CN112643344A - Production equipment and manufacturing process of insert for isolating switch - Google Patents

Production equipment and manufacturing process of insert for isolating switch Download PDF

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Publication number
CN112643344A
CN112643344A CN202010882594.9A CN202010882594A CN112643344A CN 112643344 A CN112643344 A CN 112643344A CN 202010882594 A CN202010882594 A CN 202010882594A CN 112643344 A CN112643344 A CN 112643344A
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plate
face
polishing
insert
main body
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CN202010882594.9A
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CN112643344B (en
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杨涛
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Hunan Solar Power Porcelain Electric Manufacturing Co ltd
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Hunan Solar Power Porcelain Electric Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention provides production equipment and a manufacturing process of an insert for an isolating switch, which comprises a conveying device, wherein a casting forming device is fixedly connected to the side end face of the conveying device, the casting forming device comprises a second connecting rod, a telescopic rod, identification mark positions, a casting opening, a casting forming device main body, a slide block, a mold groove, a lower mold plate, an upper mold plate and a connecting plate, the lower mold plate is connected to the upper end face of the casting forming device main body in a sliding mode, the identification mark positions are arranged at four corners of the upper end face of the lower mold plate, the second connecting rod is fixedly connected above the casting forming device main body, the telescopic rod is fixedly connected to the lower end face of the second connecting rod, the connecting plate is fixedly connected to the lower end face of the telescopic rod, and the upper mold plate is connected to the lower end face of the connecting plate in a sliding mode, the, the reason efficiency of production raw materials is improved, and the defective rate of products is reduced.

Description

Production equipment and manufacturing process of insert for isolating switch
Technical Field
The invention relates to the field of power equipment, in particular to production equipment and a manufacturing process of an insert for an isolating switch.
Background
An Isolating switch (Isolating switch) is a switching device mainly used for Isolating a power supply and switching over, connecting and cutting off a small current circuit, and has no arc extinguishing function. When the isolating switch is in the separated position, the contacts have insulation distance meeting the specified requirements and obvious disconnection marks; a switching device capable of carrying current in normal loop conditions and current in abnormal conditions (e.g., short circuit) for a specified period of time when in the closed position. The high-voltage isolating switch is generally used as a high-voltage isolating switch, namely an isolating switch with rated voltage of more than 1kV, the high-voltage isolating switch has a simple working principle and structure, but has high requirements on working reliability due to large usage amount, and has large influence on the design, establishment and safe operation of a substation and a power plant. The main characteristic of the isolating switch is that it has no arc-extinguishing capability, and can only open and close the circuit under the condition of no load current. The vocabulary entry introduces the function, characteristics, type, application, error improvement prevention, maintenance, common problems and the like of the isolating switch.
The isolating switch mainly comprises a rod body, an insulator and an insert, wherein the insert is a component with the highest use frequency in a single switch, however, the existing process equipment has a plurality of defects in the process of producing the insert, and the isolating switch mainly comprises the following points: firstly, the existing production equipment is usually formed by stamping after using the existing casting mold device, the material and quality of the produced device are difficult to control by using the casting mold device, the defective rate of products is high, secondly, the existing production process still uses a manual lathe to process the insert, the production efficiency is too low, the waste of raw materials and dies is large during production, the production cost is high, thirdly, only the rough and the poor mechanical polishing is carried out after the lathe processing during production in the existing process, the polishing degree is not enough, the surface of the insert contains a large amount of burrs, meanwhile, the surface of the insert has no oxidation coating, the insert is easy to corrode and rust during use, the quality of the insert is poor, and the service life of the insert is short.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides production equipment of an insert for an isolating switch and a manufacturing process thereof, and aims to solve the problems in the background art.