率在3℃/min,升温至120℃时恒温20min,最后在370℃时恒温30min,然后在氮气保护下缓慢冷却至室温;在120℃时充入氮气,调节充入氮气的速度,使速度适当、气流稳定;涂层固化停止充入氮气,使涂层在氮气的保护下自然冷却。Construct the 2# nanowire surface, and spray PFA to prepare the nanowire-PFA composite surface. The difference between this example and Example 1 is that the model of the template used, that is, the spacing of the nanowires, is changed. The preparation steps are as follows: use 800# and 3000# sandpaper was used to polish the copper substrate in turn, and the surface of the substrate was well polished. The ground substrates were ultrasonically cleaned with acetone and ethanol, respectively, and then rinsed with deionized water. The porous alumina (PAA) template (model 450-110), filter paper and the counter electrode of the copper sheet are placed in order and fixed with clips, and the edge of the filter paper is immersed in the plating solution to ensure that the solution can be completely absorbed by the filter paper by capillary action , and evenly distributed in the PAA template. A constant potential was applied between the copper substrate and the counter electrode to electroplate the nanowires. After electroplating for 1100 s, a layer of short copper nanowire arrays was attached to the copper substrate. After that, the filter paper, copper sheets, and clips were removed, and the rest were immersed in a copper pyrophosphate plating solution for electroplating. The electroplating time is 0.5-5h. After depositing the copper nanowire arrays, the template was removed by wet etching in 2 mol/L NaOH solution to obtain freestanding copper nanowire arrays. The copper blocks were then rinsed in deionized water and dried in a vacuum chamber. Before spraying, add N,N-dimethylacetamide solvent to PFA to adjust the viscosity of PFA to 100mPa·s and stir overnight for standby, then spray at 0.4-0.6MPa, control the distance between the nozzle of the spray gun and the surface of the substrate to 20cm, and the spraying time In the sintering and solidification stage, the average heating rate is controlled at 3 °C/min, when the temperature is raised to 120 °C, the temperature is kept constant for 20 minutes, and finally at 370 °C for 30 minutes, and then slowly cooled to room temperature under nitrogen protection; Fill nitrogen, adjust the speed of nitrogen filling, so that the speed is appropriate and the airflow is stable; when the coating is cured, stop filling with nitrogen, and let the coating cool naturally under the protection of nitrogen.
实施例4Example 4
构建2#纳米线表面,并喷涂PFA制备4#纳米线-PFA复合表面,该实施例与实施例2不同之处在于改变了涂料的喷涂时间,制备步骤如下:用800#和3000#砂纸依次打磨铜基底,对基底表面进行良好的抛光。将打磨后的基材分别用丙酮和乙醇超声清洗,然后用去离子水冲洗。将多孔氧化铝(PAA)模板(型号为450-110)、滤纸和铜片的对电极按顺序放置并用夹子固定,将滤纸的边缘浸入电镀液中,以确保溶液可以通过毛细作用完全被滤纸吸收,并均匀地分布在PAA模板中。在铜基板和对电极之间施加恒定电势以电镀纳米线。电镀1100s后,将一层短的铜纳米线阵列附着在铜基板上。之后,将滤纸、铜片和夹子取下,然后将其余的浸入焦磷酸铜电镀液中进行电镀。电镀时间为0.5~5h。沉积铜纳米线阵列后,通过在2mol/L的NaOH溶液中进行湿法蚀刻去除模板,以获得独立的铜纳米线阵列。然后将铜块在去离子水中冲洗,在真空室中干燥。喷涂前将PFA中加入N,N-二甲基乙酰胺溶剂调节PFA粘度至100mPa·s并搅拌一夜备用,然后在0.4~0.6MPa下进行喷涂,控制喷枪口与基材表面距离20cm,喷涂时间为20~30s;;烧结固化阶段控制平均升温速率在3℃/min,升温至120℃时恒温20min,最后在370℃时恒温30min,然后在氮气保护下缓慢冷却至室温;在120℃时充入氮气,调节充入氮气的速度,使速度适当、气流稳定;涂层固化停止充入氮气,使涂层在氮气的保护下自然冷却。Construct 2# nanowire surface, and spray PFA to prepare 4# nanowire-PFA composite surface. The difference between this example and Example 2 is that the spraying time of the coating is changed. The preparation steps are as follows: use 800# and 3000# sandpaper in turn Grind the copper substrate to give a good finish to the substrate surface. The ground substrates were ultrasonically cleaned with acetone and ethanol, respectively, and then rinsed with deionized water. The porous alumina (PAA) template (model 450-110), filter paper and the counter electrode of the copper sheet are placed in order and fixed with clips, and the edge of the filter paper is immersed in the plating solution to ensure that the solution can be completely absorbed by the filter paper by capillary action , and evenly distributed in the PAA template. A constant potential was applied between the copper substrate and the counter electrode to electroplate the nanowires. After electroplating for 1100 s, a layer of short copper nanowire arrays was attached to the copper substrate. After that, the filter paper, copper sheets, and clips were removed, and the rest were immersed in a copper pyrophosphate plating solution for electroplating. The electroplating time is 0.5-5h. After depositing the copper nanowire