CN112630269A - Device for comprehensively detecting bead blasting defects and compression strength of bead blasting filter stick or bead blasting cigarette - Google Patents

Device for comprehensively detecting bead blasting defects and compression strength of bead blasting filter stick or bead blasting cigarette Download PDF

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Publication number
CN112630269A
CN112630269A CN202011594818.2A CN202011594818A CN112630269A CN 112630269 A CN112630269 A CN 112630269A CN 202011594818 A CN202011594818 A CN 202011594818A CN 112630269 A CN112630269 A CN 112630269A
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China
Prior art keywords
bead
blasting
cigarette
bead blasting
filter stick
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Granted
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CN202011594818.2A
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Chinese (zh)
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CN112630269B (en
Inventor
董浩
周明珠
张龙
王锦平
周德成
李晓辉
李志刚
吴晓松
邢军
刘勇
杨进
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Hefei Institutes of Physical Science of CAS
National Tobacco Quality Supervision and Inspection Center
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Hefei Institutes of Physical Science of CAS
National Tobacco Quality Supervision and Inspection Center
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Priority to CN202011594818.2A priority Critical patent/CN112630269B/en
Priority claimed from CN202011594818.2A external-priority patent/CN112630269B/en
Publication of CN112630269A publication Critical patent/CN112630269A/en
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Publication of CN112630269B publication Critical patent/CN112630269B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/22Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
    • G01N27/221Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance by investigating the dielectric properties
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N22/00Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
    • G01N22/02Investigating the presence of flaws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/22Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
    • G01N27/24Investigating the presence of flaws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01VGEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
    • G01V8/00Prospecting or detecting by optical means
    • G01V8/10Detecting, e.g. by using light barriers
    • G01V8/20Detecting, e.g. by using light barriers using multiple transmitters or receivers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0003Steady
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0019Compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0076Hardness, compressibility or resistance to crushing
    • G01N2203/0085Compressibility
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0676Force, weight, load, energy, speed or acceleration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0682Spatial dimension, e.g. length, area, angle

Abstract

The invention provides a device for comprehensively detecting bead blasting defects and compression strength in bead blasting filter sticks or bead blasting cigarettes, which comprises: the sample pushing unit comprises a pushing track and a push rod, the pushing track supports the bead blasting filter stick or the bead blasting cigarette, and the push rod is used for pushing the bead blasting filter stick or the bead blasting cigarette to move; the quality defect detection unit comprises a microwave resonator with a microwave resonant cavity, wherein the microwave resonator is positioned at the tail end of the pushing track so that the bead-blasting filter stick or the bead-blasting cigarette passes through the microwave resonant cavity under the action of the push rod; the compression strength detection unit comprises a supporting mechanism and a pressure applying mechanism, wherein the supporting mechanism comprises a supporting track, the supporting track is positioned at the downstream of the microwave resonator, and the push rod penetrates through the microwave resonator to continuously push the bead-blasting filter stick or the bead-blasting cigarette to the supporting track. The comprehensive detection device enables the bead blasting filter stick or the bead blasting cigarette to pass through the microwave resonant cavity from the pushing track to the supporting track under the action of the push rod, comprehensively completes the detection of the quality defect and the detection of the compression strength of the bead blasting, and has high automation degree in the detection process.

Description

Device for comprehensively detecting bead blasting defects and compression strength of bead blasting filter stick or bead blasting cigarette
Technical Field
The invention relates to the technical field of bead blasting detection of bead blasting filter sticks and bead blasting in bead blasting cigarettes, in particular to a comprehensive detection device for bead blasting defects and compressive strength of bead blasting filter sticks or bead blasting cigarettes.
Background
With the research and development of tobacco equipment and the rapid development of bead blasting technology for cigarettes at home and abroad, a tobacco company develops bead blasting cigarettes capable of improving the smoking comfort of smokers. The bead blasting cigarette is characterized in that liquid small beads containing different spices are embedded into a filter tip of the cigarette, a smoker can manually pinch the bead blasting, the liquid containing different spices is blended into filter stick fibers, fragrance can be increased in the smoking process, harm of pungent smell of the cigarette to the body of the smoker is reduced, and smoking comfort of the smoker is improved.
At present, due to the production process of bead blasting molding, the beads produced in the same batch or different batches may have defects such as missing, position deviation, damage, liquid leakage and the like. However, the research and development personnel mainly observe the forming condition of the explosion bead by the naked eye of the lamplight in the manual detection of the forming of the explosion bead in the sample, and the detection of the intensity of the explosion bead mainly adopts the manual bead pinching and explosion mode to judge the size of the pressure value, so that the accurate determination of the bead pinching and explosion pressure value cannot be realized. The long-time detection can cause the fatigue of a detector, cause larger detection errors, and has slow detection speed and low detection efficiency. Based on this, for solving the loaded down with trivial details nature that artifical manual measurement explodes pearl compressive strength detected, improve the detection efficiency that explodes pearl filter rod and explode pearl cigarette quality defect detected and explode pearl compressive strength detection's degree of automation, must provide a precision, reliable, the detection instrument that the practicality is strong.
