CN112622278A - Mask edge sealing method and system and storage medium - Google Patents

Mask edge sealing method and system and storage medium Download PDF

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Publication number
CN112622278A
CN112622278A CN202011164227.1A CN202011164227A CN112622278A CN 112622278 A CN112622278 A CN 112622278A CN 202011164227 A CN202011164227 A CN 202011164227A CN 112622278 A CN112622278 A CN 112622278A
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mask
edge sealing
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CN112622278B (en
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杨仕基
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Shenzhen Taiwode Technology Co ltd
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Shenzhen Taiwode Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/96Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/70Arrangements for image or video recognition or understanding using pattern recognition or machine learning
    • G06V10/74Image or video pattern matching; Proximity measures in feature spaces
    • G06V10/75Organisation of the matching processes, e.g. simultaneous or sequential comparisons of image or video features; Coarse-fine approaches, e.g. multi-scale approaches; using context analysis; Selection of dictionaries
    • G06V10/751Comparing pixel values or logical combinations thereof, or feature values having positional relevance, e.g. template matching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4807Headwear
    • B29L2031/4835Masks

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  • Theoretical Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • General Health & Medical Sciences (AREA)
  • Artificial Intelligence (AREA)
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  • Databases & Information Systems (AREA)
  • Evolutionary Computation (AREA)
  • Health & Medical Sciences (AREA)
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Abstract

The application discloses a mask edge sealing method, a mask edge sealing system and a storage medium, and belongs to the technical field of mask edge sealing. The method comprises the following steps: acquiring a mask image in the production process; carrying out image processing operation on the mask image to obtain actual edge sealing data of the mask; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data; and adjusting the edge sealing position of the mask in the production process according to the error value. The technical scheme that this application embodiment provided can improve the production efficiency of gauze mask.

Description

Mask edge sealing method and system and storage medium
Technical Field
The application relates to the technical field of mask edge sealing, in particular to a mask edge sealing method, a mask edge sealing system and a storage medium.
Background
Along with the improvement of people's strong visibility to health, the demand of gauze mask is growing day by day, and gauze mask can be used for antifog haze, dust prevention or epidemic prevention etc.. And in the process of producing the mask, the condition that the folding position and the die cutting position of the mask deviate can occur, so that the edge sealing of the mask is poor, and defective products are generated.
In order to reduce the defective rate of the mask, based on the existing production process and production technology, the edge sealing effect of the mask is monitored in real time mainly in a manual mode in the production process, if workers observe the bad condition of edge sealing of the mask through eyes, the folding position and the die cutting position need to be adjusted manually by the workers, and therefore the good edge sealing of the mask is guaranteed.
However, this method consumes a lot of manpower, and since the worker manually adjusts the folding position and the die cutting position, it is difficult to quickly adjust the folding position and the die cutting position to a proper position to achieve a good edge sealing of the mask, which results in low production efficiency of the mask.
Disclosure of Invention
Based on this, the embodiment of the application provides a mask edge sealing method, a system and a storage medium, which can improve the production efficiency of the mask.
In a first aspect, a method of sealing an edge of a mask is provided, the method comprising:
acquiring a mask image in the production process; carrying out image processing operation on the mask image to obtain actual edge sealing data of the mask; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data; and adjusting the edge sealing position of the mask in the production process according to the error value.
In one embodiment, the image processing operation is performed on the mask image to obtain actual edge sealing data of the mask, and the method comprises the following steps:
and matching the mask image with the standard mask template to obtain actual edge sealing data.
In one embodiment, the actual sealing data includes actual folding position data of the mask; the standard edge sealing data comprises standard folding position data;
compare the standard banding data in actual banding data and the preset standard gauze mask template, obtain the error value between actual banding data and the standard banding data, include:
and comparing the actual folding position data of the mask with the standard folding position data to obtain a first error value.
In one embodiment, adjusting the position of the edge sealing of the mask during the production process according to the error value comprises:
if the first error value is larger than a preset first error threshold value, the folding deviation correction amount is sent to the adjusting motor and used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
In one embodiment, the actual banding data further comprises actual die cut location data for the mask; the standard edge sealing data also comprises standard die cutting position data; compare the standard banding data in actual banding data and the preset standard gauze mask template, obtain the error value between actual banding data and the standard banding data, include:
and comparing the actual die-cutting position data of the mask with the standard die-cutting position data to obtain a second error value.
In one embodiment, the edge sealing position of the mask in the production process is adjusted according to the error value, and the method further comprises the following steps:
if the second error value is larger than the preset second error threshold value, sending a die cutting deviation correcting quantity to the adjusting motor, wherein the die cutting deviation correcting quantity is used for controlling the adjusting motor to drive the cloth to move so as to adjust the die cutting position of the mask in the production process.
In one embodiment, acquiring an image of a mask during production comprises:
acquiring a first mask image through a front industrial camera arranged on mask production line equipment, wherein the first mask image comprises a front folding position of a mask; acquiring a second mask image through a back industrial camera arranged on mask production line equipment, wherein the second mask image comprises a back folding position of the mask; through setting up the vertical industry camera on gauze mask production line equipment, acquire third gauze mask image, third gauze mask image includes the actual die cutting position of gauze mask.
In one embodiment, the third mask image is acquired by a longitudinal industrial camera arranged on the mask production line equipment, and the third mask image acquisition method comprises the following steps:
when the jumping of the signals of the photoelectric sensors on the mask production line equipment, which are adjacent twice, is detected, the photographing function of the longitudinal industrial camera is triggered to photograph and acquire a third mask image.
In one embodiment, adjusting the position of the edge sealing of the mask during the production process according to the error value comprises:
if the error value exceeds a preset first error threshold value, acquiring a folding deviation correction amount according to the front folding position of the mask and the back folding position of the mask, and sending the folding deviation correction amount to an adjusting motor; the folding deviation correction amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
In a second aspect, there is provided a mask edge banding system comprising: the device comprises an image acquisition device, a control system and an adjusting device;
the image acquisition device is used for acquiring mask images in the production process;
the control system is used for carrying out image processing operation on the mask image and acquiring actual edge sealing data of the mask; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data;
the control system is also used for controlling the adjusting device to adjust the edge sealing position of the mask in the production process according to the error value.
In one embodiment, an image capture device comprises: front side industrial cameras, back side industrial cameras, and portrait industrial cameras;
the front industrial camera is used for acquiring a first mask image; the first mask image includes a front folding position of the mask;
the back industrial camera is used for acquiring a second mask image; the second mask image includes a back folded position of the mask;
the longitudinal industrial camera is used for acquiring a third mask image; the third mask image includes the actual die cut location of the mask.
In one embodiment, the adjusting device comprises: adjusting the motor;
the control system is used for sending a deviation correction amount to the adjusting motor when the error value is larger than a preset error threshold value;
the adjusting motor is used for adjusting the edge sealing position of the mask in the production process according to the deviation correcting amount.
In one embodiment, the deviation correction amount comprises a folding deviation correction amount and/or a die cutting deviation correction amount; the adjusting motor comprises a folding adjusting motor and a die cutting adjusting motor;
the folding adjusting motor is used for driving the cloth to move according to the folding deviation correcting amount so as to adjust the folding position of the mask in the production process;
the die cutting adjusting motor is used for driving the cloth to move according to the die cutting deviation correcting amount so as to adjust the die cutting position of the mask in the production process.
In a third aspect, there is provided a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the mask edge banding method according to the first aspect described above.
The beneficial effects brought by the technical scheme provided by the embodiment of the application at least comprise:
by obtaining the mask image in the production process, image processing operation is carried out on the mask image, actual edge sealing data of the mask is obtained, the actual edge sealing data is compared with standard edge sealing data in a preset standard mask template, an error value between the actual edge sealing data and the standard edge sealing data is obtained, the edge sealing position of the mask in the production process is adjusted according to the error value, therefore, workers do not need to manually adjust the edge sealing position of the mask, automatic adjustment can be carried out according to the calculated error value, the defective rate of the mask is reduced, and the production efficiency of the mask is improved.
Drawings
Fig. 1 is a block diagram of a vision control apparatus according to an embodiment of the present application;
FIG. 2 is a flowchart of a mask edge sealing method according to an embodiment of the present disclosure;
fig. 3 is a flowchart of acquiring an image of a mask according to an embodiment of the present disclosure;
fig. 4 is a flowchart illustrating a process of adjusting a folding position of a mask according to an embodiment of the present disclosure;
fig. 5 is a flow chart illustrating the adjustment of the die-cutting position of the mask according to the embodiment of the present application;
FIG. 6 is a block diagram of a mask edge sealing system provided by an embodiment of the present application;
FIG. 7 is a block diagram of a mask edge sealing system provided by an embodiment of the present application;
FIG. 8 is a block diagram of a mask edge sealing system provided by an embodiment of the present application;
fig. 9 is a block diagram of a mask edge sealing system according to an embodiment of the present disclosure.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
The mask edge sealing method provided by the embodiment of the application can be applied to a visual control device, wherein the visual control device can be a computer device, a server or a terminal, and the embodiment of the application is not particularly limited to this. As shown in fig. 1, the vision control device may include a processor and a memory connected by a system bus. Wherein the processor of the vision control device is configured to provide computational and control capabilities. The memory of the vision control device includes a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The computer program is executed by a processor to implement a mask edging method.
It will be appreciated by those skilled in the art that the configuration shown in fig. 1 is a block diagram of only a portion of the configuration associated with the present application and does not constitute a limitation on the visual control apparatus to which the present application is applied, and alternatively the visual control apparatus may include more or less components than shown in the drawings, or combine certain components, or have a different arrangement of components.
Referring to fig. 2, a flowchart of a mask edge sealing method provided in an embodiment of the present application is shown, where the mask edge sealing method can be applied to a vision control device. As shown in fig. 2, the edge sealing method of the mask may include the following steps:
step 201, obtaining a mask image in the production process.
The gauze mask image is the gauze mask image in the production process, can shoot the gauze mask image in the production process through the industry camera that sets up on the gauze mask production line, can adopt a plurality of industry cameras to shoot, and a plurality of industry cameras can be fixed in the different positions in the gauze mask production line. Wherein, the industrial camera can shoot the gauze mask image according to fixed time interval, and different industrial cameras shoot simultaneously the gauze mask in the production process, perhaps, the industrial camera also can detect the gauze mask and take a picture again when appearing, does not put the restriction in this embodiment.
Step 202, image processing operation is carried out on the mask image, and actual edge sealing data of the mask are obtained.
After obtaining the mask image, in order to obtain actual edge sealing data of the mask, an image processing operation needs to be performed on the mask image. Wherein, the actual banding data of gauze mask is in the actual production process, through the banding data in the gauze mask image that the industry camera was shot, this actual banding data can be for actual folding position data, actual die cutting position data etc..
After the image processing operation is carried out on the mask image, the pixel position coordinate of an actual edge sealing area can be located, the pixel position coordinate is converted into a physical position coordinate through the conversion relation between a pixel coordinate system and a physical coordinate system, and therefore actual edge sealing data of the mask is obtained.
And step 203, comparing the actual edge sealing data with the standard edge sealing data in the preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data.
Wherein the standard edge sealing data is edge sealing data in a preset standard mask template, a plurality of standard sample masks can be selected, generating edge banding data in a standard mask template according to the average value of the edge banding data in a plurality of standard sample masks, in actual production, the cloth is usually adjusted left and right, so as to adjust the position of the edge banding, therefore, the actual edge banding data of the mask can contain the physical coordinates of the actual edge banding area, then calculating the distance between the actual physical coordinates of the mask and the standard physical coordinates in the preset standard mask template to obtain the error value between the actual edge sealing data and the standard edge sealing data, for example, the actual sealing data of the mask is (0, 0.5), and the standard sealing data in the preset standard mask template is (0, 0.2), so that the error value between the obtained actual sealing data and the standard sealing data is 0.3 mm.
And 204, adjusting the edge sealing position of the mask in the production process according to the error value.
Wherein, the banding position of gauze mask can include the folding position and the die cutting position of gauze mask in the production process, and actual banding data can include actual folding position data and actual die cutting position data, exists the error when actual banding data and standard banding data between, just so can adjust the banding position of gauze mask in the production process through this error value. Optionally, the edge sealing position of the mask in the production process can be directly adjusted through the error value, an error threshold value can also be set, after the error value is compared with the set error threshold value, if the error value exceeds the set error threshold value, the edge sealing position of the mask can be directly adjusted according to the error value, and the edge sealing position of the mask can also be adjusted according to the difference value between the error value and the set error threshold value. The sealing edge position adjusting method comprises a left adjusting mode and a right adjusting mode, an error value can be set to be positive, the sealing edge position can be adjusted to the left, and the sealing edge position can also be adjusted to the left when the error value is negative.
When the folding position and the die cutting position are adjusted respectively, the folding position and the die cutting position can be adjusted according to the method, of course, the folding position and the die cutting position are not required to be adjusted, and one of the folding position and the die cutting position can also be adjusted. For example, when the error between the actual folding position data and the standard folding position data is +0.5mm, the cloth can be moved to the left by 0.5mm, and when the error between the actual die cutting position data and the standard die cutting position data is 0, the die cutting position does not need to be adjusted. Optionally, when the error between the actual folding position data and the standard folding position data is +0.5mm, if the preset error threshold is ± 0.2mm, that is, plus or minus 0.2mm, after comparing the error between the actual folding position data and the standard folding position data, which is +0.5mm, with the preset error threshold, which is ± 0.2mm, the error +0.5mm exceeds the preset error threshold +0.2mm, at this time, the fabric is moved leftward by 0.5mm, or is +0.3mm after being different from the preset error threshold, and the fabric is moved leftward by 0.3mm according to the difference.
The mask edge sealing method provided by the embodiment of the application comprises the steps of obtaining a mask image in the production process, carrying out image processing operation on the mask image, obtaining actual edge sealing data of the mask, comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template, obtaining an error value between the actual edge sealing data and the standard edge sealing data, adjusting the edge sealing position of the mask in the production process according to the error value, and thus, a worker does not need to manually adjust the edge sealing position of the mask, automatic adjustment can be carried out according to the calculated error value, the defective rate of the mask is reduced, and the production efficiency of the mask is improved.
Referring to fig. 3, a flowchart of a method for acquiring a mask image according to an embodiment of the present application is shown, where the method for acquiring a mask image may be applied to a vision control apparatus. As shown in fig. 3, the method for acquiring the mask image may include the steps of:
step 301, acquiring a first mask image through a front industrial camera arranged on the mask production line equipment, wherein the first mask image comprises a front folding position of the mask.
Wherein, the positive industry camera can be fixed set up behind the folding station on gauze mask production line equipment, be used for shooing first gauze mask image, this first gauze mask image includes the positive folding position of gauze mask, wherein, the positive industry camera can shoot first gauze mask image according to fixed time interval, perhaps, positive industry camera also can be the retakes when detecting that there is the gauze mask to appear, for example, install infrared detector on the positive industry camera, when the gauze mask passes through, infrared detector detects the gauze mask, give positive industry camera output trigger signal, positive industry camera begins to shoot, the restriction does not put forward in this embodiment. In order to shoot the first mask image more clearly, a front visual light source can be added near the lens of the front industrial camera, so that illumination is provided for the front industrial camera to shoot the first mask image, the first mask image which is clear in black and white can be shot, namely, the color in the first mask can be better restored, and the shot first mask image is more real.
Step 302, acquiring a second mask image through a back industrial camera arranged on the mask production line equipment, wherein the second mask image comprises a back folding position of the mask.
Wherein, the back industrial camera also can fix the folding station that sets up on gauze mask production line equipment after, be used for shooing second gauze mask image, this second gauze mask image includes the back folding position of gauze mask, wherein, the back industrial camera can shoot second gauze mask image according to fixed time interval, perhaps, the back industrial camera also can detect to have the gauze mask to appear and take a picture again, for example, install infrared detector on the back industrial camera, when the gauze mask passes through, infrared detector detects the gauze mask, give back industrial camera output trigger signal, the back industrial camera begins to take a picture, do not put the restriction in this embodiment. It should be noted that the back industrial camera and the front industrial camera described above should take pictures of the back folded position and the front folded position, respectively, in the same manner. Optionally, based on the same initial time, in the case that the front industrial camera takes the first mask image at fixed time intervals, the back industrial camera should also take the second mask image at the same time intervals, so as to ensure that the first mask image and the second mask image are taken simultaneously, for example, the initial time is T, the time interval is T, and if the time when the front industrial camera takes the first mask image is T + T, the time when the back industrial camera takes the second mask image should also be T + T. For the second gauze mask image of more clear shooting, can also increase back vision light source near back industry camera lens to shoot second gauze mask image for back industry camera provides the illumination, thereby can shoot out the second gauze mask image that black and white is clear, also can come out with the better reduction of the colour in the second gauze mask, make the second gauze mask image of shooing more true.
Step 303, acquiring a third mask image through a longitudinal industrial camera arranged on the mask production line equipment, wherein the third mask image comprises an actual die cutting position of the mask.
The third mask image may include an actual die cutting position of the mask, wherein the third mask image may be captured by the vertical industrial camera at a fixed time interval, or the vertical industrial camera may capture the third mask image when detecting the presence of the mask, for example, an infrared detector is installed on the vertical industrial camera, and when the mask passes through, the infrared detector detects the mask, and outputs a trigger signal to the vertical industrial camera, and the vertical industrial camera starts to capture the image, or the vertical industrial camera may be triggered to start to capture the image by sensing a signal change of the photoelectric sensor, which is not limited in the embodiment. In order to shoot the third mask image more clearly, a longitudinal visual light source can be added near the lens of the longitudinal industrial camera, so that illumination is provided for the third mask image shot by the longitudinal industrial camera, the third mask image with clear black and white can be shot, the color of the third mask can be better restored, and the shot third mask image is more real.
Through setting up the positive industry camera on gauze mask production line equipment, acquire first gauze mask image, through setting up the back industry camera on gauze mask production line equipment, acquire second gauze mask image, through setting up the vertical industry camera on gauze mask production line equipment, acquire third gauze mask image, three gauze mask images that obtain like this have just included the folding position and the cross cutting position of gauze mask, just so can judge folding position and cross cutting position respectively, thereby can synthesize the judged result of folding position and cross cutting position and judge gauze mask banding effect, make the judgement to gauze mask banding effect more comprehensive, thereby it is more high-efficient and accurate when making adjustment gauze mask banding position.
In one embodiment, the third mask image is acquired by a longitudinal industrial camera arranged on the mask production line equipment, and the third mask image acquisition method comprises the following steps: when the jumping of the signals of the photoelectric sensors on the mask production line equipment, which are adjacent twice, is detected, the photographing function of the longitudinal industrial camera is triggered to photograph and acquire a third mask image.
The photoelectric sensor can be arranged near a longitudinal industrial camera on mask production line equipment, when a mask passes through, the adjacent two signals of the photoelectric sensor can jump, for example, when no mask passes through, the current signal of the photoelectric sensor is 0, when the mask passes through at the next moment, the signal of the photoelectric sensor jumps from 0 to 1, at the moment, the photographing function of the longitudinal industrial camera is triggered to photograph to acquire a third mask image, and when the adjacent two signals of the photoelectric sensor on the mask production line equipment are detected to jump, the photographing function of the longitudinal industrial camera is triggered, so that the storage space of the longitudinal industrial camera can be saved, and the calculation cost of a control system is also saved.
After the mask image in the production process is obtained, the specific process of obtaining the actual edge sealing data of the mask is introduced by carrying out image processing operation on the mask image as follows:
and matching the mask image with the standard mask template to obtain actual edge sealing data. The mask image may be matched with a standard mask template according to mask identification features, indentation features, ultrasonic hole features, and the like, the seal edge position in the mask image may be searched by using a single line extraction method in machine vision, or the seal edge position in the mask image may be searched by using a template matching method in image processing, which is not limited in this embodiment. Searching the edge sealing position in the mask image comprises searching a folding position and a die cutting position in the mask image, wherein the obtained folding position and the die cutting position are pixel positions in the mask image, and finally converting the pixel position coordinates into physical position coordinates through a conversion relation between a pixel coordinate system and a physical coordinate system, so that the actual edge sealing data of the mask are obtained. For example, when the single line extraction method in machine vision is used for searching the edge sealing position in the mask image, because the mask image has a specific template format, if the edge sealing position in the mask image is judged by using the ultrasonic hole characteristic line, the ultrasonic hole characteristic line position can be quickly extracted by using the single line extraction method, so that the actual edge sealing data can be quickly and efficiently obtained.
At the in-process of actual production gauze mask, judge the banding effect of gauze mask and include: judge folding position effect and the cross cutting position effect two parts of gauze mask, consequently, the actual banding data that obtain have also included the actual folding position data of gauze mask and the actual cross cutting position data of gauze mask, if the folding position effect and the cross cutting position effect of gauze mask are not good, then just need respectively to adjust the folding position effect and the cross cutting position of gauze mask.
The specific processes of adjusting the folding position and the die cutting position of the mask in the production process are described as follows:
and (I) comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data. Referring to fig. 4, a flowchart of adjusting a folded position of a mask according to an embodiment of the present disclosure is shown, where the method for adjusting a folded position of a mask can be applied to a vision control apparatus. As shown in fig. 4, the method for adjusting the folding position of the mask may include the following steps:
step 401, comparing the actual folding position data of the mask with the standard folding position data to obtain a first error value.
Optionally, the actual folding position data of the mask may be subtracted from the standard folding position data, and the difference is used as a first error value, for example, the ultrasonic hole feature position data may be extracted from the actual folding position data of the mask, and since the folding position is adjusted by adjusting the cloth left and right in actual production, the actual folding position data of the mask may include physical coordinates of an actual folding position region, that is, the ultrasonic hole feature position data extracted from the actual folding position data of the mask is used as the physical coordinates thereof, and then a distance is calculated between the actual physical coordinates of the ultrasonic hole feature and the standard position coordinates of the ultrasonic hole feature in the standard folding position data, and the distance is used as the first error value.
Step 402, if the first error value is greater than a preset first error threshold value, sending a folding deviation correction amount to the adjusting motor, wherein the folding deviation correction amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
The preset first error threshold is a difference value between actual folding position data and standard folding position data of the preset mask, and when the first error value is larger than the preset first error threshold, a folding deviation correction amount is sent to the adjusting motor, the folding deviation correction amount can be the first error value, and can also be the difference value between the first error value and the preset first error threshold, wherein the folding deviation correction amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process, and therefore the triangular plate device in the folding station is always kept in the middle of the cloth. In actual production, the preset first error threshold is generally set to ± 0.2mm, i.e. plus or minus 0.2mm, for example, when the first error value is +0.5mm, the folding deviation correction amount can be +0.3mm, and at this time, the adjustment motor can be controlled to drive the cloth to move 0.3mm to the left.
Carry out the comparison through the actual folding position data with the gauze mask with the folding position data of standard, obtain first error value, if first error value is greater than first error threshold value of predetermineeing, then send folding deviation amount of rectifying to adjustment motor, the folding deviation amount of rectifying that obtains is used for controlling adjustment motor and drives the cloth and move, with the folding position of gauze mask in the adjustment production process, can carry out automatic adjustment to the folding position of gauze mask in the production process like this, thereby make the folding position of gauze mask remain at reasonable within range all the time, thereby guarantee that the banding of gauze mask is effectual, thereby improve the productivity ratio of gauze mask.
In one embodiment, adjusting the position of the edge sealing of the mask during the production process according to the error value comprises: if the error value exceeds a preset first error threshold value, acquiring a folding deviation correction amount according to the front folding position of the mask and the back folding position of the mask, and sending the folding deviation correction amount to an adjusting motor; the folding deviation correction amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
Wherein, after the mask is folded, the mask comprises a front folding position and a back folding position, and both the front folding position and the back folding position can comprise a mask identification characteristic position, for example, the mask identification characteristic is KN95 mask identification characteristic, when the folding position of the mask is adjusted in the production process, if an error value exceeds a preset first error threshold value, a folding correction amount is obtained according to the front folding position of the mask and the back folding position of the mask, and the folding correction amount is sent to an adjusting motor, optionally, the front folding position data of the mask is compared with the front folding position data in a preset standard mask template to obtain a first folding correction amount, the back folding position data of the mask is compared with the back folding position data in the preset standard mask template to obtain a second folding correction amount, and the first folding correction amount and the second folding correction amount are superposed and operated, and obtaining the folding deviation correction amount, similarly comparing the folding deviation correction amount with a preset first error threshold value of +/-0.2 mm, and if the folding deviation correction amount exceeds the first error threshold value, adjusting the folding position according to the folding deviation correction amount.
Optionally, in practical application, the value obtained by superimposing the first folding deviation-correcting amount and the second folding deviation-correcting amount may be averaged, and the average value may be used as the folding deviation-correcting amount. For example, if the first folding deviation-correcting amount is +0.3mm and the second folding deviation-correcting amount is-0.3 mm, the folding deviation-correcting amount is 0 after the first folding deviation-correcting amount and the second folding deviation-correcting amount are subjected to the superposition operation, and then the folding position does not need to be adjusted; if the first folding deviation correction amount is +0.3mm and the second folding deviation correction amount is-1.3 mm, averaging the value obtained after the superposition operation of the first folding deviation correction amount and the second folding deviation correction amount to obtain the folding deviation correction amount of-0.5 mm, wherein the folding deviation correction amount exceeds a preset first error threshold value, and at the moment, the adjusting motor can be controlled to drive the cloth to move 0.5mm rightward.
If the error value exceeds a preset first error threshold value, the folding deviation correction amount is obtained according to the front folding position of the mask and the back folding position of the mask, the folding deviation correction amount is sent to the adjusting motor and used for controlling the adjusting motor to drive the cloth to move, the folding position of the mask in the production process is adjusted, the folding position data of the mask and the back folding position data of the mask are subjected to superposition operation to obtain the final folding deviation correction amount, the accuracy of calculating the folding deviation correction amount can be improved, and the adjusted folding position is more accurate.
And (II) comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data. Referring to fig. 5, a flow chart of adjusting the die-cutting position of the mask according to an embodiment of the present application is shown, wherein the method for adjusting the die-cutting position of the mask can be applied to a vision control device. As shown in fig. 5, the method for adjusting the die-cutting position of the mask may comprise the following steps:
step 501, comparing the actual die-cutting position data of the mask with the standard die-cutting position data to obtain a second error value.
Optionally, the actual die-cutting position data of the mask may be subtracted from the standard die-cutting position data, and the difference is used as a second error value, for example, mask identification feature position data may be extracted from the actual die-cutting position data of the mask, and similarly, the actual die-cutting position data of the mask may include physical coordinates of an actual die-cutting position area, that is, the mask identification feature position data extracted from the actual die-cutting position data of the mask is used as the physical coordinates thereof, and then the actual physical coordinates of the mask identification feature and the standard position coordinates of the mask identification feature in the standard folding position data are used to calculate a distance, and the distance is used as the second error value.
And 502, if the second error value is greater than a preset second error threshold value, sending a die-cutting deviation correction amount to the adjusting motor, wherein the die-cutting deviation correction amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the die-cutting position of the mask in the production process.
And under the condition that the second error value is greater than the preset second error threshold value, sending a die-cutting deviation correcting quantity to the adjusting motor, wherein the die-cutting deviation correcting quantity can be the second error value or the difference between the second error value and the preset second error threshold value, and is used for controlling the adjusting motor to drive the cloth to move so as to adjust the die-cutting position of the mask in the production process. In actual production, the preset second error threshold is generally set to ± 0.2mm, i.e. plus or minus 0.2mm, for example, when the second error value is +0.5mm, the die-cutting deviation-correcting amount can be +0.3mm, and at this time, the adjusting motor can be controlled to drive the cloth to move 0.3mm to the left.
The actual die cutting position data of the mask is compared with the standard die cutting position data to obtain a second error value, if the second error value is larger than a preset second error threshold value, the die cutting deviation correcting quantity is sent to the adjusting motor, the obtained die cutting deviation correcting quantity is used for controlling the adjusting motor to drive the cloth to move, and therefore the die cutting position of the mask in the production process is adjusted, automatic adjustment can be conducted on the die cutting position of the mask in the production process, the die cutting position of the mask is kept in a reasonable range all the time, the edge sealing effect of the mask is guaranteed to be good, and the production rate of the mask is improved.
It should be understood that although the various steps in the flow charts of fig. 2-5 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least some of the steps in fig. 2-5 may include multiple steps or multiple stages, which are not necessarily performed at the same time, but may be performed at different times, which are not necessarily performed in sequence, but may be performed in turn or alternately with other steps or at least some of the other steps.
Referring to fig. 6, a block diagram of a mask edge sealing system 600 according to an embodiment of the present disclosure is shown, where the mask edge sealing system 600 includes: an image acquisition device 601, a control system 602 and an adjusting device 603;
the image acquisition device 601 is used for acquiring mask images in the production process;
the control system 602 is configured to perform image processing on the mask image to obtain actual edge sealing data of the mask; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data;
the control system 602 is further configured to control the adjusting device to adjust the edge sealing position of the mask during the production process according to the error value.
The image acquisition device is used for acquiring mask images in the production process; the control system matches the mask image with the standard mask template to obtain actual edge sealing data, the actual edge sealing data comprises actual folding position data of the mask, the standard edge sealing data comprises standard folding position data, and the control system compares the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data. For example, the actual folding position data of the mask is compared with the standard folding position data to obtain a first error value. The actual banding data still includes the actual die cutting position data of gauze mask, and standard banding data still includes standard die cutting position data, and control system compares actual banding data with the standard banding data in the standard gauze mask template of predetermineeing, obtains the error value between actual banding data and the standard banding data, includes: and comparing the actual die-cutting position data of the mask with the standard die-cutting position data to obtain a second error value.
The realization principle and the beneficial effect of the mask edge banding system provided by the embodiment can be seen in the limitations of the mask edge banding method in the embodiments, and are not described herein again.
Referring to fig. 7, a block diagram of a mask edge sealing system 700 according to an embodiment of the present application is shown, where the image capturing apparatus 601 includes: a front industrial camera 701, a back industrial camera 702, and a longitudinal industrial camera 703;
a front industrial camera 701 for acquiring a first mask image; the first mask image includes a front folding position of the mask;
a back industrial camera 702 for acquiring a second mask image; the second mask image includes a back folded position of the mask;
a longitudinal industrial camera 703 for acquiring a third mask image; the third mask image includes the actual die cut location of the mask.
Wherein, through setting up the vertical industry camera on gauze mask production line equipment, acquire third gauze mask image, include: when the jumping of the signals of the photoelectric sensors on the mask production line equipment, which are adjacent twice, is detected, the photographing function of the longitudinal industrial camera is triggered to photograph and acquire a third mask image. The realization principle and the beneficial effect of the mask edge banding system provided by the embodiment can be seen in the limitations of the mask edge banding method in the embodiments, and are not described herein again.
Referring to fig. 8, a block diagram of a mask edge sealing system 800 according to an embodiment of the present application is shown, where the adjusting device 603 includes: an adjustment motor 801; the control system 602 is configured to send a deviation correction amount to the adjustment motor 801 when the error value is greater than a preset error threshold; and the adjusting motor 801 is used for adjusting the edge sealing position of the mask in the production process according to the deviation correcting amount.
If the first error value is larger than a preset first error threshold value, the control system sends folding deviation correction quantity to the adjusting motor, if the second error value is larger than a preset second error threshold value, the control system sends die cutting deviation correction quantity to the adjusting motor, and the adjusting motor adjusts the edge sealing position of the mask in the production process according to the deviation correction quantity. The realization principle and the beneficial effect of the mask edge banding system provided by the embodiment can be seen in the limitations of the mask edge banding method in the embodiments, and are not described herein again.
Referring to fig. 9, a block diagram of a mask edge sealing system 900 provided by an embodiment of the present application is shown, wherein the correction amount includes a folding correction amount and/or a die cutting correction amount; the adjusting motor 801 comprises a folding adjusting motor 901 and a die cutting adjusting motor 902; a folding adjustment motor 901 for driving the cloth to move according to the folding deviation correction amount so as to adjust the folding position of the mask in the production process; and the die cutting adjusting motor 902 is used for driving the cloth to move according to the die cutting deviation correcting amount so as to adjust the die cutting position of the mask in the production process.
If the first error value is larger than a preset first error threshold value, the control system acquires a folding deviation correction amount according to the front folding position of the mask and the back folding position of the mask, and sends the folding deviation correction amount to the adjusting motor, the folding deviation correction amount is used for controlling the adjusting motor to drive the cloth to move, and the adjusting motor adjusts the folding position of the mask in the production process according to the folding deviation correction amount; if the second error value is larger than the preset second error threshold value, the control system sends die cutting deviation correcting quantity to the adjusting motor, the die cutting deviation correcting quantity is used for controlling the adjusting motor to drive the cloth to move, and the adjusting motor adjusts the die cutting position of the mask in the production process according to the die cutting deviation correcting quantity. The realization principle and the beneficial effect of the mask edge banding system provided by the embodiment can be seen in the limitations of the mask edge banding method in the embodiments, and are not described herein again.
In an embodiment of the application, a computer-readable storage medium is provided, on which a computer program is stored, which computer program, when being executed by a processor, carries out the steps of:
acquiring a mask image in the production process; carrying out image processing operation on the mask image to obtain actual edge sealing data of the mask; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data; and adjusting the edge sealing position of the mask in the production process according to the error value.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
and matching the mask image with the standard mask template to obtain actual edge sealing data.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of: the actual edge sealing data comprises actual folding position data of the mask; the standard edge sealing data comprises standard folding position data; compare the standard banding data in actual banding data and the preset standard gauze mask template, obtain the error value between actual banding data and the standard banding data, include:
and comparing the actual folding position data of the mask with the standard folding position data to obtain a first error value.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of: if the first error value is larger than a preset first error threshold value, the folding deviation correction amount is sent to the adjusting motor and used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of: the actual edge sealing data also comprises actual die cutting position data of the mask; the standard edge sealing data also comprises standard die cutting position data; compare the standard banding data in actual banding data and the preset standard gauze mask template, obtain the error value between actual banding data and the standard banding data, include:
and comparing the actual die-cutting position data of the mask with the standard die-cutting position data to obtain a second error value.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
if the second error value is larger than the preset second error threshold value, sending a die cutting deviation correcting quantity to the adjusting motor, wherein the die cutting deviation correcting quantity is used for controlling the adjusting motor to drive the cloth to move so as to adjust the die cutting position of the mask in the production process.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
acquiring a first mask image through a front industrial camera arranged on mask production line equipment, wherein the first mask image comprises a front folding position of a mask; acquiring a second mask image through a back industrial camera arranged on mask production line equipment, wherein the second mask image comprises a back folding position of the mask; through setting up the vertical industry camera on gauze mask production line equipment, acquire third gauze mask image, third gauze mask image includes the actual die cutting position of gauze mask.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of: when the jumping of the signals of the photoelectric sensors on the mask production line equipment, which are adjacent twice, is detected, the photographing function of the longitudinal industrial camera is triggered to photograph and acquire a third mask image.
In one embodiment of the application, the computer program when executed by the processor further performs the steps of:
if the error value exceeds a preset first error threshold value, acquiring a folding deviation correction amount according to the front folding position of the mask and the back folding position of the mask, and sending the folding deviation correction amount to an adjusting motor; the folding deviation correction amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
The implementation principle and technical effect of the computer-readable storage medium provided by this embodiment are similar to those of the above-described method embodiment, and are not described herein again.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (14)

1. A method of mask edging, the method comprising:
acquiring a mask image in the production process;
performing image processing operation on the mask image to obtain actual edge sealing data of the mask;
comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data;
and adjusting the edge sealing position of the mask in the production process according to the error value.
2. The method according to claim 1, wherein the image processing operation on the mask image to obtain actual edge sealing data of the mask comprises:
and matching the mask image with the standard mask template to obtain the actual edge sealing data.
3. The method of claim 1 or 2, wherein the actual hem seal data comprises actual fold position data of the mask; the standard edge sealing data comprises standard folding position data;
comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data, wherein the error value comprises the following steps:
and comparing the actual folding position data of the mask with the standard folding position data to obtain a first error value.
4. The method of claim 3, wherein adjusting the seal position of the mask during the manufacturing process according to the error value comprises:
if the first error value is larger than a preset first error threshold value, sending a folding deviation correction amount to an adjusting motor, wherein the folding deviation correction amount is used for controlling the adjusting motor to drive cloth to move so as to adjust the folding position of the mask in the production process.
5. The method of claim 4, wherein the actual edge seal data further comprises actual die cut location data of the mask; the standard edge sealing data further comprises standard die cutting position data; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data, wherein the error value comprises the following steps:
and comparing the actual die cutting position data of the mask with the standard die cutting position data to obtain a second error value.
6. The method of claim 5, wherein adjusting the seal position of the mask during the manufacturing process according to the error value further comprises:
and if the second error value is greater than a preset second error threshold value, sending a die cutting deviation correcting quantity to the adjusting motor, wherein the die cutting deviation correcting quantity is used for controlling the adjusting motor to drive the cloth to move so as to adjust the die cutting position of the mask in the production process.
7. The method according to claim 1, wherein the acquiring of the in-process mask image comprises:
acquiring a first mask image through a front industrial camera arranged on mask production line equipment, wherein the first mask image comprises a front folding position of a mask;
acquiring a second mask image through a back industrial camera arranged on mask production line equipment, wherein the second mask image comprises a back folding position of the mask;
through setting up the vertical industry camera on gauze mask production line equipment, acquire third gauze mask image, third gauze mask image includes the actual die cutting position of gauze mask.
8. The method of claim 7, wherein said obtaining a third mask image by a longitudinal industrial camera disposed on a mask production line device comprises:
and when the fact that the signals of the photoelectric sensors on the mask production line equipment jump twice is detected, triggering the photographing function of the longitudinal industrial camera to photograph and acquire the third mask image.
9. The method of claim 7 or 8, wherein adjusting the sealing position of the mask during the production process according to the error value comprises:
if the error value exceeds a preset first error threshold value, acquiring a folding deviation correction amount according to the front folding position of the mask and the back folding position of the mask, and sending the folding deviation correction amount to the adjusting motor; the folding deviation correcting amount is used for controlling the adjusting motor to drive the cloth to move so as to adjust the folding position of the mask in the production process.
10. A mask edge sealing system, the system comprising: the device comprises an image acquisition device, a control system and an adjusting device;
the image acquisition device is used for acquiring mask images in the production process;
the control system is used for carrying out image processing operation on the mask image to obtain actual edge sealing data of the mask; comparing the actual edge sealing data with standard edge sealing data in a preset standard mask template to obtain an error value between the actual edge sealing data and the standard edge sealing data;
the control system is also used for controlling the adjusting device to adjust the edge sealing position of the mask in the production process according to the error value.
11. The apparatus of claim 10, wherein the image acquisition device comprises: front side industrial cameras, back side industrial cameras, and portrait industrial cameras;
the front industrial camera is used for acquiring a first mask image; the first mask image comprises a front folding position of the mask;
the back industrial camera is used for acquiring a second mask image; the second mask image comprises a back folding position of the mask;
the longitudinal industrial camera is used for acquiring a third mask image; the third mask image includes the actual die cut location of the mask.
12. The apparatus according to claim 10 or 11, wherein the adjusting means comprises: adjusting the motor;
the control system is used for sending a deviation correction amount to the adjusting motor when the error value is larger than a preset error threshold value;
and the adjusting motor is used for adjusting the edge sealing position of the mask in the production process according to the deviation correcting amount.
13. The apparatus of claim 12, wherein the amount of rectification comprises an amount of fold rectification and/or an amount of die cut rectification; the adjusting motor comprises a folding adjusting motor and a die cutting adjusting motor;
the folding adjusting motor is used for driving the cloth to move according to the folding deviation correcting amount so as to adjust the folding position of the mask in the production process;
and the die cutting adjusting motor is used for driving the cloth to move according to the die cutting deviation correcting quantity so as to adjust the die cutting position of the mask in the production process.
14. A computer-readable storage medium, characterized in that a computer program is stored thereon, which computer program, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 9.
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