CN112622246A - Leveling method for automobile interior trim leftover material - Google Patents

Leveling method for automobile interior trim leftover material Download PDF

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Publication number
CN112622246A
CN112622246A CN202011388830.8A CN202011388830A CN112622246A CN 112622246 A CN112622246 A CN 112622246A CN 202011388830 A CN202011388830 A CN 202011388830A CN 112622246 A CN112622246 A CN 112622246A
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leftover
hot
leftover material
eva layer
hot press
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CN112622246B (en
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翟骏龙
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/16Straightening or flattening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations
    • B29C53/84Heating or cooling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention provides a method for flattening leftover materials of automotive interiors, relates to the field of material processing, solves the problems of low utilization rate and low recovery purity of the leftover materials in the prior art, and realizes hot-pressing flattening on the leftover materials by utilizing a hot press, and comprises the following steps of: step S1, arranging a soft pad on the top surface of the base of the hot press; step S2, placing the leftover materials on a soft pad, enabling the PET layer of the leftover materials to face downwards and to be in contact with the soft pad, and enabling the EVA layer of the leftover materials to face upwards to a hot pressing plate; step S3, controlling a hot press plate to contact the EVA layer of the leftover material downwards and press the PET layer of the leftover material against a soft cushion to improve the flatness of the leftover material, and heating the leftover material by the hot press plate in the pressing process to soften the EVA layer of the leftover material; step S4, continuously heating the EVA layer of the leftover material by the hot pressing plate and keeping the EVA layer of the leftover material from melting; and step S5, controlling the hot pressing plate to move upwards and to be separated from the contact with the leftover materials after hot pressing. The invention can improve the utilization rate of leftover materials and the purity of recovered materials.