The chinese patent application with application publication No. CN109297992A provides a method and apparatus for microwave detection of quality defects of bead blasting filter sticks, which utilizes microwave technology to detect and judge the existence state of bead blasting in a bead blasting filter stick, whether bead blasting exists, whether the arrangement position of bead blasting is correct, the number of bead blasting, whether each bead blasting is damaged, and the like. The principle is as follows: because the difference between the dielectric constants of the liquid in the bead blasting and the filter element tows is large, when the filter stick containing the bead blasting enters the resonant cavity of the microwave generator, the microwave waveforms (wave amplitude, wave length, phase or attenuation and offset thereof) of the filter stick at the bead blasting position and the filter stick at the bead blasting-free position in the microwave cavity are different, and accordingly the existence forms (existence, position, size and deformation) of the bead blasting in the filter stick can be identified. The device comprises a filter stick axial moving track, a microwave generator (the middle part of which is provided with a cylindrical resonant cavity), a controller, an oscilloscope and other waveform acquisition components.
In addition, chinese utility model patent that the publication number of granting is CN206399738U discloses a precision feeding device for crushing explodes pearl, the device passes through the motor and drives lead screw and sample depression bar vertical motion from top to bottom, the crushing is located the experimental sample of sample tray, it explodes pearl compressive strength size to gather through pressure sensor, nevertheless need the laboratory technician to put into the sample tray with the sample in the experimentation, can cause the sample position to produce certain deviation, and do not have the automatic function of cleaning after the measurement, the sample tray can lead to the testing result to produce great error after the multiple measurement, degree of automation is lower.
However, at present, there is no precision instrument capable of simultaneously completing bead blasting quality defect detection and bead blasting compression amount detection, and therefore, a comprehensive detection device for measuring compression strength and quality defects of beads blasting in a cigarette bead blasting filter stick and a bead blasting cigarette is developed, effective technical support can be provided for detection of the bead blasting for the cigarette, and important practical significance is provided for research of bead blasting detection technology for the cigarette.
Disclosure of Invention
The invention aims to provide a device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, and aims to solve the problem that detection of bead blasting quality defects and detection of bead blasting compressive strength cannot be comprehensively completed in the prior art.
In order to achieve the purpose, the bead blasting defect and compression strength comprehensive detection device in the bead blasting filter stick or the bead blasting cigarette adopts the following technical scheme:
explode pearl defect and compressive strength integrated detection device in pearl filter rod or the pearl cigarette that explodes includes:
the device comprises a sample pushing unit, a control unit and a control unit, wherein the sample pushing unit is used for pushing a bead blasting filter stick or a bead blasting cigarette, and comprises a pushing track, a push rod and a direct-acting power mechanism, the pushing track is used for supporting the bead blasting filter stick or the bead blasting cigarette, and the push rod is in transmission connection with a power output end of the direct-acting power mechanism so as to push the bead blasting filter stick or the bead blasting cigarette to move;
the quality defect detection unit is used for detecting the quality defect of the bead blasting in the bead blasting filter stick or the bead blasting cigarette, and comprises a microwave resonator which is provided with a microwave resonant cavity and is positioned at the tail end of the pushing track so that the bead blasting filter stick or the bead blasting cigarette passes through the microwave resonant cavity under the pushing action of the push rod;
the compression strength detection unit is used for detecting the burst strength of the burst beads and comprises a supporting mechanism and a pressure applying mechanism, the pressure applying mechanism comprises a pressure lever used for applying pressure to the bead burst position of the bead burst filter stick or the bead burst cigarette, the supporting mechanism comprises a supporting track and a pressure sensor, the supporting track is located at the downstream of the microwave resonator, so that the push rod penetrates through the microwave resonator to continuously push the bead burst filter stick or the bead burst cigarette to the supporting track, and the pressure sensor is arranged below the supporting track to detect the pressure value of the burst beads.
The beneficial effects of the above technical scheme are that: the comprehensive detection device comprises a sample pushing unit, a quality defect detection unit and a compression strength detection unit, wherein the sample pushing unit comprises a pushing track, a push rod and a direct-acting power mechanism, the pushing track can support a bead blasting filter stick or a bead blasting cigarette, and the push rod is in transmission connection with a power output end of the direct-acting power mechanism and can push the bead blasting filter stick or the bead blasting cigarette to move.
The quality defect detection unit comprises a microwave resonator with a microwave resonant cavity, the microwave resonator is positioned at the tail end of the pushing track, so that the bead blasting filter stick or the bead blasting cigarette can pass through the microwave resonant cavity under the pushing action of the pushing rod, and the dielectric constant or the signal distribution characteristics related to the dielectric constant in the length direction of the bead blasting filter stick or the bead blasting cigarette can be collected at equal intervals by the microwave resonant cavity and analyzed by utilizing the characteristic that the microwave resonant cavity is sensitive to the dielectric constant, so that the detection on the quality defect of the bead blasting is realized.
The compression strength detection unit comprises a supporting mechanism and a pressing mechanism, wherein the pressing mechanism comprises a pressing rod for pressing the bead blasting position of the bead blasting filter stick or the bead blasting cigarette, so that the bead blasting can be pressed and exploded; the supporting mechanism comprises a supporting track and a pressure sensor located below the supporting track, the supporting track is located at the downstream of the microwave resonator, the push rod can penetrate through the microwave resonator to continuously push the bead blasting filter stick or the bead blasting cigarette to the supporting track, the bead blasting is facilitated by the pressure rod under the supporting effect of the supporting track, the pressure sensor is used for detecting the pressure value of the bead blasting, and the pressure value reflects the compression strength of the bead blasting.
The comprehensive detection device of the invention enables the filter stick or the cigarette with the bead blasting to sequentially pass through the microwave resonant cavity from the pushing track under the pushing action of the push rod and finally reach the supporting track, and can comprehensively complete the quality defect detection and the compression strength detection of the bead blasting in the filter stick or the cigarette with the bead blasting. In the detection process, the push rod is controlled to move by the direct-acting power mechanism, the quality defect of the exploded bead is detected by the microwave resonator, the exploded bead is pressed by the pressure applying mechanism, the pressure value of the exploded bead is detected by the pressure sensor, the automation degree of the whole detection process is high, and the accuracy of the detection result is high.
Furthermore, in order to facilitate the configuration of the direct-acting power mechanism, the direct-acting power mechanism is prevented from occupying too much length space together with other mechanisms and units, and the comprehensive detection device is caused to be too large.
Furthermore, in order to make the structure compact and more reasonable, the connecting rod is vertical to the push rod, and the length direction of the connecting plate is the same as the moving direction of the sliding seat.
Furthermore, in order to facilitate the bead blasting filter stick or the bead blasting cigarette to reach the support track through the microwave resonant cavity and to facilitate the detection of whether the bead blasting filter stick or the bead blasting cigarette passes through the microwave resonant cavity or not and to facilitate the control of the work of the direct-acting power mechanism and the pressure mechanism, a transition track is arranged between the microwave resonator and the support track, a first sensor used for detecting whether the bead blasting filter stick or the bead blasting cigarette passes through the microwave resonant cavity or not is arranged on the transition track, the bead blasting defect and compressive strength comprehensive detection device in the bead blasting filter stick or the bead blasting cigarette further comprises a controller, the first sensor, the direct-acting power mechanism and the pressure mechanism are all connected with the controller, the controller is used for receiving a detection signal of the first sensor and controlling the direct-acting power mechanism to stop working and the pressure mechanism.
Furthermore, in order to realize automatic feeding and conveniently detect whether the bead blasting filter stick or the bead blasting cigarette falls on the pushing track, the comprehensive detection device for bead blasting defects and compressive strength in bead blasting filter rods or bead blasting cigarettes conveniently controls the work of the direct-acting power mechanism, and further comprises a sample sorting unit, wherein the sample sorting unit comprises a sample placing groove and a sorting roller, the sample placing groove is used for containing bead blasting filter rods or bead blasting cigarettes to be detected, the sorting roller is provided with a sorting groove, the sorting groove is used for taking out the bead blasting filter rods or bead blasting cigarettes to be detected when the sorting roller rotates and dropping onto the pushing track, the pushing track is provided with a second sensor used for detecting whether the bead blasting filter rods or the bead blasting cigarettes fall onto the pushing track, and the second sensor is also connected with the controller, so that the controller controls the direct-acting power mechanism to start working according to the detection signal of the second sensor.
Furthermore, in order to avoid the influence of the push rod on the detection of the microwave resonant cavity and form better protection for the push rod, the push rod is a glass push rod, and the end part of the glass push rod is provided with a resin push head which is used for being in direct contact with an exploded bead filter stick or an exploded bead cigarette.
Furthermore, in order to ensure the integrity of the pushing head and further ensure the flatness of the end face of the sample, the bead blasting defect and compression strength comprehensive detection device in the bead blasting filter stick or the bead blasting cigarette further comprises a third sensor for detecting the integrity of the resin pushing head.
Furthermore, in order to conveniently detect the compression amount of the blasting beads, the compression strength and the displacement curve in the blasting bead pressure explosion process are obtained, and the pressure applying mechanism further comprises a grating ruler for detecting the displacement amount of the pressure lever.
Furthermore, in order to clean the detected filter stick or cigarette with the exploded beads conveniently, the device for comprehensively detecting the defect of the exploded beads and the compressive strength in the filter stick or the cigarette with the exploded beads further comprises a cleaning unit and a collecting box arranged below the supporting mechanism, the cleaning unit comprises a mounting frame and a nozzle fixed on the mounting frame, an air inlet of the nozzle is connected with an air source through an air inlet pipe, and an air outlet of the nozzle faces towards the supporting track to blow the detected filter stick or cigarette with the exploded beads down into the collecting box.
Furthermore, in order to adjust the blowing angle of the nozzle conveniently, the conveying direction of the bead blasting filter stick or the bead blasting cigarette is defined from left to right, the mounting frame comprises a left support plate and a right support plate which are arranged at left and right intervals, the mounting frame further comprises a mounting plate which is arranged on the left support plate and the right support plate in a rotating mode at left and right ends respectively, the nozzle is fixed on the mounting plate, arc-shaped holes are formed in the left support plate and/or the right support plate, the circle center of a circle where the arc-shaped holes are located is the rotating center of the mounting plate, and the mounting plate is fixed on the left support plate and/or the right support plate through bolts which.
Drawings
FIG. 1 is a structural diagram of a bead blasting defect and compressive strength comprehensive detection device in a bead blasting filter stick or a bead blasting cigarette according to the invention;
FIG. 2 is a block diagram of the sample pushing unit of FIG. 1;
FIG. 3 is a schematic diagram of the sample sorting unit of FIG. 1;
FIG. 4 is a block diagram of the pressing mechanism of FIG. 1;
FIG. 5 is a block diagram of the support mechanism of FIG. 1;
FIG. 6 is a block diagram of the cleaning unit of FIG. 1;
FIG. 7 is a flow chart of the operation of the device for comprehensively detecting the defect of the bead blasting and the compression strength of the bead blasting filter stick or the bead blasting cigarette.
In the figure: 1-a sample pushing unit; 101-a connecting rod; 102-a connecting plate; 103-a push rod; 104-a third reflective fiber optic sensor; 105-a pushing head; 106-fiber holder; 107-left upright post; 108-a push track; 109-a second reflective fiber optic sensor; 110-a fourth reflective fiber optic sensor; 111-cushion blocks; 112-a slide; 113-aluminum profile support; 114-conveying slipway; 115-upper fixing plate; 116-lower fixation plate; 2-a sample sorting unit; 201-sample placement groove; 202-sorting rollers; 203-a motor; 204-a transmission belt; 3-a pressure mechanism; 301-a compression bar; 302-strut bar; 303-a pressure bar support plate; 304-pressure slide; 305-a weight transmitter; 306-a grating ruler; 307-pressing mechanism base; 308-a transmitter mounting plate; 309-grating ruler fixing plate; 4-a support mechanism; 401-a support rail; 402-a pallet; 403-a pressure sensor; 404-a sensor fixing plate; 5-an automatic cleaning unit; 501-left support plate; 5011-left arc hole; 502-a nozzle; 5021, an air outlet; 5022-fixing holes; 5023-connecting pipe; 503-mounting plate; 504-left rib plate; 505-cleaning unit base plate; 506-a fixed frame; 507-a right support plate; 5071-right arc hole; 508-right rib plate; 6-a collection box; 7-a quality defect detection unit; 701-a resonator base; 702-a microwave resonator; 703-a transition track; 704-a first reflective fiber optic sensor; 705-right column.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The features and properties of the present invention are described in further detail below with reference to examples.
One embodiment of the comprehensive detection device for bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes (hereinafter referred to as a comprehensive detection device) is shown in fig. 1, and comprises a sample pushing unit 1, a sample sorting unit 2, a pressure applying mechanism 3, a supporting mechanism 4, an automatic cleaning unit 5, a collecting box 6 and a quality defect detection unit 7, wherein the pressure applying mechanism 3 and the supporting mechanism 4 form the compressive strength detection unit.
The sample pushing unit 1 is used for pushing a filter stick or a cigarette with bead blasting, and as shown in fig. 2, the sample pushing unit 1 includes a pushing rail 108, a push rod 103 and a direct-acting power mechanism, the pushing rail 108 is used for supporting the filter stick or the cigarette with bead blasting, and a V-shaped supporting groove is formed in the pushing rail 108. The direct-acting power mechanism can adopt a synchronous belt sliding table or a ball screw sliding table, the direct-acting power mechanism comprises a conveying sliding table 114 and a sliding seat 112 which is movably installed on the conveying sliding table 114 in a guiding mode, the sliding seat 112 serves as an output end of the direct-acting power mechanism, and the moving direction of the sliding seat is the left-right direction.
The conveying sliding table 114 is arranged parallel to the pushing track 108, that is, the moving direction of the sliding base 112 is parallel to the moving direction of the push rod 103, so that the transverse space occupied by the comprehensive detection device can be saved. The connecting plate 102 is fixedly connected to the sliding seat 112, the connecting rod 101 is vertically connected to the push rod 103, and the connecting rod 101 and the connecting plate 102 are vertically connected, that is, the length direction of the connecting plate 102 is the same as the moving direction of the sliding seat 112. The sliding seat 112 is in transmission connection with the push rod 103 through the connecting plate 102 and the connecting rod 101, so that the push rod 103 can push the bead-blasting filter stick or the bead-blasting cigarette to move.
A supporting structure is arranged below the conveying sliding table 114, the supporting structure comprises an upper fixing plate 115, a lower fixing plate 116 and an aluminum profile support 113 fixedly connected between the upper fixing plate 115 and the lower fixing plate 116, the conveying sliding table 114 is fixed on the upper fixing plate 115, and the lower fixing plate 116 is fixed on a mounting base plate (not shown in the figure) of the comprehensive detection device.
The quality defect detection unit 7 is used for detecting the quality defect of the bead blasting in the bead blasting filter stick or the bead blasting cigarette, the quality defect detection unit 7 comprises a resonator base 701 and a microwave resonator 702 arranged above the resonator base 701, the microwave resonator 702 is provided with a microwave resonant cavity, and the microwave resonator 702 is positioned at the tail end of the pushing track 108 so that the bead blasting filter stick or the bead blasting cigarette passes through the microwave resonant cavity under the pushing action of the push rod 103.
The quality defect detection unit 7 further comprises a right upright column 705 fixedly connected with the resonator base 701, a transition track 703 is fixed at the top of the right upright column 705, the transition track 703 is located at the downstream of the microwave resonant cavity and used for receiving the filter stick or the cigarette with the bead blasting passing through the microwave resonant cavity, a V-shaped supporting groove used for supporting the filter stick or the cigarette with the bead blasting is also arranged on the transition track 703, and a first reflective optical fiber sensor 704 used for detecting whether the filter stick or the cigarette with the bead blasting passes through the microwave resonant cavity is also arranged on the transition track 703.
The resonator base 701 is fixed on the installation bottom plate of the comprehensive detection device, a cushion block 111 is further fixed on the resonator base 701, and the right end of the pushing track 108 is fixedly connected with the cushion block 111. The bottom of the left end of the pushing track 108 is provided with a left upright 107, and the bottom of the left upright 107 is fixed on a mounting bottom plate of the comprehensive detection device so as to form a stable support for the pushing track 108.
In the embodiment, the push rod 103 is a glass push rod, the right end of the push rod 103 is provided with a push head 105 for directly contacting with the bead-blasting filter stick or bead-blasting cigarette, and the push head 105 is a resin push head to protect the glass push rod. By adopting the glass push rod and the resin push head, the pushing of the bead-blasting filter stick or bead-blasting cigarette is conveniently realized, and the detection of the microwave resonant cavity can be prevented from being influenced.
The optical fiber seat 106 is fixed on the top of the left upright post 107, the third reflective optical fiber sensor 104 is installed on the optical fiber seat 106, and the third reflective optical fiber sensor 104 is used for detecting the integrity of the push head 105, because if the push head 105 is broken, the end face of the push head 105 may damage the flatness of the sample end face, the integrity of the push head can be identified by whether the signal of the third reflective optical fiber sensor 104 changes, and the flatness of the end face when the sample is pushed is further ensured.
The independent sample sorting unit 2 belongs to the prior art, and as shown in fig. 3, the sample sorting unit 2 includes a sample placement groove 201 and a sorting roller 202, the sample placement groove 201 is used for accommodating a filter stick or a cigarette to be tested, the sorting roller 202 is driven by a motor 203 and a transmission belt 204 to rotate, the sorting roller 202 is provided with a sorting groove, and the sorting groove is used for taking out the filter stick or the cigarette to be tested and falling onto the pushing track 108 when the sorting roller 202 rotates.
As shown in fig. 2, the pushing track 108 is provided with a second reflective optical fiber sensor 109 for detecting whether the filter rod or the cigarette with bead explosion falls on the pushing track 108. The pushing track 108 is further provided with a fourth reflective optical fiber sensor 110 for detecting whether the sample is blocked, if the pushing track 108 is not blocked, the optical fiber signal of the fourth reflective optical fiber sensor 110 is not inverted, if the pushing track 108 is blocked, the pushing track 108 has a residual sample, which may cause the fourth reflective optical fiber sensor 110 to have signal inversion, and whether the pushing track 108 is blocked or not may be identified through the signal inversion of the optical fiber.
The comprehensive detection device further comprises a controller, wherein the first reflective optical fiber sensor 704, the second reflective optical fiber sensor 109, the third reflective optical fiber sensor 104, the fourth reflective optical fiber sensor 110 and the direct-acting power mechanism are all connected with the controller, the controller is used for receiving detection signals of the four sensors, and the controller is also used for controlling the action of the direct-acting power mechanism. When the second reflective optical fiber sensor 109 detects that a sample falls on the pushing track 108, the second reflective optical fiber sensor 109 has a signal reversal, and then the controller controls the direct-acting power mechanism to start pushing work, so that the push rod 103 pushes the bead blasting filter stick or the bead blasting cigarette to move, and the pushing work is not executed when no sample falls.
The compression strength detection unit is used for detecting the burst strength of the exploded bead, and a supporting mechanism 4 of the compression strength detection unit comprises a supporting rail 401, a supporting plate 402, a pressure sensor 403 and a sensor fixing plate 404 as shown in fig. 5, wherein the sensor fixing plate 404 is fixed on an installation bottom plate of the comprehensive detection device, and the pressure sensor 403 is fixed on the sensor fixing plate 404 and used for detecting the pressure value applied to the exploded bead. The pallet 402 is placed on top of the pressure sensor 403 and the support rail 401 is fixed above the pallet 402. The support track 401 is located at the downstream of the transition track 703, so that the push rod 103 passes through the microwave resonant cavity to push the bead-exploded filter stick or the bead-exploded cigarette to the support track 401 along the transition track 703, and the support track 401 is also provided with a V-shaped support groove for supporting the bead-exploded filter stick or the bead-exploded cigarette.
As shown in fig. 4, the pressing mechanism 3 of the compression strength detecting unit may adopt a ball screw sliding table, the pressing mechanism 3 is also connected with the controller, the pressing mechanism 3 includes a pressing rod 301 for pressing the bead-popping position of the bead-popping filter stick or bead-popping cigarette, and the pressing rod 301 is installed on the pressing sliding table 304 of the pressing mechanism 3 through a pressing rod support rod 302 and a pressing rod support plate 303, so as to be capable of moving up and down along the pressing sliding table 304. The pressing mechanism 3 further includes a grating scale 306 for detecting the displacement of the pressing rod 301, and the grating scale 306 is fixed on the pressing mechanism 3 through a grating scale fixing plate 309. The pressure applying mechanism 3 further comprises a weight transmitter 305 for amplifying the weak signal of the pressure sensor 403, the amplified signal is transmitted to the control system for collection and conversion into a compression strength value, and the weight transmitter 305 is fixed on the pressure applying mechanism 3 through a transmitter fixing plate 308.
The pressing mechanism 3 further includes a pressing mechanism base 307, and the pressing mechanism base 307 is fixed on the mounting base plate of the integrated detection device.
The automatic cleaning unit 5 and the supporting mechanism 4 are arranged above the collecting box 6, the automatic cleaning unit 5 is positioned between the supporting mechanism 4 and the pressing mechanism 3, and the automatic cleaning unit 5 is used for blowing the detected bead blasting filter sticks or bead blasting cigarettes into the collecting box 6. Referring to fig. 6, the automatic cleaning unit 5 includes a mounting frame and a nozzle 502 fixed on the mounting frame, specifically, the mounting frame includes a cleaning unit bottom plate 505, a fixing frame 506, a left support plate 501, a right support plate 507, a mounting plate 503, the cleaning unit bottom plate 505 is fixed on the mounting plate of the comprehensive detection device, the fixing frame 506 is vertically fixed on the cleaning unit bottom plate 505, the left support plate 501 and the right support plate 507 are respectively fixed on the left and right sides of the top of the fixing frame 506, a left rib plate 504 and a right rib plate 508 are respectively fixed between the left and right sides of the bottom of the fixing frame 506 and the cleaning unit bottom plate 505, so as to ensure the structural. The left support plate 501 and the right support plate 507 are located on the front side of the fixed frame 506, and the left rib plate 504 and the right rib plate 508 are located on the rear side of the fixed frame 506.
