CN112631233A - Zinc-plating production line thing networking monitored control system - Google Patents

Zinc-plating production line thing networking monitored control system Download PDF

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Publication number
CN112631233A
CN112631233A CN202011637842.XA CN202011637842A CN112631233A CN 112631233 A CN112631233 A CN 112631233A CN 202011637842 A CN202011637842 A CN 202011637842A CN 112631233 A CN112631233 A CN 112631233A
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China
Prior art keywords
thermometer
output end
production line
input end
module
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Pending
Application number
CN202011637842.XA
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Chinese (zh)
Inventor
李茂津
陈自林
李炳赏
李青龙
付海峰
张卫林
高洪泉
黄胜
王立航
史金海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN YOUFA DEZHONG STEEL PIPE CO Ltd
Tianjin Youfa Steel Pipe Group Co Ltd
Original Assignee
TIANJIN YOUFA DEZHONG STEEL PIPE CO Ltd
Tianjin Youfa Steel Pipe Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by TIANJIN YOUFA DEZHONG STEEL PIPE CO Ltd, Tianjin Youfa Steel Pipe Group Co Ltd filed Critical TIANJIN YOUFA DEZHONG STEEL PIPE CO Ltd
Priority to CN202011637842.XA priority Critical patent/CN112631233A/en
Publication of CN112631233A publication Critical patent/CN112631233A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to the field of monitoring systems and discloses a zinc-plating production line Internet of things monitoring system which comprises a numerical control panel, a mobile terminal, a control terminal, a network controller, a vehicle speed sensor, a steam thermometer, an adjusting mechanism, a liquid zinc thermometer and a solvent thermometer, wherein the output end of the vehicle speed sensor, the output end of the steam thermometer, the output end of the adjusting mechanism, the output end of the liquid zinc thermometer and the output end of the solvent thermometer are electrically connected with the numerical control panel. This zinc-plating production line thing networking monitored control system can make things convenient for the staff to check and compare the data information who monitors, can the operating condition of the different positions of real-time supervision production line, and the operating condition who acquires can transmit for mobile terminal or control terminal and store to establish the database, conveniently the management to whole production line state, also make things convenient for the later stage to inspect the production state of production line, make later stage production management, analysis have the foundation, also can guarantee its accuracy.

