CN112626487A - Intelligent aluminum film plating machine and use method thereof - Google Patents

Intelligent aluminum film plating machine and use method thereof Download PDF

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Publication number
CN112626487A
CN112626487A CN202110130042.7A CN202110130042A CN112626487A CN 112626487 A CN112626487 A CN 112626487A CN 202110130042 A CN202110130042 A CN 202110130042A CN 112626487 A CN112626487 A CN 112626487A
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rod
rotating shaft
fixedly arranged
outer side
block
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CN202110130042.7A
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CN112626487B (en
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彭玥
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Dongguan Aijia Vacuum Technology Co ltd
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Individual
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/562Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The invention discloses an intelligent aluminum film plating machine and a using method thereof, wherein the intelligent aluminum film plating machine comprises a vacuum shell, a film plating drum is movably arranged at the lower end in the vacuum shell through a bearing, a first rotating shaft is movably arranged at one side of the upper end of the vacuum shell through the bearing, a first rotating disc is fixedly arranged on the outer side surface of the first rotating disc, a plurality of mounting grooves are formed in the periphery of the outer side surface of the first rotating disc, mounting blocks are movably clamped in the mounting grooves, an unwinding roller is movably arranged at one side of the surface of each mounting block through the bearing, and a first clamping mechanism is arranged between each mounting groove and each. The vacuum coating device has a good use effect, a vacuum environment is manufactured through the vacuum shell, after one roll of thin film is processed and coated, the next roll of thin film can be continuously fed without opening the vacuum shell, the working efficiency of the device is high, and the use is convenient.

Description

Intelligent aluminum film plating machine and use method thereof
Technical Field
The invention relates to the technical field of aluminum film plating machines, in particular to an intelligent aluminum film plating machine and a using method thereof.
Background
The aluminizing film is a composite flexible package material formed by plating a layer of extremely thin metal aluminum on the surface of a plastic film by adopting a special process, wherein the most common processing method is a multi-level vacuum aluminizing method, namely, the metal aluminum is melted and evaporated at high temperature in a high vacuum state, so that the vapor of the aluminum is deposited and accumulated on the surface of the plastic film, and the surface of the plastic film has metal luster. Because the packaging material has the characteristics of a plastic film and metal, the packaging material is cheap, attractive, excellent in performance and strong in practicability.
The prior aluminum film plating machine has the following defects when in use:
1. when the film is installed inside the device, the film often needs to be manually installed after passing through the roller, and the use is troublesome.
2. Because the film coating position of the aluminum film coating machine is in a vacuum state when the aluminum film coating machine does not work, continuous feeding can not be carried out under the condition of not opening the aluminum film coating machine after the film coating of each roll of film is finished in the machine, so that the intellectualization and the working efficiency are low, manual feeding is needed each time, and then the interior of the machine is pumped into a vacuum state;
3. the cylinder installation of aluminizing membrane machine rolling and unreeling usefulness is comparatively complicated, can't carry out the quick detach, so can influence the machining efficiency of machine when the device uses equally.
Disclosure of Invention
The invention aims to provide an intelligent aluminum film plating machine and a using method thereof, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent aluminum film plating machine comprises a vacuum shell, wherein a film plating drum is movably arranged at the lower end in the vacuum shell through a bearing, a first rotating shaft is movably arranged on one side of the upper end of the vacuum shell through the bearing, a first rotating disc is fixedly arranged on the outer side surface of the first rotating disc, a plurality of mounting grooves are formed in the periphery of the outer side surface of the first rotating disc, mounting blocks are movably clamped in the mounting grooves, an unwinding roller is movably arranged on one side of the surface of each mounting block through the bearing, a first clamping mechanism is arranged between each mounting groove and each mounting block and comprises a clamping groove, a fixed block, a movable rod, a transverse rod, a clamping rod, a first extrusion block, a connecting rod, a second extrusion block, a first spring and a first button, clamping grooves are formed in the upper end and the lower end of the surface of each mounting block, and a fixed block is, the vacuum shell is characterized in that a movable rod is movably inserted in the fixed block, a cross rod is fixedly arranged at one end of the movable rod, a clamping rod is movably inserted at the upper end and the lower end in the mounting groove, the clamping rod is movably clamped in the clamping groove, one end of the cross rod, which is close to the clamping rod, is fixedly connected with the clamping rod, a first extrusion block is fixedly arranged at one end of the movable rod, which is far away from the cross rod, a connecting rod is movably inserted at one side in the first rotating disk, a second extrusion block is fixedly arranged at one end of the connecting rod, which is close to the first extrusion block, the outer surfaces of the first extrusion block and the second extrusion block are mutually attached, a first spring is sleeved on the outer surface of the movable rod, a first button is fixedly arranged at one end of the connecting rod, a second rotating shaft is movably arranged at one side, which is far away from the first rotating, the outer side surface of the second rotating disc is movably provided with a third rotating shaft through a bearing, the outer side surface of the third rotating shaft is fixedly provided with a rectangular block, the outer side surface of the rectangular block is movably sleeved with a sleeve, the outer side surface of the sleeve is fixedly provided with an adhesion layer, one side of the surface of the second rotating disc is fixedly provided with a first mounting seat, a first motor is fixedly arranged in the first mounting seat, the output shaft end of the first motor is in transmission connection with the third rotating shaft through a coupler, one end of the first rotating shaft, far away from the first rotating disc, is fixedly provided with a first gear, the outer side surface of the vacuum shell is fixedly provided with a second mounting seat at one side of the first gear, a first electric push rod is fixedly arranged in the second mounting seat, the upper end of the first electric push rod is fixedly provided with a first rack, and the first rack and the first gear are, the vacuum coating drum is characterized in that a sliding rail is fixedly arranged on the inner side wall of the vacuum shell, a fixed frame is movably sleeved on the outer side surface of the sliding rail, a second electric push rod is fixedly arranged on the outer side surface of the fixed frame, a sucking disc is fixedly arranged at one end of the second electric push rod, a fourth rotating shaft is movably arranged on two sides of the upper end of the coating drum inside the vacuum shell through bearings, and a first tensioning roller is fixedly arranged on the outer side surface of the fourth rotating shaft.