Four nozzles 502 are provided in the left-right direction, and the four nozzles 502 are fixed to the mounting plate 503 through fixing holes 5022. The bottom of nozzle 502 is provided with connecting pipe 5023, and the bottom port of connecting pipe 5023 forms the air intake, and connecting pipe 5023 is used for being connected with the air supply through the intake pipe. The upper portion of the nozzle 502 is provided with a plurality of air outlets 5021 disposed toward the support rail 401 to blow the detected filter rods or cigarettes blown off into the collection box 6.
The left end and the right end of the mounting plate 503 are respectively rotatably mounted on the left support plate 501 and the right support plate 507, a left arc-shaped hole 5011 is formed in the left support plate 501, a right arc-shaped hole 5071 is formed in the right support plate 507, the circle center of a circle where the left arc-shaped hole 5011 and the right arc-shaped hole 5071 are located is the rotation center of the mounting plate 503, the left end of the mounting plate 503 is fixedly connected with the left support plate 501 through a left bolt (not shown in the figure) which penetrates through the left arc-shaped hole 5011 and is in threaded connection with the left end of the mounting plate 503, and meanwhile, the right end of the mounting plate 503 is fixedly connected with the right support plate 507 through a right bolt (not shown. In this way, the blowing angle of the nozzle 502 can be adjusted when the left bolt and the right bolt are loosened.
Further, a fifth reflective optical fiber sensor (not shown in the figure) for detecting whether the collecting container is full is installed in the collecting container 6.
The working flow chart of the comprehensive detection device is shown in fig. 7, the five reflective optical fiber sensors are all connected with a control system through an industrial personal computer, the control system comprises the controller, an electromagnetic valve is arranged between the industrial personal computer and the automatic cleaning unit, and the on-off of a cleaning air path is controlled through the on-off of the electromagnetic valve.
The comprehensive detection device can detect the bead explosion in the bead explosion filter rod and the bead explosion in the bead explosion cigarette when working, and only the bead explosion filter rod or the bead explosion cigarette needs to be put into the sample placing groove 201 of the sample sorting unit 2 in advance, and then the sample sorting unit 2 realizes automatic blanking. When the second reflective optical fiber sensor 109 detects that a sample falls on the pushing track 108, a feedback signal is sent to the control system, the control system controls the direct-acting power mechanism to start pushing work, the push rod 103 pushes the bead blasting filter stick or the bead blasting cigarette to move on the pushing track 108, and in the pushing process, the fourth reflective optical fiber sensor 110 completes safety detection of sample transmission blocking and transmits a signal to the control system.
The push rod 103 pushes the filter stick or the cigarette with the bead blasting to pass through the microwave resonant cavity, and by utilizing the characteristic that the microwave resonant cavity is sensitive to dielectric constant, the dielectric constant of the filter stick or the cigarette with the bead blasting in the length direction or the signal distribution characteristic related to the dielectric constant can be acquired at equal intervals by the microwave resonant cavity and analyzed, so that the detection of the quality defect of the bead blasting is realized, and the industrial personal computer can draw the distribution curve of the dielectric constant of a sample in the microwave detection process.
Then the push rod 103 continues to push the filter stick or cigarette with the popped beads to reach the supporting track 401 through the transition track 703, the first reflective optical fiber sensor 704 feeds back a signal to the control system after detecting a test sample passing through the microwave resonant cavity, the control system controls the direct-acting power mechanism to stop working according to the pushing speed of the push rod 103 and the length of the supporting track 401 by calculating when the popped beads in the filter stick or cigarette with the popped beads move to the position right below the pressure lever 301, the push rod 103 and the filter stick or cigarette with the popped beads stop moving, then the control system controls the pressure applying mechanism to start working, and the pressure lever 301 moves downwards to apply pressure to the sample until the popped beads are exploded. In the process, the pressure sensor 403 detects the pressure value to which the bead explosion is subjected, specifically, a signal detected by the pressure sensor 403 is amplified by the weight transmitter 305, and then transmitted to the control system for collection and conversion into a compression strength value. Meanwhile, the detected compression amount is fed back to the control system by the grating ruler, so that the industrial personal computer can draw the compression strength and displacement curve in the bead blasting process.
It should be noted that, when the sample is a bead-exploded cigarette, since only one bead is present in the bead-exploded cigarette, the detection of one bead-exploded cigarette can be completed by pressing down the pressing rod 301 once. When the sample is the bead blasting filter stick, a plurality of bead blasting filter sticks are usually arranged in the bead blasting filter stick, and all bead blasting are realized by intermittently pausing through the direct-acting power mechanism and intermittently pressing down through the pressing rod 301. After the bead-blasting cigarettes are pushed in place, or when the bead-blasting filter sticks do not need to be pushed further, the push rod can be retracted to prepare for pushing of the next bead-blasting filter stick or bead-blasting cigarettes.
