CN112657426B - Reaction device for quickly taking out chemical raw materials and using method - Google Patents
Reaction device for quickly taking out chemical raw materials and using method Download PDFInfo
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- CN112657426B CN112657426B CN202011499767.5A CN202011499767A CN112657426B CN 112657426 B CN112657426 B CN 112657426B CN 202011499767 A CN202011499767 A CN 202011499767A CN 112657426 B CN112657426 B CN 112657426B
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Abstract
The invention relates to the field of chemical raw material processing, in particular to a reaction device for quickly taking out chemical raw materials and a using method thereof, which comprises a spiral conveying mechanism, a negative suction mechanism, a waste gas one-way valve, a cooling box, a material taking gate and a connector, wherein the reaction device for quickly taking out chemical raw materials and the using method thereof reduce the time spent by the chemical raw materials passing through a reaction kettle, the connector and a first feeding pipe at the beginning by the negative suction effect of the negative suction mechanism, on the other hand, when the bolt conveying shaft is filled with the chemical raw materials, the suction force entering an air outlet pipe absorbs the chemical raw materials entering the cooling box along the discharging pipe, so that hot gas and chemical waste gas on the chemical raw materials are absorbed, thereby accelerating the cooling of the chemical raw materials, reducing the discharge of outdoor polluted air of the chemical waste gas, on the other hand, the bolt conveying shaft is driven to rotate by a transmission assembly, the feeding speed of the bolt conveying shaft and the speed of the negative suction mechanism can be regulated and controlled in equal proportion.
Description
Technical Field
The invention relates to the field of chemical raw material processing, in particular to a reaction device for quickly taking out chemical raw materials and a using method thereof.
Background
Chemical raw materials often heats in reation kettle at the in-process of processing, and the chemical raw materials after the heating often gives off a large amount of chemical waste gas, and these gas often can the environment cause harm, need chemical raw materials cooling back in reation kettle, just can take out, and often still remain a large amount of heats in the reation kettle for the raw materials cools off in reation kettle, often can reduce cooling rate, needs the time of a specified duration to take out.
Chinese patent application No.: CN 201910531089.7; the invention discloses a rapid air cooling device for chemical production raw materials, which cools a spiral pipe through an arranged cold water tank, so that air pumped into a cooling chamber by an air pump is cooled, an arranged driving mechanism simultaneously drives an air collecting disc and a dispersing mechanism to rotate, the dispersed chemical raw materials can be fully contacted with cold air flow sprayed by a spray head to realize an efficient heat exchange effect, the auger is lifted to realize circulating turnover of the chemical raw materials, and the comprehensive cooling of the raw materials is ensured. Although this scheme can turn the forced air cooling to chemical raw materials, but outside the chemical waste gas of forced air cooling in-process often can discharge equipment, and then causes harm to the environment, and this equipment only is applicable to fixed granule, and the chemical raw materials that corresponds liquid can't be cold certainly, has reduced the use variety of equipment, and can't evenly cool off for part chemical raw materials cooling is accomplished, and part chemical raw materials still is in hotter state, is unfavorable for taking out fast of chemical raw materials.
This solution has the following drawbacks:
1. chemical waste gas in the air cooling process is often discharged out of the equipment, so that the environment is damaged.
2. The equipment is only suitable for fixing particles, chemical raw materials corresponding to liquid cannot be cooled, and the use diversity of the equipment is reduced.
3. The uniform cooling cannot be carried out, so that part of the chemical raw materials are cooled, and the part of the chemical raw materials are still in a hotter state, which is not beneficial to the quick taking out of the chemical raw materials.
Disclosure of Invention
The invention aims to provide a reaction device for quickly taking out chemical raw materials and a using method.
In order to achieve the purpose, the invention adopts the following technical scheme:
the reaction device comprises a reaction kettle, a butterfly valve, a stirring mechanism, a kettle body rotating mechanism, an inlet electromagnetic valve and two stirring mechanisms, wherein the kettle body rotating mechanism is fixedly arranged on two first supporting frames which are fixedly arranged on the ground, the stirring mechanism for stirring the interior of the reaction kettle is fixedly arranged on the reaction kettle, the inlet electromagnetic valve is fixedly arranged on a feed inlet of the reaction kettle, the reaction kettle is fixedly arranged on the kettle body rotating mechanism, the reaction device also comprises a spiral conveying mechanism, a negative suction mechanism, a waste gas one-way valve, a cooling box, a material taking gate and a connector, the spiral conveying mechanism is fixedly arranged on the ground, the connector for connecting the spiral conveying mechanism and the butterfly valve is fixedly arranged on the spiral conveying mechanism, the negative suction mechanism for sucking air is fixedly arranged at the top of the spiral conveying mechanism, and the cooling box is positioned under the negative suction mechanism, the cooling box is fixedly arranged on the ground, the top of the cooling box is communicated with the inside of the spiral conveying mechanism, the material taking gate is fixedly arranged on the cooling box and is used for controlling a waste gas one-way valve through which gas flows in a one-way mode to be fixedly arranged on the negative suction mechanism, the negative suction mechanism is in transmission connection with the spiral conveying mechanism, and the spiral conveying mechanism is in transmission connection with the cooling box.
Further, the screw conveying mechanism comprises a transmission component, a bolt conveying shaft, a conveying pipe, a second supporting frame, three supporting seats and two first shaft seats, the second supporting frame is fixedly installed on the ground, the three supporting seats are fixedly installed on the second supporting frame, the conveying pipe is fixedly installed on the three supporting seats, the bolt conveying shaft can be rotatably installed in the conveying pipe, two ends of the bolt conveying shaft are respectively installed on the two first shaft seats, one first shaft seat is fixedly installed on the second supporting frame through a supporting pipe, the other first shaft seat is fixedly installed on the cooling box through a frame body, a first feeding pipe used for communicating the reaction kettle is arranged on the conveying pipe, a connector is fixedly installed at the top of the first feeding pipe, a discharging pipe used for communicating the cooling box is arranged on the conveying pipe, an air outlet pipe used for communicating the negative suction mechanism is also arranged on the conveying pipe, the transmission component is fixedly installed on the air outlet pipe, and one end of the transmission component is in transmission connection with the bolt conveying shaft, and the other end of the transmission component is in transmission connection with the negative suction mechanism.
Further, the transmission assembly comprises a large helical gear, a small helical gear, a transmission shaft, a positioning ring and a positioning rotating frame, the large helical gear is fixedly installed on the bolt transmission shaft, the small helical gear is meshed with the large helical gear, the axis of the small helical gear is coaxial with the air outlet pipe, the small helical gear is fixedly installed at the bottom end of the transmission shaft, the positioning ring is fixedly installed on the outer edge of the transmission shaft, the transmission shaft can be rotatably installed on the positioning rotating frame, the bottom of the positioning ring is abutted to the top of the positioning rotating frame, the positioning rotating frame is detachably installed on the air outlet pipe, and the top of the transmission shaft is in transmission connection with the negative suction mechanism.
Further, the negative suction mechanism comprises a driving motor, an axial fan, a gas collection box, a driving shaft and a sealing cover, the gas collection box is located right above the gas outlet pipe, the bottom of the gas collection box is provided with a second gas inlet pipe, the second gas inlet pipe is fixedly connected with the gas outlet pipe, the axial fan is located in the driving motor, the axial fan is fixedly installed on the driving shaft, the bottom of the driving shaft is fixedly connected with the top of the transmission shaft through a coupler, the sealing cover is fixedly installed at the top of the gas collection box, the top of the driving shaft penetrates through the sealing cover and the output end of the driving motor, the driving motor is fixedly installed on the sealing cover through a motor base, and the waste gas one-way valve is communicated with the inside of the gas collection box.