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a production device of an insert for an isolating switch and a manufacturing process thereof comprise a conveying device, wherein a casting forming device is fixedly connected to the side end face of the conveying device and comprises a second connecting rod, a telescopic rod, identification mark positions, a casting opening, a casting forming device main body, a sliding block, a mold groove, a lower mold plate, an upper mold plate and a connecting plate, the lower mold plate is slidably connected to the upper end face of the casting forming device main body, the identification mark positions are arranged at four corners of the upper end face of the lower mold plate, the second connecting rod is fixedly connected above the casting forming device main body, the telescopic rod is fixedly connected to the lower end face of the second connecting rod, the connecting plate is fixedly connected to the lower end face of the telescopic rod, the upper mold plate is slidably connected to the lower end face of the connecting plate, and the upper end face and the lower end face of the lower mold plate are provided with corresponding, the lower die plate and the upper die plate are provided with two groups of sliding blocks, sliding connection is realized through the sliding blocks, one side of the side end face of the lower die plate and one side of the side end face of the upper die plate are provided with casting openings, the casting openings are communicated with the die groove and the conveying device, the side end face of the casting forming device, which is far away from the conveying device, is fixedly connected with a processing platform, the processing platform comprises a rotating plate, a tapping drill bit, a grid plate, a cutting disc, a drainage baffle plate, a processing platform main body, a rotating shaft, a collecting groove, a lifting rod and a hole drilling drill bit, the rotating plate is rotatably connected to the upper end face of the processing platform main body through the rotating shaft, the grid plate is embedded in the rotating plate, the tapping drill bit, the cutting disc and the hole drilling drill bit are rotatably connected to the upper end face of the upper die plate, the drainage baffle plate is fixedly connected, the collecting tank is connected inside the processing platform body in a sliding manner, one side of the processing platform, which is far away from the side end face of the casting and forming device, is fixedly connected with an ultrasonic polishing pool, the ultrasonic polishing pool comprises a guide plate, an ultrasonic probe, a polishing pool body, polishing liquid, a drainage tube and a pressure pump, the polishing liquid is filled inside the polishing pool body, the guide plate is fixedly connected with the upper end face of the polishing pool body, the ultrasonic probe is fixedly installed on the inner wall of the polishing pool body, the drainage tube is fixedly connected with the upper end face of the guide plate, the drainage tube extends to the bottom of the inner wall of the polishing pool body, the pressure pump is fixedly installed on one side of the upper end face of the polishing pool body and is communicated with the drainage tube, the front end face and the rear end face of the processing platform are fixedly connected with first connecting rods, and transverse moving rods, the front end face of the transverse moving rod is connected with a longitudinal moving rod in a sliding mode, and the lower end face of the longitudinal moving rod is connected with a clamping finger cylinder in a rotating mode.
Preferably, sliding blocks are arranged on two sides of the side end face of the collecting tank, and the collecting tank is connected to the inside of the processing platform main body in a sliding mode through the sliding blocks.
Preferably, two groups of identification mark positions are symmetrically arranged on the edge of one side of the upper end face of the rotating plate, which is away from the drainage baffle plate.
Preferably, the aperture of the grid in the grid plate is far smaller than the size of the insert in the die groove.
Preferably, the drainage tube is pressed close to one side of guide board and has evenly seted up the hydrojet hole, the guide board passes through the force pump and extracts the polishing solution and spray the up end at the guide board.
Preferably, one end of the guide plate extends to the inside of the polishing pool main body, and the other end of the guide plate is attached to a gap between the drainage baffle plates.
Preferably, the polishing solution mainly comprises an ultrasonic polishing solution, an oxidizing solution and an abrasive.
Preferably, the lower end face of the clamping finger cylinder is fixedly provided with an identification sensor, and the sensor identifies and positions the identification position.
Preferably, the particle size of the abrasive is 5-10 um.
A production equipment manufacturing process of an insert for an isolating switch comprises the steps of firstly injecting melted liquid metal through a conveying device, pressurizing the liquid metal through the conveying device, enabling the liquid metal to enter a die groove through a casting gate to be molded, lifting a connecting plate through a telescopic rod after molding, identifying an identification mark position through a clamping finger cylinder, picking up the molded insert, controlling the clamping finger cylinder to move through a transverse moving rod and a longitudinal moving rod, enabling the clamping finger cylinder to clamp the insert and then punch, attack and cut on a processing platform, controlling a lifting rod to lift a rotating plate after cutting is completed, enabling the cut insert to fall into a guide plate under the shielding of a drainage baffle plate, enabling waste materials during processing to fall into a collecting groove through a gap of a grid plate, collecting and melting the waste materials for reuse, spraying polishing liquid to the drainage tube to preliminarily cool the insert when the insert passes through the guide plate, the high-temperature insert is prevented from falling into the polishing pool main body to cause bumping, the insert falls into the polishing pool main body along with polishing liquid after being cooled, ultrasonic polishing and oxidation are carried out under the action of the ultrasonic probe, and the insert is produced and processed after the polishing and oxidation are finished.