Description

Leveling method for automobile interior trim leftover material
Technical Field
The invention relates to the field of material processing, in particular to a method for flattening automobile interior trim leftover materials.
Background
Automobile interior trim leftover materials generally consist of a white EVA layer and a black PET layer, wherein the PET layer is a fluff layer, and if the EVA layer and the PET layer are separated, the PET layer has recycling value, but the leftover materials are not flat, and the layers of the leftover materials are difficult to clearly separate and recycle, so that the recycling rate of the leftover materials is not high, and the separated EVA layer also contains more PET materials, and the impurity content is high.
Disclosure of Invention
The invention aims to design a leveling method for automobile interior trim leftover materials, which can improve the utilization rate of the leftover materials and the purity of recovered materials.
The invention is realized by the following technical scheme:
aiming at the leveling method of the automotive interior leftover material, the hot-pressing leveling is carried out on the leftover material by utilizing a hot press, and the method comprises the following steps:
step S1, arranging a soft pad on the top surface of the base of the hot press;
step S2, placing the leftover materials on a soft pad, enabling the PET layer of the leftover materials to face downwards and to be in contact with the soft pad, and enabling the EVA layer of the leftover materials to face upwards to a hot pressing plate;
step S3, controlling a hot press plate to contact the EVA layer of the leftover material downwards and press the PET layer of the leftover material against a soft cushion to improve the flatness of the leftover material, and heating the leftover material by the hot press plate in the pressing process to soften the EVA layer of the leftover material;
step S4, continuously heating the EVA layer of the leftover material by the hot pressing plate and keeping the EVA layer of the leftover material from melting;
and step S5, controlling the hot pressing plate to move upwards and to be separated from the contact with the leftover materials after hot pressing.
When the method is adopted, the PET layer of the leftover materials can be pressed at the position of the soft cushion by arranging the soft cushion on the top surface of the base of the common hot press. Because the cushion has certain elasticity and can warp, the position that the cushion and leftover bits take the lead to contact can the pressurized invagination, the position evagination relatively is then not contacted, so can make the cushion better, earlier fully contact with the last concave part of leftover bits, later make everywhere of leftover bits unevenness receive more abundant extrusion and heating, improve the roughness of leftover bits, so, the leftover bits also can obtain better roughness when receiving less extrusion force, can reduce the degree of depth that the PET layer impressed the EVA layer, reduce the separation degree of difficulty of leftover bits, improve the purity of separation material.
In order to further better implement the invention, the following arrangement structure is particularly adopted: after the step S1 is completed and before the step S2 is performed, a minimum gap between the hot press board and the cushion is adjusted, the minimum gap being the same as the thickness of the scrap to be hot-pressed.
When the method is adopted, the minimum clearance between the hot pressing plate and the soft cushion is adjusted in advance according to the thickness of the leftover materials to be hot pressed, so that the leftover materials can bear proper extrusion force, the situation that the PET layer is pressed into the EVA layer too much when the EVA layer of the leftover materials is softened is avoided, and later-stage separation is facilitated.
Further, the invention is better realized by the following steps: before step S4, water is sprayed to the PET layer of the leftover material to cool, and the temperature of the sprayed water is lower than the heating temperature of the hot pressing plate.
When the method is adopted, the water is sprayed to the PET layer of the leftover materials, so that the connecting belt of the PET layer and the EVA layer can be cooled, one side of the EVA layer connected with the PET layer is not excessively softened, the PET layer can be pressed into the EVA layer less, and later separation is facilitated.
In order to further better implement the invention, the following arrangement structure is particularly adopted: the water channel is arranged on the cushion and is communicated with a water source, the surface of the cushion is wetted by spraying water through the water channel, and the cooling of the PET layer of the leftover bits is realized.
In order to further better implement the invention, the following arrangement structure is particularly adopted: the soft pad is set as a silica gel pad.
In order to further better implement the invention, the following arrangement structure is particularly adopted: the silica gel pad is a zero-degree silica gel pad.
When adopting above-mentioned structure that sets up, zero degree silica gel texture is soft, has fine deformability, can obtain fine deformation when the pressurized, fully contacts with the PET layer of leftover bits.
Further, the invention is better realized by the following steps: step S6 is further included after step S5, and the cold pressing of the hot-pressed scrap promotes cooling and prevents edge warping.
When the method is adopted, the cold pressing can promote the cooling of the leftover materials, the production efficiency is improved, meanwhile, the deformation of the leftover materials in the cooling process can be prevented through the cold pressing, meanwhile, the shape of the leftover materials can be unified by preventing the leftover materials from being warped when the leftover materials are cold pressed, and the later-stage large-batch separation is facilitated.
Further, the invention is better realized by the following steps: in steps S3 and S4, the heating temperature of the hot pressing plate is set to be 110-150 ℃, and the total heating time of the hot pressing plate contacting the EVA layer of the leftover material is set to be 85-170S.
Further, the invention is better realized by the following steps: the heating temperature of the hot press plate was set to 120 ℃ and the total heating time was set to 150 seconds.
Further, the invention is better realized by the following steps: the heating temperature of the hot press plate was set to 130 ℃ and the total heating time was set to 120 s.
Further, the invention is better realized by the following steps: the heating temperature of the hot press plate was set to 140 ℃ and the total heating time was set to 90 s.
Further, the invention is better realized by the following steps: the heating temperature of the hot press plate was set to 150 ℃ and the total heating time was set to 60 s.
The invention has the following advantages and beneficial effects:
in the invention, the top surface of the base of the common hot press is provided with the soft pad, so that the PET layer of the leftover materials can be pressed against the soft pad. Because the cushion has certain elasticity and can warp, the position that the cushion and leftover bits take the lead to contact can the pressurized invagination, the position evagination relatively is then not contacted, so can make the cushion better, earlier fully contact with the last concave part of leftover bits, later make everywhere of leftover bits unevenness receive more abundant extrusion and heating, improve the roughness of leftover bits, so, the leftover bits also can obtain better roughness when receiving less extrusion force, can reduce the degree of depth that the PET layer impressed the EVA layer, reduce the separation degree of difficulty of leftover bits, improve the purity of separation material.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of an implementation of a leveling process for automotive interior trim;
labeled as:
1. a base; 2. a soft cushion; 3. hot pressing plate; 4. leftover materials; 5. a water channel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.
Example 1:
aiming at the leveling method of the automobile interior trim leftover material, the utilization rate of the leftover material and the purity of the recovered material can be improved, and as shown in figure 1, the method is particularly set as follows:
the method adopts the existing hot press as hot pressing equipment, and utilizes the hot press to carry out hot pressing and flattening on the leftover materials, and the hot-pressed leftover materials are preferably in the same specification, and the method comprises the following steps:
step S1, a soft pad 2 is laid on the top surface of the base 1 of the hot press, and the soft pad 2 is preferably set to be a zero-degree silica gel pad with soft texture and good deformability. The size of the soft cushion 2 generally needs to be larger than the width of the leftover material to be hot-pressed, and the overlong leftover material is leveled by adopting a multi-time hot-pressing mode;
step S2, placing the leftover material 4 on the soft cushion 2, enabling the PET layer of the leftover material 4 to face downwards and to be in contact with the soft cushion 2, and enabling the EVA layer of the leftover material 4 to face upwards to the hot pressing plate 3;
step S3, controlling the hot pressing plate 3 to move downwards to contact the EVA layer of the leftover material 4, then controlling the hot pressing plate 3 to continue to move downwards to press the PET layer of the leftover material 4 against the soft cushion 2 to improve the flatness of the leftover material 4, and heating the leftover material 4 by the hot pressing plate 3 in the pressing process to soften the EVA layer of the leftover material 4 so that the EVA layer can be leveled;
step S4, keeping the hot pressing plate 3 still, and continuously heating the EVA layer of the leftover material 4, wherein the EVA layer of the leftover material 4 is required to be kept not to be melted;
and step S5, controlling the hot-pressing plate 3 to move upwards and to be separated from the hot-pressed leftover material 4 after the required hot-pressing time is reached.
In step S3 and step S4, the heating temperature of the hot press board 3 is generally set to be constant, the temperature value is set to be 110 ℃ to 150 ℃, the total heating time of the EVA layer of the hot press board 3 contacting the scrap 4 is set to be 85S to 170S according to the difference of the temperature, and multiple sets of parameters can be obtained. Such as:
the first set of parameters, the heating temperature of the hot press plate 3 was set to 110 ℃ and the total heating time was set to 170 s.
The second set of parameters, the heating temperature of the hot press plate 3 was set to 120 ℃ and the total heating time was set to 150 s.
The third set of parameters, the heating temperature of the hot press plate 3 was set to 130 ℃ and the total heating time was set to 120 s.
The fourth set of parameters, the heating temperature of the hot press plate 3 was set to 140 ℃ and the total heating time was set to 90 s.
In the fifth set of parameters, the heating temperature of the hot press plate 3 was set to 150 ℃ and the total heating time was set to 60 seconds.
The fourth set of parameters is preferred because the EVA layer with the leftover material set in the fourth set of parameters is not softened too much even heated to 140 ℃, has short heating time and has high processing efficiency.
And taking down the flattened leftover materials after the five steps, taking the leftover materials needing hot pressing again, and repeating the steps S2 to S5.
When the method is adopted, the cushion 2 is arranged on the top surface of the base 1 of the common hot press, so that the PET layer of the leftover material 4 is pressed against the cushion 2. Because cushion 2 has certain elasticity and can warp, the position that cushion 2 and leftover bits 4 take the lead to the contact can the pressurized invagination, the position evagination relatively is then not contacted, so can make cushion 2 better, earlier fully contact with the last concave part of leftover bits 4, later make everywhere of leftover bits 4 unevenness receive more abundant extrusion and heating, improve the roughness of leftover bits 4, so that, leftover bits 4 also can obtain better roughness when receiving less extrusion force, can reduce the degree of depth that the PET layer impressed the EVA layer, reduce the separation degree of difficulty of leftover bits, improve the purity of separation material. The zero degree silica gel can obtain fine deformation when being stressed and can fully contact with the PET layer of the leftover bits 4, so that the leftover bits 4 obtain better flatness.
In order to improve the hot-pressing quality of the leftover material, it is necessary to ensure that the pressure of each hot-pressing is maintained within a certain range, and preferably, the above purpose is achieved by setting the maximum stroke of the hot-pressing plate 3, after the step S1 is completed and before the step S2 is performed, the minimum gap between the hot-pressing plate 3 and the cushion 2 is adjusted, the minimum gap is the same as the thickness of the leftover material 4 to be hot-pressed, generally between 3 mm and 5mm, and corresponding adjustment is made according to the leftover materials with different specifications, for example 4 mm. Minimum clearance between hot pressboard 3 and cushion 2 is adjusted according to the thickness of the leftover bits 4 of wanting the hot pressing in advance, makes leftover bits 4 can receive appropriate extrusion pressure degree, does not lead to making the PET layer by the EVA layer of impressing too much when the EVA layer of leftover bits 4 softens to be favorable to the later stage to separate.
Example 2:
the embodiment is further optimized on the basis of the above embodiment, and in order to further better implement the invention, the following method is particularly adopted:
before step S4 in example 1, the PET layer of the leftover material 4 was sprayed with water to lower the temperature, and the temperature of the sprayed water was lower than the heating temperature of the hot platen 3. The water spray can adopt the shower nozzle from the side to face PET layer water spray, also can follow 2 spouts on the PET layer through the cushion under, for example be provided with a plurality of water courses 5 that link up from top to bottom at cushion 2, water course 5 is connected with the water source, makes the surface of cushion 2 be stained with water or spout water smoke or water column through 5 water sprays of water course, drenches the PET layer, realizes the PET layer cooling to leftover bits 4.
When the method is adopted, the water is sprayed to the PET layer of the leftover material 4, so that the connecting belt of the PET layer and the EVA layer can be cooled, one side of the EVA layer connected with the PET layer is not excessively softened, the PET layer can be pressed into the EVA layer less, and later separation is facilitated.
Example 3:
the embodiment is further optimized on the basis of the above embodiment, and in order to further better implement the invention, the following method is particularly adopted:
can also be less than the leftover bits after the hot pressing through a temperature and colding the cold pressing board to the leftover bits after the hot pressing after step S5 and coldly press, the cold pressing board can be the component of another a set of not heated hot press, and the cold pressing can promote its cooling rate to the leftover bits and improve production efficiency, and the cold pressing board is pressed and also can be prevented its cooling deformation on the leftover bits, if the size of cold pressing board is greater than the size of leftover bits then also can place the leftover bits and stick up the limit when cooling.
In the cold pressing process, the cold pressing plate is generally at the temperature of room temperature, and the cold pressing time is 5-15s from the time when the leftover materials are pressed on the silica gel pad. The heating temperature is generally controlled at 140 ℃, the total heating time is controlled at 90s, and the cold pressing time is generally controlled at 10 s; the heating temperature is controlled at 110 ℃, the total heating time is controlled at 170s, and the cold pressing time is generally controlled at 5 s; the heating temperature is controlled at 150 ℃, the total heating time is controlled at 60s, and the cold pressing time is generally controlled at 15 s.
When the method is adopted, the cold pressing can promote the cooling of the leftover materials, the production efficiency of flattening the leftover materials can be improved, meanwhile, the cold pressing can also prevent the leftover materials from deforming in the cooling process so as to keep the flatness, and meanwhile, the leftover materials are prevented from warping when being cold pressed so that the shape of the leftover materials is unified, and the later-stage large-batch separation is facilitated.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention.

Claims (10)

1. The leveling method for the automotive interior trim scrap is characterized by comprising the following steps: the hot-pressing flattening method for the leftover materials by using the hot press comprises the following steps:
step S1, arranging a cushion (2) on the top surface of a base (1) of the hot press;
step S2, the leftover materials (4) are placed on the soft cushion (2), the PET layer of the leftover materials (4) faces downwards and is in contact with the soft cushion (2), and the EVA layer of the leftover materials (4) faces upwards to the hot pressing plate (3);
step S3, controlling the hot pressing plate (3) to contact the EVA layer of the leftover material (4) in a downward mode and enable the PET layer of the leftover material (4) to be pressed against the soft cushion (2) to improve the flatness of the leftover material (4), and heating the leftover material (4) by the hot pressing plate (3) in the pressing process to soften the EVA layer of the leftover material (4);
step S4, continuously heating the EVA layer of the leftover material (4) by the hot pressing plate (3) and keeping the EVA layer of the leftover material (4) from melting;
and step S5, controlling the hot pressing plate (3) to move upwards and to be separated from the contact with the leftover material (4) after hot pressing.
2. A flattening method for automotive interior trimmings according to claim 1, characterized in that: after the completion of step S1 and before the step S2, the minimum gap between the hot press board (3) and the cushion (2) is adjusted, which is the same as the thickness of the scrap (4).
3. A flattening method for automotive interior trimmings according to claim 1, characterized in that: before step S4, the PET layer of the leftover material (4) is sprayed with water to cool.
4. A flattening method for automotive interior trimmings according to claim 1, characterized in that: the soft pad (2) is a zero-degree silica gel pad.
5. A flattening method for automotive interior trimmings according to claim 1, 2, 3 or 4, characterized in that: the method further comprises a step S6 of cold pressing the leftover bits and pieces after hot pressing to promote cooling and prevent edge warping.
6. A flattening method for automotive interior trimmings according to claim 1, 2, 3 or 4, characterized in that: in the steps S3 and S4, the heating temperature of the hot-pressing plate (3) is set to be 110-150 ℃, and the total heating time of the hot-pressing plate (3) contacting the EVA layer of the leftover material (4) is set to be 85-170S.
7. A flattening method for automotive interior trimmings as claimed in claim 6, characterized in that: the heating temperature of the hot press plate (3) was set to 120 ℃ and the total heating time was set to 150 seconds.
8. A flattening method for automotive interior trimmings as claimed in claim 6, characterized in that: the heating temperature of the hot press plate (3) was set to 130 ℃ and the total heating time was set to 120 s.
9. A flattening method for automotive interior trimmings as claimed in claim 6, characterized in that: the heating temperature of the hot press plate (3) was set to 140 ℃ and the total heating time was set to 90 seconds.
10. A flattening method for automotive interior trimmings as claimed in claim 6, characterized in that: the heating temperature of the hot press plate (3) was set to 150 ℃ and the total heating time was set to 60 seconds.
CN202011388830.8A 2020-12-02 2020-12-02 Leveling method for automobile interior trim leftover material Active CN112622246B (en)

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