Furthermore, the waste gas one-way valve comprises a third support frame, a gas collecting cylinder, a gas receiving hard pipe, a water tank, a waste gas treatment pipe and a plurality of small connecting pipes, the third support frame is fixedly arranged on the ground, the water tank is fixedly arranged on the third support frame, the small connecting pipes are fixedly arranged at the top of the sealing cover, the connecting small tubes are evenly distributed along the circumferential direction of the sealing cover, the connecting small tubes are communicated with the inside of the gas collecting box, the gas collecting cylinder is fixedly arranged at the top of the connecting small tubes, the interior of the gas collecting cylinder is communicated with a plurality of small connecting pipes, one end of the gas connecting hard pipe is connected with the gas outlet at the top of the gas collecting cylinder, the other end of the gas connecting hard pipe is inserted in the water of the water tank, and connect gas hard tube fixed mounting on the water tank, exhaust-gas treatment manages fixed mounting on the outlet duct of water tank, and the top of water tank is provided with the outlet duct of being connected with exhaust-gas treatment pipe.
Further, the cooling box includes vibration mechanism, the box and collects the box, box fixed mounting is subaerial, vibration mechanism fixed mounting is in the box inboard bottom, it is located vibration mechanism's top to collect the box, one side of box is open structure, it establishes on one side of box open-ended to get the material gate lid, and get material gate fixed mounting on the box, vibration mechanism carries the shaft drive with the bolt and is connected, the top of box is provided with the second inlet pipe, the top and the discharging pipe fixed connection of second inlet pipe, the bar inlet port has been seted up on the lateral wall of box, the perisporium of collecting the box is laminated with the inboard perisporium of box.
Further, the vibrations mechanism includes the cam, the rotation axis, little sprocket, big sprocket, the roof, two second axle seats, first guide pillar and first linear bearing, two first linear bearing fixed mounting are in the bottom of box, two first guide pillars and two first linear bearing sliding connection, and roof fixed mounting is at the top of two first guide pillars, collect the bottom of box and the laminating of the top of roof, two second axle seats fixed mounting are in the inboard bottom of box, the rotation axis can the pivoted install on two second axle seats, cam fixed mounting is on the rotation axis, the bar breach that supplies the cam to pass is seted up to the bottom of box, the box is passed to the one end of rotation axis, and little sprocket fixed mounting is on the one end outer fringe of rotation axis, big sprocket fixed mounting is on the bolt carries the axle, big sprocket passes through the chain and is connected with little sprocket transmission.
Further, get the material gate and include sealed apron, the bottom plate, two second guide pillars, the baffle, the location plectane, second linear bearing and connecting plate, the bottom plate is through managing fixed mounting on the box, sealed apron lid closes on the box, and sealed apron is located the bottom plate directly over, on one side of two connecting plate fixed mounting sealed laps, two second guide pillars are fixed mounting respectively on two connecting plates, two second guide pillars and two second linear bearing sliding connection, two baffle fixed mounting are on the bottom plate, two second linear bearing fixed mounting respectively are on two baffles, two location plectanes are fixed mounting respectively in the bottom of two second guide pillars.
Further, the connector includes coupling hose, the tight clamp plate of lid, electric putter, two third guide pillars and guide frame, coupling hose fixed mounting is at the top of first inlet pipe, the tight clamp plate fixed mounting of lid is at coupling hose's top, two third guide pillar fixed mounting are in the both sides of covering the tight clamp plate, two guide frame fixed mounting are on the outer fringe of conveyer pipe, and set up on the guide frame and supply gliding slide opening from top to bottom of third guide pillar, third guide pillar and guide frame sliding connection, electric putter fixed mounting is on the outer fringe of conveyer pipe, and electric putter's output and the tight clamp plate fixed connection of lid.
The use method of the reaction device for quickly taking out the chemical raw materials is characterized by comprising the following steps of:
the method comprises the following steps: feeding chemical raw materials;
after the stirring in the reaction kettle is finished, the electric push rod is controlled by the controller to work, so that the electric push rod pushes the covering pressing plate upwards, the covering pressing plate drives the third guide pillar to slide upwards along the guide frame, the covering pressing plate covers the discharge hole of the reaction kettle, and then the butterfly valve is controlled by the controller to open, so that chemical raw materials in the reaction kettle enter the conveying pipe along the connecting hose;
step two: suction of chemical exhaust gas;
control driving motor through the controller and carry out work for driving motor drives the drive shaft and rotates, and the drive shaft will drive axial fan and carry out high-speed rotation, and then makes the inside negative pressure that forms of gas collection box, makes the second intake pipe breathe in to conveyer pipe inside through the outlet duct, inhales the gas in the gas collection box and will enter into in the waste gas check valve, makes when driving motor stop work, chemistry waste gas can not the resorption in the gas collection box
Step three: conveying the chemical raw materials, cooling the chemical raw materials and rapidly sliding out the chemical raw materials;
rotate through the drive shaft, and then make the drive shaft drive the transmission shaft and rotate, the transmission shaft will drive the bolt through bevel pinion and carry the axle and rotate, the bolt carries the axle and will carry the chemical raw materials that fall into in the transfer pipe, and through the negative suction effect of negative suction mechanism, will make the suction that enters into the outlet duct will absorb the chemical raw materials in the reation kettle along first inlet pipe, make chemical raw materials can be from the interior roll-off of reation kettle fast, reduce just beginning, the chemical raw materials passes through reation kettle, the time that connector and first inlet pipe spend, and on the other hand, when chemical raw materials fill up bolt carries the axle, the suction that enters into the outlet duct will absorb the chemical raw materials that enter into the cooler bin along the discharging pipe, make the steam and the chemical industry waste gas on the chemical raw materials siphoned away, and then accelerated the cooling of chemical raw materials, the discharge of outdoor polluted air of chemical waste gas is reduced, and on the other hand, the transmission assembly drives the bolt conveying shaft to rotate, so that the feeding speed of the bolt conveying shaft and the speed of the negative suction mechanism can be regulated and controlled in equal proportion, and the chemical raw materials can be uniformly cooled;
step four: uniformly dispersing chemical raw materials;
chemical raw materials sliding out of the discharging pipe enter the second feeding pipe and then slide out of the second feeding pipe into the collecting box, the bolt conveying shaft is made to drive the large chain wheel to rotate through the rotation of the bolt conveying shaft, the large chain wheel drives the small chain wheel to rotate through the chain, the small chain wheel drives the cam to rotate through the rotating shaft, the cam pushes the top plate up and down, the top plate drives the collecting box to move up and down, the collecting box is made to vibrate up and down, feed entering the collecting box is made to vibrate, chemical raw materials entering the collecting box are made to disperse uniformly, the cooling speed of the chemical raw materials is accelerated, the chemical raw materials and the bolt conveying shaft work simultaneously through the vibration mechanism, a certain amount of chemical raw materials are made to be pushed out by the bolt conveying shaft, the vibration mechanism drives the collecting box to vibrate once rapidly, and after the chemical raw materials are prevented from being pushed out, the collecting box cannot vibrate in time to cause slow cooling speed, the collecting box is driven to move up and down through the vibrating mechanism, the collecting box is further driven to open and close the strip-shaped air inlet hole, when the collecting box closes the strip-shaped air inlet hole, the suction force of the negative suction mechanism to the chemical raw materials is increased, when the collecting box opens the strip-shaped air inlet hole, the external air is sucked into the box body, and the box body is prevented from forming negative pressure for a long time to deform the box body;
step five: taking out the chemical raw materials;
when the collecting box filled with the chemical raw materials needs to be taken out, the sealing cover plate is pushed upwards by a worker, so that the sealing cover plate drives the second guide pillar to slide along the second linear bearing, the collecting box is pulled out by the worker, a new collecting box is installed back, and the sealing cover plate is loosened, so that the sealing cover plate covers the collecting box again;
step six: unidirectional movement of chemical exhaust gases;
the chemical waste gas that enters into the gas collecting cylinder along a plurality of connecting tubule in the gas collecting box will enter into the water tank along the hard tube that connects the gas, water through the water tank in to the gas of melting in the chemical waste gas filters, and the gas of non-water will enter into in the exhaust-gas treatment pipe from the outlet duct of water tank, again along the exhaust-gas treatment pipe enter into the exhaust-gas treatment device in, carry out processing on next step, through the effect of blocking of water, avoid waste gas to enter into in the gas collecting box along connecting the hard tube, gas collecting cylinder and connecting tubule.
