CN112649126B - A safety monitoring device for cable construction - Google Patents
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- CN112649126B CN112649126B CN202010891164.3A CN202010891164A CN112649126B CN 112649126 B CN112649126 B CN 112649126B CN 202010891164 A CN202010891164 A CN 202010891164A CN 112649126 B CN112649126 B CN 112649126B
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- 238000010276 construction Methods 0.000 title claims abstract description 14
- 238000012806 monitoring device Methods 0.000 title claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 abstract description 4
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L1/00—Measuring force or stress, in general
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
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Abstract
Description
技术领域technical field
本发明涉及电缆施工技术领域,具体为一种电缆施工的安全监测装置。The invention relates to the technical field of cable construction, in particular to a safety monitoring device for cable construction.
背景技术Background technique
随着城市电网改造的升级,城区电网电缆化的程度也越来越高,电缆在电网中的作用日益重要。在敷设电缆时,电缆前端是由牵引机通过绳索牵引,控制绳索牵引力是保证电缆敷设质量的关键环节。在传统的电力电缆敷设施工方法中,现场施工人员是根据所敷设电缆的长度、管线中间是否有弯道等,再结合以往的施工经验来决定中间是否要增加输送机、加几台输送机、放线架如何搭设、转弯如何处理等。在实际敷设电缆时,拉动牵引绳对电缆的牵引力到底有多大,牵引力的实时变化都无法准确的掌握,而人为判断难免存在误差,如果牵引力过大,会直接反映在线缆弯折处,可能导致线缆的绝缘套表皮出现褶皱和破损,存在安全隐患,鉴于此,我们提出一种电缆施工的安全监测装置。With the upgrading of urban power grid transformation, the degree of cableization of urban power grids is getting higher and higher, and the role of cables in the power grid is becoming more and more important. When laying the cable, the front end of the cable is pulled by the pulling machine through the rope, and controlling the pulling force of the rope is the key link to ensure the quality of the cable laying. In the traditional power cable laying construction method, the on-site construction personnel decide whether to add a conveyor, add several conveyors, How to set up the pay-off rack, how to handle the turning, etc. When actually laying the cable, how much traction does the traction rope exert on the cable? The real-time change of the traction force cannot be accurately grasped, and human judgment will inevitably lead to errors. If the traction force is too large, it will be directly reflected in the bending of the cable. This leads to wrinkles and damages on the insulating sheath of the cable, which is a potential safety hazard. In view of this, we propose a safety monitoring device for cable construction.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种电缆施工的安全监测装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a safety monitoring device for cable construction to solve the problems raised in the above background art.
为实现上述目的,本发明提供如下技术方案:一种电缆施工的安全监测装置,包括线套,所述线套内固定安装有进线轮和出线轮,且线套内穿行有电缆,所述线套上固定安装有侧箱,且侧箱上固定安装有顶板,所述顶板上设置有限位槽,且限位槽中滑动安装有滑块,所述滑块上固定安装有泄力杆,且泄力杆上固定连接有复位弹簧,且泄力杆上转动安装有压轮,所述顶板上固定安装有限位杆,且限位杆上滑动安装有滑套,所述滑套上转动安装有导向轮,所述侧箱上固定安装有滑轨,且滑轨中固定连接有顶升弹簧,所述顶升弹簧上固定连接有挡板,且挡板上固定安装有压力传感器,所述侧箱中固定安装有电磁铁,且电磁铁电性连接在电源上,所述电源电性连接有信号处理器和报警器。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a safety monitoring device for cable construction, comprising a wire sleeve, a wire inlet pulley and a wire outlet pulley are fixedly installed in the wire sleeve, and a cable runs through the wire sleeve, and the A side box is fixedly installed on the wire sleeve, and a top plate is fixedly installed on the side box, a limit groove is arranged on the top plate, and a slider is slidably installed in the limit groove, and a release rod is fixedly installed on the slider, And a reset spring is fixedly connected to the relief rod, and a pressure wheel is rotatably installed on the relief rod, a limit rod is fixedly installed on the top plate, and a sliding sleeve is slidably installed on the limit rod, and the sliding sleeve is rotatably installed There is a guide wheel, a sliding rail is fixedly installed on the side box, and a lifting spring is fixedly connected to the sliding rail, a baffle is fixedly connected to the lifting spring, and a pressure sensor is fixedly installed on the baffle. An electromagnet is fixedly installed in the side box, and the electromagnet is electrically connected to a power supply, and the power supply is electrically connected to a signal processor and an alarm.