arrays, the template was removed by wet etching in 2 mol/L NaOH solution to obtain freestanding copper nanowire arrays. The copper blocks were then rinsed in deionized water and dried in a vacuum chamber. Before spraying, add N,N-dimethylacetamide solvent to PFA to adjust the viscosity of PFA to 100mPa·s and stir overnight for standby, then spray at 0.4-0.6MPa, control the distance between the nozzle of the spray gun and the surface of the substrate to 20cm, and the spraying time In the sintering and solidification stage, the average heating rate is controlled at 3°C/min, the temperature is kept at 120°C for 20min, and finally at 370°C for 30min, and then slowly cooled to room temperature under nitrogen protection; charged at 120°C Fill nitrogen, adjust the speed of nitrogen filling, so that the speed is appropriate and the airflow is stable; when the coating is cured, stop filling with nitrogen, and let the coating cool naturally under the protection of nitrogen.
如图5所示为涂层结合力测试后电镜图。图5中(a)和(b)为2#纳米线表面结合力测试后的结果,图5(c)和(d)为4#纳米线-PFA复合涂层结合力测试结果。结合力测试方法依据国家标准GB/T 9286-1998《色漆和清漆漆膜的划格试验》。测试后,2#纳米线表面纳米线层几乎完全脱落,结合力为4~5级,而4#复合涂层基本没有脱落,结合力达到0级。Figure 5 shows the electron microscope image after the coating adhesion test. Figure 5 (a) and (b) are the results of the surface adhesion test of 2# nanowires, and Figure 5 (c) and (d) are the test results of the adhesion force of the 4# nanowire-PFA composite coating. The adhesion test method is based on the national standard GB/T 9286-1998 "Cross-cut test of paint and varnish film". After the test, the nanowire layer on the surface of the 2# nanowire was almost completely peeled off, and the bonding force was 4 to 5, while the 4# composite coating basically did not fall off, and the bonding force reached the 0 level.
最后应说明的是:以上实施例说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本领域的技术及科研人员来说,在不脱离本发明的原理前提下,还可以对本发明进行若干改进,例如改变金属纳米线材质、直径、间距或者改变涂料的种类以及相应的电镀液、溶剂的种类,这些改进和修饰对本领域技术人员来说是显而易见的。因此,本发明的保护范围将不会被限制于本文所示的这些实施例,而是要符合本发明的原理和核心思想相一致的最宽范围。Finally, it should be noted that the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art and scientific researchers, without departing from the principle of the present invention, the present invention can also be improved in several ways, such as changing the material, diameter, spacing of metal nanowires, or changing the type of coating and corresponding Types of plating solutions, solvents, such improvements and modifications will be apparent to those skilled in the art. Therefore, the protection scope of the present invention will not be limited to the embodiments shown herein, but should conform to the broadest scope consistent with the principles and core ideas of the present invention.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011391451.4A CN112657805B (en) | 2020-12-01 | 2020-12-01 | A kind of nanowire-fluorocarbon composite coating and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011391451.4A CN112657805B (en) | 2020-12-01 | 2020-12-01 | A kind of nanowire-fluorocarbon composite coating and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN112657805A CN112657805A (en) | 2021-04-16 |
CN112657805B true CN112657805B (en) | 2022-07-19 |
Family
ID=75402564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202011391451.4A Active CN112657805B (en) | 2020-12-01 | 2020-12-01 | A kind of nanowire-fluorocarbon composite coating and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112657805B (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005256102A (en) * | 2004-03-12 | 2005-09-22 | National Institute For Materials Science | Nanomaterial production method |
CN101748411A (en) * | 2008-12-02 | 2010-06-23 | 中国科学院兰州化学物理研究所 | Preparation method for metal titanium or titanium alloy super-hydrophobic surface |
CN101748461A (en) * | 2008-12-02 | 2010-06-23 | 中国科学院兰州化学物理研究所 | Super-hydrophobic and super-oleophobic surface preparation technology |
CN102950099A (en) * | 2011-08-21 | 2013-03-06 | 比亚迪股份有限公司 | Super-hydrophobic material and preparation method thereof |
CN105483781A (en) * | 2015-12-04 | 2016-04-13 | 河北省电力建设调整试验所 | Method for preparing super-hydrophobic copper surface by combining electro-deposition with CVD |
CN105776317A (en) * | 2016-04-05 | 2016-07-20 | 东南大学 | Transparent super-hydrophobic nano-array and preparation method thereof |
