CN112646749A - Method for producing aureomycin seeds by adjusting pH of culture medium with ammonia water - Google Patents

Method for producing aureomycin seeds by adjusting pH of culture medium with ammonia water Download PDF

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CN112646749A
CN112646749A CN202110057019.XA CN202110057019A CN112646749A CN 112646749 A CN112646749 A CN 112646749A CN 202110057019 A CN202110057019 A CN 202110057019A CN 112646749 A CN112646749 A CN 112646749A
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fermentation
culture medium
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常坤
杨永
张�成
宋伟
蔡东霞
赵春会
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Zhumadian Huazhong Chia Tai Co ltd
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    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N1/00Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
    • C12N1/38Chemical stimulation of growth or activity by addition of chemical compounds which are not essential growth factors; Stimulation of growth by removal of a chemical compound
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P29/00Preparation of compounds containing a naphthacene ring system, e.g. tetracycline

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Abstract

The invention belongs to the technical field of aureomycin fermentation, and particularly discloses a method for producing aureomycin seeds by using ammonia water to adjust the pH of a culture medium, which uses streptomyces aureofaciens as a starting strain, and generates aureomycin through pure culture and three-stage fermentation.

Description

Method for producing aureomycin seeds by adjusting pH of culture medium with ammonia water
Technical Field
The invention belongs to the technical field of aureomycin fermentation, and particularly relates to a method for producing aureomycin seeds by using ammonia water to adjust the pH value of a culture medium.
Background
The fermentation production method of aureomycin uses streptomyces aureofaciens as an initial strain, and aureomycin is generated through pure culture and secondary fermentation, the normal growth of microorganism needs to be maintained under a certain pH value in the fermentation process, and the pH value has great influence on the growth of the microorganism and the generation of metabolites. The requirements of different microorganisms on the pH value are different, each microorganism has the pH value which is optimal and tolerant for growth, and the optimal pH value of most bacteria is 6.5-7.5; the most suitable pH value of the mould is 4.0-5.8, and the most suitable pH value of the microzyme is 3.8-6.0; the optimum pH value of the actinomycetes is 6.5-8.0, and the optimum pH range of some microorganisms in the growth and reproduction stage is inconsistent with that of the product generation stage, which is not only related to the characteristics of strains, but also related to the chemical properties of the product. Particularly in the fermentation production process of aureomycin, the pH value of the seed culture medium after consumption not only affects the germination of spores, but also affects the growth trend of seeds, and particularly affects the yield of antibiotics. The pH of the culture medium of the existing seeds is generally adjusted by using sodium hydroxide, but the sodium hydroxide belongs to strong base, damages nutrient substances of the culture medium, has weak buffering capacity on the pH, and simultaneously, sodium ions increase osmotic pressure of a microorganism growth environment to cause certain influence on the growth of the seeds.
Disclosure of Invention
The invention aims to provide a method for producing aureomycin seeds by using ammonia water to adjust the pH value of a culture medium.
In order to achieve the purpose, the invention adopts the technical scheme that:
a method for producing aureomycin seeds by using ammonia water to adjust the pH of a culture medium comprises the steps of taking streptomyces aureofaciens as a starting strain, carrying out pure culture and secondary fermentation to generate aureomycin, and specifically comprises the steps of a sandy soil spore preparation process, a mother bottle inclined surface spore preparation process, a son bottle inclined surface spore preparation process, a first-level seed preparation process and a fermentation preparation process, wherein the pH value of a seed culture medium in the first-level seed preparation process is adjusted to 6.15 +/-0.05 by ammonia water with the concentration of 22.5 percent, the addition amount of the ammonia water is 0.1 percent of the volume of the seed culture medium, and the osmotic pressure balance of a microorganism growth environment can be promoted and the rapid absorption of a nitrogen source by spores can be promoted due to the buffering and adjustment of the pH microenvironment of the ammonia water on the microorganism, 4L of the ammonia water is added, the concentration is 22.5 percent, the volume of the first-level seed solution is 4000 liters, in the seed preparation process, each liter of culture medium aqueous solution in the seed tank contains 20g of peanut cake powder, 10g of soybean cake powder, 35g of corn starch, 1.5g of sodium chloride, 2.5g of ammonium sulfate, 4g of calcium carbonate, 15g of yeast powder and 0.5g of monopotassium phosphate.
Furthermore, the fermentation production adopts variable temperature control, the culture temperature is 28-34 ℃ after inoculation, the temperature is reduced to 29 +/-3 ℃ after the mycelium grows well, the culture pressure is 0.01-0.04 MPa, the fermentation culture viscosity is 1-35 seconds, and the fermentation period is 90-124 hours.
Further, in the fermentation preparation process, the culture medium aqueous solution in each seed tank was 4000 liters.
The invention has the advantages that: the pH of the seed culture medium is adjusted by ammonia water with the concentration of 22.5 percent, on one hand, the pH can be buffered and adjusted to be 6.15 +/-0.05, which is the optimal pH range for the growth of the aureomycin seeds and promotes the osmotic pressure balance of the growth environment of microorganisms, on the other hand, a quick-acting nitrogen source can be provided for the growth of spores, the nitrogen source is quickly utilized in a better microenvironment to promote the seeds to quickly enter a logarithmic phase and to be transferred into a secondary fermentation tank in advance, the time is saved, and the quality and the price are low.
Detailed Description
Examples
