CN112629376A - Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer - Google Patents

Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer Download PDF

Info

Publication number
CN112629376A
CN112629376A CN202011371581.1A CN202011371581A CN112629376A CN 112629376 A CN112629376 A CN 112629376A CN 202011371581 A CN202011371581 A CN 202011371581A CN 112629376 A CN112629376 A CN 112629376A
Authority
CN
China
Prior art keywords
adjustment
module
cylinder
measuring device
rifle body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011371581.1A
Other languages
Chinese (zh)
Inventor
陈宝刚
郭恒博
刘成江
王永俊
张连敬
闵凡阁
张小娜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Lingong Construction Machinery Co Ltd
Original Assignee
Shandong Lingong Construction Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Lingong Construction Machinery Co Ltd filed Critical Shandong Lingong Construction Machinery Co Ltd
Priority to CN202011371581.1A priority Critical patent/CN112629376A/en
Publication of CN112629376A publication Critical patent/CN112629376A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
    • G01B5/16—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures between a succession of regularly spaced objects or regularly spaced apertures
    • G01B5/166—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures between a succession of regularly spaced objects or regularly spaced apertures of gear teeth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
    • B66F7/16—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/12—Arrangements for adjusting or for taking-up backlash not provided for elsewhere
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00—Testing of machine parts
    • G01M13/02—Gearings; Transmission mechanisms
    • G01M13/021—Gearings
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00—Testing of machine parts
    • G01M13/02—Gearings; Transmission mechanisms
    • G01M13/025—Test-benches with rotational drive means and loading means; Load or drive simulation
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/12—Arrangements for adjusting or for taking-up backlash not provided for elsewhere
    • F16H2057/125—Adjustment of backlash during mounting or assembly of gearing

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses an automatic adjusting and detecting device for tooth side clearance of a driving gear and a driven gear of a main speed reducer, and belongs to the technical field of engineering machinery. The defects of high labor intensity and poor adjustment and detection consistency of the traditional manual adjustment of the tooth side clearance of the master-slave spiral bevel gear in the prior art are overcome. The main structure of the lifting machine comprises a lifting machine body, an installation base, a tooth side clearance adjustment measuring device, a lifting rotation measuring device and a conveying line, wherein the lifting machine body is respectively connected with the installation base, the tooth side clearance adjustment measuring device and the lifting rotation measuring device, and the installation base is respectively connected with the lifting rotation measuring device and the conveying line. The invention is mainly used for engineering machinery.