The invention has the beneficial effects that:
1. this reaction unit and application method that chemical industry raw materials took out fast, inhale the effect through the burden of mechanism, reduce when just beginning, chemical industry raw materials is through reation kettle, the time that connector and first inlet pipe spent, and on the other hand, when chemical industry raw materials carried the axle to the bolt and is filled up, the suction that enters into in the outlet pipe will be along the discharging pipe to absorbing the chemical industry raw materials that enters into in the cooler bin, make hot gas and chemical waste gas on the chemical industry raw materials sucked away, and then accelerated the cooling of chemical industry raw materials, the outdoor contaminated air of discharge of chemical waste gas has been reduced, and on the other hand drives the rotation of bolt transport axle through drive assembly, make the pay-off speed of bolt transport axle and the speed of burden suction mechanism can the equal proportion regulation and control, guaranteed that chemical industry raw materials can obtain even cooling.
2. The collecting box is driven to move by the vibration mechanism, so that the feed entering the collecting box vibrates, and further the chemical raw materials entering the collecting box are uniformly dispersed, and further the cooling speed of the chemical raw materials is accelerated, and the vibration mechanism and the bolt conveying shaft work simultaneously to enable the bolt conveying shaft to push out a certain amount of chemical raw materials, the vibration mechanism drives the collecting box to vibrate rapidly once, so that the problem that the collecting box cannot vibrate timely after the chemical raw materials are pushed out to cause slow cooling speed is avoided, and the vibration mechanism drives the collecting box to move up and down to further drive the collecting box to open and close the strip air inlet hole, when the collecting box closes the strip air inlet hole, the suction force of the negative suction mechanism to the chemical raw materials is increased, when the collecting box opens the strip air inlet hole, external air is sucked into the box body, and the box body is prevented from forming negative pressure for a long time, causing the box to deform.
3. The equipment can cool the fixed granular and liquid chemical raw materials, and the use diversity of the equipment is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is an exploded perspective view of the screw conveyor;
FIG. 5 is a perspective view of the transmission assembly;
FIG. 6 is an exploded perspective view of the negative suction mechanism;
FIG. 7 is an exploded perspective view of the exhaust check valve;
FIG. 8 is a perspective view of the cooling box;
FIG. 9 is an exploded perspective view of the cooling box;
FIG. 10 is a perspective view of the vibration mechanism;
FIG. 11 is a schematic perspective view of a material extraction gate;
FIG. 12 is an exploded perspective view of the connector;
in the figure:
1. a screw conveying mechanism; 1a, a transmission component; 1a1, large bevel gear; 1a2, bevel pinion; 1a3, drive shaft; 1a4, retaining ring; 1a5, positioning rotating frame; 1b, a bolt conveying shaft; 1c, a first shaft seat; 1d, a conveying pipe; 1d1 and an air outlet pipe; 1d2, first feed tube; 1d3 discharge pipe; 1e, a supporting seat; 1f, a second support frame;
2. a negative suction mechanism; 2a, driving a motor; 2b, an axial fan; 2c, a gas collection box; 2c1, a second intake pipe; 2d, a drive shaft; 2e, sealing the cover;
3. an exhaust gas check valve; 3a, connecting small tubes; 3b, a gas collecting cylinder; 3c, connecting a gas hard pipe; 3d, a water tank; 3e, an exhaust gas treatment pipe; 3f, a third support frame;
4. a cooling tank; 4a, a vibration mechanism; 4a1, cam; 4a2, rotation axis; 4a3, second bearing; 4a4, small sprocket; 4a5, large sprocket; 4a6, top plate; 4a7, a first guide post; 4a8, a first linear bearing; 4b, a box body; 4b1, second feed tube; 4c, a collection box;
5. a material taking gate; 5a, sealing the cover plate; 5b, a second guide post; 5c, a guide plate; 5d, a lower positioning plate; 5e, positioning a circular plate; 5f, a second linear bearing; 5h, connecting the plate;
6. a connector; 6a, connecting a hose; 6b, a third guide pillar; 6c, a guide frame; 6d, an electric push rod; 6e, tightly covering the pressing plate;
7. a reaction kettle; 8. a butterfly valve; 9. a stirring mechanism; 10. a kettle body rotating mechanism; 11. an inlet solenoid valve; 12. a first support frame.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 12, a reaction device for rapidly taking out chemical raw materials comprises a reaction kettle 7, a butterfly valve 8, a stirring mechanism 9, a kettle body rotating mechanism 10, an inlet electromagnetic valve 11 and two support frames, wherein the kettle body rotating mechanism 10 is fixedly arranged on the two support frames 12, the two support frames 12 are fixedly arranged on the ground, the stirring mechanism 9 for stirring the interior of the reaction kettle 7 is fixedly arranged on the reaction kettle 7, the inlet electromagnetic valve 11 is fixedly arranged on a feed inlet of the reaction kettle 7, the reaction kettle 7 is fixedly arranged on the kettle body rotating mechanism 10, the reaction device further comprises a spiral conveying mechanism 1, a negative suction mechanism 2, a waste gas one-way valve 3, a cooling box 4, a material taking gate 5 and a connector 6, the spiral conveying mechanism 1 is fixedly arranged on the ground, and the connector 6 for connecting the spiral conveying mechanism 1 with the butterfly valve 8 is fixedly arranged on the spiral conveying mechanism 1, be used for inspiratory burden to inhale mechanism 2 fixed mounting at screw conveyor 1's top, cooler bin 4 is located the burden and inhales mechanism 2 under, and cooler bin 4 fixed mounting subaerial, cooler bin 4's top and the inside intercommunication of screw conveyor 1, it installs on cooler bin 4 to get material gate 5 fixed mounting, be used for controlling 3 fixed mounting of waste gas check valve that gaseous uniflow passed on inhaling mechanism 2 negatively, and inhale mechanism 2 and be connected with screw conveyor 1 transmission, screw conveyor 1 is connected with cooler bin 4 transmission.
The spiral conveying mechanism 1 comprises a transmission component 1a, a bolt conveying shaft 1b, a conveying pipe 1d, a second supporting frame 1f, three supporting seats 1e and two first shaft seats 1c, the second supporting frame 1f is fixedly arranged on the ground, the three supporting seats 1e are fixedly arranged on the second supporting frame 1f, the conveying pipe 1d is fixedly arranged on the three supporting seats 1e, the bolt conveying shaft 1b can be rotatably arranged in the conveying pipe 1d, two ends of the bolt conveying shaft 1b are respectively arranged on the two first shaft seats 1c, one first shaft seat 1c is fixedly arranged on the second supporting frame 1f through a supporting pipe, the other first shaft seat 1c is fixedly arranged on the cooling box 4 through a frame body, a first feeding pipe 1d2 used for communicating a reaction kettle 7 is arranged on the conveying pipe 1d, a connector 6 is fixedly arranged at the top of the first feeding pipe 1d2, a discharging pipe 1d3 used for communicating the cooling box 4 is arranged on the conveying pipe 1d, and the delivery pipe 1d is also provided with an air outlet pipe 1d1 for communicating the negative suction mechanism 2, the transmission component 1a is fixedly arranged on the air outlet pipe 1d1, one end of the transmission component 1a is in transmission connection with the bolt delivery shaft 1b, and the other end of the transmission component 1a is in transmission connection with the negative suction mechanism 2. The controller controls the negative suction mechanism 2 to work, so that the negative suction mechanism 2 drives the transmission component 1a to work, the transmission component 1a drives the bolt transmission shaft 1b to work, the bolt transmission shaft 1b transmits chemical raw materials falling into the transmission pipe 1d, and through the negative suction effect of the negative suction mechanism 2, the suction force entering the air outlet pipe 1d1 absorbs the chemical raw materials in the reaction kettle 7 along the first feeding pipe 1d2, so that the chemical raw materials can quickly slide out of the reaction kettle 7, the time spent by the chemical raw materials passing through the reaction kettle 7, the connector 6 and the first feeding pipe 1d2 at the beginning is reduced, and on the other hand, when the bolt transmission shaft 1b is filled with the chemical raw materials, the suction force entering the air outlet pipe 1d1 absorbs the chemical raw materials entering the cooling box 4 along the discharging pipe 1d3, make steam and chemical waste gas on the chemical raw materials siphoned away, and then accelerated chemical raw materials's cooling, reduced chemical waste gas's the outdoor polluted air of discharge, and on the other hand drives the rotation that the axle 1b was carried to the bolt through drive assembly 1a for the bolt carries the pay-off speed of axle 1b and the speed of burden suction mechanism 2 can the equal proportion regulation and control, has guaranteed that chemical raw materials can obtain even cooling.