优选的,所述线套为弧形套管状,且进线轮和出线轮分别安装在线套的两端,所述电缆依次绕接在进线轮、导向轮和出线轮上,所述导向轮位于线套的中部。Preferably, the wire sleeve is in the shape of an arc-shaped sleeve, and the wire inlet pulley and the wire outlet pulley are respectively installed at both ends of the wire casing, and the cable is wound on the wire inlet pulley, the guide pulley and the wire outlet pulley in sequence, and the guide pulley located in the middle of the sleeve.
优选的,所述侧箱安装在弧形线套的内侧,且顶板与线套内腔连通,所述限位槽和滑块在顶板上镜像设置有两组,且泄力杆倾斜安装在滑块上,所述复位弹簧连接在两个泄力杆之间,且压轮安装在泄力杆的一端,所述泄力杆的另一端通过球面副安装有滚珠,所述滑套位于两个泄力杆之间,且滑套设置有倾斜的侧面。Preferably, the side box is installed on the inner side of the arc-shaped wire sleeve, and the top plate is communicated with the inner cavity of the wire sleeve. On the block, the return spring is connected between the two relief rods, and the pressure wheel is installed on one end of the relief rod, the other end of the relief rod is installed with a ball through the spherical pair, and the sliding sleeve is located at the two ends. between the release levers, and the sliding sleeve is provided with inclined sides.
优选的,所述滑轨设置有两个,对称安装在顶板两侧,所述挡板滑动连接在滑轨中,且顶升弹簧连接在挡板以及滑轨底部之间,所述压力传感器连接在挡板的内侧,且压轮与压力传感器接触。Preferably, there are two sliding rails, which are symmetrically installed on both sides of the top plate, the baffle is slidably connected in the sliding rail, and the lifting spring is connected between the baffle and the bottom of the sliding rail, and the pressure sensor is connected to On the inside of the baffle, and the pinch roller is in contact with the pressure sensor.
优选的,所述限位杆垂直连接在顶板上,且滑套上设置有通槽,所述导向轮安装在滑套的顶部。Preferably, the limit rod is vertically connected to the top plate, and the sliding sleeve is provided with a through groove, and the guide wheel is installed on the top of the sliding sleeve.
优选的,所述压力传感器与信号处理器电性连接,且电源安装在侧箱的中部,所述电磁铁以及报警器通过电源的同一开关控制,且电磁铁安装在滑轨的底部。Preferably, the pressure sensor is electrically connected to the signal processor, the power supply is installed in the middle of the side box, the electromagnet and the alarm are controlled by the same switch of the power supply, and the electromagnet is installed at the bottom of the slide rail.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.通过在弧形线套中安装进线轮、出线轮和导向轮三个滚轮构成弧形轨道,对电缆进行了引导,并且电缆的牵引力大小变化可以反映到导向轮上,导向轮对滑套产生压力,并通过滑套将压力分担在两个泄力杆上,泄力杆能够通过其端部的压轮挤压压力传感器,从而进行了牵引力大小的间接测量,对牵引力能够进行直观的表征,而非依赖于工人的经验,电缆施工过程更加安全;1. The arc track is formed by installing the three rollers of the incoming wire, the outgoing wire and the guide wheel in the arc-shaped wire sleeve to guide the cable, and the change of the traction force of the cable can be reflected on the guide wheel, and the guide wheel slides against each other. The sleeve generates pressure, and the pressure is shared on the two relief rods through the sliding sleeve. The relief rod can squeeze the pressure sensor through the pressure wheel at its end, so as to indirectly measure the traction force, and the traction force can be intuitively measured. Characterization, rather than relying on the experience of workers, the cable construction process is safer;
2.本发明中通过泄力杆来进行牵引力大小的实时反馈,并且泄力杆能够起到及时泄力的作用,当监测到压力过大时,通过信号处理器控制电源的开关,一边通过报警器进行报警,另一边通过电磁铁产生吸力,作用在顶升弹簧上使其收缩,从而带动挡板以及压力传感器回缩进滑轨中,让出泄力杆以及压轮移动的空间,泄力杆可以通过滑块在限位槽中滑动,从而避让滑套,防止导向轮的反作用力造成电缆的损伤以及泄力杆的压力超过压力传感器的检测阈值。2. In the present invention, the real-time feedback of the traction force is carried out through the release lever, and the release lever can play the role of releasing the force in time. When the pressure is too large, the signal processor is used to control the switch of the power supply, while the alarm is passed. The other side generates suction through the electromagnet, which acts on the lifting spring to make it shrink, thereby driving the baffle and the pressure sensor to retract into the slide rail, allowing the release lever and the space for the pressure roller to move, releasing the force. The rod can slide in the limit groove through the slider, so as to avoid the sliding sleeve, prevent the cable damage caused by the reaction force of the guide wheel and the pressure of the relief rod exceeding the detection threshold of the pressure sensor.