Description

Zinc-plating production line thing networking monitored control system
Technical Field
The invention relates to the field of monitoring systems, in particular to a galvanization production line Internet of things monitoring system.
Background
The zinc plating is a surface treatment technology for plating a layer of zinc on the surface of metal, alloy or other materials to play the roles of beauty, rust prevention and the like, and the mainly adopted method is hot galvanizing, and the zinc is easily dissolved in acid and alkali, so the zinc is called amphoteric metal, the zinc hardly changes in dry air, and a compact basic zinc carbonate film can be generated on the surface of the zinc in humid air. In the atmosphere containing sulfur dioxide, hydrogen sulfide and oceanic atmosphere, the corrosion resistance of zinc is poor, and particularly in the atmosphere containing high-temperature high-humidity organic acid, a zinc coating is extremely easy to corrode.
Different equipment can be used during the galvanizing production, the professional galvanizing production line is formed, the data of the galvanizing production line in the production process can not be monitored on line in real time, and all data can not be recorded in real time, and data accumulation can not be established, so that the later-stage production management and analysis lack the basis and accuracy, and the production management personnel can not know the production condition of each production line in the first time. Therefore, an Internet of things monitoring system for a galvanizing production line is designed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a galvanization production line Internet of things monitoring system, which solves the problems that the galvanization production line cannot perform real-time online monitoring on data in the production process, each item of data cannot be recorded in real time, data accumulation cannot be established, so that the later-stage production management and analysis lack basis and accuracy, and production management personnel cannot know the production condition of each production line in the first time.
In order to achieve the purpose, the invention adopts the technical scheme that:
galvanizing line thing networking monitored control system, including numerical control panel, mobile terminal, control terminal, network controller, speed sensor, steam thermometer, adjustment mechanism, zinc liquid thermometer and solvent thermometer, the output of speed sensor, steam thermometer's output, adjustment mechanism's output, zinc liquid thermometer's output and solvent thermometer's output all are connected with the numerical control panel electricity, the zinc liquid thermometer is installed on adjustment mechanism, mobile terminal and network controller both-way signal connection, numerical control panel and network controller both-way signal connection, network controller and control terminal both-way signal connection.
Furthermore, a data display screen is installed at the top of the front face of the numerical control panel, and a numerical control operation module is installed at the bottom of the front face of the numerical control panel.
Furthermore, the inside of numerical control panel is provided with control module, first treater, first receiving module and first sending module, the output of numerical control operation module and the input of first treater, the output of first treater is connected with control module's input electricity, the output of first treater is connected with data display screen's input electricity, the output of first receiving module is connected with the input of first treater electricity, the output of first treater is connected with the input of first sending module electricity, the output of speed sensor, the output of steam thermometer, the output of adjustment mechanism, the output of zinc liquid thermometer and the output of solvent thermometer all are connected with the input of first receiving module electricity, the input of speed sensor, the input of steam thermometer, the input of adjustment mechanism, The input end of the zinc liquid thermometer and the input end of the solvent thermometer are both electrically connected with the output end of the control module.
Furthermore, the network controller comprises a wired network module and a wireless network module, an output end of the first sending module is in signal connection with an input end of the network controller, and an input end of the first receiving module is in signal connection with an output end of the network controller.
Furthermore, the mobile terminal is in bidirectional signal connection with the wireless network module, and the mobile terminal can be a smart phone, a tablet computer, a notebook computer or other mobile devices.
Furthermore, the control terminal comprises a host unit and a display, wherein the output end of the host unit is in signal connection with the input end of the display, and the host unit is in signal connection with the wired network module or the wireless network module.
Further, adjustment mechanism includes mounting panel and vertical electric putter, vertical electric putter installs the top at the mounting panel, the removal frame is installed at vertical electric putter's top, the horizontal plate is installed to the bottom of removing the frame, horizontal spout has been seted up to the bottom of horizontal plate, the inside sliding connection of horizontal spout has horizontal slide, horizontal slide's bottom fixedly connected with lifter, the bottom and the zinc liquid thermometer fixed connection of lifter.
Furthermore, vertical board is installed to vertical electric putter's left side wall, the inside sliding connection of vertical board has the lifter plate, the left side wall fixed connection of lifter plate has horizontal electric putter, the left end of horizontal electric putter and the top fixed connection of lifter.
The invention has the beneficial effects that:
1. according to the invention, different measured data can be transmitted into the numerical control panel, the numerical control panel can display the measured information, and the measured data information can be transmitted to the mobile terminal or the control terminal through the network controller, so that a worker can conveniently check and compare the monitored data information, and the working states of different positions of the production line can be monitored in real time.
2. According to the invention, the acquired working information can be transmitted to the mobile terminal or the control terminal for storage, and the database is established, so that the management of the state of the whole production line is facilitated, the production state of the production line is also conveniently checked at the later stage, the later-stage production management and analysis have a basis, and the accuracy of the later-stage production management and analysis can also be ensured.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a connection structure of an adjusting mechanism and a molten zinc thermometer according to the present invention;
FIG. 3 is a system diagram of the present invention.
In the figure: 1. a numerical control panel; 2. a control terminal; 3. a network controller; 4. a vehicle speed sensor; 5. a steam thermometer; 6. an adjustment mechanism; 7. a zinc liquid thermometer; 8. a solvent thermometer; 9. a data display screen; 10. a numerical control operation module; 11. a display; 12. a host unit; 13. mounting a plate; 14. a vertical electric push rod; 15. a movable frame; 16. a horizontal plate; 17. a horizontal sliding plate; 18. a horizontal chute; 19. a lifting rod; 20. a vertical plate; 21. a lifting plate; 22. horizontal electric putter.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to FIGS. 1-3: the internet of things monitoring system for the galvanizing production line comprises a numerical control panel 1, a mobile terminal, a control terminal 2, a network controller 3, a vehicle speed sensor 4, a steam thermometer 5, an adjusting mechanism 6, a zinc liquid thermometer 7 and a solvent thermometer 8, wherein the output end of the vehicle speed sensor 4, the output end of the steam thermometer 5, the output end of the adjusting mechanism 6, the output end of the zinc liquid thermometer 7 and the output end of the solvent thermometer 8 are electrically connected with the numerical control panel 1, the zinc liquid thermometer 7 is arranged on the adjusting mechanism 6, the mobile terminal is in bidirectional signal connection with the network controller 3, the numerical control panel 1 is in bidirectional signal connection with the network controller 3, the network controller 3 is in bidirectional signal connection with the control terminal 2, the vehicle speed sensor 4 can detect the working speed of equipment, the steam 5 can detect the temperature of blown steam in the production line, and the zinc liquid thermometer 7 can measure and acquire the temperature of a galvanizing melt, the temperature of the molten liquid can be measured by the solvent thermometer 8, the measured different data can be transmitted to the numerical control panel 1, the numerical control panel 1 can display the measured information, the measured data information can be transmitted to the mobile terminal or the control terminal 2 through the network controller 3, so that the monitored data information can be checked and compared by workers conveniently, the working states of different positions of the production line can be monitored in real time, meanwhile, the obtained working information can be transmitted to the mobile terminal or the control terminal 2 to be stored, a database is established, the management of the state of the whole production line is facilitated, the production state of the production line can be checked in the later stage conveniently, the later-stage production management is realized, the analysis has the basis, and the accuracy can also be ensured.
As shown in fig. 1 and 3, a data display screen 9 is installed at the top of the front surface of the numerical control panel 1, a numerical control operation module 10 is installed at the bottom of the front surface of the numerical control panel 1, a control module, a first processor, a first receiving module and a first sending module are arranged inside the numerical control panel 1, the output end of the numerical control operation module 10 is electrically connected with the input end of the first processor, the output end of the first processor is electrically connected with the input end of the control module, the output end of the first processor is electrically connected with the input end of the data display screen 9, the output end of the first receiving module is electrically connected with the input end of the first processor, the output end of the first processor is electrically connected with the input end of the first sending module, the output end of the vehicle speed sensor 4, the output end of the steam thermometer 5, the output end of the adjusting mechanism 6, the output end of the zinc liquid thermometer 7 and the output, the input end of the vehicle speed sensor 4, the input end of the steam thermometer 5, the input end of the adjusting mechanism 6, the input end of the liquid zinc thermometer 7 and the input end of the solvent thermometer 8 are electrically connected with the output end of the control module, a control instruction can be input through the numerical control operation module 10, the instruction can be analyzed and processed through the first processor, and a corresponding control command is generated, so that the vehicle speed sensor 4, the steam thermometer 5, the liquid zinc thermometer 7 and the solvent thermometer 8 can be controlled by the control module in a matched mode, the information monitored by the vehicle speed sensor 4, the steam thermometer 5, the liquid zinc thermometer 7 and the solvent thermometer 8 can be transmitted to the first processor through the first receiving module, instruction content and monitored data information can be displayed from the data display screen 9, and therefore workers can monitor the production state of a production line.
The mobile terminal and the control terminal 2 cooperate with the network controller 3 to monitor the production state of the production line, the network controller 3 comprises a wired network module and a wireless network module, the output end of the first sending module is in signal connection with the input end of the network controller 3, the input end of the first receiving module is in signal connection with the output end of the network controller 3, the mobile terminal is in bidirectional signal connection with the wireless network module, the mobile terminal can be a smart phone, a tablet computer, a notebook computer or other mobile equipment, the control terminal 2 comprises a host unit 12 and a display 11, the output end of the host unit 12 is in signal connection with the input end of the display 11, the host unit 12 is in signal connection with the wired network module or the wireless network module, the monitored data information can be transmitted to the mobile terminal or the control terminal 2 through the first sending module and then cooperate with the wired network module or the wireless network module, like this, can long-rangely supervise the production state of production line, and the information that transmits to mobile terminal or control terminal 2 can be stored through the inside storage disc of taking certainly of mobile terminal or control terminal 2, then can compile such data through editing software and summarize to subsequent reading and comparison makes post production management, analysis have the basis, also can guarantee its accuracy.
As shown in fig. 2, the adjusting mechanism 6 includes a mounting plate 13 and a vertical electric push rod 14, the vertical electric push rod 14 is mounted on the top of the mounting plate 13, a moving frame 15 is mounted on the top of the vertical electric push rod 14, a horizontal plate 16 is mounted on the bottom of the moving frame 15, a horizontal sliding slot 18 is formed in the bottom of the horizontal plate 16, a horizontal sliding plate 17 is slidably connected inside the horizontal sliding slot 18, a lifting rod 19 is fixedly connected to the bottom of the horizontal sliding plate 17, the bottom of the lifting rod 19 is fixedly connected to the molten zinc thermometer 7, a vertical plate 20 is mounted on the left side wall of the vertical electric push rod 14, a lifting plate 21 is slidably connected inside the vertical plate 20, a horizontal electric push rod 22 is fixedly connected to the left side wall of the lifting plate 21, the left end of the horizontal electric push rod 22 is fixedly connected to the top of the lifting rod 19, the vertical electric push rod 14 and the horizontal electric, can drive when vertical electric putter 14 is flexible and remove frame 15 and go up and down, and then can drive horizontal plate 16 and go up and down, at this moment, lifter plate 21 slides in vertical board 20, keep the stability that lifter 19 goes up and down, and horizontal electric putter 22 can push away horizontal sliding plate 17 horizontal sliding in horizontal spout 18 when flexible, can adjust the horizontal position of lifter 19 like this, and then can adjust the position of zinc liquid thermometer 7, the temperature of the different positions of zinc liquid can be measured to zinc liquid thermometer 7 like this, make the temperature measurement of zinc liquid more accurate and comprehensive.
In summary, when the invention is used, the numerical control panel 1 is installed on the production line, the vehicle speed sensor 4 is arranged on the vehicle body, the steam thermometer 5 is arranged at the position of the internal blowing steam, the zinc liquid thermometer 7 is arranged in the zinc liquid, and the solvent thermometer 8 is arranged at the position of the solvent, so that the production states of different positions of the production line can be monitored, and different monitoring components can be additionally installed at other positions needing to be monitored in the production line to monitor the production information of different positions.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (8)

1. Galvanizing line thing networking monitored control system, including numerical control panel (1), mobile terminal, control terminal (2), network controller (3), speed sensor (4), steam thermometer (5), adjustment mechanism (6), zinc liquid thermometer (7) and solvent thermometer (8), its characterized in that: the output of speed sensor (4), the output of steam thermometer (5), the output of adjustment mechanism (6), the output of zinc liquid thermometer (7) and the output of solvent thermometer (8) all are connected with numerical control panel (1) electricity, install on adjustment mechanism (6) zinc liquid thermometer (7), mobile terminal and network controller (3) two-way signal connection, numerical control panel (1) and network controller (3) two-way signal connection, network controller (3) and control terminal (2) two-way signal connection.
2. The monitoring system of the internet of things of the galvanizing production line according to claim 1, characterized in that: the data display screen (9) is installed at the top of the front face of the numerical control panel (1), and the numerical control operation module (10) is installed at the bottom of the front face of the numerical control panel (1).
3. The internet of things monitoring system for the galvanizing production line according to claim 2, characterized in that: the intelligent vehicle speed control system is characterized in that a control module, a first processor, a first receiving module and a first sending module are arranged inside the numerical control panel (1), the output end of a numerical control operation module (10) is connected with the input end of the first processor, the output end of the first processor is electrically connected with the input end of the control module, the output end of the first processor is electrically connected with the input end of a data display screen (9), the output end of the first receiving module is electrically connected with the input end of the first processor, the output end of the first processor is electrically connected with the input end of the first sending module, the output end of the vehicle speed sensor (4), the output end of the steam thermometer (5), the output end of the adjusting mechanism (6), the output end of the zinc liquid thermometer (7) and the output end of the solvent (8) are electrically connected with the input end of the first receiving module, the input end of the vehicle speed sensor (4), the output end, The input end of the steam thermometer (5), the input end of the adjusting mechanism (6), the input end of the zinc liquid thermometer (7) and the input end of the solvent thermometer (8) are electrically connected with the output end of the control module.
4. The monitoring system of the internet of things of the galvanizing production line according to claim 3, characterized in that: the network controller (3) comprises a wired network module and a wireless network module, the output end of the first sending module is in signal connection with the input end of the network controller (3), and the input end of the first receiving module is in signal connection with the output end of the network controller (3).
5. The monitoring system of the internet of things of the galvanizing production line according to claim 4, characterized in that: the mobile terminal is in bidirectional signal connection with the wireless network module, and the mobile terminal can be a smart phone, a tablet computer, a notebook computer or other mobile equipment.
6. The monitoring system of the internet of things of the galvanizing production line according to claim 4, characterized in that: the control terminal (2) comprises a host unit (12) and a display (11), wherein the output end of the host unit (12) is in signal connection with the input end of the display (11), and the host unit (12) is in signal connection with a wired network module or a wireless network module.
7. The monitoring system of the internet of things of the galvanizing production line according to claim 1, characterized in that: adjustment mechanism (6) are including mounting panel (13) and vertical electric putter (14), the top at mounting panel (13) is installed in vertical electric putter (14), removal frame (15) are installed at the top of vertical electric putter (14), horizontal plate (16) are installed to the bottom of removing frame (15), horizontal spout (18) have been seted up to the bottom of horizontal plate (16), the inside sliding connection of horizontal spout (18) has horizontal sliding plate (17), the bottom fixedly connected with lifter (19) of horizontal sliding plate (17), the bottom and zinc liquid thermometer (7) fixed connection of lifter (19).
8. The monitoring system of the internet of things of the galvanizing production line according to claim 7, characterized in that: vertical board (20) are installed to the left side wall of vertical electric putter (14), the inside sliding connection of vertical board (20) has lifter plate (21), the left side wall fixed connection of lifter plate (21) has horizontal electric putter (22), the top fixed connection of the left end of horizontal electric putter (22) and lifter (19).
CN202011637842.XA 2020-12-31 2020-12-31 Zinc-plating production line thing networking monitored control system Pending CN112631233A (en)

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CN202011637842.XA CN112631233A (en) 2020-12-31 2020-12-31 Zinc-plating production line thing networking monitored control system

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Application Number Priority Date Filing Date Title
CN202011637842.XA CN112631233A (en) 2020-12-31 2020-12-31 Zinc-plating production line thing networking monitored control system

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113406935A (en) * 2021-06-22 2021-09-17 惠民万顺节能新材料有限公司 Monitoring system for hot-dip aluminum zinc plate production process
CN114253235A (en) * 2021-12-10 2022-03-29 上海勃傲自动化系统有限公司 System and device for predictive maintenance of convenience of automobile production line
CN115796715A (en) * 2023-02-09 2023-03-14 惠博新材料股份有限公司 Galvanized sheet course of working monitored control system based on big data processing
CN114253235B (en) * 2021-12-10 2024-05-31 上海勃傲自动化系统有限公司 System and device for predictively maintaining convenience of automobile production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113406935A (en) * 2021-06-22 2021-09-17 惠民万顺节能新材料有限公司 Monitoring system for hot-dip aluminum zinc plate production process
CN114253235A (en) * 2021-12-10 2022-03-29 上海勃傲自动化系统有限公司 System and device for predictive maintenance of convenience of automobile production line
CN114253235B (en) * 2021-12-10 2024-05-31 上海勃傲自动化系统有限公司 System and device for predictively maintaining convenience of automobile production line
CN115796715A (en) * 2023-02-09 2023-03-14 惠博新材料股份有限公司 Galvanized sheet course of working monitored control system based on big data processing

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