(III) advantageous effects
The invention provides production equipment and a manufacturing process of an insert for an isolating switch, which have the following beneficial effects:
1. the device is provided with the casting forming device, a user can independently cast the insert according to the material and the requirement of the mould through the casting forming device, the required metal material is melted according to the required proportion and then is pressurized and injected into the mould groove through the conveying device, the lower mould plate and the upper mould plate are pressed through the telescopic rod, and then the insert is cast and formed, the product quality problem caused by the fact that the quality of the metal raw material is not too high due to the selection of the existing casting mould device is avoided, the adaptability of the device is improved, the device can be used for processing different types of metal inserts, the sliding blocks are arranged in the lower mould plate and the upper mould plate, the lower mould plate and the upper mould plate can be replaced and maintained through the sliding blocks, the convenience of the device is enhanced, and the problem that the existing production equipment is formed by stamping after the existing casting mould device is often used is solved, the material and quality of the produced device are difficult to control by using the casting mould device, and the problem of high defective rate of products is easily caused.
2. The device is provided with a processing platform and a clamping finger cylinder, the clamping finger cylinder can clamp an insert through recognizing a recognition mark position, the transverse moving rod and the longitudinal moving rod move in specific horizontal and vertical directions, a tapping drill bit, a cutting disc and a hole drilling bit are arranged in the processing platform, the clamping finger cylinder drives the insert to move on the upper end face of the processing platform, the insert can be processed by punching, tapping, cutting and the like, the clamping finger cylinder loosens the insert after processing, a lifting rod is lifted to incline a rotating plate, the insert slides into an ultrasonic polishing pool under the action of a drainage baffle plate, the whole processing process is completed without manual operation and automation, the production efficiency is greatly improved, the investment of labor cost is reduced, and waste materials generated by processing simultaneously enter a grid plate hole and fall into the grid plate hole, collect through the collecting vat and melt the back and can drop into conveyor and continue to utilize, reduced the loss of raw materials cost to solved current production technology and still used manual lathe to process the inserts, production efficiency is low and raw materials and mould are extravagant great when production, problem that manufacturing cost is high.
3. The device is provided with an ultrasonic polishing pool, two ends of the upper end surface of a guide plate are provided with drainage tubes, inserts in the guide plate are preliminarily cooled through the drainage tubes, the hot inserts are prevented from directly falling into a polishing pool body to cause splashing of polishing liquid, the cooled liquid enters the polishing liquid along with the inserts to be recycled, the polishing liquid consists of the ultrasonic polishing liquid, oxidizing liquid and grinding materials, ultrasonic vibration of the liquid is caused through an ultrasonic probe, the inserts are polished and polished, the oxidizing liquid is in contact with the surfaces of the inserts during polishing to oxidize the surfaces of the inserts to form an oxidized coating, a metal insert is protected to a certain degree, meanwhile, the grinding materials are also arranged in the polishing liquid to further enhance the polishing effect, compared with mechanical polishing, the polishing degree is more exquisite and uniform by adopting ultrasonic liquid polishing, the product quality is effectively improved, the burr amount is reduced, and the problem that only rough mechanical polishing and polishing are carried out after lathe machining in the existing process is solved, the polishing degree is not enough, and the inserts surface contains a large amount of burrs and the inserts surface does not have the oxidation coating simultaneously, is corroded easily during the use and rusts, causes the inserts quality relatively poor and the short problem of life-span.
Drawings
FIG. 1 is a schematic view of the overall structure of the device body of the present invention;
FIG. 2 is a schematic structural view of a casting device for a device body according to the present invention;
FIG. 3 is a schematic structural view of an ultrasonic polishing tank of the apparatus body of the present invention;
FIG. 4 is a schematic view of a processing platform of the device body of the present invention.