After the compression strength detection unit finishes the detection of the popped-bead cigarettes or the popped-bead filter sticks, the control system controls the electromagnetic valve to be opened, so that the nozzle 502 of the automatic cleaning unit 5 blows air towards the detected popped-bead cigarettes or the popped-bead filter sticks and blows the blown air into the collection box 6, and the collection of waste samples is realized. When the collecting box 6 is full of the collected sample, the fifth reflective optical fiber sensor transmits a full bin signal to the control system, so that a laboratory technician is reminded of cleaning the experimental sample in the collecting box in time.
Finally, after the testing of all samples is completed, the experiment is completed and the data results can be printed by the printer.
The comprehensive detection device of the invention enables the filter stick or the cigarette with the bead blasting to sequentially pass through the microwave resonant cavity from the pushing track under the pushing action of the push rod and finally reach the supporting track, and can comprehensively complete the quality defect detection and the compression strength detection of the bead blasting in the filter stick or the cigarette with the bead blasting. In the detection process, the push rod is controlled to move by the direct-acting power mechanism, the quality defect of the exploded bead is detected by the microwave resonator, the exploded bead is pressed by the pressure applying mechanism, the pressure value of the exploded bead is detected by the pressure sensor, the displacement of the pressure rod is detected by the grating ruler, the detected sample is blown off by the automatic cleaning unit, the quality defect detection and the compression strength detection of the exploded bead can be objectively, reasonably and accurately evaluated, and the accuracy of the detection result is higher.
The comprehensive detection device can be configured with a USB, an RS232 and a network interface, data can be directly exported for offline analysis and processing, and data acquisition and networking management are supported; the external micro printer is convenient for printing the measured data; and a visual operation interface is adopted, so that the man-machine interaction operation can be better realized, and the automation and intelligence degrees are high.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, arc-shaped holes can be formed in only the left support plate or only the right support plate, and the angle of the nozzle can also be adjusted.
In other embodiments of the device for comprehensively detecting the bead blasting defects and the compressive strength of the bead blasting filter stick or the bead blasting cigarette, the angle of the nozzle is not adjustable, a left support plate and a right support plate are not needed to be arranged at the moment, and only the mounting plate needs to be fixed on the fixing frame.
In other embodiments of the comprehensive detection device for bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the comprehensive detection device does not comprise a cleaning unit, and manual cleaning is required at the moment.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the pressure applying mechanism does not comprise a grating ruler, and only the compressive strength is detected by the pressure applying mechanism at the moment.
In other embodiments of the device for comprehensively detecting the defect of the exploded beads and the compression strength in the exploded bead filter stick or the exploded bead cigarette, all the reflective optical fiber sensors can be replaced by other types of sensors.
In other embodiments of the bead blasting defect and compression strength comprehensive detection device in the bead blasting filter stick or the bead blasting cigarette, the third sensor is not arranged, and the integrity of the push head can be observed through human eyes.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, when a glass push rod is adopted, the end of the glass push rod can be free of a resin push head.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the push rod can also be a plastic push rod or a wooden push rod.
In other embodiments of the comprehensive detection device for bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the comprehensive detection device does not comprise a sample sorting unit, and manual feeding can be performed at the moment.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the second sensor is not arranged, and the action of the direct-acting power mechanism is manually controlled.
In other embodiments of the device for comprehensively detecting the bead blasting defects and the compression strength in the bead blasting filter stick or the bead blasting cigarette, the first sensor is not arranged, and the action of the pressure applying mechanism is manually controlled.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the support rail can be directly arranged at the downstream of the microwave resonator, the transition rail is not arranged in the middle, and the first sensor can be arranged at the left position of the support rail.
In other embodiments of the device for comprehensively detecting the defect of the bead blasting and the compression strength of the bead blasting filter stick or the bead blasting cigarette, the connecting rod is collinear with the push rod, and the length direction of the connecting plate is perpendicular to the moving direction of the sliding seat.
In other embodiments of the bead blasting defect and compressive strength comprehensive detection device in the bead blasting filter stick or the bead blasting cigarette, the conveying sliding table and the pushing track are arranged in a collinear manner, the direct-acting power mechanism is located on the left side of the push rod, and the connecting plate is directly connected with the push rod.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the direct-acting power mechanism can also adopt an air cylinder, a hydraulic cylinder or an electric push rod.
In other embodiments of the device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes, the pressure applying mechanism can also adopt an air cylinder or a hydraulic cylinder.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all structural changes that can be made by using the contents of the description and the drawings of the present invention are intended to be embraced therein.

Claims (10)

1. Explode pearl defect and compressive strength integrated detection device in pearl filter rod or the pearl cigarette that explodes, its characterized in that includes:
the device comprises a sample pushing unit, a control unit and a control unit, wherein the sample pushing unit is used for pushing a bead blasting filter stick or a bead blasting cigarette, and comprises a pushing track, a push rod and a direct-acting power mechanism, the pushing track is used for supporting the bead blasting filter stick or the bead blasting cigarette, and the push rod is in transmission connection with a power output end of the direct-acting power mechanism so as to push the bead blasting filter stick or the bead blasting cigarette to move;
the quality defect detection unit is used for detecting the quality defect of the bead blasting in the bead blasting filter stick or the bead blasting cigarette, and comprises a microwave resonator which is provided with a microwave resonant cavity and is positioned at the tail end of the pushing track so that the bead blasting filter stick or the bead blasting cigarette passes through the microwave resonant cavity under the pushing action of the push rod;
the compression strength detection unit is used for detecting the burst strength of the burst beads and comprises a supporting mechanism and a pressure applying mechanism, the pressure applying mechanism comprises a pressure lever used for applying pressure to the bead burst position of the bead burst filter stick or the bead burst cigarette, the supporting mechanism comprises a supporting track and a pressure sensor, the supporting track is located at the downstream of the microwave resonator, so that the push rod penetrates through the microwave resonator to continuously push the bead burst filter stick or the bead burst cigarette to the supporting track, and the pressure sensor is arranged below the supporting track to detect the pressure value of the burst beads.