The transmission assembly 1a comprises a large bevel gear 1a1, a small bevel gear 1a2, a transmission shaft 1a3, a positioning ring 1a4 and a positioning rotating frame 1a5, wherein the large bevel gear 1a1 is fixedly installed on a bolt transmission shaft 1b, the small bevel gear 1a2 is meshed with the large bevel gear 1a1, the axis of the small bevel gear 1a2 is coaxial with an air outlet pipe 1d1, the small bevel gear 1a2 is fixedly installed at the bottom end of the transmission shaft 1a3, the positioning ring 1a4 is fixedly installed on the outer edge of the transmission shaft 1a3, the transmission shaft 1a3 can be rotatably installed on the positioning rotating frame 1a5, the bottom of the positioning ring 1a4 is abutted against the top of the positioning rotating frame 1a5, the positioning rotating frame 1a5 is detachably installed on the air outlet pipe 1d1, and the top of the transmission shaft 1a3 is in transmission connection with the negative suction mechanism 2. Inhale mechanism 2 through the burden and carry out work, and then make the burden inhale mechanism 2 and drive transmission shaft 1a3 and rotate, transmission shaft 1a3 will drive bolt through bevel pinion 1a2 and bevel pinion 1a1 and carry axle 1b to rotate, and then drive bolt transport axle 1b and carry out work when realizing the work of burden inhale mechanism 2, make the feeding speed of bolt transport axle 1b and the speed of burden inhale mechanism 2 can the equal proportion regulation and control, guaranteed that chemical raw materials can obtain even cooling.
The negative suction mechanism 2 comprises a driving motor 2a, an axial flow fan 2b, a gas collecting box 2c, a driving shaft 2d and a sealing cover 2e, the gas collecting box 2c is located right above an air outlet pipe 1d1, the bottom of the gas collecting box 2c is provided with a second air inlet pipe 2c1, a second air inlet pipe 2c1 is fixedly connected with the air outlet pipe 1d1, the axial flow fan 2b is located in the driving motor 2a0, the axial flow fan 2b is fixedly installed on the driving shaft 2d, the bottom of the driving shaft 2d is fixedly connected with the top of a transmission shaft 1a3 through a coupler, the sealing cover 2e is fixedly installed at the top of the gas collecting box 2c, the top of the driving shaft 2d penetrates through the sealing cover 2e to be fixedly connected with the output end of the driving motor 2a, the driving motor 2a is fixedly installed on the sealing cover 2e through a motor base, and the waste gas one-way valve 3 is communicated with the inside of the gas collecting box 2 c. Carry out work through controller control driving motor 2a, make driving motor 2a drive shaft 2d rotate, drive shaft 2d will drive axial fan 2b and carry out high-speed rotation, and then make the inside negative pressure that forms of gas collection box 2c, make second intake pipe 2c1 breathe in to conveyer pipe 1d inside through outlet duct 1d1, the gas of inhaling in the gas collection box 2c will enter into waste gas check valve 3, make when driving motor 2a stop work, chemistry waste gas can not be inhaled back in the gas collection box 2 c.
The waste gas one-way valve 3 comprises a third support frame 3f, a gas collecting cylinder 3b, a gas receiving hard pipe 3c, a water tank 3d, a waste gas treatment pipe 3e and a plurality of connecting small pipes 3a, the third support frame 3f is fixedly arranged on the ground, the water tank 3d is fixedly arranged on the third support frame 3f, the connecting small pipes 3a are fixedly arranged on the top of a sealing cover 2e, the connecting small pipes 3a are uniformly distributed along the circumferential direction of the sealing cover 2e, the connecting small pipes 3a are communicated with the inside of a gas collecting box 2c, the gas collecting cylinder 3b is fixedly arranged on the top of the connecting small pipes 3a, the inside of the gas collecting cylinder 3b is communicated with the connecting small pipes 3a, one end of the gas receiving hard pipe 3c is connected with a gas outlet on the top of the gas collecting cylinder 3b, the other end of the gas receiving hard pipe 3c is inserted into water in the water tank 3d, and the gas receiving hard pipe 3c is fixedly arranged on the water tank 3d, waste gas treatment pipe 3e fixed mounting is on the outlet duct of water tank 3d, and the top of water tank 3d is provided with the outlet duct of being connected with waste gas treatment pipe 3 e. Follow the interior chemistry waste gas that enters into gas collecting cylinder 3b along a plurality of connection tubule 3a of gas collecting box 2c, will enter into water tank 3d along connecing gas hard tube 3c in, water through in the water tank 3d filters the water gas of melting in the chemistry waste gas, the gas of insoluble will enter into waste gas treatment pipe 3e from water tank 3 d's outlet duct in, enter into exhaust gas treatment device along waste gas treatment pipe 3e again, carry out further processing, through the blocking effect of water, avoid waste gas along connecing gas hard tube 3c, gas collecting cylinder 3b and connecting tubule 3a to enter into gas collecting box 2 c.
The cooling box 4 comprises a vibrating mechanism 4a, a box body 4b and a collecting box 4c, the box body 4b is fixedly installed on the ground, the vibrating mechanism 4a is fixedly installed at the bottom of the inner side of the box body 4b, the collecting box 4c is located at the top of the vibrating mechanism 4a, one side of the box body 4b is of an open structure, a material taking gate 5 covers the open side of the box body 4b, the material taking gate 5 is fixedly installed on the box body 4b, the vibrating mechanism 4a is in transmission connection with a bolt conveying shaft 1b, a second feeding pipe 4b1 is arranged at the top of the box body 4b, the top of the second feeding pipe 4b1 is fixedly connected with a discharging pipe 1d3, a strip-shaped air inlet hole is formed in the side wall of the box body 4b, and the peripheral wall of the collecting box 4c is attached to the peripheral wall of the inner side of the box body 4 b. The chemical raw material sliding out of the discharge pipe 1d3 enters the second feed pipe 4b1 and slides out of the collection box 4c along the second feed pipe 4b1, the vibration mechanism 4a is driven to work through the rotation of the bolt conveying shaft 1b, the vibration mechanism 4a drives the collection box 4c to move, the feed entering the collection box 4c is vibrated, the chemical raw material entering the collection box 4c is uniformly dispersed, the cooling speed of the chemical raw material is accelerated, the vibration mechanism 4a and the bolt conveying shaft 1b work simultaneously, the bolt conveying shaft 1b pushes out a certain amount of chemical raw material, the vibration mechanism 4a drives the collection box 4c to vibrate once quickly, the problem that the collection box 4c cannot vibrate timely after the chemical raw material is pushed out to cause slow cooling speed is avoided, and the vibration mechanism 4a drives the collection box 4c to move up and down, and then drive and collect box 4c and open and shut to the strip inlet port for when collecting box 4c and closing the strip inlet port, the suction of mechanism 2 to chemical raw materials is inhaled to the burden, when collecting box 4c and opening the strip inlet port, makes the ambient gas inhale toward box 4b in, avoids box 4b to form the negative pressure for a long time, makes box 4b warp.