CN111218702A (en) * | 2019-08-02 | 2020-06-02 | 大连理工大学 | Surface preparation method capable of preparing various nanowire structures |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018226652A1 (en) * | 2017-06-05 | 2018-12-13 | Worcester Polytechnic Institute | Superhydrophobic coatings |
-
2020
- 2020-12-01 CN CN202011391451.4A patent/CN112657805B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005256102A (en) * | 2004-03-12 | 2005-09-22 | National Institute For Materials Science | Nanomaterial production method |
CN101748411A (en) * | 2008-12-02 | 2010-06-23 | 中国科学院兰州化学物理研究所 | Preparation method for metal titanium or titanium alloy super-hydrophobic surface |
CN101748461A (en) * | 2008-12-02 | 2010-06-23 | 中国科学院兰州化学物理研究所 | Super-hydrophobic and super-oleophobic surface preparation technology |
CN102950099A (en) * | 2011-08-21 | 2013-03-06 | 比亚迪股份有限公司 | Super-hydrophobic material and preparation method thereof |
CN105483781A (en) * | 2015-12-04 | 2016-04-13 | 河北省电力建设调整试验所 | Method for preparing super-hydrophobic copper surface by combining electro-deposition with CVD |
CN105776317A (en) * | 2016-04-05 | 2016-07-20 | 东南大学 | Transparent super-hydrophobic nano-array and preparation method thereof |
CN111218702A (en) * | 2019-08-02 | 2020-06-02 | 大连理工大学 | Surface preparation method capable of preparing various nanowire structures |
Also Published As
Publication number | Publication date |
---|---|
CN112657805A (en) | 2021-04-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
Li et al. | Large-scale fabrication of durable and robust super-hydrophobic spray coatings with excellent repairable and anti-corrosion performance | |
Ali et al. | Techniques for the fabrication of super-hydrophobic surfaces and their heat transfer applications | |
CN103952732B (en) | Metal super-hydrophobic surface and preparation method thereof | |
CN104131322A (en) | Aluminum product surface super-hydrophobic film and making method thereof | |
CN110998217B (en) | Heat exchange element with microstructured coating and method for producing same | |
CN102732934B (en) | The method in aluminium alloy anode oxide film hole closed by a kind of silicon sol | |
CN103215589A (en) | Method for preparing surface protecting coating layer of light weight alloy | |
CN115449876B (en) | Gradient wetting copper-nickel multilayer composite material and preparation method and application thereof | |
CN105256342A (en) | Copper-based super-hydrophobic surface and preparation method thereof | |
CN114574050B (en) | Composite anti-corrosion coating for condensing flue gas waste heat recovery heat exchange equipment and preparation method thereof | |
CN113981502A (en) | A kind of aluminum alloy surface corrosion-resistant and friction-reducing composite coating and preparation method thereof | |
CN103084321B (en) | Preparation process for nanometer perfluorocarbon composite coating | |
CN100429008C (en) | Process for preparing functional heat transfer surface | |
CN112657805B (en) | A kind of nanowire-fluorocarbon composite coating and preparation method thereof | |
CN110699631A (en) | A method for regulating the wettability of rough copper surface by surface thermal oxidation | |
CN114411223A (en) | An anti-icing superhydrophobic coating constructed in situ on a metallic copper surface, a preparation method and its application | |
CN103510132B (en) | Efficient heat transfer nanometer copper material and preparation method thereof | |
CN115820039B (en) | A porous conductive ink, preparation method and application thereof | |
CN118027808A (en) | Preparation method of cathode protection type composite conductive anticorrosive coating on surface of aluminum material | |
CN110468432A (en) | A kind of preparation method of metallic copper super-hydrophobic surface | |
CN117241554A (en) | Super-wetting surface-driven liquid drop bouncing type super-heat flux temperature equalizing plate and preparation method thereof | |
CN109023439A (en) | A kind of copper substrate superhydrophobic surface preparation method for characteristic of bouncing certainly with condensing droplet | |
CN109260826B (en) | Polytetrafluoroethylene surface modification filter material and preparation method thereof | |
CN110408983A (en) | A method for preparing superhydrophobic aerospace steel surface with mechanical and chemical stability | |
CN109183131A (en) | A kind of SiO2The preparation method of the compound super-hydrophobic metal surface of base |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |