CN112624584B - Toughened glass tempering furnace with rapid cooling function - Google Patents

Toughened glass tempering furnace with rapid cooling function Download PDF

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Publication number
CN112624584B
CN112624584B CN202011427035.5A CN202011427035A CN112624584B CN 112624584 B CN112624584 B CN 112624584B CN 202011427035 A CN202011427035 A CN 202011427035A CN 112624584 B CN112624584 B CN 112624584B
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Prior art keywords
cooling
box body
conveying
carbon fiber
pipe
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CN112624584A (en
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常永
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Jiangsu Jinqiao Glass Technology Co ltd
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Jiangsu Jinqiao Glass Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/012Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/04Tempering or quenching glass products using gas
    • C03B27/044Tempering or quenching glass products using gas for flat or bent glass sheets being in a horizontal position
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/166Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors specially adapted for both flat and bent sheets or ribbons
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses a toughened glass toughening furnace with a rapid cooling function, which comprises a heating box body, a cooling box body, a conveying structure and an operating structure, wherein a first carbon fiber heating pipe is arranged above the inside of the heating box body through a first mounting frame, a second carbon fiber heating pipe is arranged below the heating box body through a second mounting frame, the cooling box body is positioned on the right side of the heating box body, the conveying structure penetrates through the heating box body and the cooling box body, and the operating structure is positioned on the right side of the cooling box body. This toughened glass tempering furnace with quick cooling function is provided with first carbon fiber heating pipe and second carbon fiber heating pipe, and first carbon fiber heating pipe is located the top of ceramic transfer roller, and the second carbon fiber heating pipe is located the below of ceramic transfer roller, and when glass enters into the heating box through conveying structure, first carbon fiber heating pipe and second carbon fiber heating pipe cooperation carry out the omnidirectional heating to the upper and lower both sides of glass, are favorable to being heated evenly of glass.

Description

Toughened glass tempering furnace with rapid cooling function
Technical Field
The invention relates to the technical field of tempering furnaces, in particular to a tempered glass tempering furnace with a rapid cooling function.
Background
The physical glass tempering equipment is used for heating and then quenching the flat glass to form compressive stress on the cooled glass surface layer and tensile stress in the glass, so that the glass strength is improved, and the common annealed glass is changed into tempered glass.
But the heating up and cooling down process at present tempering furnace is inhomogeneous for the toughened glass yield of processing is lower, has few designs in addition to transport collection structure, and most through the manual work with the glass that finishes moving to the storage position, so need design a tempering furnace to improve current not enough.
Disclosure of Invention
The invention aims to provide a toughened glass toughening furnace with a rapid cooling function, which solves the problems that the heating and cooling processes of the conventional toughening furnace provided in the background art are not uniform enough, so that the finished toughened glass is low in yield, and a transfer and collection structure is rarely designed, and most of the finished toughened glass is manually moved to a storage position.
In order to achieve the above purpose, the present invention provides the following technical solutions: a toughened glass toughening furnace with a rapid cooling function comprises a heating box body, a cooling box body, a conveying structure and an operating structure,
The heating box comprises a first carbon fiber heating pipe, a first mounting frame, a second carbon fiber heating pipe, a second mounting frame, a temperature sensor, a fan, an air conveying pipe, a convection current distribution plate, a convection pipe, a proximity sensor, a first observation window and a control panel, wherein the first carbon fiber heating pipe is arranged above the inside of the heating box through the first mounting frame, the second carbon fiber heating pipe is arranged below the heating box through the second mounting frame, the temperature sensor is arranged on the rear wall inside the heating box, the fan is arranged at the top of the heating box, the air conveying pipe of the fan penetrates through the top of the heating box and is connected with the convection current distribution plate, the proximity sensor is arranged on the left side outside the heating box, the first observation window is arranged at the front end of the heating box, and the control panel is arranged on the right side of the first observation window;
The cooling box comprises a cooling unit, a ventilation port, a straight air pipe, a first cooling flow distribution disc, a first cooling port, a second cooling flow distribution disc, a second cooling port, a second observation window and an elbow pipe, wherein the cooling box is positioned on the right side of the heating box, the cooling unit is installed at the inner top of the cooling box, the bottom of the cooling unit is connected with the straight air pipe, the first cooling flow distribution disc is installed at the tail end of the straight air pipe, a plurality of first cooling ports are formed in the lower end of the first cooling flow distribution disc, the elbow pipe is connected to the back of the cooling unit, the second cooling flow distribution disc is installed at the tail end of the elbow pipe, and a plurality of second cooling ports are formed in the upper part of the second cooling flow distribution disc;
The conveying structure comprises supporting legs, a driving motor, ceramic conveying rollers, a driving belt and racks, wherein the conveying structure penetrates through the heating box body and the cooling box body, the conveying structure is supported on the ground through the supporting legs, the ceramic conveying rollers are arranged in the conveying structure, and the ceramic conveying rollers are connected through the racks;
The operation structure, operation structure includes automatically controlled hydraulic stem, electric slide rail, collection structure, automatically controlled siphon device, sucking disc, horizontal pole and sliding seat, operation structure is located cooling box right side, the horizontal pole is installed at operation structure back, the horizontal pole other end is installed at automatically controlled hydraulic stem top, automatically controlled hydraulic stem passes through the sliding seat and installs in electric slide rail, automatically controlled siphon device is installed to operation structure bottom, the sucking disc is installed to automatically controlled siphon device end.