附图说明Description of drawings
图1为本发明整体结构的示意图;Fig. 1 is the schematic diagram of the overall structure of the present invention;
图2为本发明泄压结构的示意图;Fig. 2 is the schematic diagram of the pressure relief structure of the present invention;
图3为本发明电性连接结构示意图。FIG. 3 is a schematic diagram of the electrical connection structure of the present invention.
图中:线套1、进线轮2、出线轮3、电缆4、侧箱5、顶板6、限位槽7、滑块8、泄力杆9、复位弹簧10、压轮11、限位杆12、滑套13、导向轮14、滑轨15、顶升弹簧16、挡板17、压力传感器18、电磁铁19、电源20、信号处理器21、报警器22。In the figure: Wire sleeve 1,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1至图3,本发明提供一种技术方案:一种电缆施工的安全监测装置,包括线套1,所述线套1内固定安装有进线轮2和出线轮3,且线套1内穿行有电缆4,所述线套1上固定安装有侧箱5,且侧箱5上固定安装有顶板6,所述顶板6上设置有限位槽7,且限位槽7中滑动安装有滑块8,所述滑块8上固定安装有泄力杆9,且泄力杆9上固定连接有复位弹簧10,且泄力杆9上转动安装有压轮11,所述顶板6上固定安装有限位杆12,且限位杆12上滑动安装有滑套13,所述滑套13上转动安装有导向轮14,所述侧箱5上固定安装有滑轨15,且滑轨15中固定连接有顶升弹簧16,所述顶升弹簧16上固定连接有挡板17,且挡板17上固定安装有压力传感器18,所述侧箱5中固定安装有电磁铁19,且电磁铁19电性连接在电源20上,所述电源20电性连接有信号处理器21和报警器22。Please refer to FIG. 1 to FIG. 3 , the present invention provides a technical solution: a safety monitoring device for cable construction, comprising a wire sleeve 1 , a
所述线套1为弧形套管状,且进线轮2和出线轮3分别安装在线套1的两端,所述电缆4依次绕接在进线轮2、导向轮14和出线轮3上,所述导向轮14位于线套1的中部,通过进线轮2、出线轮3和导向轮14三点构成一个弧形轨道,电缆4从三个滚轮上经过,在牵引力正常时能够保持电缆4的弧形状态,并且滚轮摩擦力小,不易造成电缆4的磨损;The wire sleeve 1 is in the shape of an arc-shaped casing, and the
所述侧箱5安装在弧形线套1的内侧,且顶板6与线套1内腔连通,所述限位槽7和滑块8在顶板6上镜像设置有两组,且泄力杆9倾斜安装在滑块8上,所述复位弹簧10连接在两个泄力杆9之间,且压轮11安装在泄力杆9的一端,所述泄力杆9的另一端通过球面副安装有滚珠,所述滑套13位于两个泄力杆9之间,且滑套13设置有倾斜的侧面,电缆4从导向轮14上经过时,会对导向轮14产生压力,这个压力随着牵引力的增加而增加,而导向轮14受到的压力反映在滑套13上,滑套13具有在限位杆12上滑动的趋势,对两侧的泄力杆9产生压力,通过检测泄力杆9的压力进行了电缆4的牵引力的间接监测,在牵引力过大时,为了防止导向轮14的反作用力造成电缆4的损伤以及泄力杆9的压力超过压力传感器18的检测阈值,泄力杆9可以通过滑块8在限位槽7中滑动,从而避让滑套13;The
所述滑轨15设置有两个,对称安装在顶板6两侧,所述挡板17滑动连接在滑轨15中,且顶升弹簧16连接在挡板17以及滑轨15底部之间,所述压力传感器18连接在挡板17的内侧,且压轮11与压力传感器18接触,通过顶升弹簧16的弹力使得挡板17滑动升起,带动压力传感器18挡在泄力杆9端部的压轮11上,对压轮11产生的压力进行检测,从而间接的对电缆4所受的牵引力进行监测;The sliding
所述限位杆12垂直连接在顶板6上,且滑套13上设置有通槽,所述导向轮14安装在滑套13的顶部,通过导向轮14与电缆4接触进行受力,将压力通过滑套13反映在泄力杆9上;The
