CN112629268A - LRP fine porcelain high-efficiency energy-saving heating furnace - Google Patents
LRP fine porcelain high-efficiency energy-saving heating furnace Download PDFInfo
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- CN112629268A CN112629268A CN202011493251.XA CN202011493251A CN112629268A CN 112629268 A CN112629268 A CN 112629268A CN 202011493251 A CN202011493251 A CN 202011493251A CN 112629268 A CN112629268 A CN 112629268A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 141
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 82
- 239000002184 metal Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000010304 firing Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 9
- 230000003287 optical effect Effects 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D11/00—Arrangement of elements for electric heating in or on furnaces
- F27D11/02—Ohmic resistance heating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
The invention discloses an LRP fine porcelain high-efficiency energy-saving heating furnace, which comprises a heating furnace body and an LRP fine porcelain reflection heating device, wherein a transparent infrared heating lamp tube is matched with the LRP fine porcelain reflection device specially designed in a matching way, so that the stability of the performance of the infrared heating lamp tube in the service life is ensured, the high efficiency of heating and light distribution is ensured through special optical design and fine porcelain materials, the LRP fine porcelain reflection device also has a self-cleaning function, special cleaning and maintenance are not needed, the maintenance cost in the use process is effectively reduced, the structural strength is improved through the tight matching of a fine porcelain reflector and a metal bracket, the lamp tube is clamped and fixed through a positioning reflector and a fixing clamping piece, the installation and the fixation of the LRP fine porcelain reflection heating device are quickly completed, the LRP fine porcelain reflection heating device is plugged and used, the maintenance and replacement cost is reduced, the installation position is accurate, and the fine porcelain has, the reflection efficiency is improved, the damage caused by mutual baking among the energy-saving heating lamp tubes is reduced, and the service life is prolonged.
Description
Technical Field
The invention belongs to the technical field related to infrared heating, and particularly relates to an LRP fine porcelain high-efficiency energy-saving heating furnace.
Background
The infrared heating lamp tube is a heating mode widely applied to the field of industrial heating, has the advantages of high heating speed, adjustable heating power, high photothermal conversion efficiency and no pollution emission, and is a clean and efficient industrial heating process. The existing infrared heating lamp tube mainly has a transparent type and a reflective coating type. The transparent infrared heating lamp tube has a simple structure, but a part of energy does not irradiate on a workpiece in the working process, so that the energy is wasted. The reflection-type infrared heating lamp with the coating can reduce energy waste and improve efficiency. The coating itself, however, may degrade over the life of the lamp and may affect the stability and consistency of performance during use of the lamp. Meanwhile, the coating is easy to fall off after the quality of the coating is reduced, and the equipment and products can be polluted.
The prior infrared heating furnace technology has the following problems:
1. most of infrared heating furnaces on the market are fixed by metal cushion blocks and then installed on equipment, and the back face of the infrared heating furnaces is blocked by white heat insulation materials to dissipate heat, so that the infrared heating furnaces cannot effectively collect heat and reflect the heat to a required position, and meanwhile, after the infrared heating furnaces are used for a long time, the heat insulation materials become dark after being polluted, and the infrared heating furnaces cannot collect and reflect the heat and become materials for absorbing the heat;
2. the infrared heating furnace is a high-power electricity consumption device, and due to the relatively open design of the lamp tubes in the existing heating furnace, and the fact that the lamp tubes are not shielded from each other, the lamp tubes are mutually baked during working, a large amount of energy is wasted, and the service life of the lamp tubes is also reduced;
3. the maintenance is required to regularly maintain the infrared heating furnace, the height of each station of the position of the existing lamp tube in the heating furnace is separately installed and fixed, the disassembly and the assembly are troublesome, the consistency of the heating positions of all the lamp tubes cannot be guaranteed, the lamp tubes are not protected all around, and the lamp tubes are easily damaged due to collision in the maintenance.
Disclosure of Invention
The invention aims to provide an LRP refined porcelain high-efficiency energy-saving heating furnace to solve the problems of low heat utilization rate, short service life of a lamp tube, troublesome disassembly and assembly and easy damage of the lamp tube in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an LRP fine porcelain high-efficiency energy-saving heating furnace comprises a heating furnace body and an LRP fine porcelain reflecting heating device, wherein the LRP fine porcelain reflecting heating device is fixedly arranged on the inner wall of the heating furnace body;
the LRP fine porcelain reflection heating device comprises an energy-saving heating lamp tube, a metal support, a fine porcelain reflector, two positioning clips and two heating lamp tube heads, wherein the energy-saving heating lamp tube is inserted between the two heating lamp tube heads, the two heating lamp tube heads are respectively installed on the two positioning clips, and the two positioning clips are symmetrically fixed at two ends of the metal support.
Preferably, the fine porcelain reflector is made of a fine porcelain reflecting material through a firing process, and the outer end surface of the fine porcelain reflector is of an inward-concave smooth arc-surface structure.
Preferably, the outer end part of the lamp holder of the heating lamp tube is of a prismatic structure, the positioning clip is of a stepped structure, and a bayonet which is clamped with the outer end part of the lamp holder of the heating lamp tube is arranged on the vertical section of the positioning clip.
Preferably, the inner walls of the two sides of the heating furnace body are fixedly connected with fixing clamping pieces, and the horizontal section of the positioning clamp is provided with a notch for the fixing clamping pieces to pass through.
Preferably, the lower tip of essence porcelain reflector is provided with the fixed card foot, the up end of metal support is seted up the positioning groove who laminates mutually with the fixed card foot.
Preferably, the energy-saving heating lamp tube adopts a standard infrared lamp tube.
Preferably, the fine porcelain reflector is in a semi-surrounding state to the energy-saving heating lamp tube.
Compared with the prior art, the invention provides an LRP refined porcelain high-efficiency energy-saving heating furnace, which has the following beneficial effects:
1. the LRP fine porcelain reflection device adopts the transparent infrared heating lamp tube and is matched with the specially matched and designed LRP fine porcelain reflection device, thereby not only ensuring the performance stability of the infrared heating lamp tube during the service life, but also ensuring the high efficiency of heating and light distribution through special optical design and fine porcelain materials, and the LRP fine porcelain reflection device also has a self-cleaning function, does not need special cleaning and maintenance, and effectively reduces the maintenance cost in the use process;
2. according to the LRP precise porcelain reflection heating device, the precise porcelain reflector is tightly matched with the metal bracket, the structural strength is improved, the lamp tube is clamped and fixed by the positioning clamp and the fixing clamping piece, the installation and the fixation of the LRP precise porcelain reflection heating device are rapidly completed, the plug-and-play lamp tube fixing design is adopted, the installation and the disassembly of the lamp tube fixing structure are convenient, the maintenance and replacement cost is reduced, and the installation position is accurate;
3. the semi-surrounding structure of the energy-saving heating lamp tube by the fine porcelain reflector improves the reflection efficiency, reduces the damage to the energy-saving heating lamp tube, greatly prolongs the service life of the energy-saving heating lamp tube, and meanwhile, the fine porcelain reflector can also play a better protection role in the daily maintenance and replacement process, thereby avoiding the damage to the energy-saving heating lamp tube caused by accidental collision.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic diagram of the internal structure of an LRP refined porcelain high-efficiency energy-saving heating furnace according to the present invention;
FIG. 2 is a schematic view of the overall structure of an LRP refined porcelain reflective heating device according to the present invention;
fig. 3 is a schematic view of a lower part of an LRP refined porcelain reflective heating device according to the present invention;
FIG. 4 is a schematic diagram of the vertical cross-sectional structure of an LRP refined porcelain reflective heating device according to the present invention;
FIG. 5 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;
FIG. 6 is an optical radiation diagram of a prior art transparent lamp according to the present invention;
FIG. 7 is an optical radiation diagram of a prior art reflective coated lamp according to the present invention;
FIG. 8 is an optical radiation diagram of an LRP fine ceramic reflection structure according to the present invention;
in the figure: 1. heating the furnace body; 2. LRP fine porcelain reflection heating device; 3. a positioning clip; 4. heating the lamp holder of the lamp tube; 5. energy-saving heating lamp tubes; 6. a metal bracket; 7. a refined porcelain reflector; 8. positioning the clamping groove; 9. fixing the clamping pin; 10. and fixing the clamping piece.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an LRP fine porcelain high-efficiency energy-saving heating furnace comprises a heating furnace body 1 and an LRP fine porcelain reflection heating device 2, wherein the LRP fine porcelain reflection heating device 2 is mainly composed of a positioning clip 3, a heating lamp tube head 4, an energy-saving heating lamp tube 5, a metal support 6, a fine porcelain reflector 7 and the like, and the LRP fine porcelain reflection heating device 2 adopts a precisely-formed LRP fine porcelain reflection structure, so that the heat of the heating lamp tube can be utilized to the maximum extent, and the heating radiation direction can be stably and consistently controlled.
In order to fully utilize the heat in the heating process, the fine porcelain reflector 7 is made of a fine porcelain reflective material through a firing process, the outer end surface of the fine porcelain reflector 7 is of an inward-concave smooth arc surface structure, and the reflective radians of the fine porcelain reflector 7 are accurate and consistent through the smooth arc surface, so that the heat is reflected to the surface of a product, and the heat utilization rate in the heating process is improved;
and the metal support 6 is made of high-temperature-resistant stainless steel materials, so that the high-temperature heat baking of the heating furnace body 1 can be borne, and the metal support 6 cannot be heated and deformed in the process of continuously heating the product.
In order to facilitate the rapid installation and fixation of the heating lamp tube lamp holder 4, the shell at the outer end part of the heating lamp tube lamp holder 4 is designed into a prismatic structure, the positioning clip 3 is designed into a step-shaped structure, the vertical section of the positioning clip 3 is provided with a bayonet which is clamped with the outer end part of the heating lamp tube lamp holder 4, so that the heating lamp tube lamp holder 4 can penetrate through the bayonet from the inner side, the heating lamp tube lamp holder 4 is rapidly installed on the positioning clip 3, meanwhile, the installation angle of the heating lamp tube lamp holder 4 can be positioned, and the energy-saving heating lamp tube 5 is convenient to insert and fix.
In order to conveniently and rapidly install the LRP fine porcelain reflective heating device 2 on the heating furnace body 1, the inner walls of the two sides of the heating furnace body 1 are fixedly connected with the fixing clamping pieces 10, and the horizontal sections of the positioning clips 3 are provided with notches for the fixing clamping pieces 10 to penetrate through, so that the positioning clips 3 can be inserted into the fixing clamping pieces 10, the lamp caps 4 of the heating lamp tubes are clamped and fixed through the fixing clamping pieces 10 on the two sides, and the installation and fixation of the LRP fine porcelain reflective heating device 2 are completed.
In order to enable the refined porcelain reflector 7 to be tightly assembled with the metal support 6, the lower end part of the refined porcelain reflector 7 is provided with a fixing clamping pin 9, and the upper end surface of the metal support 6 is provided with a positioning clamping groove 8 which is attached to the fixing clamping pin 9, so that the refined porcelain reflector 7 is tightly clamped and fixed on the metal support 6, the refined porcelain reflector 7 cannot shake with the metal support 6 in the long-time use process, and the refined porcelain reflector 7 is further ensured to be located at the position with the maximum reflectivity of the irradiation light of the energy-saving heating lamp tube 5.
In order to further improve the energy-saving effect, the energy-saving heating lamp tube 5 adopts a standard infrared lamp tube, the heating power of the energy-saving heating lamp tube 5 can be freely adjusted on parameters according to the heating requirement, a program system in the equipment does not need to be upgraded or changed, the use is more convenient, the energy is saved, the efficiency is high, and the heating cost is saved.
In order to avoid mutual baking among the lamp tubes, the fine porcelain reflector 7 is in a semi-surrounding state to the energy-saving heating lamp tube 5, so that the reflection efficiency is improved, the damage to the energy-saving heating lamp tube 5 is reduced, the service life of the energy-saving heating lamp tube 5 is greatly prolonged, and meanwhile, in the daily maintenance and replacement process, the fine porcelain reflector 7 can also play a better protection role, so that the damage to the energy-saving heating lamp tube 5 caused by accidental collision is avoided.
The working principle and the using process of the invention are that an LRP fine porcelain reflecting and heating device 2 is arranged in an LRP fine porcelain high-efficiency energy-saving heating furnace, the LRP fine porcelain reflecting and heating device 2 mainly comprises a positioning clip 3, an energy-saving heating lamp tube 5 of a heating lamp tube lamp cap 4, a metal bracket 6, a fine porcelain reflecting body 7 and the like, wherein the fine porcelain reflecting body 7 adopts a precisely formed LRP fine porcelain reflecting structure, the heat of the heating lamp tube can be utilized to the maximum extent, the heating radiation direction is stably and consistently controlled, when the LRP fine porcelain reflecting and heating device 2 is arranged on a heating furnace body 1, the positioning clips 3 at two ends of the metal bracket 6 can be inserted on fixing clips 10 on the inner wall of the heating furnace body 1, then two ends of the energy-saving heating lamp tube 5 are inserted into the heating lamp tube lamp cap 4, the heating lamp tube lamp cap 4 is inserted into the positioning clips 3 from a bayonet at the inner side, and the heating lamp cap 4 is clamped, thereby completing the installation and fixation of the LRP fine porcelain reflective heating device 2.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a LRP fine porcelain energy-efficient heating furnace, includes heating furnace body (1) and LRP fine porcelain reflection heating device (2), its characterized in that: the LRP fine porcelain reflection heating device (2) is fixedly arranged on the inner wall of the heating furnace body (1);
LRP fine porcelain reflection heating device (2) is including energy-conserving heating fluorescent tube (5), metal support (6), fine porcelain reflector (7), two location checkposts (3) and two heating fluorescent tube lamp holders (4), energy-conserving heating fluorescent tube (5) cartridge is between two heating fluorescent tube lamp holders (4), two install respectively on two location checkposts (3) heating fluorescent tube lamp holders (4), two location checkpost (3) symmetry is fixed in the both ends of metal support (6).
2. The LRP refined porcelain high-efficiency energy-saving heating furnace according to claim 1, characterized in that: the fine porcelain reflector (7) is made of fine porcelain reflecting materials through a firing process, and the outer end face of the fine porcelain reflector (7) is of an inward-concave smooth arc-surface structure.
3. The LRP refined porcelain high-efficiency energy-saving heating furnace according to claim 1, characterized in that: the outer end part of the heating lamp tube lamp holder (4) is of a prismatic structure, the positioning clip (3) is of a stepped structure, and a bayonet which is clamped with the outer end part of the heating lamp tube lamp holder (4) is arranged on the vertical section of the positioning clip (3).
4. The LRP refined porcelain high-efficiency energy-saving heating furnace according to claim 1, characterized in that: the heating furnace is characterized in that fixed clamping pieces (10) are fixedly connected to the inner walls of the two sides of the heating furnace body (1), and notches for the fixed clamping pieces (10) to penetrate are formed in the horizontal sections of the positioning clips (3).
5. The LRP refined porcelain high-efficiency energy-saving heating furnace according to claim 1, characterized in that: the lower tip of essence porcelain reflector (7) is provided with fixed card foot (9), positioning slot (8) of laminating mutually with fixed card foot (9) are seted up to the up end of metal support (6).
6. The LRP refined porcelain high-efficiency energy-saving heating furnace according to claim 1, characterized in that: the energy-saving heating lamp tube (5) adopts a standard infrared lamp tube.
7. The LRP refined porcelain high-efficiency energy-saving heating furnace according to claim 1, characterized in that: the refined porcelain reflector (7) is in a semi-surrounding state to the energy-saving heating lamp tube (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011493251.XA CN112629268A (en) | 2020-12-17 | 2020-12-17 | LRP fine porcelain high-efficiency energy-saving heating furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011493251.XA CN112629268A (en) | 2020-12-17 | 2020-12-17 | LRP fine porcelain high-efficiency energy-saving heating furnace |
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| CN112629268A true CN112629268A (en) | 2021-04-09 |
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| CN202011493251.XA Pending CN112629268A (en) | 2020-12-17 | 2020-12-17 | LRP fine porcelain high-efficiency energy-saving heating furnace |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113438754A (en) * | 2021-05-25 | 2021-09-24 | 马鞍山市安马电子设备实业有限公司 | Gear turnover type infrared heating device and heating system thereof |
| CN113446843A (en) * | 2021-05-25 | 2021-09-28 | 马鞍山市安马电子设备实业有限公司 | Connecting rod turnover type infrared heating device and heating system thereof |
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| CN102162621A (en) * | 2008-12-08 | 2011-08-24 | 苏州市世纪晶源电力科技有限公司 | Decoration light fixture |
| CN104333920A (en) * | 2013-07-22 | 2015-02-04 | 东荣（天津）机电有限公司 | High-efficiency infrared heating lamp tube device |
| CN204665046U (en) * | 2015-06-10 | 2015-09-23 | 陶玖祥 | A kind of LED straight lamp |
| CN111511528A (en) * | 2017-09-08 | 2020-08-07 | Khs科波普拉斯特有限责任公司 | Main reflector of heating module of heating channel of parison forming container forming machine |
-
2020
- 2020-12-17 CN CN202011493251.XA patent/CN112629268A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1197989A2 (en) * | 2000-10-10 | 2002-04-17 | Ushiodenki Kabushiki Kaisha | Heat treatment device and process with light irradiation |
| CN102162621A (en) * | 2008-12-08 | 2011-08-24 | 苏州市世纪晶源电力科技有限公司 | Decoration light fixture |
| CN104333920A (en) * | 2013-07-22 | 2015-02-04 | 东荣（天津）机电有限公司 | High-efficiency infrared heating lamp tube device |
| CN204665046U (en) * | 2015-06-10 | 2015-09-23 | 陶玖祥 | A kind of LED straight lamp |
| CN111511528A (en) * | 2017-09-08 | 2020-08-07 | Khs科波普拉斯特有限责任公司 | Main reflector of heating module of heating channel of parison forming container forming machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113438754A (en) * | 2021-05-25 | 2021-09-24 | 马鞍山市安马电子设备实业有限公司 | Gear turnover type infrared heating device and heating system thereof |
| CN113446843A (en) * | 2021-05-25 | 2021-09-28 | 马鞍山市安马电子设备实业有限公司 | Connecting rod turnover type infrared heating device and heating system thereof |
| CN113446843B (en) * | 2021-05-25 | 2023-02-28 | 马鞍山市安马电子设备实业有限公司 | Connecting rod turnover type infrared heating device and heating system thereof |
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Application publication date: 20210409 |
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