Preferably, a plurality of convection tubes are arranged at the bottom of the convection current distribution plate, and the convection tubes are positioned above the ceramic conveying rollers.
Preferably, a ventilation opening is arranged on the right side of the top of the cooling unit, and penetrates through the top of the cooling box body.
Preferably, the first cooling diverter tray is located above the ceramic transfer roll and the second cooling diverter tray is located below the ceramic transfer roll.
Preferably, a second observation window is arranged at the front end of the cooling box body.
Preferably, the rotary shaft of the ceramic conveying roller on the left side of the conveying structure penetrates through the conveying structure and is connected with the driving motor through a driving belt.
Preferably, the collecting structure is located at the right lower part of the conveying structure.
Preferably, the electric slide rail is installed on the ground behind the right end of the conveying structure.
Preferably, the control panel is electrically connected with the first carbon fiber heating pipe, the second carbon fiber heating pipe, the temperature sensor, the fan, the proximity sensor, the cooling unit, the driving motor, the electric control hydraulic rod, the electric sliding rail and the electric control siphon device.
Compared with the prior art, the invention has the beneficial effects that: the toughened glass toughening furnace with the rapid cooling function,
(1) The glass heating device comprises a heating box body, a ceramic conveying roller, a first carbon fiber heating pipe, a second carbon fiber heating pipe, a heating mechanism and a heating mechanism, wherein the heating mechanism is arranged on the heating box body;
(2) The air blower at the top of the heating box drives external air to enter the cutter heating box through the air conveying pipe and the convection pipe, cool air is heated under the action of the first carbon fiber heating pipe and then contacts the upper surface of glass, so that the oxygen content of the surface of the glass is improved, the heating difference between the upper surface and the lower surface is reduced, and the heating time is shortened;
(3) The cooling box body is arranged, cold air is generated by the cooling unit in the cooling box body, and is transmitted to the first cooling port and the second cooling port through the straight air pipe and the bent pipe, so that the upper surface and the lower surface of the glass are rapidly cooled, the pressure stress difference is generated between the inside and the outside of the glass, and the strength of the glass is improved;
(4) The ceramic conveying rollers in the conveying structure are not too obvious in expansion under the condition of high temperature, deformation of the conveying structure is prevented, the rotating shaft of the leftmost ceramic conveying roller penetrates through the conveying structure and is connected with the driving motor through the transmission belt, and the ceramic conveying rollers are connected through the racks, so that the driving motor is convenient to drive the ceramic conveying rollers to rotate, and glass can move in the heating box body and the cooling box body more conveniently;
(5) Be provided with running structure, running structure realizes controlling the removal through the cooperation of sliding seat with electric slide rail, and automatically controlled hydraulic stem realizes running structure's reciprocates, and running structure adsorbs glass through the cooperation of automatically controlled siphon device and sucking disc to put into collection structure with glass through electric slide rail and automatically controlled hydraulic stem, be convenient for remove and collect glass.
Drawings
FIG. 1 is a schematic elevational cross-sectional view of the present invention;
FIG. 2 is an enlarged schematic view of the structure of the present invention at A;
FIG. 3 is a schematic elevational view of the present invention;
FIG. 4 is a schematic diagram of a left-hand structure of the cooling unit and the conveying structure of the present invention;
FIG. 5 is a schematic top view of a second cooling diverter tray according to the present invention;
Fig. 6 is a right-side view of the operation structure of the present invention.
In the figure: 1. the heating box body, 101, a first carbon fiber heating pipe, 102, a first mounting frame, 103, a second carbon fiber heating pipe, 104, a second mounting frame, 105, a temperature sensor, 106, a fan, 107, a wind conveying pipe, 108, a convection shunt plate, 109, a convection pipe, 110, a proximity sensor, 111, a first observation window, 112, a control panel, 2, a cooling box body, 201, a cooling unit, 202, a ventilation port, 203, a straight wind pipe, 204, a first cooling shunt plate, 205, a first cooling port, 206, a second cooling shunt plate, 207, a second cooling port, 208, a second observation window, 209, a bent pipe, 3, a conveying structure, 301, a supporting leg, 302, a driving motor, 303, a ceramic conveying roller, 304, a driving belt, 305, a rack, 4, an operating structure, 401, an electric control hydraulic rod, 402, an electric slide rail, 403, a collecting structure, 404, an electric control device, 405, a sucker, 406, a cross rod, 407, and a sliding seat.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: as shown in figures 1, 2 and 3, the heating box 1 comprises a first carbon fiber heating pipe 101, a first mounting frame 102, a second carbon fiber heating pipe 103, a second mounting frame 104, a temperature sensor 105, a fan 106, an air conveying pipe 107, a convection flow distribution disc 108, a convection pipe 109, a proximity sensor 110, a first observation window 111 and a control panel 112, wherein the first carbon fiber heating pipe 101 is arranged above the inside of the heating box 1 through the first mounting frame 102, the second carbon fiber heating pipe 103 is arranged below the heating box 1 through the second mounting frame 104, the temperature sensor 105 is arranged on the rear wall inside the heating box 1, the fan 106 is arranged at the top of the heating box 1, the air conveying pipe 107 of the fan 106 penetrates through the top of the heating box 1 and is connected with the convection flow distribution disc 108, a plurality of convection pipes 109 are arranged at the bottom of the convection flow distribution disc 108, and the convection tube 109 is positioned above the ceramic transfer roller 303, so that the oxygen content in the air on the surface of the glass is conveniently increased through the fan 106 and the convection current distribution disc 108, the heated difference between the upper surface and the lower surface of the glass is reduced, the proximity sensor 110 is arranged on the left side outside the heating box 1, the first observation window 111 is arranged at the front end of the heating box 1, the control panel 112 is arranged on the right side of the first observation window 111, the cooling box 2 comprises a cooling unit 201, a ventilation port 202, a straight air pipe 203, a first cooling distribution disc 204, a first cooling port 205, a second cooling distribution disc 206, a second cooling port 207, a second observation window 208 and an elbow 209, the cooling box 2 is positioned on the right side of the heating box 1, the cooling unit 201 is arranged at the inner top of the cooling box 2, the ventilation port 202 penetrates through the top of the cooling box 2, the cooling unit 201 and the outside air exchange is convenient, the cooling unit 201 bottom is connected with straight tuber pipe 203, first cooling flow distribution plate 204 is installed to straight tuber pipe 203 end, a plurality of first cooling mouths 205 have been seted up to first cooling flow distribution plate 204 lower extreme, cooling unit 201 back is connected with return bend 209, second cooling flow distribution plate 206 is installed to return bend 209 end, first cooling flow distribution plate 204 is located the top of ceramic transfer roller 303, second cooling flow distribution plate 206 is located the below of ceramic transfer roller 303, be favorable to carrying out the omnidirectional rapid cooling to glass's upper and lower surface, a plurality of second cooling mouths 207 have been seted up to second cooling flow distribution plate 206 top, second observation window 208 has been seted up to cooling box 2's front end, be favorable to observing the inside condition of cooling box 2 through second observation window 208.
As shown in fig. 4, 5 and 6, the conveying structure 3 comprises supporting legs 301, a driving motor 302, ceramic conveying rollers 303, a transmission belt 304 and racks 305, the conveying structure 3 penetrates through the heating box 1 and the cooling box 2, the conveying structure 3 is supported on the ground through the supporting legs 301, the ceramic conveying rollers 303 are installed in the conveying structure 3, a rotating shaft of the ceramic conveying rollers 303 on the left side of the conveying structure 3 penetrates through the conveying structure 3 and is connected with the driving motor 302 through the transmission belt 304, so that the ceramic conveying rollers 303 are driven to rotate by the driving motor 302, the ceramic conveying rollers 303 are connected through the racks 305, the operating structure 4 comprises an electric control hydraulic rod 401, an electric slide rail 402, a collecting structure 403, an electric control siphon device 404, a sucker 405, a cross rod 406 and a sliding seat 407, the operating structure 4 is positioned on the right side of the cooling box 2, the collecting structure 403 is positioned on the right lower side of the conveying structure 3, the glass that is favorable to finishing is collected, the horizontal pole 406 is installed at operation structure 4 back, the horizontal pole 406 other end is installed at automatically controlled hydraulic stem 401 top, automatically controlled hydraulic stem 401 passes through slide seat 407 and installs in electric slide rail 402, electric slide rail 402 installs subaerial at the rear of conveying structure 3 right-hand member, be convenient for operation structure 4 slide about on electric slide rail 402, automatically controlled siphon device 404 is installed to operation structure 4 bottom, automatically controlled siphon device 404 end installs sucking disc 405, control panel 112 and first carbon fiber heating pipe 101, second carbon fiber heating pipe 103, temperature sensor 105, fan 106, proximity sensor 110, cooling unit 201, driving motor 302, automatically controlled hydraulic stem 401, electric slide rail 402 and automatically controlled siphon device 404 electric connection are favorable to controlling the start-stop of other electrical components through control panel 112.
Working principle: when the toughened glass toughening furnace with the rapid cooling function is used, the device is firstly powered on, then glass is placed on a ceramic conveying roller 303 of a conveying structure 3 at the left side of the device, the ceramic conveying roller 303 in the conveying structure 3 is mutually connected through a rack 305, the ceramic conveying roller 303 rotates under the cooperation of a driving motor 302 and a driving belt 304 to drive the glass to move rightwards, the proximity sensor 110 detects the position of the glass, when the glass reaches a designated position in the heating box 1, the driving motor 302 stops rotating, the first carbon fiber heating pipe 101 and the second carbon fiber heating pipe 103 in the heating box 1 heat the air in the heating box 1, a fan 106 inputs the external air into a convection shunt disc 108 from an air conveying pipe 107 and is dispersed by the convection tube 109, the air is heated under the heating of the first carbon fiber heating pipe 101 and drives the circulation flow of the hot air in the heating box 1, meanwhile, when the air outside contacts the surface of the glass, the oxygen content of the surface of the glass is increased, the heating difference between the upper surface and the lower surface is reduced, the heating time is shortened, the heating of the glass is uniform, the temperature condition of the temperature sensor 105 in the heating box 1 is detected in real time, the temperature information is transmitted to the control panel 112, after the heating is finished, the driving motor 302 is restarted to drive the glass to continue to move rightwards, when the next glass reaches the heating box 1, the previous glass reaches the lower part of the first cooling diverter disc 204 in the cooling box 2, the cooling unit 201 in the cooling box 2 generates cold air, the cold air is respectively transmitted into the first cooling diverter disc 204 and the second cooling diverter disc 206 through the straight air pipe 203 and the bent pipe 209, then the first cooling port 205 and the second cooling port 207 are uniformly blown on the surface of the glass, the surface of the glass is cooled to form compressive stress, the glass is internally formed with tensile stress, the tempering process is completed, the glass is driven to move rightwards by the ceramic conveying roller 303 after cooling, when the glass leaves the cooling box body 2, the electric sliding rail 402 drives the electric control hydraulic rod 401 to move leftwards, the electric control hydraulic rod 401 drives the operating structure 4 to move downwards, the sucking disc 405 is in contact with the upper surface of the glass, the glass is sucked up under the cooperation of the sucking disc 405 and the electric control siphon device 404, then the electric control hydraulic rod 401 drives the glass to move upwards, the electric sliding rail 402 drives the glass to move rightwards, the glass is moved to the upper side of the collecting structure 403, the glass is put down by the electric control hydraulic rod 401, and finally the glass is dismounted from the sucking disc 405 by closing the electric control siphon device 404, so that the collecting work is completed.
The terms "center," "longitudinal," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used for descriptive simplicity and convenience only and not as an indication or implying that the apparatus or element being referred to must have a particular orientation, be constructed and operated for a particular orientation, based on the orientation or positional relationship illustrated in the drawings, and thus should not be construed as limiting the scope of the present invention.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims (2)

1. The utility model provides a toughened glass tempering furnace with quick cooling function, includes heating box (1), cooling box (2), conveying structure (3) and running structure (4), its characterized in that:
The heating box body (1), heating box body (1) includes first carbon fiber heating pipe (101), first mounting bracket (102), second carbon fiber heating pipe (103), second mounting bracket (104), temperature sensor (105), fan (106), air conveying pipe (107), convection current flow dividing disc (108), convection current pipe (109), proximity sensor (110), first observation window (111) and control panel (112), first carbon fiber heating pipe (101) are installed through first mounting bracket (102) in heating box body (1) inside top, second carbon fiber heating pipe (103) are installed through second mounting bracket (104) in heating box body (1) below, temperature sensor (105) are installed on the inside back wall of heating box body (1), fan (106) are installed at heating box body (1) top, and air conveying pipe (107) of fan (106) run through heating box body (1) top and are connected with convection current flow dividing disc (108), proximity sensor (110) are installed in heating box body (1) outside left side, first observation window (111) are equipped with in heating box body (1) front of the control panel (111);
The cooling box body (2), cooling box body (2) includes cooling unit (201), scavenge port (202), straight tuber pipe (203), first cooling flow distribution disc (204), first cooling port (205), second cooling flow distribution disc (206), second cooling port (207), second observation window (208) and return bend (209), cooling box body (2) are located heating box body (1) right side, cooling unit (201) are installed at the top in cooling box body (2), cooling unit (201) bottom is connected with straight tuber pipe (203), first cooling flow distribution disc (204) are installed to straight tuber pipe (203) end, a plurality of first cooling ports (205) have been seted up to first cooling flow distribution disc (204) lower extreme, second cooling flow distribution disc (206) are installed to return bend (209) end, a plurality of second cooling ports (207) have been seted up to second cooling flow distribution disc (206) top.
The conveying structure (3) comprises supporting legs (301), a driving motor (302), ceramic conveying rollers (303), a transmission belt (304) and racks (305), wherein the conveying structure (3) penetrates through the heating box body (1) and the cooling box body (2), the conveying structure (3) is supported on the ground through the supporting legs (301), the ceramic conveying rollers (303) are arranged in the conveying structure (3), and the ceramic conveying rollers (303) are connected through the racks (305);
The operation structure (4), operation structure (4) include automatically controlled hydraulic stem (401), electric slide rail (402), collection structure (403), automatically controlled siphon device (404), sucking disc (405), horizontal pole (406) and sliding seat (407), operation structure (4) are located cooling box (2) right side, horizontal pole (406) are installed at operation structure (4) back, horizontal pole (406) other end is installed at automatically controlled hydraulic stem (401) top, automatically controlled hydraulic stem (401) are installed in electric slide rail (402) through sliding seat (407), automatically controlled siphon device (404) are installed to operation structure (4) bottom, sucking disc (405) are installed to automatically controlled siphon device (404) end;
A plurality of convection tubes (109) are arranged at the bottom of the convection current distribution disc (108), and the convection tubes (109) are positioned above the ceramic conveying rollers (303);
A ventilation opening (202) is formed in the right side of the top of the cooling unit (201), and the ventilation opening (202) penetrates through the top of the cooling box body (2);
The first cooling diverter disc (204) is positioned above the ceramic conveying roller (303), and the second cooling diverter disc (206) is positioned below the ceramic conveying roller (303);
the rotating shaft of the ceramic conveying roller (303) on the left side of the conveying structure (3) penetrates through the conveying structure (3) and is connected with the driving motor (302) through a transmission belt (304);
The collecting structure (403) is positioned at the right lower part of the conveying structure (3);
the electric slide rail (402) is arranged on the ground behind the right end of the conveying structure (3);
The control panel (112) is electrically connected with the first carbon fiber heating pipe (101), the second carbon fiber heating pipe (103), the temperature sensor (105), the fan (106), the proximity sensor (110), the cooling unit (201), the driving motor (302), the electric control hydraulic rod (401), the electric sliding rail (402) and the electric control siphon device (404).
2. The toughened glass toughening furnace with the rapid cooling function according to claim 1, wherein: the front end of the cooling box body (2) is provided with a second observation window (208).
CN202011427035.5A 2020-12-09 2020-12-09 Toughened glass tempering furnace with rapid cooling function Active CN112624584B (en)

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CN113998877B (en) * 2021-11-24 2023-06-09 江苏中昇电子科技有限公司 Toughened glass shaping auxiliary device
CN114180819B (en) * 2021-12-31 2023-12-15 安徽凤阳玻璃股份有限公司 Continuous tempering device and cold quenching tempering process for horizontal roller table type flat glass
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