The vibrating mechanism 4a comprises a cam 4a1, a rotating shaft 4a2, a small chain wheel 4a4, a large chain wheel 4a5, a top plate 4a6, two second shaft seats 4a3, a first guide post 4a7 and a first linear bearing 4a8, wherein the two first linear bearings 4a8 are fixedly installed at the bottom of the box body 4b, the two first guide posts 4a7 are slidably connected with the two first linear bearings 4a8, the top plate 4a6 is fixedly installed at the top of the two first guide posts 4a7, the bottom of the collecting box 4c is attached to the top of the top plate 4a6, the two second shaft seats 4a3 are fixedly installed at the inner bottom of the box body 4b, the rotating shaft 4a2 is rotatably installed on the two second shaft seats 4a5, the cam 4a1 is fixedly installed on the rotating shaft 4a2, the bottom of the box body 4b is provided with a strip-shaped notch for the cam 4a1 to pass through, one end of the rotating shaft 594 a2 passes through the box body 634 a 639 and is installed on the outer edge 5734 a of the fixed chain wheel 2, the large chain wheel 4a5 is fixedly arranged on the bolt conveying shaft 1b, and the large chain wheel 4a5 is in transmission connection with the small chain wheel 4a4 through a chain. Through the rotation of bolt conveying axle 1b, will make bolt conveying axle 1b drive big sprocket 4a5 and rotate, big sprocket 4a5 will drive little sprocket 4a4 through the chain and rotate, little sprocket 4a4 drives cam 4a1 through rotation axis 4a2 and rotates, cam 4a1 will promote roof 4a6 from top to bottom, make roof 4a6 drive and collect box 4c and carry out up-and-down motion, and then make and collect box 4c and shake from top to bottom.
The material taking gate 5 comprises a sealing cover plate 5a, a lower positioning plate 5d, two second guide pillars 5b, guide plates 5c, positioning circular plates 5e, second linear bearings 5f and connecting plates 5h, wherein the lower positioning plate 5d is fixedly installed on the box body 4b through a square tube, the sealing cover plate 5a covers the box body 4b, the sealing cover plate 5a is located right above the lower positioning plate 5d, the two connecting plates 5h are fixedly installed on one side of the sealing cover plate 5a, the two second guide pillars 5b are respectively and fixedly installed on the two connecting plates 5h, the two second guide pillars 5b are in sliding connection with the two second linear bearings 5f, the two guide plates 5c are fixedly installed on the lower positioning plate 5d, the two second linear bearings 5f are respectively and fixedly installed on the two guide plates 5c, and the two positioning circular plates 5e are respectively and fixedly installed at the bottoms of the two second guide pillars 5 b. After the collection box 4c filled with the chemical raw materials needs to be taken out, the sealing cover plate 5a is pushed upwards by a worker, so that the sealing cover plate 5a drives the second guide post 5b to slide along the second linear bearing 5f, the collection box 4c is pulled out by the worker, a new collection box 4c is installed and returned, and the sealing cover plate 5a is loosened, so that the collection box 4c is covered by the sealing cover plate 5a again.
The connector 6 comprises a connecting hose 6a, a covering pressing plate 6e, an electric push rod 6d, two third guide columns 6b and a guide frame 6c, wherein the connecting hose 6a is fixedly installed at the top of the first feeding pipe 1d2, the covering pressing plate 6e is fixedly installed at the top of the connecting hose 6a, the two third guide columns 6b are fixedly installed at two sides of the covering pressing plate 6e, the two guide frames 6c are fixedly installed on the outer edge of the conveying pipe 1d, a sliding hole for the third guide column 6b to slide up and down is formed in the guide frame 6c, the third guide columns 6b are slidably connected with the guide frames 6c, the electric push rod 6d is fixedly installed on the outer edge of the conveying pipe 1d, and the output end of the electric push rod 6d is fixedly connected with the covering pressing plate 6 e. After 7 inside stirs of reation kettle accomplish, carry out work through controller control electric putter 6d, make electric putter 6d upwards promote the tight clamp plate 6e of lid, make the tight clamp plate 6e of lid drive third guide pillar 6b along guide bracket 6c upwards sliding, make the tight clamp plate 6e lid of lid close on reation kettle 7's discharge gate, rethread controller control butterfly valve 8 is opened, make the chemical raw materials in reation kettle 7 enter into in the conveyer pipe 1d along coupling hose 6 a.
The use method of the reaction device for quickly taking out the chemical raw materials is characterized by comprising the following steps of:
the method comprises the following steps: feeding chemical raw materials;
after the stirring inside the reaction kettle 7 is completed, the electric push rod 6d is controlled by the controller to work, so that the electric push rod 6d pushes the covering and pressing plate 6e upwards, the covering and pressing plate 6e drives the third guide post 6b to slide upwards along the guide frame 6c, the covering and pressing plate 6e covers the discharge hole of the reaction kettle 7, and then the butterfly valve 8 is controlled by the controller to open, so that the chemical raw materials in the reaction kettle 7 enter the conveying pipe 1d along the connecting hose 6 a;
step two: suction of chemical exhaust gas;
work through controller control driving motor 2a, make driving motor 2a drive shaft 2d rotate, drive shaft 2d will drive axial fan 2b and carry out high-speed rotation, and then make the inside negative pressure that forms of gas collection box 2c, make second intake pipe 2c1 breathe in through outlet duct 1d1 to conveyer pipe 1d inside, the gas of inhaling in the gas collection box 2c will enter into in the waste gas check valve 3, make when driving motor 2a stop work, chemistry waste gas can not the resorption in the gas collection box 2c
Step three: conveying the chemical raw materials, cooling the chemical raw materials and rapidly sliding out the chemical raw materials;
the driving shaft 2d rotates, so that the driving shaft 2d drives the transmission shaft 1a3 to rotate, the transmission shaft 1a3 drives the bolt conveying shaft 1b to rotate through the bevel pinion 1a2 and the bevel pinion 1a1, the bolt conveying shaft 1b conveys the chemical raw materials falling into the conveying pipe 1d, and the chemical raw materials entering the air outlet pipe 1d1 can be sucked along the first feeding pipe 1d2 by the negative suction effect of the negative suction mechanism 2, so that the chemical raw materials can rapidly slide out of the reaction kettle 7, the time spent by the chemical raw materials passing through the reaction kettle 7, the connector 6 and the first feeding pipe 1d2 at the beginning is reduced, and on the other hand, when the bolt conveying shaft 1b is filled with the chemical raw materials, the suction force entering the air outlet pipe 1d1 can suck the chemical raw materials entering the cooling tank 4 along the discharge pipe 1d3, hot gas and chemical waste gas on the chemical raw materials are sucked away, so that the cooling of the chemical raw materials is accelerated, outdoor polluted air discharged by the chemical waste gas is reduced, and on the other hand, the bolt conveying shaft 1b is driven to rotate through the transmission assembly 1a, so that the feeding speed of the bolt conveying shaft 1b and the speed of the negative suction mechanism 2 can be regulated and controlled in equal proportion, and the chemical raw materials can be uniformly cooled;
step four: uniformly dispersing chemical raw materials;
the chemical raw material slipped out from the discharge pipe 1d3 enters the second feed pipe 4b1 and then slides out of the collection box 4c along the second feed pipe 4b1, the bolt conveying shaft 1b drives the large chain wheel 4a5 to rotate through the rotation of the bolt conveying shaft 1b, the large chain wheel 4a5 drives the small chain wheel 4a4 to rotate through a chain, the small chain wheel 4a4 drives the cam 4a1 to rotate through the rotating shaft 4a2, the cam 4a1 pushes the top plate 4a6 up and down, the top plate 4a6 drives the collection box 4c to move up and down, the collection box 4c vibrates up and down, the feed entering the collection box 4c vibrates, the chemical raw material entering the collection box 4c is uniformly dispersed, the cooling speed of the chemical raw material is accelerated, and the vibration mechanism 4a and the bolt conveying shaft 1b work simultaneously, so that the bolt conveying shaft 1b pushes out a certain amount of the chemical raw material, the vibration mechanism 4a drives the collection box 4c to vibrate rapidly once, so that the collection box 4c cannot vibrate timely after chemical raw materials are pushed out, the cooling speed is slow, the collection box 4c is driven to move up and down through the vibration mechanism 4a, the collection box 4c is driven to open and close the strip air inlet, when the strip air inlet is closed by the collection box 4c, the suction force of the negative suction mechanism 2 on the chemical raw materials is increased, when the strip air inlet is opened by the collection box 4c, external air is sucked into the box body 4b, and the box body 4b is prevented from forming negative pressure for a long time, so that the box body 4b is deformed;
step five: taking out the chemical raw materials;
when the collection box 4c filled with chemical raw materials needs to be taken out, a worker pushes the sealing cover plate 5a upwards to enable the sealing cover plate 5a to drive the second guide post 5b to slide along the second linear bearing 5f, the worker pulls out the collection box 4c, a new collection box 4c is installed back, and the sealing cover plate 5a is loosened to enable the sealing cover plate 5a to cover the collection box 4c again;
step six: unidirectional movement of chemical exhaust gases;
the chemical waste gas entering the gas collecting cylinder 3b from the gas collecting box 2c along the plurality of connecting small pipes 3a enters the water tank 3d along the gas receiving hard pipe 3c, the water in the water tank 3d filters the water-melting gas in the chemical waste gas, the water-insoluble gas enters the waste gas treatment pipe 3e from the gas outlet pipe of the water tank 3d and then enters the waste gas treatment device along the waste gas treatment pipe 3e for further treatment, and the waste gas is prevented from entering the gas collecting box 2c along the gas receiving hard pipe 3c, the gas collecting cylinder 3b and the connecting small pipes 3a through the blocking effect of water.