In the figure: the device comprises a conveying device 1, a casting forming device 2, a transverse moving rod 3, a longitudinal moving rod 4, a first connecting rod 5, an ultrasonic polishing pool 6, a processing platform 7, a finger clamping cylinder 8, a second connecting rod 9, a telescopic rod 10, an identification mark 11, a casting opening 12, a casting forming device body 13, a sliding block 14, a die groove 15, a lower die plate 16, an upper die plate 17, a connecting plate 18, a guide plate 19, an ultrasonic probe 20, a polishing pool body 21, polishing liquid 22, a drainage tube 23, a pressure pump 24, a rotating plate 25, a drill bit 26, a grid plate 27, a cutting disc 28, a drainage baffle 29, a processing platform body 30, a rotating shaft 31, a collecting tank 32, a lifting rod 33 and a tapping drill bit 34.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples, such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. In addition, the present invention provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or uses of other materials.
The embodiment of the invention provides production equipment and a manufacturing process thereof for an insert for an isolating switch, which comprises a conveying device 1, wherein a casting forming device 2 is fixedly connected to the side end surface of the conveying device 1, the casting forming device 2 comprises a second connecting rod 9, a telescopic rod 10, an identification mark position 11, a casting opening 12, a casting forming device main body 13, a slide block 14, a die groove 15, a lower die plate 16, an upper die plate 17 and a connecting plate 18, the lower die plate 16 is slidably connected to the upper end surface of the casting forming device main body 13, the identification mark position 11 is arranged at four corners of the upper end surface of the lower die plate 16, the second connecting rod 9 is fixedly connected above the casting forming device main body 13, the telescopic rod 10 is fixedly connected to the lower end surface of the second connecting rod 9, the connecting plate 18 is fixedly connected to the lower end surface of the telescopic rod 10, the upper die plate 17 is slidably connected to the lower end surface of the connecting plate 18, the upper end surfaces and the lower, the lower die plate 16 and the upper die plate 17 are provided with two groups of sliders 14, sliding connection is realized through the sliders 14, one side of the side end face of each of the lower die plate 16 and the upper die plate 17 is provided with a casting opening 12, the casting opening 12 is communicated with the die groove 15 and the conveying device 1, the side end face of the casting forming device 2, which is far away from the conveying device 1, is fixedly connected with a processing platform 7, the processing platform 7 comprises a rotating plate 25, a tapping drill bit 26, a grid plate 27, a cutting disc 28, a drainage baffle 29, a processing platform main body 30, a rotating shaft 31, a collecting groove 32, a lifting rod 33 and a tapping drill bit 34, the rotating plate 25 is rotatably connected to the upper end face of the processing platform main body 30 through the rotating shaft 31, the grid plate 27 is embedded in the rotating plate 25, the tapping drill bit 26, the cutting disc 28 and the tapping drill bit 34 are rotatably connected to the upper end face of the upper, the lifting rod 33 is connected between the rotating plate 25 and the processing platform main body 30 in a sliding manner, the collecting tank 32 is connected inside the processing platform main body 30 in a sliding manner, the side of the processing platform 7, which is far away from the side end face of the casting and molding device 2, is fixedly connected with the ultrasonic polishing pool 6, the ultrasonic polishing pool 6 comprises a guide plate 19, an ultrasonic probe 20, a polishing pool main body 21, polishing liquid 22, a drainage tube 23 and a pressure pump 24, the polishing liquid 22 is filled inside the polishing pool main body 21, the guide plate 19 is fixedly connected with the upper end face of the polishing pool main body 21, the ultrasonic probe 20 is fixedly arranged on the inner wall of the polishing pool main body 21, the drainage tube 23 is fixedly connected with the upper end face of the guide plate 19, the drainage tube 23 extends to the bottom of the inner wall of the polishing pool main body 21, the pressure pump 24 is fixedly arranged on one side of the upper end face of the, the transverse moving rod 3 is directly and fixedly installed on the first connecting rod 5 and the second connecting rod 9, the front end face of the transverse moving rod 3 is connected with the longitudinal moving rod 4 in a sliding mode, and the lower end face of the longitudinal moving rod 4 is rotatably connected with the finger clamping cylinder 8.
The two sides of the side end face of the collecting tank 32 are provided with sliders 14, the collecting tank 32 is slidably connected inside the processing platform main body 30 through the sliders 14, two groups of identification mark positions 11 are symmetrically arranged on the edge of one side of the upper end face of the rotating plate 25, which is far away from the drainage baffle 29, the aperture of the grid in the grid plate 27 is far smaller than the size of an insert in the mold groove 15, liquid spraying holes are uniformly formed in one side of the drainage tube 23, which is close to the guide plate 19, the guide plate 19 extracts and sprays polishing liquid 22 on the upper end face of the guide plate 19 through a pressure pump 24, one end of the guide plate 19 extends to the inside of the polishing pool main body 21, the other end of the guide plate is attached to a gap between the drainage baffle 29, the main components of the polishing liquid 22 are ultrasonic polishing liquid, oxidizing liquid and abrasive are composed, an identification sensor is fixedly installed on the lower end face of the.
A manufacturing process of production equipment of an insert for an isolating switch comprises the steps of firstly injecting melted liquid metal through a conveying device 1, pressurizing the liquid metal through the conveying device 1, then entering a mold groove 15 through a casting opening 12 for molding, lifting a connecting plate 18 through a telescopic rod 10 after molding, identifying an identification mark position 11 through a clamping finger cylinder 8, picking up the molded insert, controlling the clamping finger cylinder 8 to move through a transverse moving rod 3 and a longitudinal moving rod 4, enabling the clamping finger cylinder 8 to punch, attack and cut the insert on a processing platform 7, controlling a lifting rod 33 to lift a rotating plate 25 after cutting is completed, enabling the cut insert to fall into a guide plate 19 under the shielding of a drainage baffle plate 29, enabling waste materials during processing to fall into a collecting tank 32 through gaps of a grid plate 27, collecting and melting the waste materials, and then recycling the waste materials, the inserts is through guide board 19 time drainage tube 23 spray polishing solution 22 and carry out preliminary cooling to the inserts, prevents that the high temperature inserts from falling into and arousing the bumping in polishing pond main part 21, and the inserts cooling back falls into polishing pond main part 21 along with polishing solution 22 in, carries out ultrasonic polishing and oxidation under ultrasonic probe 20's effect, and after the polishing oxidation is accomplished, the inserts production and processing completion promptly.
In summary, firstly, the device is provided with the casting forming device 2, a user can independently cast an insert according to the material and the requirement of a die through the casting forming device 2, the required metal material is melted according to the required proportion, the melted metal material is pressurized and injected into the die groove 15 through the conveying device 1, the lower die plate 16 and the upper die plate 17 are pressed through the telescopic rod 10, then the insert is cast and formed, the product quality problem caused by the fact that the quality of the metal material is not too close due to the selection of the existing casting die device is avoided, the adaptability of the device is improved, the device can be used for processing different types of metal inserts, the lower die plate 16 and the upper die plate 17 are provided with the sliding blocks 14, the lower die plate 16 and the upper die plate 17 can be replaced and maintained through the sliding blocks 14, the convenience of the device is enhanced, and the problem that the existing production equipment is formed by stamping after the existing casting die device is often used is solved, the material and quality of the produced device are difficult to control by using the casting mould device, and the problem of high defective rate of products is easily caused.
Secondly, the device is provided with a processing platform 7 and a clamping finger cylinder 8, the clamping finger cylinder 8 can clamp the insert by identifying an identification mark position 11, the clamping finger cylinder 8 can move in a specific horizontal and vertical direction through a transverse moving rod 3 and a longitudinal moving rod 4, a tapping drill bit 26, a cutting disc 28 and a hole drilling bit 34 are arranged in the processing platform 7, the clamping finger cylinder 8 drives the insert to move on the upper end surface of the processing platform 7, the insert can be processed by punching, tapping, cutting and the like, the processed clamping finger cylinder 8 loosens the insert, a lifting rod 33 is lifted to incline a rotating plate 25, the insert slides into an ultrasonic polishing pool 6 under the action of a drainage baffle plate 29, the whole processing process does not need manual operation and is automatically completed, the production efficiency is greatly improved, the investment of labor cost is reduced, waste materials generated by simultaneous processing enter the holes of the grid plate 27 and fall into the collecting groove 32, the waste materials are collected by the collecting groove 32 and melted and then can be put into the conveying device 1 for continuous utilization, the loss of raw material cost is reduced, and therefore the problems that the existing production process still uses a manual lathe to process inserts, the production efficiency is too low, raw materials and molds are wasted greatly during production, and the production cost is high are solved.
And the device is provided with an ultrasonic polishing pool 6, two ends of the upper end surface of a guide plate 19 are provided with drainage tubes 23, inserts in the guide plate 19 are preliminarily cooled through the drainage tubes 23, the hot inserts are prevented from directly falling into a polishing pool main body 21 to cause splashing of a polishing solution 22, the cooled liquid enters the polishing solution 22 along with the inserts to be recycled, the polishing solution 22 consists of ultrasonic polishing solution, oxidizing solution and abrasive, ultrasonic vibration of the liquid is caused through an ultrasonic probe 20, the inserts are polished and polished, the oxidizing solution is contacted with the surfaces of the inserts during polishing to oxidize the surfaces of the inserts to form an oxidation coating, metal inserts are protected to a certain degree, the abrasive is also arranged in the polishing solution 22, the polishing effect is further enhanced, compared with mechanical polishing, the polishing degree is more exquisite and uniform by adopting ultrasonic liquid polishing, the product quality is effectively improved, and the burr amount is reduced, therefore, the problems that the existing process only needs to perform rough and inferior mechanical grinding and polishing after lathe machining during production, the polishing degree is insufficient, the surface of the insert contains a large amount of burrs, and meanwhile, the surface of the insert is free of an oxidation coating, so that the insert is easy to corrode and rust during use, the quality of the insert is poor, and the service life of the insert is short are solved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a production facility of inserts for isolator, includes conveyor (1), its characterized in that: the side end face of the conveying device (1) is fixedly connected with a casting forming device (2), the casting forming device (2) comprises a second connecting rod (9), a telescopic rod (10), an identification mark position (11), a casting opening (12), a casting forming device main body (13), a sliding block (14), a mold groove (15), a lower mold plate (16), an upper mold plate (17) and a connecting plate (18), the lower mold plate (16) is slidably connected to the upper end face of the casting forming device main body (13), the identification mark position (11) is arranged at four corners of the upper end face of the lower mold plate (16), the second connecting rod (9) is fixedly connected above the casting forming device main body (13), the telescopic rod (10) is fixedly connected to the lower end face of the second connecting rod (9), and the connecting plate (18) is fixedly connected to the lower end face of the telescopic rod (10), the upper die plate (17) is connected to the lower end face of the connecting plate (18) in a sliding mode, corresponding die grooves (15) are formed in the upper end face and the lower end face of the lower die plate (16) and the upper die plate (17), two groups of sliding blocks (14) are arranged on the lower die plate (16) and the upper die plate (17), sliding connection is achieved through the sliding blocks (14), a casting opening (12) is formed in one side of the side end face of the lower die plate (16) and the side end face of the upper die plate (17), the casting opening (12) is communicated with the die grooves (15) and the conveying device (1), a machining platform (7) is fixedly connected to the side end face of the casting forming device (2) departing from the conveying device (1), the machining platform (7) comprises a rotating plate (25), a tapping drill bit (26), a grid plate (27), a cutting disc (28), a drainage baffle (29), a machining platform main body (30), Axis of rotation (31), collecting vat (32), lifter (33) and trompil drill bit (34), rotor plate (25) rotate the up end of connection in processing platform main part (30) through axis of rotation (31), grid plate (27) inlay the inside of establishing at rotor plate (25), tapping drill bit (26), cutting disc (28) and trompil drill bit (34) rotate the up end of connecting at last mould board (17), drainage baffle (29) fixed connection is at the up end edge of rotor plate (25), lifter (33) sliding connection is between rotor plate (25) and processing platform main part (30), collecting vat (32) sliding connection is inside processing platform main part (30), processing platform (7) deviate from casting forming device (2) side end one side fixedly connected with supersound polishing pond (6), supersound polishing pond (6) are including guide board (19), An ultrasonic probe (20), a polishing pool main body (21), polishing liquid (22), a drainage tube (23) and a pressure pump (24), wherein the polishing liquid (22) is poured into the polishing pool main body (21), a guide plate (19) is fixedly connected to the upper end face of the polishing pool main body (21), the ultrasonic probe (20) is fixedly installed on the inner wall of the polishing pool main body (21), the drainage tube (23) is fixedly connected to the upper end face of the guide plate (19), the drainage tube (23) extends to the bottom of the inner wall of the polishing pool main body (21), the pressure pump (24) is fixedly installed on one side of the upper end face of the polishing pool main body (21), the pressure pump (24) is communicated with the drainage tube (23), a first connecting rod (5) is fixedly connected to the front end face and the rear end face of a processing platform (7), and a transverse motion rod (3) is directly and fixedly installed on the first connecting rod (5) and a second connecting rod (9), the front end face of the transverse moving rod (3) is connected with a longitudinal moving rod (4) in a sliding mode, and the lower end face of the longitudinal moving rod (4) is connected with a clamping finger cylinder (8) in a rotating mode.