Preferably, a fifth rotating shaft is movably arranged at the upper end of the first tensioning roller in the vacuum shell through a bearing, a second tensioning roller is fixedly arranged on the outer side surface of the fifth rotating shaft, and the film can be tensioned in an auxiliary manner through a second tensioning roller.
Preferably, the inside moving mechanism that is provided with of fixed frame, moving mechanism includes third mount pad, second motor, dwang, gyro wheel, the inside both sides of fixed frame are all fixed and are provided with the third mount pad, the inside fixed second motor that is provided with of third mount pad, the output axle head of second motor is provided with the dwang through the shaft coupling is fixed, the fixed gyro wheel that is provided with of dwang lower extreme, laminate each other between gyro wheel and the slide rail outside surface, can conveniently drive fixed frame through moving mechanism and remove.
Preferably, the middle part of the lower end of the fixed frame is movably provided with a sixth rotating shaft through a bearing, the lower end of the sixth rotating shaft is fixedly provided with a guide wheel, the guide wheel is movably clamped inside the slide rail, and the fixed frame can be conveniently steered when moving along the slide rail through the guide wheel.
Preferably, the surface of the vacuum shell is fixedly provided with a fourth mounting seat on one side of the second mounting seat, a third electric push rod is fixedly arranged inside the fourth mounting seat, a second rack is fixedly arranged at the upper end of the third electric push rod, a second gear is fixedly arranged at one end, away from the second rotating disc, of the second rotating shaft, the second rack and the second gear are meshed with each other, and the second gear can be conveniently driven to rotate through the second rack.
Preferably, unreel the fixed balancing weight that is provided with in cylinder surface one side, can make through the balancing weight unreel the cylinder surface position unanimous perpendicularly downwards to can make and unreel the opening position unanimous that the cylinder surface twined the film, thereby can make things convenient for the sucking disc to adsorb the opening part of fixed film.
Preferably, a second clamping mechanism is arranged in the third rotating shaft, the second clamping mechanism comprises a second button, a telescopic rod, a limiting block, an installation rod, a first functional block, a transmission rod and a second functional block, a second button is movably inserted and arranged at one side inside the third rotating shaft, a telescopic rod is fixedly arranged at one side inside the third rotating shaft, the upper end and the lower end of the telescopic rod are both fixedly provided with a limiting block, one end of the second button close to the telescopic rod is fixedly provided with an installation rod, the outer surface of the mounting rod is fixedly provided with a first functional block, a transmission rod is movably arranged in the first functional block, a second functional block is fixedly arranged on the outer side surface of the limiting block, one end of the transmission rod close to the second functional block is movably connected with the second functional block, can conveniently fix the sleeve through second block mechanism to can conveniently carry out telescopic quick detach.
Preferably, the inside second spring that is provided with of telescopic link can conveniently promote telescopic link and stopper through the second spring and reset.
A use method of an intelligent aluminum film plating machine comprises the following specific steps:
the first step is as follows: when the device is used, the second electric push rod is firstly pushed to push the sucker, so that the sucker is attached to the opening of the thin film wound on the surface of the unreeling roller, the sucker can be adsorbed and fixed at the position of the thin film opening, the position of the opening of the surface of the unreeling roller vertically downward can be consistent through the balancing weight, the position of the opening of the thin film wound on the surface of the unreeling roller can be consistent, so that the sucker can conveniently adsorb and fix the opening of the thin film, then the second motor is started to drive the roller to rotate through the second motor, so that the fixed frame and the thin film adsorbed and fixed by the sucker pass through the positions among the first tensioning roller, the second tensioning roller and the coating drum along the track of the slide rail until the thin film moves to the sleeve, the second electric push rod is controlled to extend, so that the sucker and the, the film can be adhered to the adhesion layer, the first motor can be controlled to rotate at the moment, so that the sleeve and the adhesion layer can be driven to rotate, the film can be wound on the outer side surfaces of the sleeve and the adhesion layer, the film can be tensioned on the surfaces of the first tensioning roller, the second tensioning roller and the film coating drum, and the film can be automatically driven to coat on the surface of the film coating drum along with the rotation of the sleeve;
the second step is that: after a roll of film is coated, the second motor is controlled to drive the roller to rotate reversely, so that the fixed frame and the sucker can be reset, then the first rotating disc and the second rotating disc are respectively rotated through the first electric push rod and the third electric push rod, the vacant unreeling roller and the sleeve wound with the processed film are moved away, then the new unreeling roller and the vacant sleeve are moved to the lowest end, and then the first step is repeated, so that the vacuum shell can be opened without manpower, the film can be continuously fed for coating operation, and the working efficiency is high;
the third step: store in the inside all film processing that unreel cylinder surface of vacuum casing at the device and accomplish the back, can open vacuum casing, then accomodate the sleeve of processing the film to vacant unreeling cylinder and winding, when dismantling and unreeling the cylinder, only need press first button, so can extrude the second through first extrusion piece, thereby make the kelly open to both sides and no longer block the draw-in groove, can quick detach unreel the cylinder immediately, and when dismantling the sleeve, only need stimulate the second button, so can drive the stopper through the transfer line and be close to each other, so can make the stopper no longer block the sleeve, can take off the sleeve from the rectangle piece outside surface afterwards, so can accomplish quick detach work, device dismantlement process convenient and fast.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention opens the second motor to drive the roller to rotate through the second motor, so that the fixed frame and the film adsorbed and fixed by the sucker can pass through the space among the first tensioning roller, the second tensioning roller and the film coating drum along the track of the slide rail until the film moves to the sleeve, at the moment, the second electric push rod is controlled to extend, so that the sucker and the film can be pushed to approach to the sleeve direction, so that the film is adhered to the adhesion layer, at the moment, the first motor can be controlled to rotate, so that the sleeve and the adhesion layer can be driven to rotate, so that the film can be wound on the outer side surfaces of the sleeve and the adhesion layer, and at the moment, the film can be tensioned on the surfaces of the first tensioning roller, the second tensioning roller and the film coating drum, so that the film can be automatically driven to be coated on the film coating drum surface along with the rotation, is convenient and quick.
2. According to the invention, after a roll of film is coated, the second motor is controlled to drive the roller to rotate reversely, so that the fixed frame and the sucker can be reset, then the first rotating disc and the second rotating disc are respectively rotated by the first electric push rod and the third electric push rod, so that the vacant unreeling roller and the sleeve wound with the processed film are moved away, then the new unreeling roller and the vacant sleeve are moved to the lowest end, and then the first step is repeated, so that the vacuum shell can be opened without manpower, the film coating operation can be continuously carried out by feeding, and the working efficiency and the intelligent degree are high.
3. According to the invention, after the processing of the film stored on the surfaces of all the unreeling rollers in the vacuum shell is completed, the vacuum shell can be opened, then the empty unreeling roller and the sleeve wound with the processed film are disassembled, when the unreeling roller is disassembled, only the first button is pressed, so that the second extrusion block can be extruded through the first extrusion block, the clamping rod is opened towards two sides and the clamping groove is not clamped, the unreeling roller can be quickly disassembled, when the sleeve is disassembled, only the second button is pulled, the limiting blocks can be driven to approach each other through the transmission rod, so that the limiting blocks do not clamp the sleeve, then the sleeve can be taken down from the outer side surface of the rectangular block, and the quick disassembling work can be completed, and the disassembling process of the device is convenient and quick.
Drawings
FIG. 1 is a view of the overall structure of an intelligent aluminum film plating machine according to the present invention;
FIG. 2 is a side view of a second rotating disk of the intelligent aluminum film plating machine according to the present invention;
FIG. 3 is a front view of an overall structure of a second rotating disk in the intelligent aluminum film plating machine according to the present invention;
FIG. 4 is an installation view of a first engaging mechanism in an intelligent aluminum film plating machine according to the present invention;
FIG. 5 is an enlarged view taken at A of FIG. 4 in accordance with the present invention;
FIG. 6 is a rear view of the overall structure of an intelligent aluminum film plating machine according to the present invention;
FIG. 7 is a view of the overall structure of a moving mechanism in an intelligent aluminum film plating machine according to the present invention;
FIG. 8 is an installation view of a second engaging mechanism in the intelligent aluminum film plating machine according to the present invention;
fig. 9 is a view of the tension of the film of the intelligent aluminum plating film machine of the invention.