A method for producing aureomycin seeds by using ammonia water to adjust the pH value of a culture medium comprises the following steps of taking streptomyces aureofaciens as a starting strain, carrying out pure culture and secondary fermentation to generate aureomycin, and specifically comprises the following process steps of sandy soil spore preparation, mother bottle inclined surface spore preparation, son bottle inclined surface spore preparation, primary seed preparation and fermentation preparation, wherein the pH value of the seed culture medium in the primary seed preparation is adjusted by the ammonia water, and the method specifically comprises the following steps:
(1) sandy soil spore preparation process: washing river sand with 10% hydrochloric acid soaking water, drying, sieving with a 60-mesh sieve, soaking soil with water, drying, sieving with a 80-mesh sieve, and mixing the sand and the soil according to the weight ratio of 2: 1, uniformly mixing in proportion, subpackaging in small test tubes of 12 x 100mm, the loading amount is about 1cm, sealing by using a gauze cotton plug, sterilizing at 126 ℃ for three times in an intermittent way for 1 hour, carrying out drying sterility test inspection, carrying out sterility test for later use, inoculating high-cost-effective oblique spores subjected to separation and screening into a checked sterile sandy soil tube under the aseptic condition, attaching a label, recording the name and the burial date of sandy soil, placing the tube in a container with a drying agent, covering and sealing, and placing the tube in a refrigerator at 0-10 ℃ for later use;
(2) the preparation process of the spores on the inclined surface of the mother bottle comprises the following steps: selecting a proper amount of sandy soil from a sandy soil pipe under the aseptic condition, connecting the sandy soil pipe with a mother bottle slant culture medium, requiring that the bacterial colony distribution is slightly dilute, after marking, placing the mixture in a thermostatic chamber with the temperature of 32 +/-1 ℃ and the humidity of 40-65% for culturing for 3-5 days, and placing the mixture in a refrigerator with the temperature of 0-10 ℃ for later use after the mixture is mature;
(3) the preparation process of the spore on the inclined surface of the seed bottle comprises the following steps: selecting 4-10 single colonies with plump spores and no white spots from a mother bottle, uniformly stirring in about 5ml of sterile water, selecting a spore solution by using a glass shovel, inoculating the spore solution onto a slant culture medium of a son bottle, requiring the dense distribution of the colonies, simultaneously making a dew dish and broth without test examination, identifying the inoculated slant, culturing in a thermostatic chamber with the temperature of 32 +/-1 ℃ and the humidity of 40-65% for 3-5 days, and storing in a refrigerator at the temperature of 0-10 ℃ for later use after maturation;
(4) a first-stage seed preparation procedure: in the seed culture medium preparation procedure, each liter of culture medium aqueous solution in a seed tank contains: 20g of peanut cake powder, 10g of soybean cake powder, 35g of corn starch, 1.5g of sodium chloride, 2.5g of ammonium sulfate, 4g of calcium carbonate, 15g of yeast powder and 0.5g of potassium dihydrogen phosphate, wherein the volume of the culture medium aqueous solution in each seed tank can be 4000 liters or 4m3Calculating, under the aseptic condition, adding 150ml of aseptic distilled water into qualified 4-6 bottle inclined plane spores, inoculating the spores into a first-level seed tank by a flame method, controlling the temperature at 26-33 ℃, the tank pressure at 0.04-0.06 Mpa, and the stirring speed at 110-140rpm for culturing for 20-26 hours, and the second-level seed liquid for 20-26 hours, wherein the seeds with good growth can be transferred into a fermentation tank;
(5) A fermentation preparation process: the fermentation tank contains per liter of culture medium water solution: 20g of peanut cake powder, 10g of soybean cake powder, 35g of corn starch, 1.5g of sodium chloride, 2.5g of ammonium sulfate, 4g of calcium carbonate, 15g of yeast powder and 0.5g of potassium dihydrogen phosphate, wherein the volume of the culture medium aqueous solution in each seed tank can be 4000 liters or 4m3The fermenter contained, calculated as a 30000 liter of aqueous medium: 600Kg of peanut cake powder, 300 Kg of sesame cake powder, 1800 Kg of corn starch, 3 Kg of amylase, 60 Kg of sodium chloride, 220 Kg of ammonium sulfate, 170 Kg of calcium carbonate, 260 Kg of yeast powder, 400 Kg of corn steep liquor, 6.6 Kg of magnesium sulfate, 3 Kg of potassium dihydrogen phosphate and 5 Kg of soybean oil, when the sterilization of basic culture medium is completed and the temperature is reduced to 30-35 ℃, the cultured secondary seeds are transferred into a fermentation tank, the temperature change control is adopted in the fermentation production after the transfer, the culture pressure is controlled to be 0.01-0.04 MPa, the fermentation culture viscosity is controlled to be 1-35 seconds, the fermentation period is 90-124 hours, and the culture medium is sent to an extraction workshop for extraction after the fermentation is completed.
Examples of the experiments
In order to reduce the production cost and improve the efficiency, the invention uses ammonia water with relatively low price to completely replace sodium hydroxide as a raw material, adjusts the pH value of a seed culture medium after the elimination, carries out a process improvement test, transfers the cultured first-grade seed into a fermentation culture medium, then carries out the culture, the pH adjustment of the seed culture medium in the test selects to replace the sodium hydroxide by the ammonia water, transfers the good seed into the fermentation culture medium, the fermentation is better, and the specific seed transplanting index and the fermentation productivity of the test are shown in tables 1 and 2:
TABLE 1 seed transplanting index
Figure 524166DEST_PATH_IMAGE002
And (3) knotting: because ammonia water has a buffering effect, the pH fluctuation of the aqueous ammonia disinfectant is small and the aqueous ammonia disinfectant is more stable; in the aspect of seed transplanting time, compared with the original production, the invention shortens 1 hour; in the aspect of seed transferring pH, the invention is slightly lower than the original invention by 0.04 on average; the concentration of the bacteria is improved by 7 percent, which shows that the hypha grows faster and the seeds grow well, and lays a foundation for better subsequent fermentation performance.
TABLE 2 fermentation Capacity improvement
Project (yield) 15%CTC(kg)
Mean of the invention (20 batches) 8586±48
Average original production (20 batches) 8256±99
And (3) knotting: because the seeds grow well and the subsequent fermentation is more stable, the yield of the method is improved by 330kg compared with the original production, the production fluctuation is small, and the effect is obvious.

Claims (3)

1. A method for producing aureomycin seeds by using ammonia water to adjust the pH of a culture medium comprises the following steps of taking streptomyces aureofaciens as a starting strain, carrying out pure culture and secondary fermentation to generate aureomycin, and specifically comprises the following process steps of sandy soil spore preparation, mother bottle inclined surface spore preparation, son bottle inclined surface spore preparation, primary seed preparation and fermentation preparation, and is characterized in that: in the first-stage seed preparation procedure, the pH value of a seed culture medium is adjusted to 6.15 +/-0.05 by ammonia water with the concentration of 22.5%, the addition amount of the ammonia water is 0.1% of the volume of the seed culture medium, and in the seed preparation procedure, each liter of culture medium aqueous solution in a seed tank contains 20g of peanut cake powder, 10g of soybean cake powder, 35g of corn starch, 1.5g of sodium chloride, 2.5g of ammonium sulfate, 4g of calcium carbonate, 15g of yeast powder and 0.5g of potassium dihydrogen phosphate.
2. The method for producing a chlortetracycline seed according to claim 1 using ammonia to adjust the pH of the medium, wherein: the fermentation production adopts variable temperature control, the culture temperature after inoculation is 28-34 ℃, the temperature is reduced to 29 +/-3 ℃ after the mycelium grows well, the culture pressure is 0.01-0.04 Mpa, the viscosity of the fermentation culture is 1-35 seconds, and the fermentation period is 90-124 hours.
3. The method for producing a chlortetracycline seed according to claim 2 using ammonia to adjust the pH of the medium, wherein: in the fermentation preparation process, the aqueous medium solution in each seed tank was 4000 liters.
CN202110057019.XA 2021-01-15 2021-01-15 Method for producing aureomycin seeds by adjusting pH of culture medium with ammonia water Pending CN112646749A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614445A (en) * 2013-03-29 2014-03-05 驻马店华中正大有限公司 A fermentation production method for aureomycin by utilizing mycoprotein in place of a portion of yeast powder
WO2018120574A1 (en) * 2016-12-30 2018-07-05 内蒙古金达威药业有限公司 Method for producing dha by microbial fermentation

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614445A (en) * 2013-03-29 2014-03-05 驻马店华中正大有限公司 A fermentation production method for aureomycin by utilizing mycoprotein in place of a portion of yeast powder
WO2018120574A1 (en) * 2016-12-30 2018-07-05 内蒙古金达威药业有限公司 Method for producing dha by microbial fermentation

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