2. The device for comprehensively detecting the defect of the exploded beads and the compressive strength in the exploded bead filter stick or the exploded bead cigarette according to claim 1, wherein the direct-acting power mechanism comprises a sliding table and a sliding seat movably installed on the sliding table in a guiding manner, the sliding table is arranged in parallel with the pushing track, the moving direction of the sliding seat is parallel to that of the push rod, the sliding seat is connected with a connecting plate, the push rod is connected with a connecting rod, and the connecting rod is vertically connected with the connecting plate.
3. The device for comprehensively detecting the defect of the exploded beads and the compressive strength in the exploded bead filter stick or the exploded bead cigarette according to claim 2, wherein the connecting rod is vertical to the push rod, and the length direction of the connecting plate is the same as the moving direction of the sliding seat.
4. The device for comprehensively detecting the defect of the blasting beads and the compressive strength in the filter stick or the cigarette with the blasting beads according to any one of claims 1 to 3, characterized in that a transition track is arranged between the microwave resonator and the support track, a first sensor for detecting whether the filter stick or the cigarette with the blasting beads passes through the microwave resonator is arranged on the transition track, the device for comprehensively detecting the defect of the blasting beads and the compressive strength in the filter stick or the cigarette with the blasting beads further comprises a controller, the first sensor, the direct-acting power mechanism and the pressure mechanism are all connected with the controller, and the controller is used for receiving a detection signal of the first sensor and controlling the direct-acting power mechanism to stop working and the pressure mechanism to start working.
5. The device for comprehensively detecting the defect of the blasting beads and the compressive strength in the filter stick or the cigarette with the blasting beads according to claim 4, further comprising a sample sorting unit, wherein the sample sorting unit comprises a sample placing groove and a sorting roller, the sample placing groove is used for accommodating the filter stick or the cigarette with the blasting beads to be detected, the sorting roller is provided with a sorting groove, the sorting groove is used for taking out the filter stick or the cigarette with the blasting beads to be detected when the sorting roller rotates and dropping the filter stick or the cigarette with the blasting beads onto the pushing track, the pushing track is provided with a second sensor for detecting whether the filter stick or the cigarette with the blasting beads drops onto the pushing track, and the second sensor is also connected with the controller, so that the controller controls the direct-acting power mechanism to start working according to a detection signal of the second sensor.
6. The device for comprehensively detecting bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes according to any one of claims 1 to 3, wherein the push rod is a glass push rod, and a resin push head used for being in direct contact with the bead blasting filter sticks or the bead blasting cigarettes is arranged at the end part of the glass push rod.
7. The device for comprehensively detecting the defect of the exploded beads and the compressive strength in the filter stick or the cigarette with the exploded beads as claimed in claim 6, wherein the device for comprehensively detecting the defect of the exploded beads and the compressive strength in the filter stick or the cigarette with the exploded beads further comprises a third sensor for detecting the integrity of the resin pushing head.
8. The device for comprehensively detecting the defect of the exploded beads and the compression strength in the filter stick or the cigarette with the exploded beads according to any one of claims 1 to 3, wherein the pressing mechanism further comprises a grating ruler for detecting the displacement of the compression bar.
9. The device for comprehensively detecting the defect of the blasting beads and the compressive strength in the blasting bead filter stick or the blasting bead cigarette according to any one of claims 1 to 3, characterized in that the device for comprehensively detecting the defect of the blasting beads and the compressive strength in the blasting bead filter stick or the blasting bead cigarette further comprises a cleaning unit and a collecting box arranged below the supporting mechanism, wherein the cleaning unit comprises a mounting frame and a nozzle fixed on the mounting frame, an air inlet of the nozzle is used for being connected with an air source through an air inlet pipe, and an air outlet of the nozzle is arranged towards the supporting track so as to blow the detected blasting bead filter stick or the blasting bead cigarette into the collecting box.
10. The comprehensive detection device for bead blasting defects and compressive strength in bead blasting filter sticks or bead blasting cigarettes according to claim 9, characterized in that the conveying direction of bead blasting filter sticks or bead blasting cigarettes is defined from left to right, the mounting frame comprises a left support plate and a right support plate which are arranged at left and right intervals, the mounting frame further comprises a mounting plate which is rotatably mounted on the left support plate and the right support plate at left and right ends respectively, the nozzle is fixed on the mounting plate, arc-shaped holes are formed in the left support plate and/or the right support plate, the circle center of a circle where the arc-shaped holes are located is the rotation center of the mounting plate, and the mounting plate is fixed on the left support plate and/or the right support plate through bolts which penetrate through the arc-shaped holes and.
CN202011594818.2A 2020-12-29 Device for comprehensively detecting explosion defects and compression strength in explosion filter stick or explosion cigarette Active CN112630269B (en)

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Application Number Priority Date Filing Date Title
CN202011594818.2A CN112630269B (en) 2020-12-29 Device for comprehensively detecting explosion defects and compression strength in explosion filter stick or explosion cigarette

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Application Number Priority Date Filing Date Title
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CN112630269A true CN112630269A (en) 2021-04-09
CN112630269B CN112630269B (en) 2024-05-17

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