In the figure: 1. a vacuum housing; 2. a coating drum; 3. a first rotating shaft; 4. a first rotating disk; 5. mounting grooves; 6. mounting blocks; 7. unwinding the roller; 8. a card slot; 9. a fixed block; 10. a movable rod; 11. a cross bar; 12. a clamping rod; 13. a first extrusion block; 14. a connecting rod; 15. a second extrusion block; 16. a first spring; 17. a first button; 18. a second rotating shaft; 19. a second rotating disk; 20. a third rotating shaft; 21. a rectangular block; 22. a sleeve; 23. an adhesion layer; 24. a first mounting seat; 25. a first motor; 26. a first gear; 27. a second mounting seat; 28. a first electric push rod; 29. a first rack; 30. a slide rail; 31. a fixed frame; 32. a second electric push rod; 33. a suction cup; 34. a fourth rotating shaft; 35. a first tensioning roller; 36. a fifth rotating shaft; 37. a second tensioning roller; 38. a third mounting seat; 39. a second motor; 40. rotating the rod; 41. a roller; 42. a sixth rotating shaft; 43. a guide wheel; 44. a fourth mounting seat; 45. a third electric push rod; 46. a second rack; 47. a second gear; 48. a balancing weight; 49. a second button; 50. a telescopic rod; 51. a limiting block; 52. mounting a rod; 53. a first function block; 54. a transmission rod; 55. a second function block; 56. a second spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, the present invention provides a technical solution: an intelligent aluminum film plating machine comprises a vacuum shell 1, wherein a film plating drum 2 is movably arranged at the lower end in the vacuum shell 1 through a bearing, a first rotating shaft 3 is movably arranged at one side of the upper end of the vacuum shell 1 through the bearing, a first rotating disc 4 is fixedly arranged on the outer side surface of the first rotating disc 3, a plurality of mounting grooves 5 are formed in the periphery of the outer side surface of the first rotating disc 4, mounting blocks 6 are movably clamped in the mounting grooves 5, an unwinding roller 7 is movably arranged at one side of the surface of each mounting block 6 through the bearing, a first clamping mechanism is arranged between each mounting groove 5 and each mounting block 6 and comprises a clamping groove 8, a fixed block 9, a movable rod 10, a transverse rod 11, a clamping rod 12, a first extrusion block 13, a connecting rod 14, a second extrusion block 15, a first spring 16 and a first button 17, the clamping groove 8 is formed in the upper end and the lower end, a fixed block 9 is fixedly arranged on one side of the mounting groove 5 inside the first rotating disc 4, a movable rod 10 is movably inserted inside the fixed block 9, a transverse rod 11 is fixedly arranged at one end of the movable rod 10, a clamping rod 12 is movably inserted at the upper end and the lower end inside the mounting groove 5, the clamping rod 12 is movably clamped and arranged in the clamping groove 8, one end of the transverse rod 11 close to the clamping rod 12 is fixedly connected with the clamping rod 12, a first extrusion block 13 is fixedly arranged at one end of the movable rod 10 far away from the transverse rod 11, a connecting rod 14 is movably inserted at one side inside the first rotating disc 4, a second extrusion block 15 is fixedly arranged at one end of the connecting rod 14 close to the first extrusion block 13, the outer side surfaces of the first extrusion block 13 and the second extrusion block 15 are mutually attached, a first spring 16 is sleeved on the outer side surface of the movable rod 10, and a first button 17 is fixedly arranged at one, a second rotating shaft 18 is movably arranged on one side, far away from the first rotating shaft 3, of the inside of the vacuum shell 1 through a bearing, a second rotating disc 19 is fixedly arranged on the outer side surface of the second rotating shaft 18, a third rotating shaft 20 is movably arranged on the outer side surface of the second rotating disc 19 through a bearing, a rectangular block 21 is fixedly arranged on the outer side surface of the third rotating shaft 20, a sleeve 22 is movably sleeved on the outer side surface of the rectangular block 21, an adhesion layer 23 is fixedly arranged on the outer side surface of the sleeve 22, a first mounting seat 24 is fixedly arranged on one side of the surface of the second rotating disc 19, a first motor 25 is fixedly arranged inside the first mounting seat 24, an output shaft end of the first motor 25 is in transmission connection with the third rotating shaft 20 through a coupler, a first gear 26 is fixedly arranged at one end, far away from the first rotating disc 4, of the first rotating shaft 3, a second mounting seat 27 is fixedly arranged on one side of the, the inside fixed first electric putter 28 that is provided with of second mount pad 27, the fixed first rack 29 that is provided with in first electric putter 28 upper end, intermeshing between first rack 29 and the first gear 26, the fixed slide rail 30 that is provided with of the inboard lateral wall of vacuum casing 1, the fixed frame 31 that is equipped with of slide rail 30 outside surface activity cover, fixed frame 31 outside fixed surface is provided with second electric putter 32, the fixed sucking disc 33 that is provided with of second electric putter 32 one end, vacuum casing 1 is inside all to be provided with fourth pivot 34 through the bearing activity in 2 upper end both sides of coating drum, the fixed surface in the outside of fourth pivot 34 is provided with first tensioning gyro wheel 35.
A fifth rotating shaft 36 is movably arranged at the upper end of the first tensioning roller 35 in the vacuum casing 1 through a bearing, a second tensioning roller 37 is fixedly arranged on the outer side surface of the fifth rotating shaft 36, the function of assisting in tensioning the film can be achieved through a second tensioning roller, a moving mechanism is arranged in the fixed frame 31, the moving mechanism comprises a third installation seat 38, a second motor 39, a rotating rod 40 and a roller 41, the third installation seat 38 is fixedly arranged on two sides in the fixed frame 31, the second motor 39 is fixedly arranged in the third installation seat 38, the rotating rod 40 is fixedly arranged at the output shaft end of the second motor 39 through a coupling, the roller 41 is fixedly arranged at the lower end of the rotating rod 40, the roller 41 is mutually attached to the outer side surface of the slide rail 30, and the fixed frame 31 can be conveniently driven to move through the moving mechanism, a sixth rotating shaft 42 is movably arranged in the middle of the lower end of the fixed frame 31 through a bearing, a guide wheel 43 is fixedly arranged at the lower end of the sixth rotating shaft 42, the guide wheel 43 is movably clamped inside the slide rail 30, the fixed frame 31 can be conveniently steered along the slide rail 30 through the guide wheel 43, a fourth mounting seat 44 is fixedly arranged on one side of the second mounting seat 27 on the surface of the vacuum shell 1, a third electric push rod 45 is fixedly arranged inside the fourth mounting seat 44, a second rack 46 is fixedly arranged at the upper end of the third electric push rod 45, a second gear 47 is fixedly arranged at one end of the second rotating shaft 18 far away from the second rotating disc 19, the second rack 46 and the second gear 47 are mutually engaged, the second gear 47 can be conveniently driven to rotate through the second rack 46, and a balancing weight 48 is fixedly arranged on one side of the surface of the unwinding roller 7, the vertical downward position of the surface of the unwinding roller 7 can be consistent through the balancing weight 48, so that the opening position of the film wound on the surface of the unwinding roller 7 can be consistent, the sucking disc 33 can conveniently adsorb and fix the opening of the film, the second rotating shaft 20 is internally provided with a second clamping mechanism, the second clamping mechanism comprises a second button 49, a telescopic rod 50, a limiting block 51, an installation rod 52, a first functional block 53, a transmission rod 54 and a second functional block 55, one side inside the third rotating shaft 20 is movably inserted with the second button 49, one side inside the third rotating shaft 20 is fixedly provided with the telescopic rod 50, the upper end and the lower end of the telescopic rod 50 are fixedly provided with the limiting block 51, one end of the second button 49 close to the telescopic rod 50 is fixedly provided with the installation rod 52, and the surface of the outer side of the installation rod 52 is fixedly provided with the first functional block, the inside activity of first function piece 53 is provided with transfer line 54, stopper 51 outside fixed surface is provided with second function piece 55, swing joint between one end that transfer line 54 is close to second function piece 55 and the second function piece 55 can make things convenient for fixed sleeve 22 through the second block mechanism to can conveniently carry out the quick detach of sleeve 22, the inside second spring 56 that is provided with of telescopic link 50 can conveniently promote telescopic link 50 and stopper 51 through second spring 56 and reset.
A use method of an intelligent aluminum film plating machine comprises the following specific steps:
the first step is as follows: when the device is used, the second electric push rod 32 is pushed to push the suction cup 33, so that the suction cup 33 is attached to the opening of the film wound on the surface of the unwinding roller 7, and thus the suction cup 33 can be fixed at the opening of the film by suction, and at the same time, the position of the surface of the unwinding roller 7 vertically downward can be consistent by the counterweight block 48, so that the position of the opening of the film wound on the surface of the unwinding roller 7 can be consistent, so that the suction cup 33 can conveniently adsorb and fix the opening of the film, and then the second motor 39 is turned on to drive the roller 41 to rotate by the second motor 39, so that the fixed frame 31 and the film adsorbed and fixed by the suction cup 33 pass through the space between the first tensioning roller 35, the second tensioning roller 37 and the coating drum 2 until the film moves to the sleeve 22, and at the time, the second electric push, the suction disc 33 and the film can be pushed to approach the sleeve 22, so that the film can be adhered to the adhesion layer 23, the first motor 25 can be controlled to rotate at the moment, the sleeve 22 and the adhesion layer 23 can be driven to rotate, the film can be wound on the outer side surfaces of the sleeve 22 and the adhesion layer 23, the film can be tensioned on the surfaces of the first tensioning roller 35, the second tensioning roller 37 and the coating drum 2 at the moment, and the film can be automatically driven to coat on the surface of the coating drum 2 along with the rotation of the sleeve 22;
the second step is that: after a roll of film is coated, the second motor 39 is controlled to drive the roller 41 to rotate reversely, so that the fixed frame 31 and the sucker 33 can be reset, then the first rotating disc 4 and the second rotating disc 19 are respectively rotated by the first electric push rod 28 and the third electric push rod 45, so that the vacant unreeling roller 7 and the sleeve 22 wound with the processed film are moved away, then the new unreeling roller 7 and the vacant sleeve 22 are moved to the lowest end, and then the first step is repeated, so that the vacuum shell 1 can be continuously fed without opening or manpower to carry out coating operation, and the working efficiency and the intelligent degree are high;
the third step: after the device stores the processing of all the films on the surface of the unreeling roller 7 inside the vacuum shell 1, the vacuum shell 1 can be opened, then the unreeling roller 7 and the sleeve 22 which is wound and processed with the films are unloaded to the vacant position, when the unreeling roller 7 is disassembled, only the first button 17 needs to be pressed, so that the second extrusion block 15 can be extruded through the first extrusion block 13, the clamping rod 12 is opened towards two sides and does not clamp the clamping groove 8, the unreeling roller 7 can be quickly disassembled, when the sleeve 22 is disassembled, only the second button 49 needs to be pulled, so that the limiting blocks 51 can be driven to be close to each other through the transmission rod 54, so that the limiting blocks 51 can not clamp the sleeve 22, then, the sleeve 22 can be taken down from the outer side surface of the rectangular block 21, so that the quick disassembling work can be completed, and the device disassembling.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides an intelligence membrane machine of aluminizing, includes vacuum casing (1), its characterized in that: the vacuum coating device is characterized in that a coating drum (2) is arranged at the lower end inside a vacuum shell (1) through a bearing in a movable manner, a first rotating shaft (3) is arranged on one side of the upper end of the vacuum shell (1) through the bearing in a movable manner, a first rotating disc (4) is fixedly arranged on the surface of the outer side of the first rotating disc (4), a plurality of mounting grooves (5) are formed in the periphery of the surface of the outer side of the first rotating disc (4), a mounting block (6) is arranged in the inner movable manner of the mounting grooves (5), an unwinding roller (7) is arranged on one side of the surface of the mounting block (6) through the bearing in a movable manner, a first clamping mechanism is arranged between the mounting groove (5) and the mounting block (6), and comprises a clamping groove (8), a fixing block (9), a movable rod (10), a transverse rod (11), a clamping, The mounting device comprises a first spring (16) and a first button (17), wherein the upper end and the lower end of the surface of the mounting block (6) are both provided with a clamping groove (8), a fixed block (9) is fixedly arranged on one side of the mounting groove (5) in the first rotating disc (4), a movable rod (10) is movably inserted in the fixed block (9), one end of the movable rod (10) is fixedly provided with a transverse rod (11), the upper end and the lower end of the interior of the mounting groove (5) are both movably inserted with a clamping rod (12), the clamping rod (12) is movably clamped in the clamping groove (8), one end of the transverse rod (11) close to the clamping rod (12) is fixedly connected with the clamping rod (12), one end of the movable rod (10) far away from the transverse rod (11) is fixedly provided with a first extrusion block (13), one side of the interior of the first rotating disc (4), the vacuum pump is characterized in that a second extrusion block (15) is fixedly arranged at one end, close to the first extrusion block (13), of the connecting rod (14), the first extrusion block (13) and the outer side surface of the second extrusion block (15) are mutually attached, a first spring (16) is sleeved on the outer side surface of the movable rod (10), a first button (17) is fixedly arranged at one end of the connecting rod (14), a second rotating shaft (18) is arranged on one side, far away from the first rotating shaft (3), of the inside of the vacuum shell (1) through bearing activity, a second rotating disc (19) is fixedly arranged on the outer side surface of the second rotating disc (18), a third rotating shaft (20) is movably arranged on the outer side surface of the second rotating disc (19) through bearing activity, a rectangular block (21) is fixedly arranged on the outer side surface of the third rotating shaft (20), and a sleeve (22) is movably sleeved on the, the outer side surface of the sleeve (22) is fixedly provided with an adhesion layer (23), one side of the surface of the second rotating disc (19) is fixedly provided with a first mounting seat (24), a first motor (25) is fixedly arranged in the first mounting seat (24), the output shaft end of the first motor (25) is in transmission connection with a third rotating shaft (20) through a coupler, one end, far away from the first rotating disc (4), of the first rotating shaft (3) is fixedly provided with a first gear (26), the outer side surface of the vacuum shell (1) is fixedly provided with a second mounting seat (27) on one side of the first gear (26), a first electric push rod (28) is fixedly arranged in the second mounting seat (27), the upper end of the first electric push rod (28) is fixedly provided with a first rack (29), and the first rack (29) and the first gear (26) are mutually meshed, the vacuum coating drum is characterized in that a sliding rail (30) is fixedly arranged on the inner side wall of the vacuum shell (1), a fixed frame (31) is sleeved on the outer side surface of the sliding rail (30), a second electric push rod (32) is fixedly arranged on the outer side surface of the fixed frame (31), a sucking disc (33) is fixedly arranged at one end of the second electric push rod (32), a fourth rotating shaft (34) is arranged inside the vacuum shell (1) and on two sides of the upper end of the coating drum (2) in a movable mode through a bearing, and a first tensioning roller (35) is fixedly arranged on the outer side surface of the fourth rotating shaft (34).
2. The intelligent aluminum film plating machine of claim 1, which is characterized in that: a fifth rotating shaft (36) is movably arranged at the upper end of the first tensioning roller (35) in the vacuum shell (1) through a bearing, and a second tensioning roller (37) is fixedly arranged on the outer side surface of the fifth rotating shaft (36).
3. The intelligent aluminum film plating machine of claim 1, which is characterized in that: fixed frame (31) inside is provided with moving mechanism, moving mechanism includes third mount pad (38), second motor (39), dwang (40), gyro wheel (41), fixed frame (31) inside both sides are all fixed and are provided with third mount pad (38), third mount pad (38) inside fixed second motor (39) that is provided with, the output axle head of second motor (39) is provided with dwang (40) through the shaft coupling is fixed, dwang (40) lower extreme is fixed and is provided with gyro wheel (41), laminate each other between gyro wheel (41) and slide rail (30) outside surface.
4. The intelligent aluminum film plating machine of claim 3, characterized in that: the middle part of the lower end of the fixed frame (31) is movably provided with a sixth rotating shaft (42) through a bearing, the lower end of the sixth rotating shaft (42) is fixedly provided with a guide wheel (43), and the guide wheel (43) is movably clamped and arranged inside the sliding rail (30).
5. The intelligent aluminum film plating machine of claim 1, which is characterized in that: the vacuum shell (1) surface is fixedly provided with fourth mounting seat (44) on one side of second mounting seat (27), the inside of fourth mounting seat (44) is fixedly provided with third electric push rod (45), the upper end of third electric push rod (45) is fixedly provided with second rack (46), one end of second rotating shaft (18) far away from second rotating disc (19) is fixedly provided with second gear (47), and second rack (46) and second gear (47) are meshed with each other.
6. The intelligent aluminum film plating machine of claim 1, which is characterized in that: and a balancing weight (48) is fixedly arranged on one side of the surface of the unreeling roller (7).
7. The intelligent aluminum film plating machine of claim 1, which is characterized in that: a second clamping mechanism is arranged in the third rotating shaft (20), the second clamping mechanism comprises a second button (49), a telescopic rod (50), a limiting block (51), an installation rod (52), a first function block (53), a transmission rod (54) and a second function block (55), the second button (49) is movably inserted into one side of the inside of the third rotating shaft (20), the telescopic rod (50) is fixedly arranged on one side of the inside of the third rotating shaft (20), the limiting block (51) is fixedly arranged at the upper end and the lower end of the telescopic rod (50), the installation rod (52) is fixedly arranged at one end, close to the telescopic rod (50), of the second button (49), the first function block (53) is fixedly arranged on the outer side surface of the installation rod (52), the transmission rod (54) is movably arranged in the first function block (53), and the second function block (55) is fixedly arranged on the outer side surface of the limiting block (51), one end of the transmission rod (54) close to the second functional block (55) is movably connected with the second functional block (55).
8. The intelligent aluminum film plating machine of claim 7, characterized in that: a second spring (56) is arranged in the telescopic rod (50).
9. The use method of the intelligent aluminum film plating machine according to claim 1, characterized in that: the method specifically comprises the following steps:
the first step is as follows: when the device is used, the second electric push rod (32) is pushed to push the suction disc (33) firstly, so that the suction disc (33) is attached to the opening of the film wound on the surface of the unreeling roller (7), the suction disc (33) can be adsorbed and fixed at the position of the film opening, at the moment, the position of the surface of the unreeling roller (7) which vertically faces downwards can be consistent through the balancing weight (48), so that the position of the opening of the film wound on the surface of the unreeling roller (7) is consistent, the suction disc (33) can be conveniently adsorbed and fixed at the opening of the film, then the second motor (39) is opened to drive the roller (41) to rotate through the second motor (39), so that the fixed frame (31) and the film adsorbed and fixed by the suction disc (33) pass through the track of the first tensioning roller (35), the second tensioning roller (37) and the film coating drum (2), until the film is moved to the sleeve (22), the second electric push rod (32) is controlled to extend, so that the suction disc (33) and the film can be pushed to approach the sleeve (22), so that the film is adhered to the adhesion layer (23), at the moment, the first motor (25) can be controlled to rotate, the sleeve (22) and the adhesion layer (23) can be driven to rotate, so that the film can be wound on the outer side surfaces of the sleeve (22) and the adhesion layer (23), and can be tensioned on the surfaces of the first tensioning roller (35), the second tensioning roller (37) and the coating drum (2), so that the film can be automatically driven to be coated on the surface of the coating drum (2) along with the rotation of the sleeve (22);
a second step; after a roll of thin film is coated, the second motor (39) is controlled to drive the roller (41) to rotate reversely, so that the fixed frame (31) and the sucker (33) can reset, then the first rotating disc (4) and the second rotating disc (19) are respectively rotated through the first electric push rod (28) and the third electric push rod (45), the vacant unreeling roller (7) and the sleeve (22) which is wound with the processed thin film are moved away, then the new unreeling roller (7) and the vacant sleeve (22) are moved to the lowest end, and then the first step is repeated, so that the vacuum shell (1) does not need to be opened, manual work is not needed, continuous feeding is carried out on coating operation, and the working efficiency and the intelligent degree are high;
the third step: after the device stores the processed films on the surfaces of all the unreeling rollers (7) in the vacuum shell (1), the vacuum shell (1) can be opened, then the vacant unreeling rollers (7) and the sleeves (22) wound with the processed films are disassembled, when the unreeling rollers (7) are disassembled, only the first button (17) is needed to be pressed, so that the second squeezing blocks (15) can be squeezed through the first squeezing blocks (13), the clamping rods (12) are opened towards two sides and do not clamp the clamping grooves (8), the unreeling rollers (7) can be disassembled immediately, when the sleeves (22) are disassembled, only the second button (49) is needed to be pulled, so that the limiting blocks (51) can be driven to be close to each other through the transmission rod (54), so that the limiting blocks (51) can not clamp the sleeves (22), and then the sleeves (22) can be taken down from the outer side surfaces of the rectangular blocks (21), so can accomplish quick detach work, device dismantlement process convenient and fast.
CN202110130042.7A 2021-01-29 2021-01-29 Intelligent aluminum film plating machine and use method thereof Active CN112626487B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101503790A (en) * 2008-02-04 2009-08-12 上海永超真空镀铝有限公司 Aluminum plating method for plastic film
CN102120380A (en) * 2010-10-22 2011-07-13 上海技美电子科技有限公司 Film attaching method and device
CN202543314U (en) * 2012-03-24 2012-11-21 海宁长宇镀铝材料有限公司 Improved winding system for film aluminum plating machine
CN203187741U (en) * 2013-04-02 2013-09-11 海宁长宇镀铝材料有限公司 Winding guide device of vacuum suspension film-plating machine
CN204957043U (en) * 2015-08-14 2016-01-13 广东联塑科技实业有限公司 Last membrane mechanism of wiring tube package of fine work man equipment
CN207142404U (en) * 2017-09-13 2018-03-27 梅州市威利邦电子科技有限公司 A kind of post treatment production line with automatic change of lap winding function
CN208500010U (en) * 2018-06-29 2019-02-15 贵州大学 A kind of automatic Nisc changing device of aluminium alloy cable production
CN208747278U (en) * 2018-08-09 2019-04-16 烟台思源环境科技有限公司 A kind of automatic roll-changing device of Biodegradable mulch winder
CN109898067A (en) * 2019-03-27 2019-06-18 李苏峰 A kind of two-sided winding film plating automatic assembly line of flexible parent metal
CN211198052U (en) * 2019-09-18 2020-08-07 云南德新纸业有限公司 Flattening mechanism of aluminum plating machine

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101503790A (en) * 2008-02-04 2009-08-12 上海永超真空镀铝有限公司 Aluminum plating method for plastic film
CN102120380A (en) * 2010-10-22 2011-07-13 上海技美电子科技有限公司 Film attaching method and device
CN202543314U (en) * 2012-03-24 2012-11-21 海宁长宇镀铝材料有限公司 Improved winding system for film aluminum plating machine
CN203187741U (en) * 2013-04-02 2013-09-11 海宁长宇镀铝材料有限公司 Winding guide device of vacuum suspension film-plating machine
CN204957043U (en) * 2015-08-14 2016-01-13 广东联塑科技实业有限公司 Last membrane mechanism of wiring tube package of fine work man equipment
CN207142404U (en) * 2017-09-13 2018-03-27 梅州市威利邦电子科技有限公司 A kind of post treatment production line with automatic change of lap winding function
CN208500010U (en) * 2018-06-29 2019-02-15 贵州大学 A kind of automatic Nisc changing device of aluminium alloy cable production
CN208747278U (en) * 2018-08-09 2019-04-16 烟台思源环境科技有限公司 A kind of automatic roll-changing device of Biodegradable mulch winder
CN109898067A (en) * 2019-03-27 2019-06-18 李苏峰 A kind of two-sided winding film plating automatic assembly line of flexible parent metal
CN211198052U (en) * 2019-09-18 2020-08-07 云南德新纸业有限公司 Flattening mechanism of aluminum plating machine

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