Description

Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer
The technical field is as follows:
the invention belongs to the technical field of engineering machinery, and particularly relates to an automatic adjusting and detecting device for the tooth side clearance of a driving gear and a driven gear of a main speed reducer.
Background art:
along with the rapid development of the engineering machinery industry, the quality requirements of people on a loader are continuously improved, particularly the quality requirements on a main speed reducer of a drive axle are higher, wherein the adjustment meshing quality of the clearance between a main spiral shell and a driven spiral shell of the main speed reducer and meshing spots relates to the quality of the whole main speed reducer assembly. Most host computer factories generally adopt manual adjustment principal and subordinate spiral shell umbrella flank clearance when assembling main reducer at present, and manual detection flank clearance, the manual work is based on experience to meshing spot judgement discernment, and operation intensity of labour is big, and the adjustment detects the uniformity poor, can not realize automated operation.
In the prior art, for example, patent No. CN201410818076.5 discloses a main reducer bearing rotation torque and main and driven gear pair backlash adjusting system, which realizes automatic adjustment of the main and driven bevel gear backlash through mechanical automation, however, no solution is provided in the patent for automatic detection of the main and driven bevel gear backlash and automatic identification and determination of spot marks after gear meshing.
The invention content is as follows:
the technical problem to be solved by the invention is to overcome the defects of the prior art, and provide the automatic adjusting and detecting device for the tooth side clearance of the driving gear and the driven gear of the main speed reducer, which realizes the automation of the whole process of the gap adjustment, the measurement and the meshing mark detection of the driving gear and the driven gear of the main speed reducer of the drive axle, saves the manpower, reduces the labor intensity, and can trace the data and improve the process consistency.
In order to realize the purpose, the invention is realized by adopting the following technical scheme:
the utility model provides a main reducer driving and driven gear tooth backlash automatic adjustment detection device, includes promotes organism, installation base, tooth backlash adjustment measuring device, lifts rotatory measuring device and transfer chain, promote the organism and be connected with installation base, tooth backlash adjustment measuring device and the rotatory measuring device that lifts respectively, the installation base is connected with the rotatory measuring device that lifts and transfer chain respectively.
Preferably, promote the organism including machinery organism, promotion motor, lead screw module, top shoe module and lower slider module, promote the motor and install in the upper end of machinery organism, promote the output of motor and be connected with the lead screw module, top shoe module and lower slider module are all installed in one side of machinery organism.
Preferably, the tooth side clearance adjustment measuring device comprises a main mounting plate, an adjustment measuring mounting plate, a fine adjustment mechanism, a clearance adjustment device, a clearance measuring device and a slider module, wherein one side of the main mounting plate is connected with the upper slider module in a sliding manner, the adjustment measuring mounting plate is connected with the other side of the main mounting plate through the fine adjustment mechanism and the slider module, and the clearance adjustment device and the clearance measuring device are respectively mounted on the adjustment measuring mounting plate.
Preferably, clearance adjustment device is including adjustment rifle body connecting seat, pneumatic slip table, slider module A, slider module connecting seat, adjustment rifle body connecting plate, adjustment rifle body mounting panel, the adjustment rifle body and first driver plate, adjustment rifle body connecting seat is measured the mounting panel with the adjustment and is connected, and slider module A installs on adjustment rifle body connecting seat, and slider module A passes through slider module connecting seat and is connected with adjustment rifle body connecting plate, and the upper end and the pneumatic slip table of adjustment rifle body connecting plate are connected, and the lower extreme of adjustment rifle body connecting plate is connected with the adjustment rifle body through adjustment rifle body mounting panel, and the front end and the first driver plate of the adjustment rifle body are connected.
Preferably, the adjusting gun body comprises a servo motor, a speed reducer, a torque sensor and an elastic shaft module, wherein two ends of the speed reducer are respectively connected with the servo motor and the torque sensor, and the elastic shaft module is respectively connected with the speed reducer and the torque sensor.
Preferably, the gap measuring device comprises a measuring main frame, an electronic dial indicator driving cylinder, a sliding rail module I, an electronic dial indicator, a laser sensor, a driving friction wheel module, a friction wheel driving cylinder and an integral driving cylinder, wherein the measuring main frame is connected with the adjusting and measuring mounting plate; the inboard of measuring the body frame is equipped with measures the body frame mounting panel, measures to be equipped with on the body frame mounting panel and wholly drives actuating cylinder mount pad and slider module two, be equipped with the friction pulley mounting panel on the slider module two, the friction pulley mounting panel passes through friction pulley actuating cylinder mount pad and is connected with friction pulley actuating cylinder, and the jar pole of friction pulley actuating cylinder passes through friction pulley cylinder connecting plate and friction pulley actuating connecting rod and drives the friction pulley module and be connected, and the lower extreme at the friction pulley mounting panel is installed through the friction pulley fixing base to the drive friction pulley module, wholly drives actuating cylinder mount pad and wholly drives actuating cylinder and be connected, and the jar pole that wholly drives actuating cylinder passes through excessive connecting seat and installs the middle part at.
Preferably, lift rotatory measuring device and include that rotation measurement mounting bracket, lift cylinder, wide type die clamping cylinder, clamp grab, adjust rifle body A and second driver plate, one side and lower slider module sliding connection of rotation measurement mounting bracket, wide type die clamping cylinder install the one end of rotation measurement mounting bracket and wide type die clamping cylinder's end with press from both sides grab and be connected, adjust the upper end of rifle body A and pass the rotation measurement mounting bracket and be connected with the second driver plate, lift cylinder's jar pole and the lower extreme of rotation measurement mounting bracket are connected.
Preferably, the conveying line comprises a conveying frame and a tool clamping tray, the conveying frame is connected with the mounting base, and the tool clamping tray is connected with the conveying frame through a positioning pin.
Compared with the prior art, the invention has the beneficial effects that:
the invention can realize the automatic adjustment and measurement of the tooth side clearance of the main reducer main driving and driven spiral bevel gears, can realize the automatic identification and judgment of the meshing imprints, realizes the automation of the whole process of the adjustment, measurement and meshing imprints detection of the main reducer main driving and driven spiral bevel gears, saves manpower, reduces labor intensity, and can trace data and improve the process consistency.
Description of the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the lifting body according to the present invention;
FIG. 3 is a schematic structural view of a backlash adjustment measuring device according to the present invention;
FIG. 4 is a schematic view of a gap adjustment apparatus according to the present invention;
FIG. 5 is a schematic view of the adjusting gun according to the present invention;
FIG. 6 is a schematic view of a gap measuring device according to the present invention;
FIG. 7 is a schematic structural diagram of a lift-rotation measuring device according to the present invention;
FIG. 8 is a schematic view of the structure of the conveyor line according to the present invention;
FIG. 9 is a schematic view of the automatic adjustment of backlash according to the present invention;
FIG. 10 is a schematic structural view illustrating an automatic measurement principle of backlash according to the present invention;
FIG. 11 is a schematic view of an automatic operation process according to the present invention.
In the figure: 1. lifting the machine body; 2. installing a base; 3. a backlash adjustment measuring device; 4. lifting the rotary measuring device; 5. engaging the imprint photographing analysis system; 6. an operation panel; 7. a conveying line; 8. a machine body; 9. a hoisting motor; 10. a screw rod module; 11. an upper slider module; 12. a lower slider module; 13. a main mounting plate; 14. adjusting the measuring mounting plate; 15. a fine adjustment mechanism; 16. a gap adjusting device; 17. a gap measuring device; 18. a slider module; 19. adjusting the gun body connecting seat; 20. a pneumatic sliding table; 21. a slider module A; 22. a slider module connecting seat; 23. adjusting a gun body connecting plate; 24. adjusting the gun body mounting plate; 25. adjusting the gun body; 26. a first dial; 251. a servo motor; 252. a speed reducer; 253. a torque sensor; 254. an elastic shaft module; 27. measuring the main frame; 28. measuring a main frame mounting plate; 29. the electronic dial indicator drives the air cylinder; 30. an electronic dial indicator mounting base; 31. a first slide rail module; 32. an electronic dial indicator; 33. a laser sensor; 34. a second sliding block module; 35. a driving friction wheel module; 36. a friction wheel fixing seat; 37. a friction wheel mounting plate; 38. a friction wheel driving cylinder; 39. the friction wheel drives the cylinder mounting seat; 40. a friction wheel cylinder connecting plate; 41. the friction wheel drives the connecting rod; 42. integrally driving the air cylinder; 43. the integral driving cylinder mounting seat; 44. a transition connecting seat; 45. rotating the measurement mounting rack; 46. a lifting cylinder; 47. a lifting cylinder connecting seat; 48. a wide clamping cylinder; 49. clamping and grabbing; 50. adjusting a gun body A; 51. a second dial; 52. a carriage; 53. the tool clamps the tray; 54. positioning pins; 55. adjusting a first nut; 56. adjusting a second nut; 57. a driving gear; 58. a driven gear.
The specific implementation mode is as follows:
the invention is further illustrated by the following specific examples in combination with the accompanying drawings.
Example 1:
as shown in fig. 1, an automatic tooth side clearance adjustment and detection device for a driving gear and a driven gear of a main speed reducer comprises a lifting machine body 1, a mounting base 2, a tooth side clearance adjustment and measurement device 3, a lifting rotation measurement device 4, an engagement seal photographing analysis system 5, an operation panel 6 and a conveying line 7, wherein the lifting machine body 1 is respectively connected with the mounting base 2, the tooth side clearance adjustment and measurement device 3, the lifting rotation measurement device 4 and the operation panel 6, the engagement seal photographing analysis system 5 is mounted on the tooth side clearance adjustment and measurement device 3, and the mounting base 2 is respectively connected with the lifting rotation measurement device 4 and the conveying line 7.
Example 2:
as shown in fig. 2, the automatic adjusting and detecting device for the tooth side clearance of the driving gear and the driven gear of the main speed reducer comprises a machine body 8, a lifting motor 9, a screw rod module 10, an upper sliding block module 11 and a lower sliding block module 12, wherein the lifting motor 9 is installed at the upper end of the machine body 8, the output end of the lifting motor 9 is connected with the screw rod module 10, and the upper sliding block module 11 and the lower sliding block module 12 are both installed at one side of the machine body 8. The operation panel 6 is connected to the machine body 8. The upper slider module 11 and the lower slider module 12 are both slider + guide rail structures, the guide rail is installed on the machine body 8, and the slider can be installed on the guide rail in a vertically sliding manner.
As shown in fig. 3, the tooth-side gap adjustment and measurement device 3 includes a main mounting plate 13, an adjustment and measurement mounting plate 14, a fine adjustment mechanism 15, a gap adjustment device 16, a gap measurement device 17, and a slider module 18, wherein one side of the main mounting plate 13 is slidably connected to the upper slider module 11 and the lead screw module 10, the adjustment and measurement mounting plate 14 is connected to the other side of the main mounting plate 13 through the fine adjustment mechanism 15 and the slider module 18, and the gap adjustment device 16 and the gap measurement device 17 are respectively mounted on the adjustment and measurement mounting plate 14. And the gap adjusting device 16 is provided with two positions, and the gap measuring device 17 is arranged between the two gap adjusting devices 16. The engagement print photographing analysis system 5 is mounted on the adjustment measurement mounting plate 14.
As shown in fig. 4, the clearance adjusting device 16 includes an adjusting gun body connecting seat 19, a pneumatic sliding table 20, a slider module a21, a slider module connecting seat 22, an adjusting gun body connecting plate 23, an adjusting gun body mounting plate 24, an adjusting gun body 25 and a first dial plate 26, the adjusting gun body connecting seat 19 is connected with the adjusting measurement mounting plate 14, the slider module a21 is installed on the adjusting gun body connecting seat 19, the slider module a21 is connected with the adjusting gun body connecting plate 23 in a sliding manner through the slider module connecting seat 22, the upper end of the adjusting gun body connecting plate 23 is connected with the pneumatic sliding table 20, the lower end of the adjusting gun body connecting plate 23 is connected with the adjusting gun body 25 through the adjusting gun body mounting plate 24, and the front end of the adjusting gun body 25 is connected with the first dial plate 26.
As shown in fig. 5, the adjusting gun body 25 includes a servo motor 251, a speed reducer 252, a torque sensor 253, and an elastic shaft module 254, wherein two ends of the speed reducer 252 are respectively connected to the servo motor 251 and the torque sensor 253, and the elastic shaft module 254 is respectively connected to the speed reducer 252 and the torque sensor 253.
As shown in fig. 6, the gap measuring device 17 includes a measuring main frame 27, an electronic dial indicator driving cylinder 29, a first slide rail module 31, an electronic dial indicator 32, a laser sensor 33, a driving friction wheel module 35, a friction wheel driving cylinder 38 and an integral driving cylinder 42, the measuring main frame 27 is connected with the adjustment and measurement mounting plate 14, the electronic dial indicator driving cylinder 29 is mounted on the outer side of the measuring main frame 27, a cylinder rod of the electronic dial indicator driving cylinder 29 is connected with the first slide rail module 31, the first slide rail module 31 is further connected with the electronic dial indicator 32 through an electronic dial indicator mounting seat 30, and the laser sensor 33 is mounted on the outer side of the measuring main frame 27; the inboard of measuring the body frame 27 is equipped with measures body frame mounting panel 28, measures to be equipped with on the body frame mounting panel 28 and wholly drives actuating cylinder mount pad 43 and two 34 of slider module, be equipped with friction pulley mounting panel 37 on the two 34 of slider module, friction pulley mounting panel 37 passes through friction wheel drive actuating cylinder mount pad 39 and is connected with friction wheel drive actuating cylinder 38, and the cylinder pole of friction wheel drive actuating cylinder 38 passes through friction wheel cylinder connecting plate 40 and friction wheel drive connecting rod 41 and is connected with drive friction wheel module 35, and drive friction wheel module 35 passes through friction wheel fixing base 36 and installs the lower extreme at friction wheel mounting panel 37, wholly drives actuating cylinder mount pad 43 and wholly drives actuating cylinder 42 and be connected, and the cylinder pole of wholly driving actuating cylinder 42 passes through excessive connecting seat 44 and installs the middle part at friction wheel.
As shown in fig. 7, the lifting rotation measuring device 4 includes a rotation measuring mounting frame 45, a lifting cylinder 46, a wide clamping cylinder 48, a clamping claw 49, an adjusting gun body a50 and a second dial 51, one side of the rotation measuring mounting frame 45 is slidably connected to the lower slider module 12, the wide clamping cylinder 48 is mounted at one end of the rotation measuring mounting frame 45, the end of the wide clamping cylinder 48 is connected to the clamping claw 49, the upper end of the adjusting gun body a50 penetrates through the rotation measuring mounting frame 45 and is connected to the second dial 51, and the rod of the lifting cylinder 46 is connected to the lower end of the rotation measuring mounting frame 45. The lower end of the lifting cylinder 46 is connected with a lifting cylinder connecting seat 47, and the structure of the adjusting gun body A50 is the same as that of the adjusting gun body 25.
As shown in fig. 8, the conveyor line 7 includes a conveying frame 52 and a tool clamping tray 53, the conveying frame 52 is connected to the mounting base 2, and the tool clamping tray 53 is connected to the conveying frame 52 through a positioning pin 54. The other portions are the same as in example 1.
As shown in fig. 9-11, a basic method of use of an automatic identification system of an image of a mating stamp includes the steps of:
step one, after a workpiece is clamped in place on a tool clamping tray 53, starting a starting button on an operation panel 6;
step two, the automatic adjustment and detection of the tooth side clearance of the main reducing gear driving and driven gear 58 and the automatic meshing seal image identification system automatically perform adjustment measurement and image identification judgment;
after the automatic operation is finished, the system judges whether the adjustment and the measurement are carried out according to the output result, whether the image recognition result is qualified or not, and after the image recognition result is qualified, the system automatically lights for prompting; if the system is abnormal, the system reminds the operator by sound and light.
A clearance automatic adjustment method of an automatic meshing imprint image recognition system is based on the following principle: the adjustment of the backlash is realized by controlling the axial displacement of the driven gear 58 through the reciprocating rotation of a pair of adjusting nuts, namely, the adjustment of the backlash is realized through the change of the rotation angle of the adjusting nuts, and through the test analysis of relevant test data, the fitting processing is carried out on the backlash delta Y and the axial distance delta t, so that the following results are obtained: Δ Y is linearly related to Δ t, i.e., Δ Y ═ 0.8 Δ t; the relationship between the tooth side clearance delta Y and the adjusting nut rotating angle delta theta is as follows: the pitch of the round nut is P, and the bit axial displacement t corresponding to the rotation angle Delta theta of the round nut is as follows: t is P Δ θ/360, and combining the linear relationship between Δ Y and Δ X, Δ Y is 0.8P Δ θ/360, i.e. Δ θ is 360 Δ Y/0.8/P, i.e. the displacement adjustment of the tooth side clearance is converted into the angle adjustment of the adjusting nut, and the operation process is as follows: zeroing the backlash, adjusting the backlash, and tightening the adjusting nut.
The specific implementation method for converting the displacement adjustment of the tooth side clearance into the angle adjustment of the adjusting nut comprises the following steps: 1) confirming the zero position of the backlash, and the principle is as follows: respectively carrying out zero point confirmation on three different relative positions of the driving gear 57 and the driven gear 58 through encoders of the servo motor 251, and taking the average value of the three position encoders as the zero point of the adjusted theoretical clearance; the specific operation method comprises the following steps: firstly, the clearance between the driving gear 58 and the driven gear is zero; and secondly, the first adjusting nut 55 retreats by 60 degrees, the second adjusting nut 56 advances, the main transmission assembly is pre-ground after the torque of 100Nm is applied, and then the measurement is started. The method comprises the following specific steps:
firstly, confirming a zero position according to a gap zeroing method and recording a numerical value of an encoder at the moment;
secondly, the first adjusting nut 55 retreats by 60 degrees, the second adjusting nut 56 advances and rotates by 120 degrees from the spiral umbrella after applying the torque of 100 Nm;
confirming the zero position according to a gap zeroing method and recording the encoder value at the moment at the second zero position;
fourthly, the first adjusting nut 55 retreats by 60 degrees, the second adjusting nut 56 advances and rotates by 120 degrees from the spiral umbrella after applying the torque of 100 Nm;
fifthly, confirming the zero position according to the gap zero-setting method and recording the encoder value at the time.
And sixthly, taking the average value of the three positions as an initial zero point.
Adjusting the angle of the adjusting nut, the principle is as follows: the adjusting nut I55 firstly moves backwards under the control of a fixed angle and then moves forwards under the control of a fixed angle plus delta (an adjusting angle), and the difference value of the front angle and the rear angle of the movement of the adjusting nut I55 is the adjusting angle; the specific operation method comprises the following steps: the adjusting gun body 25 firstly controls the first adjusting nut 55 to retreat by 30 degrees, the second adjusting nut 56 to retreat by 10 degrees, and then controls the first adjusting nut 55 to advance by 30 degrees plus delta, and the second adjusting nut 56 advances and applies torque.
An automatic gap measuring method for an automatic meshing imprint image recognition system comprises the following steps: the specific operation method comprises the following steps of fixing the driving gear 57, rotating the driven gear 58 and measuring the backlash:
1) the measuring mechanism descends in place, the friction wheel driving cylinder 38 enables the driving friction wheel module 35 to be attached to the outer circle of the driven gear 58 and keeps certain pressure to enable the friction wheel to realize pure rolling, and the lifting rotary measuring device 4 ascends to ensure that the second driving plate 51 is inserted into the flange connecting hole;
2) the lifting rotation measuring device 4 drives the driving gear 57 and the driven gear 58 to rotate, at the moment, the laser sensor 33 works, the position of a first point to be measured is fixed by utilizing a laser ranging principle, and then the wide clamping cylinder 48 in the lifting rotation measuring device 4 drives the clamp claw 49 to tightly hold the flange so as to tightly hold the driving gear 57;
3) and measuring a first position point: firstly, the cylinder 29 is driven by the electronic dial indicator to ensure that the electronic dial indicator 32 is attached to the convex surface of the driven gear 58 and is in a working state, then the driven gear 58 is driven by the friction wheel to slightly move to measure the tooth side gap, and the electronic dial indicator 32 records the numerical value at the moment;
4) the adjusting gun body A50 controls the driven gear 58 to rotate to other two different positions according to 120 degrees to measure the backlash respectively.
An automatic meshing print image recognition method of an automatic meshing print image recognition system, comprising the steps of: photographing the concave-convex surface of the driven gear 58, identifying image data, and judging a meshing imprint result; the specific operation method comprises the following steps: 1) the driving friction wheel module 35 of the clearance measuring device 17 and the measuring mechanism of the electronic dial indicator 32 are reset, the clamp 49 of the lifting rotation measuring device 4 is loosened, then the lifting rotation measuring device 4 drives the rotation driving gear 57 and the driven gear 58 to rotate in a reciprocating way for five turns (five turns of the driven gear 58), and the laser sensor 33 is matched with the lifting rotation measuring device 4 to determine a first photographing tooth angle after the grinding; 2) the lifting rotation measuring device 4 continues to drive to rotate, and at the moment, the photographing system synchronously photographs and collects the concave-convex surface meshing seal image of each driven gear 58 and uploads the image to the data analysis and processing system; 3) and the image recognition system automatically judges whether the meshing imprints are qualified and reminds an operator through sound, light and electricity.

Claims (8)

1. The utility model provides a final drive gear driving gear tooth backlash automatic adjustment detection device which characterized in that: including promoting organism (1), installation base (2), flank clearance adjustment measuring device (3), lifting rotation measuring device (4) and transfer chain (7), promote organism (1) and be connected with installation base (2), flank clearance adjustment measuring device (3) and lifting rotation measuring device (4) respectively, installation base (2) are connected with lifting rotation measuring device (4) and transfer chain (7) respectively.
2. The automatic backlash adjustment and detection device for the main reducing gear driving and driven gear according to claim 1, wherein: promote organism (1) including machinery organism (8), promotion motor (9), lead screw module (10), last slider module (11) and lower slider module (12), promote motor (9) and install the upper end at machinery organism (8), promote the output and the lead screw module (10) of motor (9) and be connected, one side at machinery organism (8) is all installed in last slider module (11) and lower slider module (12).
3. The automatic backlash adjustment and detection device for the main reducing gear driving gear and the driven gear according to claim 2, wherein: tooth side clearance adjustment measuring device (3) are including main mounting panel (13), adjustment measurement mounting panel (14), fine-tuning (15), clearance adjusting device (16), clearance measuring device (17) and slider module (18), one side and last slider module (11) sliding connection of main mounting panel (13), adjustment measurement mounting panel (14) are connected with the opposite side of main mounting panel (13) through fine-tuning (15) and slider module (18), clearance adjusting device (16) and clearance measuring device (17) are installed respectively on adjustment measurement mounting panel (14).
4. The automatic backlash adjustment and detection device for the main reducing gear and the driven gear of the main reducing gear according to claim 3, wherein: clearance adjustment device (16) are including adjustment rifle body connecting seat (19), pneumatic slip table (20), slider module A (21), slider module connecting seat (22), adjustment rifle body connecting plate (23), adjustment rifle body mounting panel (24), the adjustment rifle body (25) and first driver plate (26), adjustment rifle body connecting seat (19) are measured mounting panel (14) with the adjustment and are connected, and slider module A (21) are installed on adjustment rifle body connecting seat (19), and slider module A (21) are connected with adjustment rifle body connecting plate (23) through slider module connecting seat (22), and the upper end and the pneumatic slip table (20) of adjustment rifle body connecting plate (23) are connected, and the lower extreme of adjustment rifle body connecting plate (23) is connected with adjustment rifle body (25) through adjustment rifle body mounting panel (24), and the front end and the first driver plate (26) of adjustment rifle body (25) are connected.
5. The automatic backlash adjustment and detection device for the main reducing gear and the driven gear of the main reducing gear according to claim 4, wherein: the adjusting gun body (25) comprises a servo motor (251), a speed reducer (252), a torque sensor (253) and an elastic shaft module (254), two ends of the speed reducer (252) are respectively connected with the servo motor (251) and the torque sensor (253), and the elastic shaft module (254) is respectively connected with the speed reducer (252) and the torque sensor (253).
6. The automatic backlash adjustment and detection device for the main reducing gear and driven gear of the main reducing gear according to claim 5, wherein: the clearance measuring device (17) comprises a measuring main frame (27), an electronic dial indicator driving cylinder (29), a sliding rail module I (31), an electronic dial indicator (32), a laser sensor (33), a driving friction wheel module (35), a friction wheel driving cylinder (38) and an integral driving cylinder (42), the measuring main frame (27) is connected with an adjustment measuring mounting plate (14), the electronic dial indicator driving cylinder (29) is installed on the outer side of the measuring main frame (27), a cylinder rod of the electronic dial indicator driving cylinder (29) is connected with the sliding rail module I (31), the sliding rail module I (31) is further connected with the electronic dial indicator (32) through an electronic dial indicator mounting seat (30), and the laser sensor (33) is installed on the outer side of the measuring main frame (27); a measuring main frame mounting plate (28) is arranged on the inner side of the measuring main frame (27), an integral driving cylinder mounting seat (43) and a sliding block module II (34) are arranged on the measuring main frame mounting plate (28), be equipped with friction pulley mounting panel (37) on slider module two (34), friction pulley mounting panel (37) are connected with friction pulley drive cylinder (38) through friction pulley drive cylinder mount pad (39), the cylinder pole of friction pulley drive cylinder (38) passes through friction pulley cylinder connecting plate (40) and friction pulley drive connecting rod (41) and is connected with drive friction pulley module (35), the lower extreme in friction pulley mounting panel (37) is installed through friction pulley fixing base (36) in drive friction pulley module (35), wholly drive cylinder mount pad (43) and wholly drive actuating cylinder (42) and be connected, the cylinder pole that wholly drives actuating cylinder (42) passes through transition connecting seat (44) and installs the middle part in friction pulley mounting panel (37).
7. The automatic backlash adjustment and detection device for the main reducing gear and the driven gear of the main reducing gear according to claim 6, wherein: lift rotatory measuring device (4) including rotation measurement mounting bracket (45), lift cylinder (46), wide type die clamping cylinder (48), press from both sides and grab (49), adjust rifle body A (50) and second driver plate (51), one side and lower slider module (12) sliding connection of rotation measurement mounting bracket (45), wide type die clamping cylinder (48) are installed and are grabbed (49) and be connected with pressing from both sides at the one end of rotation measurement mounting bracket (45) and the end of wide type die clamping cylinder (48), adjust the upper end of rifle body A (50) and pass rotation measurement mounting bracket (45) and be connected with second driver plate (51), the cylinder pole of lift cylinder (46) is connected with the lower extreme of rotation measurement mounting bracket (45).
8. The automatic backlash adjustment and detection device for the main reducing gear and driven gear of the main reducing gear according to claim 7, wherein: the conveying line (7) comprises a conveying frame (52) and a tool clamping tray (53), the conveying frame (52) is connected with the mounting base (2), and the tool clamping tray (53) is connected with the conveying frame (52) through a positioning pin (54).
CN202011371581.1A 2020-11-30 2020-11-30 Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer Pending CN112629376A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011371581.1A CN112629376A (en) 2020-11-30 2020-11-30 Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011371581.1A CN112629376A (en) 2020-11-30 2020-11-30 Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer

Publications (1)

Publication Number Publication Date
CN112629376A true CN112629376A (en) 2021-04-09

Family

ID=75306686

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011371581.1A Pending CN112629376A (en) 2020-11-30 2020-11-30 Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer

Country Status (1)

Country Link
CN (1) CN112629376A (en)

Similar Documents

Publication Publication Date Title
CN110641159B (en) Automatic marking detection robot for brake disc and marking and detection method thereof
CN113333510A (en) Spline detection and straightening system and method of half-axis straightening machine
CN115752315A (en) Adjusting mechanism for gear precision detection
US11796295B2 (en) Full-automatic wheel hub three-dimensional scanning system for intelligent production lines of automotive wheel hub
CN213874108U (en) Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer
CN112629376A (en) Automatic adjusting and detecting device for tooth side clearance of driving and driven gears of main speed reducer
CN216847426U (en) Multifunctional visual detection device
CN100429012C (en) Automatic gear alignment system for gear extrusion processing
CN111618783A (en) Matching machine
CN212432032U (en) Inner diameter detection device for joint bearing inner ring
CN214666483U (en) Adjusting arm screw thread automatic checkout device
CN113483717B (en) Multi-parameter high-precision tooth profile detection device and working method thereof
CN201120597Y (en) Engine cylinder cap air valve pad selecting machine
CN211205081U (en) Screw go-no-go gauge detection machine
CN2779337Y (en) Automatic wheel-pair gudgeon inspector
CN201837344U (en) Valve shim selector for engine cylinder cover
CN109959554B (en) Dot matrix type vehicle window glass mechanical property testing platform and testing method thereof
CN203343706U (en) Speed reducer assembly gear side clearance adjustment and gear imprint detection device
CN111693308A (en) Detection machine platform for performance of automobile steering device and steering device performance detection method
CN219121318U (en) Bearing detects and marking device
CN220093838U (en) Color code induction angular positioning mechanism for brake disc
CN220637522U (en) Clamping and positioning device of automobile part inspection tool
CN216645274U (en) Automobile driving wheel assembling and calibrating device
CN220018946U (en) Device for detecting double-side cover structure power steering gear
CN111307449A (en) Rigidity detection equipment and method for gear teeth of high-precision speed reducer

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination