Disclosure of Invention
Aiming at the technical defects, the invention provides a transformer annular iron core fixing and winding device which can overcome the defects.
The invention relates to a fixed winding device for an annular iron core of a transformer, which comprises a machine body, wherein the machine body is provided with a through groove with a forward opening and a through groove which penetrates through the machine body up and down, an extension frame body is fixedly arranged on the upper end surface of the machine body on the rear side of the through groove, a guide groove with a forward opening is arranged on the extension frame body, a pushing block which extends out forwards is arranged in the guide groove in a sliding manner, the pushing block is connected with the rear side wall of the guide groove through a spring, a rolling groove with a forward opening and a through groove which penetrates through the pushing block up and down is arranged on the front side of the extension frame body, roller shafts which penetrate through the pushing block are rotatably arranged on the left side wall and the right side wall of the rolling groove, upper rollers are fixedly connected in the rolling grooves by the roller shafts, a transmission cavity is arranged on the left side of the through groove of the machine body, a lifting movable groove is communicated between the transmission cavity and the through groove, and a lifting guide block is arranged in the lifting movable groove in a sliding manner up and down manner, the lifting guide block is connected with the bottom wall of the lifting movable groove through a spring, a movable shaft which extends out from left to right is rotationally connected in the lifting guide block, a supporting roller is fixedly connected in the through groove through the movable shaft, a left through shaft which penetrates upwards is rotationally mounted on the top wall of the transmission cavity, the transmission roller is fixedly connected on the upper side of the machine body through the left through shaft, a fixed rod is fixedly mounted on the wall body of the machine body top wall between the left through shaft and the through groove, a winding ring block with an opening is slidably connected on the upper side of the fixed rod, a winding spiral groove with an outward opening is formed in the outer wall of the winding ring block, a supporting chute is formed in the inner wall of the winding ring block, the fixed rod extends into and is in sliding fit with the supporting chute, the transmission roller is in rolling connection with the winding ring block, and a material disc shaft is rotatably mounted on the right side wall of the material cavity, the epaxial fixedly connected with copper line charging tray of charging tray, expect the chamber roof in copper line charging tray upside intercommunication has and runs through the through-hole of fuselage, the winding is connected with upwards stretches out on the copper line charging tray the winding copper line of through-hole, expect the chamber roof and rotate to install and run through the axle is run through on the right side of fuselage, the right side run through the axle in fuselage upside fixedly connected with wire guide, be equipped with the through wires hole that runs through from top to bottom on the wire guide, the wire guide up end in the side symmetry is rotated and is installed the upset clamping bar about the through wires hole, the winding copper line passes the through wires hole with the contact of upset clamping bar.
Preferably, the machine body is symmetrically provided with turnover grooves with upward openings at the left and right sides of the through groove, a transition shaft is rotatably arranged on a wall body between the turnover grooves and the through groove, the transition shaft is fixedly connected with a rotating rod in the through groove, the transition shaft is connected with a transmission smoke sensor in the overturning groove in a sliding way, the smoke sensor is provided with a limit sliding chute which penetrates left and right after extending out of the turnover groove, the roller shaft is symmetrically and rotatably connected with a rotary connecting block at the left side and the right side of the propelling block, the rotary connecting block extends into and is in sliding fit with the limiting sliding groove, the upper end surface of the transmission smoke sensor is fixedly connected with an extension supporting rod extending out of the turnover groove, the side, close to the through groove, of the extension supporting rod is rotatably connected with a lower roller through a shaft, an inclined plane fixing block is fixedly mounted on the side wall, far away from the through groove, of the turnover groove, and the inclined plane fixing block is in sliding fit with the transmission smoke sensor.
Preferably, the side of controlling fixedly connected with connecting rod between the bull stick, the connecting rod is equipped with the opening and upwards just the front and back through accomodate the groove, it is connected with the upset rocker to accomodate to rotate through torsion spring on the groove diapire, upset rocker upside rotates and is connected with the magnet piece, it has the double inclined plane slide bar that runs through to accomodate the groove left and right sides lateral wall symmetry horizontal slip mounting the double inclined plane slide bar that runs through the bull stick, the double inclined plane slide bar passes through spring coupling accomodate inslot wall, double inclined plane slide bar with upset rocker sliding fit, double inclined plane slide bar with run through groove lateral wall sliding fit.
Preferably, the loose axle in the supporting roller right side rotates and is connected with the supporting shoe, the supporting shoe with run through groove right side wall sliding fit, the loose axle in transmission intracavity fixedly connected with ratchet, slidable mounting has spacing slider around on the transmission chamber diapire, spacing slider passes through spring coupling transmission chamber rear wall, be equipped with the lift guide slot that runs through about controlling in the spacing slider, slidable mounting has the extension rod from top to bottom in the lift guide slot, the extension rod passes through spring coupling lift guide slot diapire, the extension rod stretches out right lift guide slot fixedly connected with pawl rack, pawl rack with ratchet sliding fit, join the axle with a left side runs through the axle and passes through bevel gear group connection.
Preferably, the right penetrating shaft is fixedly connected with a driving bevel gear in the material cavity, the right side of the copper wire material tray on the material tray shaft is rotatably connected with a one-way bevel gear, the one-way bevel gear rotates positively to drive the material tray shaft to rotate, the one-way bevel gear rotates reversely to be in sliding fit with the material tray shaft, and the one-way bevel gear is in meshing connection with the driving bevel gear.
Preferably, the machine body is provided with a motor cavity at the rear side of the material cavity, the through groove and the transmission cavity, a working motor is fixedly installed on the top wall of the motor cavity, a motor shaft is in power connection with the lower side of the working motor, the motor shaft is in rotating connection with the bottom wall of the motor cavity, a left reciprocating rack is installed between the motor cavity and the transmission cavity in a sliding manner, a left transmission gear in meshing connection with the left reciprocating rack is fixedly connected to the left through shaft in the transmission cavity, a right reciprocating rack is installed on the wall body between the motor cavity and the material cavity in a sliding manner, a right transmission gear in meshing connection with the right reciprocating rack is fixedly connected to the right through shaft in the material cavity, belt wheel shafts are respectively and rotatably installed on the bottom wall of the motor cavity on the right reciprocating rack and the side of the left reciprocating rack, and two belt wheel shafts are respectively located on the left side and the right side of the motor shaft, the left side and the right side of the belt wheel shaft are connected with the motor shaft through a three-shaft chain, a half gear is fixedly connected to the motor shaft, an annular rack meshed with the half gear is installed on the top wall of the motor cavity in a sliding mode, balls are connected to the lower end faces of the left end face and the right end face of the annular rack in a rotating mode, a movable gear is installed on the belt wheel shaft in a sliding mode, the left side and the right side of the belt wheel shaft are respectively meshed with the right reciprocating rack and the left reciprocating rack in a meshing mode, the movable gear is in sliding fit with the balls, and the right reciprocating rack is connected with the left reciprocating rack through springs and connected with the inner wall of the motor cavity.
The beneficial effects are that: this device is simple to use, and convenient operation through the gyro wheel activity under the side about the cooperation control between iron core and the last gyro wheel, makes the magnet piece upset simultaneously stretch out, carries out the end point control to the copper line when realizing fixing to the iron core to guarantee that the wire winding work of annular iron core normally goes on, through the cooperation between loose gear and the ball, control wire winding ring piece and the activity in turn between the winding copper line, thereby carry out wire winding work.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
The invention will now be described in detail with reference to fig. 1-5, for convenience of description, the following orientations will now be defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a fixing and winding device for a transformer annular iron core, which comprises a body 23, wherein the body 23 is provided with a through groove 31 with a forward opening and penetrating up and down, an extension frame body 11 is fixedly arranged on the upper end surface of the body 23 at the rear side of the through groove 31, the extension frame body 11 is provided with a guide groove 13 with a forward opening, a pushing block 12 extending forwards is arranged in the guide groove 13 in a sliding manner, the pushing block 12 is connected with the rear side wall of the guide groove 13 through a spring, the pushing block 12 is provided with a rolling groove 15 with a forward opening and penetrating up and down at the front side of the extension frame body 11, the left side wall and the right side wall of the rolling groove 15 are rotatably provided with a roller shaft 16 penetrating through the pushing block 12, the roller shaft 16 is fixedly connected with an upper roller 14 in the rolling groove 15, the body 23 is provided with a transmission cavity 42 at the left side of the through groove 31, the body 23 is provided with a material cavity 27 at the right side of the through groove 31, a lifting movable groove 35 is communicated between the transmission cavity 42 and the through groove 31, a lifting guide block 34 is vertically and slidably mounted in the lifting movable groove 35, the lifting guide block 34 is connected with the bottom wall of the lifting movable groove 35 through a spring, a movable shaft 33 extending out from left to right is rotatably connected in the lifting guide block 34, a support roller 32 is fixedly connected in the through groove 31 by the movable shaft 33, a left through shaft 47 penetrating upwards is rotatably mounted on the top wall of the transmission cavity 42, a transmission roller 48 is fixedly connected on the upper side of the body 23 by the left through shaft 47, a fixed rod 51 is fixedly mounted on the wall body between the left through shaft 47 and the through groove 31 on the top wall of the body 23, a winding ring block 50 with an opening is slidably connected on the upper side of the fixed rod 51, a winding spiral groove 49 with an outward opening is arranged on the outer wall of the winding ring block 50, and a support sliding groove 19 is arranged on the inner wall of the winding ring block 50, the fixing rod 51 extends into and is in sliding fit with the supporting chute 19, the transmission roller 48 is in rolling connection with the winding ring block 50, a charging tray shaft 26 is rotatably arranged on the right side wall of the charging cavity 27, a copper wire charging tray 29 is fixedly connected on the charging tray shaft 26, the top wall of the material cavity 27 is communicated with a through hole 20 penetrating through the machine body 23 at the upper side of the copper wire tray 29, the copper wire tray 29 is wound and connected with a copper wire winding tray 28 which extends upwards out of the through hole 20, the top wall of the material cavity 27 is rotatably provided with a right through shaft 22 penetrating through the machine body 23, the upper side of the machine body 23 of the right through shaft 22 is fixedly connected with a wire guide rod 76, the wire guide rod 76 is provided with a wire through hole 75 which penetrates through the wire guide rod up and down, the overturning clamping rods 74 are symmetrically and rotatably arranged on the left side and the right side of the wire through hole 75 on the upper end surface of the wire guide rod 76, and the wound copper wire 28 penetrates through the wire through hole 75 to be in contact with the overturning clamping rods 74.
Beneficially, the fuselage 23 is symmetrically provided with turning grooves 61 with upward openings at the left and right sides of the through groove 31, a transition shaft 54 is rotatably mounted on a wall body between the turning groove 61 and the through groove 31, the transition shaft 54 is fixedly connected with a rotating rod 55 in the through groove 31, the transition shaft 54 is connected with a transmission smoke sensor 52 in the turning groove 61 in a sliding manner, the transmission smoke sensor 52 extends out of the turning groove 61 and is provided with a limit sliding groove 18 which penetrates through the turning groove from left to right, the roller shaft 16 is connected with a rotating connecting block 17 in a rotating manner at the left and right sides of the propelling block 12 in a rotating manner, the rotating connecting block 17 extends into and is in sliding fit with the limit sliding groove 18, an extension support rod 64 extending out of the turning groove 61 is fixedly connected to the upper end face of the transmission smoke sensor 52, a lower roller 53 is rotatably connected to the extension support rod 64 near the through groove 31 through a shaft, an inclined fixing block 63 is fixedly mounted on the side wall of the turning groove 61 far away from the through groove 31, the inclined fixing block 63 is in sliding fit with the transmission smoke sensor 52.
Beneficially, a connecting rod 56 is fixedly connected between the left and right rotating rods 55, the connecting rod 56 is provided with a storage groove 58 with an upward opening and penetrating in the front and back direction, a turnover rocker 59 is rotatably connected to the bottom wall of the storage groove 58 through a torsion spring, a magnet block 57 is rotatably connected to the upper side of the turnover rocker 59, double-inclined-plane sliding rods 60 penetrating through the rotating rods 55 are symmetrically and slidably mounted on the left and right side walls of the storage groove 58 in the left and right directions, the double-inclined-plane sliding rods 60 are connected with the inner wall of the storage groove 58 through springs, the double-inclined-plane sliding rods 60 are in sliding fit with the turnover rocker 59, and the double-inclined-plane sliding rods 60 are in sliding fit with the side walls of the through grooves 31.
Beneficially, the movable shaft 33 is rotatably connected with a supporting block 30 at the right side of the supporting roller 32, the supporting block 30 is in sliding fit with the right side wall of the through groove 31, the movable shaft 33 is fixedly connected with a ratchet wheel 36 in the transmission cavity 42, a limiting slider 38 is slidably mounted on the bottom wall of the transmission cavity 42 in the front-back direction, the limiting slider 38 is connected with the rear side wall of the transmission cavity 42 through a spring, a left-right through lifting guide groove 39 is arranged in the limiting slider 38, an extension rod 41 is slidably mounted in the lifting guide groove 39 in the up-down direction, the extension rod 41 is connected with the bottom wall of the lifting guide groove 39 through a spring, the extension rod 41 extends out of the lifting guide groove 39 rightwards to be fixedly connected with a pawl rack 37, the pawl rack 37 is in sliding fit with the ratchet wheel 36, and the engaging shaft 44 is connected with the left through shaft 47 through a bevel gear set 43.
Beneficially, the right penetrating shaft 22 is fixedly connected with a driving bevel gear 25 in the material cavity 27, the right side of the copper wire material tray 29 on the material tray shaft 26 is rotatably connected with a one-way bevel gear 77, the one-way bevel gear 77 rotates forward to drive the material tray shaft 26 to rotate, the one-way bevel gear 77 rotates backward to be in sliding fit with the material tray shaft 26, and the one-way bevel gear 77 is in meshing connection with the driving bevel gear 25.
Beneficially, the machine body 23 is provided with a motor cavity 69 at the rear side of the material cavity 27, the through groove 31 and the transmission cavity 42, a working motor 67 is fixedly installed at the top wall of the motor cavity 69, a motor shaft 66 is dynamically connected to the lower side of the working motor 67, the motor shaft 66 is rotatably connected to the bottom wall of the motor cavity 69, a left reciprocating rack 46 is slidably installed between the motor cavity 69 and the transmission cavity 42, a left transmission gear 45 meshed with the left reciprocating rack 46 is fixedly connected to the left through shaft 47 in the transmission cavity 42, a right reciprocating rack 21 is slidably installed on a wall body between the motor cavity 69 and the material cavity 27, a right transmission gear 24 meshed with the right reciprocating rack 21 is fixedly connected to the right through shaft 22 in the material cavity 27, and a belt wheel shaft 70 is respectively rotatably installed at the bottom wall 69 of the motor cavity 21 and the left reciprocating rack 46, the two belt wheel shafts 70 are respectively positioned at the left side and the right side of the motor shaft 66, the left side and the right side of the belt wheel shafts 70 are in chain transmission connection with the motor shaft 66 through a three-shaft chain 72, a half gear 73 is fixedly connected onto the motor shaft 66, an annular rack 65 in meshing connection with the half gear 73 is slidably mounted on the top wall of the motor cavity 69, balls 68 are rotatably connected to the lower end faces of the left end and the right end of the annular rack 65, a movable gear 71 is slidably mounted on the belt wheel shaft 70 up and down, the movable gear 71 at the left side and the right side of the belt wheel shafts are respectively in meshing connection with the right reciprocating rack 21 and the left reciprocating rack 46, the movable gear 71 is in sliding fit with the balls 68, and the right reciprocating rack 21 and the left reciprocating rack 46 are connected with the inner wall of the motor cavity 69 through springs.
In the initial state, the pushing block 12 extends out of the guide groove 13, the opening of the winding ring block 50 is forward, and the copper wire is manually wound around the winding spiral groove 49 and extends out;
when the machine starts to work, the annular iron core is pushed into the space between the upper roller 14 and the supporting roller 32 from the opening of the winding ring block 50, the supporting roller 32 drives the movable shaft 33 to move downwards, the upper roller 14 drives the pushing block 12 to move backwards through the roller shaft 16, simultaneously the roller shaft 16 drives the transmission smoke sensor 52 to swing through the rotating connecting block 17, the transmission smoke sensor 52 drives the extension support rod 64 and the transition shaft 54 to turn over, the transmission smoke sensor 52 is contacted with the inclined plane fixing block 63, the left and right transmission smoke sensors 52 drive the extension support rod 64 to be close to the iron core, the extension support rod 64 drives the lower roller 53 to be close to and fix the iron core, the left and right extension support rods 64 drive the rotating rod 55 to rotate, the rotating rod 55 drives the connecting rod 56 to turn over, the double-inclined plane sliding rod 60 is separated from the side wall of the through groove 31 under the action of the spring, simultaneously the double-inclined plane sliding rod 60 is separated from the turning rocker 59, the turning rocker 59 can drive the magnet block 57 to be close to the iron core and fix the copper wire 28, the movable shaft 33 slides downwards and drives the ratchet wheel 36 to move, the ratchet wheel 36 drives the pawl rack 37 and the extension rod 41 to move up and down along the lifting guide groove 39, the working motor 67 is started to drive the motor shaft 66 to rotate, the motor shaft 66 drives the half gear 73 to rotate, simultaneously, the motor shaft 66 drives the left and right pulley shafts 70 to rotate through the three-shaft chain 72, the pulley shafts 70 drive the movable gears 71 to rotate, the left and right movable gears 71 respectively drive the right reciprocating rack 21 and the left reciprocating rack 46 to move, the half gear 73 rotates to drive the annular rack 65 to reciprocate left and right, the annular rack 65 moves to drive the balls 68 to contact with the movable gear 71 so as to enable the movable gear 71 to move downwards, the left and right movable gears 71 are respectively separated from the left reciprocating rack 46 and the right reciprocating rack 21 intermittently, the right reciprocating rack 21 and the left reciprocating rack 46 are respectively separated from the movable gear 71 and then reset under the action of the spring, the left reciprocating rack 46 moves to drive the left transmission gear 45 to rotate, the left transmission gear 45 drives the transmission roller 48 to rotate through the left through shaft 47, the transmission roller 48 drives the winding ring block 50 to rotate around the fixed rod 51 in a periodic forward and reverse manner, the left through shaft 47 drives the connecting shaft 44 to rotate in a periodic forward and reverse manner through the bevel gear set 43, the connecting shaft 44 drives the swing rod 40 to swing up and down, the swing rod 40 is in contact with the limit slider 38, the swing rod 40 is matched with a spring to enable the limit slider 38 to move back and forth in a reciprocating manner, the limit slider 38 drives the ratchet wheel 36 to rotate through the extension rod 41 and the pawl rack 37, the pawl rack 37 only drives the movable shaft 33 to rotate when sliding forward, the movable shaft 33 drives the iron core to rotate, the right reciprocating rack 21 slides to drive the right transmission gear 24 to rotate, the right transmission gear 24 drives the wire rod 76 to swing back and forth through the right through shaft 22, the right through shaft 22 drives the one-way bevel gear 77 to rotate through the driving bevel gear 25 when the wire rod 76 swings backward, the one-way bevel gear 77 drives the material disc shaft 26 to enable the copper wire disc 29 to rotate, the copper wire tray 29 rotates to loosen the wound copper wire 28, the wire guide rod 76 drives the wound copper wire 28 to be movably discharged through the left and right side turning clamping rod 74, and when the wire guide rod 76 swings forwards, the copper wire tray 29 stops rotating.
After the work is finished, the working motor 67 is turned off, the iron core is manually pulled forward, and the device is restored to the initial state.
Has the advantages that: this device is simple to use, and convenient operation through the gyro wheel activity under the side about the cooperation control between iron core and the last gyro wheel, makes the magnet piece upset simultaneously stretch out, carries out the end point control to the copper line when realizing fixing to the iron core to guarantee that the wire winding work of annular iron core normally goes on, through the cooperation between loose gear and the ball, control wire winding ring piece and the activity in turn between the winding copper line, thereby carry out wire winding work.
The above description is only an embodiment of the invention, but the scope of the invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the invention. Therefore, the protection scope of the invention should be subject to the protection scope defined by the claims.