所述压力传感器18与信号处理器21电性连接,且电源20安装在侧箱5的中部,所述电磁铁19以及报警器22通过电源20的同一开关控制,且电磁铁19安装在滑轨15的底部,通过压力传感器18感受压轮11的压力,压力传感器18将压力信号转变为电信号,传输到信号处理器21上,当监测到压力过大时,通过信号处理器21控制电源20的开关,一边通过报警器22进行报警,另一边通过电磁铁19产生吸力,作用在顶升弹簧16上使其收缩,从而带动挡板17以及压力传感器18回缩进滑轨15中,让出泄力杆9以及压轮11移动的空间;The
工作原理:首先,通过进线轮2、出线轮3和导向轮14三点构成一个弧形轨道,电缆4从三个滚轮上经过,在受到牵引时从线套1中穿过进行敷设,在牵引力正常时能够保持电缆4的弧形状态,并且滚轮摩擦力小,不易造成电缆4的磨损,同时,在电缆4从导向轮14上经过时,会对导向轮14产生压力,这个压力随着牵引力的增加而增加,而导向轮14受到的压力反映在滑套13上,滑套13具有在限位杆12上滑动的趋势,对两侧的泄力杆9产生压力,泄力杆9的端部安装有压轮11,通过顶升弹簧16的弹力使得挡板17滑动升起,带动压力传感器18挡在泄力杆9端部的压轮11上,对压轮11产生的压力进行检测,从而间接的对电缆4所受的牵引力进行实时监测,压力传感器18将压力信号转变为电信号,传输到信号处理器21上,当监测到压力过大时,通过信号处理器21控制电源20的开关,一边通过报警器22进行报警,另一边通过电磁铁19产生吸力,作用在顶升弹簧16上使其收缩,从而带动挡板17以及压力传感器18回缩进滑轨15中,让出泄力杆9以及压轮11移动的空间,泄力杆9可以通过滑块8在限位槽7中滑动,从而避让滑套13,防止导向轮14的反作用力造成电缆4的损伤以及泄力杆9的压力超过压力传感器18的检测阈值。Working principle: First, an arc-shaped track is formed by three points of the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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US6901818B1 (en) * | 2002-12-05 | 2005-06-07 | Maxwell C. Cheung | Tension measuring device for mooring line |
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CN103542970A (en) * | 2013-09-23 | 2014-01-29 | 广州岭南电缆股份有限公司 | Lateral pressure detecting device during cable laying |
CN204167800U (en) * | 2014-09-09 | 2015-02-18 | 中国三冶集团有限公司 | A kind of cable laying draw-gear |
CN105186388A (en) * | 2015-10-13 | 2015-12-23 | 国网天津市电力公司 | Cable laying turning drive wheel with function of side pressure measurement |
CN207730361U (en) * | 2018-01-30 | 2018-08-14 | 惠州市日月明实业有限公司 | A kind of distribution stringing pressure-detecting device |
CN208508396U (en) * | 2018-07-30 | 2019-02-15 | 广东顺德电力设计院有限公司 | A kind of electric power cable laying apparatu |
CN210291830U (en) * | 2019-03-21 | 2020-04-10 | 谭荣华 | Boiler explosion-proof safety device |
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2020
- 2020-08-30 CN CN202010891164.3A patent/CN112649126B/en active Active
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