The working principle is as follows: after the stirring inside the reaction kettle 7 is completed, the electric push rod 6d is controlled by the controller to work, so that the electric push rod 6d pushes the covering and pressing plate 6e upwards, the covering and pressing plate 6e drives the third guide post 6b to slide upwards along the guide frame 6c, the covering and pressing plate 6e covers the discharge hole of the reaction kettle 7, and then the butterfly valve 8 is controlled by the controller to open, so that the chemical raw materials in the reaction kettle 7 enter the conveying pipe 1d along the connecting hose 6 a;
then, the driving motor 2a is controlled by the controller to work, so that the driving motor 2a drives the driving shaft 2d to rotate, the driving shaft 2d drives the axial flow fan 2b to rotate at a high speed, negative pressure is formed inside the gas collecting box 2c, the second gas inlet pipe 2c1 sucks gas inside the conveying pipe 1d through the gas outlet pipe 1d1, the gas sucked into the gas collecting box 2c enters the waste gas one-way valve 3, and chemical waste gas cannot be sucked back into the gas collecting box 2c when the driving motor 2a stops working;
and the driving shaft 2d rotates, so that the driving shaft 2d drives the transmission shaft 1a3 to rotate, the transmission shaft 1a3 drives the bolt conveying shaft 1b to rotate through the bevel pinion 1a2 and the bevel pinion 1a1, the bolt conveying shaft 1b conveys the chemical raw materials falling into the conveying pipe 1d, and the chemical raw materials entering the air outlet pipe 1d1 can be sucked along the first feeding pipe 1d2 through the negative suction effect of the negative suction mechanism 2, so that the chemical raw materials can rapidly slide out of the reaction kettle 7, the time spent by the chemical raw materials passing through the reaction kettle 7, the connector 6 and the first feeding pipe 1d2 at the beginning is reduced, on the other hand, when the bolt conveying shaft 1b is filled with the chemical raw materials, the suction force entering the air outlet pipe 1d1 can suck the chemical raw materials entering the cooling tank 4 along the discharge pipe 1d3, hot gas and chemical waste gas on the chemical raw materials are sucked away, so that the cooling of the chemical raw materials is accelerated, outdoor polluted air discharged by the chemical waste gas is reduced, and on the other hand, the bolt conveying shaft 1b is driven to rotate through the transmission assembly 1a, so that the feeding speed of the bolt conveying shaft 1b and the speed of the negative suction mechanism 2 can be regulated and controlled in equal proportion, and the chemical raw materials can be uniformly cooled;
the chemical raw material sliding out from the discharging pipe 1d3 enters into the second feeding pipe 4b1 and slides out into the collecting box 4c along the second feeding pipe 4b1, the bolt conveying shaft 1b drives the large chain wheel 4a5 to rotate through the rotation of the bolt conveying shaft 1b, the large chain wheel 4a5 drives the small chain wheel 4a4 to rotate through a chain, the small chain wheel 4a4 drives the cam 4a1 to rotate through the rotating shaft 4a2, the cam 4a1 pushes the top plate 4a6 up and down, the top plate 4a6 drives the collecting box 4c to move up and down, the collecting box 4c vibrates up and down, the feed entering into the collecting box 4c vibrates, the chemical raw material entering into the collecting box 4c is uniformly dispersed, the cooling speed of the chemical raw material is accelerated, and the vibrating mechanism 4a and the bolt conveying shaft 1b work simultaneously, so that the bolt conveying shaft 1b pushes out a certain amount of chemical raw material, the vibration mechanism 4a drives the collection box 4c to vibrate rapidly once, so that the collection box 4c cannot vibrate timely after chemical raw materials are pushed out, the cooling speed is slow, the collection box 4c is driven to move up and down through the vibration mechanism 4a, the collection box 4c is driven to open and close the strip air inlet, when the strip air inlet is closed by the collection box 4c, the suction force of the negative suction mechanism 2 on the chemical raw materials is increased, when the strip air inlet is opened by the collection box 4c, external air is sucked into the box body 4b, and the box body 4b is prevented from forming negative pressure for a long time, so that the box body 4b is deformed;
when the collection box 4c filled with chemical raw materials needs to be taken out, a worker pushes the sealing cover plate 5a upwards to enable the sealing cover plate 5a to drive the second guide post 5b to slide along the second linear bearing 5f, the worker pulls out the collection box 4c, a new collection box 4c is installed back, and the sealing cover plate 5a is loosened to enable the sealing cover plate 5a to cover the collection box 4c again;
follow the interior chemistry waste gas that enters into gas collecting cylinder 3b along a plurality of connection tubule 3a of gas collecting box 2c, will enter into water tank 3d along connecing gas hard tube 3c in, water through in the water tank 3d filters the water gas of melting in the chemistry waste gas, the gas of insoluble will enter into waste gas treatment pipe 3e from water tank 3 d's outlet duct in, enter into exhaust gas treatment device along waste gas treatment pipe 3e again, carry out further processing, through the blocking effect of water, avoid waste gas along connecing gas hard tube 3c, gas collecting cylinder 3b and connecting tubule 3a to enter into gas collecting box 2 c.
Claims (9)
1. A reaction device for quickly taking out chemical raw materials comprises a reaction kettle (7), a butterfly valve (8), a stirring mechanism (9), a kettle body rotating mechanism (10), an inlet electromagnetic valve (11) and two stirring mechanisms, wherein the kettle body rotating mechanism (10) is fixedly arranged on the two first support frames (12), the two first support frames (12) are fixedly arranged on the ground, the stirring mechanism (9) for stirring the interior of the reaction kettle (7) is fixedly arranged on the reaction kettle (7), the inlet electromagnetic valve (11) is fixedly arranged on a feed inlet of the reaction kettle (7), the reaction kettle (7) is fixedly arranged on the kettle body rotating mechanism (10), and the reaction device is characterized by further comprising a spiral conveying mechanism (1), a negative suction mechanism (2), a waste gas one-way valve (3), a cooling box (4), a material taking gate (5) and a connector (6), wherein the spiral conveying mechanism (1) is fixedly arranged on the ground, the device comprises a spiral conveying mechanism (1), a butterfly valve (8), a connector (6), a negative suction mechanism (2), a cooling box (4), a waste gas one-way valve (3), a material taking gate (5), a negative suction mechanism (2), a spiral conveying mechanism (1), a butterfly valve (8), a cooling box (4), a negative suction mechanism (2), a negative suction gate, a butterfly valve (6) and a butterfly valve (8), wherein the connector (6) is fixedly arranged on the spiral conveying mechanism (1), the negative suction mechanism (2) is used for sucking gas, the negative suction mechanism (2) is fixedly arranged at the top of the spiral conveying mechanism (1), the cooling box (4) is positioned under the negative suction mechanism (2), the cooling box (4) is fixedly arranged on the ground, the top of the cooling box (4) is communicated with the inside of the spiral conveying mechanism (1), the material taking gate (5) is fixedly arranged on the cooling box (4), the waste gas one-way valve (3) is used for controlling gas to flow through one way and is fixedly arranged on the negative suction mechanism (2), the negative suction mechanism (2) is in transmission connection with the spiral conveying mechanism (1);
the spiral conveying mechanism (1) comprises a transmission component (1 a), a bolt conveying shaft (1 b), a conveying pipe (1 d), a second supporting frame (1 f), three supporting seats (1 e) and two first shaft seats (1 c), wherein the second supporting frame (1 f) is fixedly arranged on the ground, the three supporting seats (1 e) are fixedly arranged on the second supporting frame (1 f), the conveying pipe (1 d) is fixedly arranged on the three supporting seats (1 e), the bolt conveying shaft (1 b) can be rotatably arranged in the conveying pipe (1 d), two ends of the bolt conveying shaft (1 b) are respectively arranged on the two first shaft seats (1 c), one first shaft seat (1 c) is fixedly arranged on the second supporting frame (1 f) through a supporting pipe, the other first shaft seat (1 c) is fixedly arranged on a cooling box (4) through a frame body, a first feeding pipe (1 d 2) for communicating a reaction kettle (7) is arranged on the conveying pipe (1 d), connector (6) fixed mounting is at the top of first inlet pipe (1 d 2), be provided with discharging pipe (1 d 3) that are used for communicateing cooler bin (4) on conveyer pipe (1 d), and still be provided with on conveyer pipe (1 d) and be used for the intercommunication burden to inhale outlet duct (1 d 1) of mechanism (2), drive assembly (1 a) fixed mounting is on outlet duct (1 d 1), and the one end and the bolt of drive assembly (1 a) carry axle (1 b) transmission to be connected, the other end and the burden of drive assembly (1 a) are inhaled the mechanism (2) transmission and are connected.
2. The reaction device for rapidly taking out chemical raw materials according to claim 1, wherein the transmission assembly (1 a) comprises a large helical gear (1 a 1), a small helical gear (1 a 2), a transmission shaft (1 a 3), a positioning ring (1 a 4) and a positioning rotating frame (1 a 5), the large helical gear (1 a 1) is fixedly installed on the bolt transmission shaft (1 b), the small helical gear (1 a 2) is meshed with the large helical gear (1 a 1), the axis of the small helical gear (1 a 2) is coaxial with the air outlet pipe (1 d 1), the small helical gear (1 a 2) is fixedly installed at the bottom end of the transmission shaft (1 a 3), the positioning ring (1 a 4) is fixedly installed on the outer edge of the transmission shaft (1 a 3), the transmission shaft (1 a 3) is rotatably installed on the positioning rotating frame (1 a 5), the bottom of the positioning ring (1 a 4) is abutted against the top of the positioning rotating frame (1 a 5), and the positioning rotating frame (1 a 5) is installed on the air outlet pipe (1), the top of the transmission shaft (1 a 3) is in transmission connection with the negative suction mechanism (2).
3. The reaction device for rapidly taking out chemical raw materials as claimed in claim 2, wherein the negative suction mechanism (2) comprises a driving motor (2 a), an axial flow fan (2 b), a gas collection box (2 c), a driving shaft (2 d) and a sealing cover (2 e), the gas collection box (2 c) is located right above the gas outlet pipe (1 d 1), the bottom of the gas collection box (2 c) is provided with a second gas inlet pipe (2 c 1), the second gas inlet pipe (2 c 1) is fixedly connected with the gas outlet pipe (1 d 1), the axial flow fan (2 b) is located in the driving motor (2 a) 0, the axial flow fan (2 b) is fixedly installed on the driving shaft (2 d), the bottom of the driving shaft (2 d) is fixedly connected with the top of the driving shaft (1 a 3) through a coupler, the sealing cover (2 e) is fixedly installed on the top of the gas collection box (2 c), and the top of the driving shaft (2 d) penetrates through the sealing cover (2 e) to be fixedly connected with the output end of the driving motor (2 a), the driving motor (2 a) is fixedly arranged on the sealing cover (2 e) through a motor base, and the waste gas one-way valve (3) is communicated with the inside of the gas collecting box (2 c).
4. The reaction device for rapidly taking out chemical raw materials as claimed in claim 3, wherein the waste gas check valve (3) comprises a third support frame (3 f), a gas collecting cylinder (3 b), a gas receiving hard pipe (3 c), a water tank (3 d), a waste gas treatment pipe (3 e) and a plurality of small connecting pipes (3 a), the third support frame (3 f) is fixedly installed on the ground, the water tank (3 d) is fixedly installed on the third support frame (3 f), the small connecting pipes (3 a) are fixedly installed on the top of the sealing cover (2 e), the small connecting pipes (3 a) are uniformly distributed along the circumferential direction of the sealing cover (2 e), the small connecting pipes (3 a) are communicated with the inside of the gas collecting box (2 c), the gas collecting cylinder (3 b) is fixedly installed on the top of the small connecting pipes (3 a), and the inside of the gas collecting cylinder (3 b) is communicated with the small connecting pipes (3 a), connect the one end of gas hard tube (3 c) to be connected with the top gas outlet of gas cylinder (3 b), connect the other end of gas hard tube (3 c) to insert and establish in the water of water tank (3 d), and connect gas hard tube (3 c) fixed mounting on water tank (3 d), exhaust-gas treatment pipe (3 e) fixed mounting is on the outlet duct of water tank (3 d), the top of water tank (3 d) is provided with the outlet duct of being connected with exhaust-gas treatment pipe (3 e).
5. The reaction device for rapidly taking out chemical raw materials as claimed in claim 4, wherein the cooling box (4) comprises a vibration mechanism (4 a), a box body (4 b) and a collection box (4 c), the box body (4 b) is fixedly arranged on the ground, the vibration mechanism (4 a) is fixedly arranged at the bottom of the inner side of the box body (4 b), the collection box (4 c) is arranged at the top of the vibration mechanism (4 a), one side of the box body (4 b) is of an open structure, the material taking gate (5) is covered on the open side of the box body (4 b), the material taking gate (5) is fixedly arranged on the box body (4 b), the vibration mechanism (4 a) is in transmission connection with the bolt conveying shaft (1 b), the top of the box body (4 b) is provided with a second material inlet pipe (4 b 1), the top of the second material inlet pipe (4 b 1) is fixedly connected with the material outlet pipe (1 d 3), a strip-shaped air inlet hole is arranged on the side wall of the box body (4 b), the peripheral wall of the collection box (4 c) is attached to the inner peripheral wall of the box body (4 b).
6. The reaction device for rapidly taking out chemical raw materials as claimed in claim 5, wherein the vibration mechanism (4 a) comprises a cam (4 a 1), a rotating shaft (4 a 2), a small chain wheel (4 a 4), a large chain wheel (4 a 5), a top plate (4 a 6), two second shaft seats (4 a 3), a first guide pillar (4 a 7) and a first linear bearing (4 a 8), the two first linear bearings (4 a 8) are fixedly arranged at the bottom of the box body (4 b), the two first guide pillars (4 a 7) are slidably connected with the two first linear bearings (4 a 8), the top plate (4 a 6) is fixedly arranged at the top of the two first guide pillars (4 a 7), the bottom of the collection box (4 c) is attached to the top plate (4 a 6), the two second shaft seats (4 a 3) are fixedly arranged at the inner bottom of the box body (4 b), and the rotating shaft (4 a 2) is rotatably arranged on the two second shaft seats (4 a 3), the cam (4 a 1) is fixedly arranged on the rotating shaft (4 a 2), the bottom of the box body (4 b) is provided with a strip-shaped notch through which the cam (4 a 1) passes, one end of the rotating shaft (4 a 2) passes through the box body (4 b), the small chain wheel (4 a 4) is fixedly arranged on the outer edge of one end of the rotating shaft (4 a 2), the large chain wheel (4 a 5) is fixedly arranged on the bolt conveying shaft (1 b), and the large chain wheel (4 a 5) is in transmission connection with the small chain wheel (4 a 4) through a chain.
7. The reaction device for rapidly taking out chemical raw materials as claimed in claim 6, wherein the material taking gate (5) comprises a sealing cover plate (5 a), a lower positioning plate (5 d), two second guide pillars (5 b), a guide plate (5 c), a positioning circular plate (5 e), a second linear bearing (5 f) and a connecting plate (5 h), the lower positioning plate (5 d) is fixedly installed on the box body (4 b) through a square tube, the sealing cover plate (5 a) covers the box body (4 b), the sealing cover plate (5 a) is positioned right above the lower positioning plate (5 d), the two connecting plates (5 h) are fixedly installed on one side of the sealing cover plate (5 a), the two second guide pillars (5 b) are respectively and fixedly installed on the two connecting plates (5 h), and the two second guide pillars (5 b) are connected with the two second linear bearings (5 f) in a sliding manner, the two guide plates (5 c) are fixedly arranged on the lower positioning plate (5 d), the two second linear bearings (5 f) are respectively and fixedly arranged on the two guide plates (5 c), and the two positioning circular plates (5 e) are respectively and fixedly arranged at the bottoms of the two second guide posts (5 b).
8. The reaction device for rapidly taking out chemical raw materials as claimed in claim 7, wherein the connector (6) comprises a connection hose (6 a), a covering and pressing plate (6 e), an electric push rod (6 d), two third guide posts (6 b) and a guide frame (6 c), the connection hose (6 a) is fixedly arranged on the top of the first feeding pipe (1 d 2), the covering and pressing plate (6 e) is fixedly arranged on the top of the connection hose (6 a), the two third guide posts (6 b) are fixedly arranged on two sides of the covering and pressing plate (6 e), the two guide frames (6 c) are fixedly arranged on the outer edge of the conveying pipe (1 d), the guide frame (6 c) is provided with a sliding hole for the third guide post (6 b) to slide up and down, the third guide post (6 b) is slidably connected with the guide frame (6 c), the electric push rod (6 d) is fixedly arranged on the outer edge of the conveying pipe (1 d), and the output end of the electric push rod (6 d) is fixedly connected with the cover pressing plate (6 e).
9. The use method of the reaction device for rapidly taking out the chemical raw materials as claimed in claim 8 is characterized by comprising the following steps:
the method comprises the following steps: entering chemical raw materials;
after the stirring inside the reaction kettle (7) is completed, the electric push rod (6 d) is controlled to work through the controller, so that the electric push rod (6 d) pushes the cover pressing plate (6 e) upwards, the cover pressing plate (6 e) drives the third guide pillar (6 b) to slide upwards along the guide frame (6 c), the cover pressing plate (6 e) covers the discharge port of the reaction kettle (7), and then the butterfly valve (8) is controlled to open through the controller, so that chemical raw materials in the reaction kettle (7) enter the conveying pipe (1 d) along the connecting hose (6 a);
step two: suction of chemical exhaust gas;
work through controller control driving motor (2 a), make driving motor (2 a) drive shaft (2 d) and rotate, drive shaft (2 d) will drive axial fan (2 b) and carry out high-speed rotation, and then make the inside negative pressure that forms of gas collection box (2 c), make second intake pipe (2 c 1) inhale through outlet duct (1 d 1) to conveyer pipe (1 d) inside, inhale in gas collection box (2 c) will enter into waste gas check valve (3), make when driving motor (2 a) stop work, chemistry waste gas can not be inhaled back in gas collection box (2 c)
Step three: conveying the chemical raw materials, cooling the chemical raw materials and rapidly sliding out the chemical raw materials;
the driving shaft (2 d) is rotated, so that the driving shaft (2 d) drives the transmission shaft (1 a 3) to rotate, the transmission shaft (1 a 3) drives the bolt conveying shaft (1 b) to rotate through the small bevel gear (1 a 2) and the large bevel gear (1 a 1), the bolt conveying shaft (1 b) conveys the chemical raw materials falling into the conveying pipe (1 d), the suction force entering the air outlet pipe (1 d 1) sucks the chemical raw materials in the reaction kettle (7) along the first feeding pipe (1 d 2) through the negative suction effect of the negative suction mechanism (2), so that the chemical raw materials can quickly slide out of the reaction kettle (7), the time spent by the chemical raw materials passing through the reaction kettle (7), the connector (6) and the first feeding pipe (1 d 2) at the beginning is reduced, and on the other hand, when the bolt conveying shaft (1 b) is filled with the chemical raw materials, the chemical raw materials entering the cooling box (4) are absorbed by the suction force entering the air outlet pipe (1 d 1) along the discharge pipe (1 d 3), so that hot gas and chemical waste gas on the chemical raw materials are absorbed away, the cooling of the chemical raw materials is accelerated, the outdoor polluted air discharged by the chemical waste gas is reduced, and on the other hand, the bolt conveying shaft (1 b) is driven to rotate by the transmission assembly (1 a), so that the feeding speed of the bolt conveying shaft (1 b) and the speed of the negative suction mechanism (2) can be regulated and controlled in equal proportion, and the chemical raw materials can be uniformly cooled;
step four: uniformly dispersing chemical raw materials;
the chemical raw materials sliding out of the discharge pipe (1 d 3) enter the second feed pipe (4 b 1), then slide out of the collection box (4 c) along the second feed pipe (4 b 1), the bolt conveying shaft (1 b) drives the large chain wheel (4 a 5) to rotate through the rotation of the bolt conveying shaft (1 b), the large chain wheel (4 a 5) drives the small chain wheel (4 a 4) to rotate through a chain, the small chain wheel (4 a 4) drives the cam (4 a 1) to rotate through the rotating shaft (4 a 2), the cam (4 a 1) pushes the top plate (4 a 6) up and down, the top plate (4 a 6) drives the collection box (4 c) to move up and down, the collection box (4 c) vibrates up and down, the feed entering the collection box (4 c) vibrates, the chemical raw materials entering the collection box (4 c) are dispersed uniformly, and the cooling speed of the chemical raw materials is accelerated, and the vibration mechanism (4 a) and the bolt conveying shaft (1 b) work simultaneously, so that a certain amount of chemical raw materials are pushed out by the bolt conveying shaft (1 b), the vibration mechanism (4 a) drives the collection box (4 c) to vibrate rapidly once, the collection box (4 c) is prevented from vibrating in time after the chemical raw materials are pushed out, so that the cooling speed is slow, and the collecting box (4 c) is driven by the vibration mechanism (4 a) to move up and down, thereby driving the collecting box (4 c) to open and close the strip-shaped air inlet, when the collecting box (4 c) closes the strip-shaped air inlet, the suction force of the negative suction mechanism (2) to the chemical raw materials is increased, when the collection box (4 c) opens the strip-shaped air inlet, external air is sucked into the box body (4 b), so that negative pressure is prevented from being formed in the box body (4 b) for a long time, and the box body (4 b) is deformed;
step five: taking out the chemical raw materials;
when the collecting box (4 c) filled with chemical raw materials needs to be taken out, a worker pushes the sealing cover plate (5 a) upwards to enable the sealing cover plate (5 a) to drive the second guide post (5 b) to slide along the second linear bearing (5 f), the worker pulls out the collecting box (4 c), a new collecting box (4 c) is installed back, the sealing cover plate (5 a) is loosened, and the sealing cover plate (5 a) covers the collecting box (4 c) again;
step six: unidirectional movement of chemical exhaust gases;
chemical waste gas entering a gas collecting cylinder (3 b) from a gas collecting box (2 c) along a plurality of connecting small pipes (3 a) enters a water tank (3 d) along a gas receiving hard pipe (3 c), water in the chemical waste gas is filtered through water in the water tank (3 d), water-insoluble gas enters a waste gas treatment pipe (3 e) from a gas outlet pipe of the water tank (3 d), and then enters a waste gas treatment device along the waste gas treatment pipe (3 e) for next treatment, and waste gas is prevented from entering the gas collecting box (2 c) along the gas receiving hard pipe (3 c), the gas collecting cylinder (3 b) and the connecting small pipes (3 a) through the blocking effect of water.
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| CN115318227B (en) * | 2022-08-17 | 2023-11-28 | 南通宏申化工有限公司 | Constant temperature reaction device for surfactant production |
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