2. The apparatus for producing an insert for a disconnecting switch according to claim 1, wherein: the side end face of the collecting groove (32) is provided with two sliding blocks (14), and the collecting groove (32) is connected to the inside of the processing platform main body (30) in a sliding mode through the sliding blocks (14).
3. The apparatus for producing an insert for a disconnecting switch according to claim 1, wherein: and two groups of identification mark positions (11) are symmetrically arranged on the edge of one side of the upper end surface of the rotating plate (25) departing from the drainage baffle (29).
4. The apparatus for producing an insert for a disconnecting switch according to claim 1, wherein: the aperture of the grid in the grid plate (27) is far smaller than the size of the insert in the die groove (15).
5. The apparatus for producing an insert for a disconnecting switch according to claim 1, wherein: drainage tube (23) are pressed close to one side of guide board (19) and have evenly seted up the hydrojet hole, guide board (19) are through force pump (24) to polishing solution (22) extraction and spray at the up end of guide board (19).
6. The apparatus for producing an insert for a disconnecting switch according to claim 1, wherein: one end of the guide plate (19) extends into the polishing pool main body (21), and the other end of the guide plate is attached to a gap between the drainage baffle plates (29).
7. The apparatus for producing an insert for a disconnecting switch according to claim 1, wherein: the polishing solution (22) mainly comprises ultrasonic polishing solution, oxidizing solution and abrasive.
8. A production apparatus of an insert for a disconnecting switch according to claims 1 and 3, characterized in that: the lower end face of the clamping finger cylinder (8) is fixedly provided with an identification sensor, and the sensor identifies and positions the identification mark position (11).
9. The apparatus for producing an insert for a disconnecting switch according to claim 7, wherein: the grain size of the abrasive is 5-10 um.
10. A manufacturing process of production equipment for an insert for an isolating switch is characterized by comprising the following steps: firstly, molten liquid metal is injected through a conveying device (1), the liquid metal enters a die groove (15) through a pouring gate (12) after being pressurized through the conveying device (1) for forming, a connecting plate (18) is lifted through a telescopic rod (10) after being formed, a recognition identification position (11) is recognized through a clamping finger cylinder (8), a formed insert is picked up, the movement of the clamping finger cylinder (8) is controlled through a transverse moving rod (3) and a longitudinal moving rod (4), so that the clamping finger cylinder (8) performs punching, tapping and cutting work on a processing platform (7) after clamping the insert, after the cutting is completed, a lifting rod (33) is controlled to lift a rotating plate (25), the cut insert falls into a guide plate (19) under the shielding of a drainage baffle plate (29), and waste materials during processing simultaneously fall into a collecting groove (32) through a gap of a grid plate (27), can used repeatedly after melting to garbage collection, drainage tube (23) spray polishing solution (22) when inserts process guide board (19) carry out preliminary cooling to the inserts, prevent that the high temperature inserts from falling into and arousing in polishing pond main part (21) to explode and boil, insert cooling back along with polishing solution (22) fall into in polishing pond main part (21), carry out ultrasonic polishing and oxidation under the effect of ultrasonic transducer (20), after the polishing oxidation is accomplished, the inserts produces processing promptly and accomplishes.
CN202010882594.9A 2020-08-28 2020-08-28 Production equipment and manufacturing process of insert for isolating switch Active CN112643344B (en)

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CN101214538A (en) * 2007-01-05 2008-07-09 厦门市宏天祥科技发展有限公司 Method for producing die casting magnesium alloy spectacles frame
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CN206839070U (en) * 2017-06-26 2018-01-05 龚雪平 A kind of alloy pig production pouring device
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